Flat Inductive Proximity Sensor TL-W CSM_TL-W_DS_E_3_1 Standard Flat Sensors in Many Different Variations * Only 6 mm thick yet provides a sensing distance of 3 mm (TL-W3MC1). * Aluminum die-cast models also available. Be sure to read Safety Precautions on page 7. Ordering Information Sensors [Refer to Dimensions on page 8.] DC 2-Wire Models Appearance Model Operation mode Sensing distance NO Unshielded TL-W5MD1 *1 5 mm NC TL-W5MD2 *1 DC 3-Wire Models Appearance Sensing distance Model Operation mode Output configuration NO NC *1 TL-W1R5MC1 2M *2 1.5 mm *1 Unshielded TL-W3MC1 2M *2 3 mm DC 3-wire, NPN TL-W3MC2 2M TL-W5MC1 2M *2 TL-W5MC2 2M TL-W20ME1 2M *1 TL-W20ME2 2M *1 DC 3-wire, NPN TL-W5E1 2M TL-W5E2 2M DC 3-wire, PNP TL-W5F1 2M TL-W5F2 2M 5 mm 20 mm Shielded *1 --- 5 mm *1. Models with a different frequency are also available to prevent mutual interference. The model numbers are TL-W@M@@5 (e.g., TL-W5MD15). *2. Models with robotics cables are also available. The model numbers are TL-W@MC1-R (e.g., TL-W1R5MC1-R). 1 TL-W Ratings and Specifications DC 2-Wire Models Item Model TL-W5MD@ Sensing distance 5 mm 10% Set distance 0 to 4 mm Differential travel 10% max. of sensing distance Detectable object Ferrous metal (The sensing distance decreases with non-ferrous metal. Refer to Engineering Data on page 5.) Standard sensing object Iron, 18 x 18 x 1 mm Response frequency * 500 Hz Power supply voltage (operating voltage range) 12 to 24 VDC (10 to 30 VDC), ripple (p-p): 10% max. Leakage current 0.8 mA max. Control output Load current 3 to 100 mA Residual voltage 3.3 V max. (under load current of 100 mA with cable length of 2 m) Indicators D1 Models: Operation indicator (red), Setting indicator (green) D2 Models: Operation indicator (red) Operation mode (with sensing object approaching) D1 Models: NO D2 Models: NC Protection circuits Load short-circuit protection, Surge suppressor Ambient temperature range Operating/Storage: -25 to 70C (with no icing or condensation) Ambient humidity range Operating/Storage: 35% to 95% (with no condensation) Temperature influence 10% max. of sensing distance at 23C in the temperature range of -25 to 70C Voltage influence 2.5% max. of sensing distance at rated voltage in the rated voltage 15% range Insulation resistance 50 M min. (at 500 VDC) between current-carrying parts and case Dielectric strength 1,000 VAC for 1 min between current-carrying parts and case Vibration resistance Destruction: 10 to 55 Hz, 1.5-mm double amplitude for 2 hours each in X, Y, and Z directions Shock resistance Destruction: 500 m/s2 3 times each in X, Y, and Z directions Degree of protection IEC 60529 IP67, in-house standards: oil-resistant Connection method Pre-wired Models (Standard cable length: 2 m) Weight (packed state) Approx. 45 g Materials Accessories Case Sensing surface Refer to the timing charts under I/O Circuit Diagrams on page 6 for details. Heat-resistant ABS Instruction manual * The response frequency is an average value. Measurement conditions are as follows: standard sensing object, a distance of twice the standard sensing object, and a set distance of half the sensing distance. 2 TL-W DC 3-Wire Models Model Item TL-W1R5MC1 TL-W3MC@ TL-W5E1, TL-W5E2 TL-W5F1, TL-W5F2 TL-W5MC@ TL-W20ME1 TL-W20ME2 Sensing distance 1.5 mm 10% 3 mm 10% 5 mm 10% 20 mm 10% Set distance 0 to 1.2 mm 0 to 2.4 mm 0 to 4 mm 0 to 16 mm Differential travel 10% max. of sensing distance Detectable object Ferrous metal (The sensing distance decreases with non-ferrous metal. Refer to Engineering Data on page 5.) Standard sensing object Iron, 8 x 8 x 1 mm Iron, 12 x 12 x 1 mm Iron, 18 x 18 x 1 mm Response frequency 1 kHz min. 600 Hz min. 1% to 15% of sensing distance 300 Hz min. 40 Hz min. Power supply voltage (operating volt- 12 to 24 VDC (10 to 30 VDC), ripple (p-p): 10% max. age range) 12 to 24 VDC (10 to 30 VDC), ripple (p-p): 20% max. 12 to 24 VDC (10 to 30 VDC), ripple (p-p): 10% max. Current consumption Load current 500 Hz min. Iron, 50 x 50 x 1 mm 15 mA max. at 24 VDC (no-load) 10 mA max. 15 mA max. at 24 VDC (no-load) 8 mA at 12 VDC, 15 mA at 24 VDC NPN open collector 100 mA max. at 30 VDC max. NPN open collector 50 mA max. at 12 VDC (30 VDC max.) 100 mA max. at 24 VDC (30 VDC max.) 200 mA 100 mA max. at 12 VDC 200 mA max. at 24 VDC Control output Residual 1 V max. (under load current of 100 mA with voltage cable length of 2 m) 1 V max. (under 1 V max. (under load 2 V max. (under load current of load current of current of 50 mA with 200 mA with cable length of 2 m) 200 mA with cacable length of 2 m) ble length of 2 m) Indicators Detection indicator (red) Operation mode (with sensing object approaching) NO Refer to the timing charts under I/O Circuit Diagrams on page 6 for details. Protection circuits Reverse polarity protection, Surge suppressor Ambient temperature range Operating/Storage: -25 to 70C (with no icing or condensation) Ambient humidity range Operating/Storage: 35% to 95% (with no condensation) Temperature influence 10% max. of sensing distance at 23C in the temperature range of -25 to 70C Voltage influence 2.5% max. of sens2.5% max. of sensing distance at rated volt- ing distance at rated age in the rated voltage 10% range voltage in the rated voltage 20% range Insulation resistance 50 M min. (at 500 VDC) between current-carrying parts and case Dielectric strength 1,000 VAC, 50/60 Hz for 1 minute between current-carrying parts and case Vibration resistance Destruction: 10 to 55 Hz, 1.5-mm double amplitude for 2 hours each in X, Y, and Z directions C1 Models: NO C2/B2 Models: NC E1/F1 Models: NO E2/F2 Models: NC Shock resistance Destruction: 500 m/s2 3 times each in X, Y, and Z directions Degree of protection IEC 60529 IP67, in-house standards: oil-resistant Connection method Pre-wired Models (Standard cable length: 2 m) Weight (packed state) Approx. 30 g Materials Case Heat-resistant ABS Sensing surface Heat-resistant ABS Accessories Mounting Bracket, Instruction manual Approx. 45 g 2.5% max. of sensing distance at rated voltage in the rated voltage 10% range Destruction: 500 m/s2 10 times each in X, Y, and Z directions Approx. 70 g Approx. 180 g Aluminum die-cast Heat-resistant ABS Instruction manual 3 TL-W Engineering Data (Typical) Sensing Area 4 Y X 3 TL-W5MC1/-W5MD@ 4 Y X 3 Distance X (mm) TL-W3MC1 Distance X (mm) Distance X (mm) TL-W1R5MC1 6 5 4 Y X 2 2 1 1 3 2 1 -6 -4 -2 0 2 TL-W5E/-W5F -4 -2 0 2 4 Sensing head Distance Y (mm) -8 -6 -4 -2 0 2 Sensing head 4 6 8 Distance Y (mm) TL-W20@ 6 Distance X (mm) Distance X (mm) -6 4 Distance Y (mm) Sensing head 5 4 30 Y X 25 20 Y X 3 15 2 10 1 5 -10 -8 -6 -4 -2 0 2 Sensing head 4 6 8 Distance Y (mm) -20 -15 -10 -5 0 5 Sensing head 10 15 20 Distance Y (mm) 4 TL-W Influence of Sensing Object Size and Material dx d t = 1 mm X 3 4 dx d TL-W5MC1 Distance X (mm) 4 TL-W3MC1 Distance X (mm) Distance X (mm) TL-W1R5MC1 t = 1 mm X 3 Iron 7 dx d t = 1 mm X 6 5 Iron Stainless steel (SUS304) Stainless steel (SUS304) 4 2 2 Brass Iron Aluminum Copper Stainless steel (SUS304) 1 1 Brass 3 Brass Aluminum 2 Copper 1 Copper Aluminum 10 Distance X (mm) TL-W5E@/-W5F@/-W5MD@ 6 0 20 30 40 50 60 Side length of sensing object: d (mm) dx d X t = 1 mm Iron 5 Stainless steel (SUS304) 4 10 20 30 40 50 60 Side length of sensing object: d (mm) 0 10 20 30 40 50 60 Side length of sensing object: d (mm) TL-W20@ Distance X (mm) 0 24 22 dx d t = 1 mm X 18 16 14 12 3 Brass Iron 20 Stainless steel (SUS304) 10 8 2 Brass Aluminum 6 Aluminum 4 1 2 0 5 10 15 20 25 30 35 40 45 Side length of sensing object: d (mm) 0 10 20 30 40 50 60 70 80 90 Side length of sensing object: d (mm) 5 TL-W I/O Circuit Diagrams DC 2-Wire Models Operation mode Model Timing chart Non-sensing area Unstable Set position Stable sensing sensing area area Output circuit Proximity Sensor Sensing object (%) NO TL-W5MD1 100 Rated sensing distance 80 (TYP) 0 ON OFF Brown ON OFF Operation indicator (red) ON OFF Load Setting indicator (green) +V Proximity Sensor main circuit Control output Blue Non-sensing area Sensing area Note: The load can be connected to either the +V or 0 V side. Sensing object (%) NC TL-W5MD2 0V Proximity Sensor 100 Rated sensing distance 0 ON OFF Operation indicator (red) ON OFF Control output DC 3-Wire Models Operation mode Model Timing chart Sensing object NO TL-W1R5MC1 TL-W3MC1 TL-W5MC1 NC TL-W3MC2 TL-W5MC2 Present Not present Output transistor (load) ON OFF Detection indicator (red) ON OFF Sensing object Present Not present Output transistor (load) ON OFF Detection indicator (red) ON OFF Sensing object NO TL-W5E1 TL-W20ME1 NC Load (between brown and black leads) NO TL-W5F1 High Low Detection indicator (red) ON OFF NC TL-W5F2 Load Output Blue 0V * Load current: 100 mA max. Brown Operate Reset Output voltage (between black and blue leads) High Low Detection indicator (red) ON OFF +V 100 Load Proximity Sensor main circuit 4.7 k 2.2 Present Not present Load (between brown and black leads) Black*1 Output *2 Blue Tr 0V *1. Load current: 200 mA max. *2. When a transistor is connected. Present Not present Operate Reset Load (between blue and black leads) Output voltage (between blue and black leads) High Low Detection indicator (red) ON OFF Sensing object +V Black * Proximity Sensor main circuit Operate Reset Output voltage (between black and blue leads) Sensing object Brown 100 Present Not present Sensing object TL-W5E2 TL-W20ME2 Output circuit Present Not present Load (between blue and black leads) Operate Reset Output voltage (between blue and black leads) High Low Detection indicator (red) ON OFF Brown +V Tr Proximity Sensor main circuit *2 Black 2.2 Output *1 Load 4.7 k 100 Blue 0V *1. Load current: 200 mA max. *2. When a transistor is connected. 6 TL-W Safety Precautions Refer to Warranty and Limitations of Liability. WARNING Mutual Interference This product is not designed or rated for ensuring safety of persons either directly or indirectly. Do not use it for such purposes. When installing Sensors face-to-face or side-by-side, ensure that the minimum distances given in the following table are maintained. B A Precautions for Correct Use Do not use this product under ambient conditions that exceed the ratings. Design Influence of Surrounding Metal When mounting the Sensor within a metal panel, ensure that the clearances given in the following table are maintained. Failure to maintain these distances may cause deterioration in the performance of the Sensor. Metal on a Single Side (Not Exceeding the Height of the Sensor Surface) m Metals on Both Sides and in Front of the Sensor Sensing surface l Proximity Sensor Sensing surface n l Proximity Sensor Mutual Interference (Unit: mm) Model Distance TL-W1R5MC1 TL-W3MC@ TL-W5MD@ TL-W5MC1@ TL-W20ME@ TL-W5E@/-W5F@ A B 75 (50) 90 (60) 25 (8) 30 (10) 120 (80) 60 (30) 200 (100) 50 200 (100) 35 Note: Values in parentheses apply to Sensors operating at different frequencies. Mounting Influence of Surrounding Metal (Unit: mm) Model Distance TL-W1R5MC1 TL-W3MC@ TL-W5MD@ TL-W5MC1 TL-W20ME@ TL-W5E@/-W5F@ l 2 3 m 0 5 25 0 n 8 12 Model 20 16 0 * Use M3 flat-head screws to mount the TL-W1R5MC1 and TLW3MC1. * Do not exceed the torque in the following table when tightening the resin cover screws. 100 20 TL-W1R5MC1 TL-W3MC@ TL-W5MD@ TL-W20M@ Torque 0.98 N*m 1.5 N*m Adjustment Turning ON the Power An error pulse will occur (approximately 1 ms) if adjustments are made when turning ON the power or making AND connections. Applicable e-CON Connector Models and Manufacturers The companies and model number of e-CON connections that can be used with Sensor cables are listed in the following table. Confirm applicability when purchasing e-CON connectors for connection to Pre-wired Sensors. Model TL-W1R5@/-W3@ Tyco Electronics AMP K.K. 1-1473562-4 (red) 7 TL-W (Unit: mm) Dimensions Tolerance class IT16 applies to dimensions in this data sheet unless otherwise specified. TL-W1R5MC1 TL-W3MC@ 25 160.2 50.2 27 170.2 3 50.2 Detection indicator (red) 8 8 9 * Mounting hole for M3 pan-head screw 90 6 dia. Mounting Bracket (Attachment) 7.8 1 8 Sensing surface 5.5 Mounting hole for M3 pan-head screw 90 6 dia. 6 7.8 1 3.2 dia. * 9 Mounting Bracket (Attachment) 22.4 16 (See note.) 3.2 3.2 3.2 dia. Indicator Indicator R1.6 R1.6 R1.6 3.2 Detection indicator (red) 10 Sensing surface 22.4 16 (See note.) 3 R1.6 3.2 8 5 0.2 7 Note: Mounting hole dimension: 17 0.2. Material: Stainless steel (SUS304) Indicator * 2.9-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.14 mm2, Insulator diameter: 0.9 mm), Standard length: 2 m TL-W5MC@ TL-W5MD@ 10 5.5 0.2 9 Note: Mounting hole dimension: 17 0.20. Material: Stainless steel (SUS304) Indicator * 2.9-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.14 mm2, Insulator diameter: 0.9 mm), Standard length: 2 m TL-W5E@ TL-W5F@ Sensing surface 30.5 8.5 18 Detection indicator (red) 4.5 10.5 8 10 *1 18 4 4.5 120.1 0 24.9 -0.4 3.5 5 Indicator *2 Mounting Hole Dimensions 12.5 10 6.5 7.5 15 16-dia. sensing surface (2) 50 * 4.2 dia. 8 3 150.2 *1. TL-W5MC1 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2, Insulator diameter: 1.2 mm), Standard length: 2 m TL-W5MD@ 4-dia. vinyl-insulated round cable with 2 conductors (Conductor cross section: 0.3 mm2, Insulation diameter: 1.3 mm), Standard length: 2 m *2. C Models: Detection indicator (red) D Models: Operation indicator (red), Setting indicator (green) 10 Two, 4.5 dia. 4 7.2 dia. * 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2, Insulator diameter: 1.2 mm), Standard length: 2 m TL-W20ME@ Sensing surface 40 300.1 18 5 270.1 5 6 20 Two, 5.5-dia. mounting holes Detection indicator (red) 23 18 1 53 1.5 6-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.5 mm2, Insulator diameter: 1.9 mm), Standard length: 2 m 8 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: * Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. * Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. * Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2008.11 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2008 All Right Reserved.