Connector
Tooling
Guide
an ISO9001 Registered Company
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:56 PM Page 1
DANIELS
MANUFACTURING
CORPORATION
®
PREFACE &
TABLE OF CONTENTS
Daniels tools have been utilized in military
aircraft and aerospace programs for over
50 years.
By continuously planning and adding
to our product lines, we are now fulfilling the
demands of other high technology fields such
as computers, lasers, communications, and
many other areas of electronic packaging.
The people behind the DMC name are
pleased to present our Connector Assembly
Tools and Accessories on the pages that
follow. We believe the application data which
accompanies each section will answer your
specific questions concerning tooling;
however, we encourage you to contact us by
telephone or fax for the personal services of
our knowledgeable staff of application
experts.
CONTENTS
Preface & Table of Contents . . . . . . . . . . . . . . . . . . 2
Important Facts About Crimping . . . . . . . . . . . . . . . 3
Standard Adjustable Crimp Tool . . . . . . . . . . . . . . . 4
M22520/1-01 (AF8)
Miniature Adjustable Crimp Tools . . . . . . . . . . . . . . 6
M22520/2-01 (AFM8)
M22520/7-01 (MH860)
M22520/39-01 (39-000)
Ultra Precision (MH800)
Pneumatic Crimp Tools . . . . . . . . . . . . . . . . . . . . . . 8
(WA22)
(WA22P)
(WA27F)
Miniature Hand-Held Pneumatic Crimp Tool. . . . . . 9
Large Gage Pneumatic Crimp Tool . . . . . . . . . . . . 10
M22520/23-01 (WA23)
Technical Application Guide. . . . . . . . . . . . . . . . . . 12
Connector Illustration
Contact Color Code (BIN)
Wire Stripping
M39029 Contact Guide
Connector/Assembly Tool Guide
Vibra-Feed Automatic Crimp Station. . . . . . . . . . . 43
Circular Indent Crimp Tools . . . . . . . . . . . . . . . . . . 44
(MH801) (MH802) (MH803) (MH804)
M22520/4-01 (GS100-1)
M22520/31-01 (GS200-1)
Coaxial Contact Tool Selection Guide . . . . . . . . . . 45
Open Frame Crimp Tools . . . . . . . . . . . . . . . . . . . . 47
M22520/5-01 (HX4)
M22520/10-01 (HX3)
Pneumatic Open Frame Tool . . . . . . . . . . . . . . . . . 49
(HX23) Bench Press
RF Connectors Tool Selection Guide. . . . . . . . . . . 51
Pneumatic/Hydraulic Crimp Tool Systems . . . . . . 63
Hydrac Hydraulic Crimping Tools . . . . . . . . . . . . . 66
Universal Power Feeder Crimp System. . . . . . . . . 67
Custom Application and. . . . . . . . . . . . . . . . . . . . . 69
Contact Retention Test Tools
Installing and Removal Tools . . . . . . . . . . . . . . . . . 70
MIL-I-81969
MIL-I-81969 Tool P/N Guide . . . . . . . . . . . . . . . . . . 71
Hand-Held Pneumatic Wire Stripper . . . . . . . . . . . 73
(WSP 1630)
Wire Cutting, Stripping Preparation Equipment . . 74
EMI/RFI Band Application System. . . . . . . . . . . . . 76
Fiber Optic Cleaving Tool . . . . . . . . . . . . . . . . . . . . 80
Video Training System . . . . . . . . . . . . . . . . . . . . . . 82
Glossary of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . 83
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 85
NOTICE
ANY PRICES WE QUOTE VERBALLY OR ANY
PRICES APPEARING IN OUR PRINTED PRICE LISTS
ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE.
IF YOU NEED FIRM PRICES FOR FUTURE
DELIVERIES YOU SHOULD REQUEST A WRITTEN
QUOTATION FROM OUR SALES OFFICE.
WE ARE NOT LIABLE FOR CONSEQUENTIAL OR
SPECIAL DAMAGES OF ANY NATURE OR KIND, RESULT-
ING FROM THE USE OF ANY OF OUR PRODUCTS.
FOR WARRANTY & LIMITATION OF LIABILITY INFORMATION SEE PAGE 85
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION – 2126/01/REV 8
DANIELS
MANUFACTURING
CORPORATION
®
DANIELS MANUFACTURING CORP.
526 THORPE RD. • ORLANDO, FL 32824 U.S.A.
PHONE 407/855-6161 • FAX 407-855-6884
E-MAIL: DMC@DMCTOOLS.COM • WWW.DMCTOOLS.COM
Tooling Guide CD pages 2/11/03 2:56 PM Page 2
IMPORTANT FACTS
ABOUT CRIMPING
CRIMPING: THEN AND NOW
The first multi-pin connectors were
terminated by soldering the conductor
to non-removable contacts. However,
high temperature applications and
the need for simple and reliable field
service led to the introduction of
connectors with removable contacts.
These were crimped onto the con-
ductor rather than being soldered.
The first standard crimp tool
developed to crimp these new con-
tacts was introduced in the early
sixties. MS3191-1, a military drawing,
defined this tool and its accessories.
The MS3191-1 utilized a four indent
crimp pattern together with a positive
stop locator which controlled the travel
of the indenters (crimp depth).
The MS3191-1 design was a
compromise between simplicity of
operation and crimp performance
since the crimp depth for any given
contact was not adjustable to accom-
modate the differing diameters of the
conductors to which it would be
crimped. It was, however, suitable for
the crimp connectors of that era.
An improved tool design featuring
independently adjustable crimp depths
was soon introduced as MS3191-4.
The MS3191-4 had an internal adjust-
ment, totally independent of the loca-
tor, which permitted the selection of
seven separate crimp depths, allowing
optimal crimping of conductors rang-
ing from AWG 12 to 26 regardless of
the wire barrel size of the contact.
MS3191-4 also introduced the
use of the double tipped indenter to
produce an eight indent crimp pattern
which has consistently achieved
superior tensile pull off values.
MS3191-4 introduced the concept
of a turret head containing three loca-
tors which could be used without
separating any of them from the basic
crimp tool.
In 1969 two military specifications
for crimp tools were developed to
replace the existing military drawings.
They were MIL-T-22520C (Navy) and
MIL-T-83724 (USAF) which defined a
standard size crimp tool similar to the
MS3191-4, but with an expanded
eight step crimp depth range. These
specifications also defined a miniature
crimp tool to crimp conductors as
small as AWG 32.
Both documents were combined
in 1971 into MIL-C-22520D. All
previous military standards for crimp
tools were then cancelled including
the MS3191.
MIL-C-22520 has since replaced
many other crimp tool documents
including: MS3198, MS22910,
MS17776, MS28731, MS90388,
MS14037, MS27437, MS27828,
MS27832, MS55619, MS27426 and
others. This list includes specifications
for indent crimp tools, terminal lug
crimp tools, pneumatic tools, coaxial
cable crimp tools and connectors
service kits.
The establishment of MIL-C22520
was a milestone on the road to crimp
tool standardization. Its development
has eliminated the waste and confu-
sion which accompanied the overlap-
ping applications of many different
“standard” crimp tools called out by a
deluge of unrelated military drawings.
MIL-C-22520D for the first time
established a single specification which
set forth performance requirements for
all crimp tools to be used on military
standard electrical connectors.
THE CRIMPING CONCEPT
Crimping is a method of firmly
attaching a terminal or contact end to
an electrical conductor by pressure
forming or reshaping a metal barrel
together with the conductor. The
forming of a satisfactory crimp
depends on the correct combination
of conductor, crimp barrel and tool.
When applied with a properly
matched tool a union would be
established which has both good
electrical and mechanical characteris-
tics. The tool will provide these
requirements consistently and reliably
with repeatability assured by quality
cycle controlled tooling. There are
several common configurations of
crimped joint; several examples are
shown below.
The electrical resistance of a
properly designed and controlled
crimped joint should be equal to, or
less than, the resistance of an equal
section of wire. Specifications state
the requirements in terms of millivolt
drop at a designated current.
The mechanical strength of a
crimped joint and hence its pull-out
force (tensile strength), varies with the
deformation applied. Therefore, by
properly shaping the deformation a
high pull-out force can be achieved,
i.e. the crimp die of the tool deter-
mines the crimp configuration and
deformation.
The dies in the tool determine the
completed crimp configuration which
is generally an element of contact
and/or connector design. Some of the
design considerations are: a) The type
of contact, its size, shape material and
function, b) The type and size of wires
to be accommodated, c) The type of
tooling into which the configuration
must be built.
EIGHT INDENT
FOUR INDENT
TWO INDENT
HEXAGONAL CRIMP
CIRCULAR CRIMP
B CRIMP
NEST & INDENT CRIMP
CAPTIVE CRIMP
INSULATION DISPLACEMENT
DANIELS
MANUFACTURING
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© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 3
Tooling Guide CD pages 2/11/03 2:56 PM Page 3
STANDARD ADJUSTABLE
CRIMP TOOL
UPPER RANGE CRIMP
TOOL AF8 M22520/1-01
The DMC AF8 qualified to
MIL-DTL-22520/1, has virtually limit-
less application within the specified
wire range of 12 through 26 AWG.
Over a thousand turret heads or posi-
tioners are available to adapt the tool
frame to your specific military or propri-
etary contact/wire combination. The 8
impression crimp, which is standard in
the AF8, assures absolute maximum
tensile strength with almost every
closed barrel contact. In addition,
special indent configurations are avail-
able upon request.
The precision ratchet controls
cycling of the tool in both directions of
handle movement. This assures the
same accurate crimp every time. It’s
like having a quality control inspector
at every work station.
Positive crimp depth is controlled
by an 8 position selector knob conve-
niently located on the tool frame. The
operator simply dials the desired step
for the wire being used. This setting
can be secured by use of a locking pin
or safety wire. The carefully engineered
design achieves the absolute maxi-
mum mechanical advantage; along
with the tool’s light weight, operator
fatigue is minimized.
The AF8 measures 93⁄4″x 21⁄2″x
11⁄4″approximately and weighs 15 oz.
For proper operation the tool
frame must be mated with one of the
following optional accessories: a
military head (TH-XXX Part No. Series)
a turret head (TM-XXX series), a
positioner (TP-XXX series), or a uni-
versal head (part No. UH2-5). This is
done simply by orienting the head in
the keyed position, and by tightening
the hex socket screws provided as
part of the head.
A permanent dataplate is affixed
to all turret heads and positioners. This
plate lists specific contact part num-
bers, the corresponding position color
code (for 3 position turret heads), and
suggested selector depth settings for
the wire size being used.
The universal head is ideally suited
for lab work and prototype production
applications. This head is attached in
the same manner as explained above.
The selected contact is inserted
through the entry hole on the opposite
side of the tool frame from the head.
The height adjusting screw is then
rotated until the contact is in the
proper position for crimping. The
screw can be secured with the locknut
provided. The wire sizes listed on the
tool frame selector knob can be used
as a reference starting point; however,
some testing will be necessary to
determine the optimum selector setting
for your contact/wire combination.
Periodic gaging is recommended
to insure accurate calibration. This
can be done easily by setting the tool
selector knob to position #4, and
checking indenter closure with
M22520/3-1 “GO/NO-GO” gage
(DMC part no. G125).
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
DANIELS
MANUFACTURING
CORPORATION
®
PAGE 4
Tooling Guide CD pages 2/11/03 2:56 PM Page 4
MILITARY DMC
P/N P/N DESCRIPTION NSN
M22520/1-01 AF8 TOOL FRAME 5120-01-335-8571
M22520/1-02 TH1A TURRET 5120-01-335-8834
M22520/1-03 TH4 TURRET 5120-01-335-8835
M22520/1-04 TH163 TURRET 5120-01-335-8836
M22520/1-05 UH2-5 UNIVERSAL 5120-01-335-8583
POSITIONER
M22520/1-06 TP45 POSITIONER 5120-01-335-8584
M22520/1-07 TP85 POSITIONER 5120-01-335-8585
M22520/1-08 TH199S TURRET 5120-01-335-8837
M22520/1-09 TP360 POSITIONER 5120-01-335-8586
M22520/1-10 TP365 POSITIONER 5120-01-335-8587
M22520/1-11 TP465 POSITIONER 5120-01-335-8588
M22520/1-12 TH270 TURRET 5120-01-335-8838
M22520/1-13 TH285 TURRET 5120-01-335-8839
M22520/1-14 TH286 TURRET 5120-01-335-8840
M22520/1-15 TP485 POSITIONER 5120-01-335-8589
M22520/1-16 TP513 POSITIONER 5120-01-335-8590
M22520/1-17 TP651 POSITIONER 5120-01-335-8591
M22520/3-1 G125 GAGE 5220-00-165-7604
Other than keeping the unit clean
and properly stored when not in
service, no operator maintenance is
required. DMC offers complete factory
service by knowledgeable technicians
within a reasonable turnaround time.
Complete instructions concerning the
use, care and warranty are supplied
with each tool. Additional copies are
available on request.
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
DANIELS
MANUFACTURING
CORPORATION
®
PAGE 5
Tooling Guide CD pages 2/11/03 2:56 PM Page 5
DANIELS
MANUFACTURING
CORPORATION
®
LOWER RANGE CRIMP
TOOL AFM8 M22520/2-01
Qualified to MIL-DTL-22520/2, the
DMC AFM8 is designed for most of
the miniature and sub-miniature con-
nector types that are so widely used
in all types of electronic systems.
Originally developed for the Air Force,
the AFM8 meets the need for a minia-
ture tool accommodating wire sizes 20
through 32 AWG.
The AFM8 gives a Mil-Standard 8
impression crimp, which assures
maximum tensile strength. The cycle
controlled precision ratchet assures
consistently accurate crimps every
time. The tool frame has a built-in 8
step selector knob for ease in dialing
the correct crimp depth setting for the
wire being used.
Positioners adapt the tool frame to
a particular application. The data plate
on each positioner designates which
contacts the positioner accommodates
for its wire size and indicates selector
position. Crimp depth is dialed on the
8 step selector knob by merely raising
the knob and rotating it to the proper
position. The positioner is easily
removed and changed.
Periodic gaging is recommended to
insure accurate calibration. This is easily
accomplished with the M22520/3-1
“GO/NO-GO” gage (DMC part no.
G125). The AFM8 is 6 3/4″in length
and weighs approximately 10 oz.
Other than keeping the tool clean
and properly stored when not in use,
no operator maintenance is required.
DMC’s complete factory service is
available. Complete instructions con-
cerning the use, care and warranty are
supplied with each tool. Additional
copies are available from the factory.
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
MINIATURE ADJUSTABLE
CRIMP TOOLS
PAGE 6
MILITARY DMC
P/N P/N DESCRIPTION NSN
M22520/2-01 AFM8 TOOL FRAME 5120-01-335-8572
M22520/2-02 K1S POSITIONER 5120-01-335-8592
M22520/2-03 K60S POSITIONER 5120-01-335-8593
M22520/2-04 K151 POSITIONER 5120-01-335-8594
M22520/2-05 K3 POSITIONER 5120-01-335-8595
M22520/2-06 K41 POSITIONER 5120-01-335-8624
M22520/2-07 K40 POSITIONER 5120-01-335-8625
MILITARY DMC
P/N P/N DESCRIPTION NSN
M22520/2-08 K13-1 POSITIONER 5120-01-335-8626
M22520/2-09 K42 POSITIONER 5120-01-335-8627
M22520/2-10 K43 POSITIONER 5120-01-335-8628
M22520/2-11 K287 POSITIONER 5120-01-335-8629
M22520/2-12 K286 POSITIONER 5120-01-335-8630
M22520/2-13 K338 POSITIONER 5120-01-335-8631
M22520/2-14 K340 POSITIONER 5120-01-335-8632
M22520/2-15 K341 POSITIONER 5120-01-335-8633
M22520/2-16 K339 POSITIONER 5120-01-335-8634
M22520/2-17 K342 POSITIONER 5120-01-335-8635
M22520/2-18 K343 POSITIONER 5120-01-335-8636
M22520/2-19 K330-2 POSITIONER 5120-01-335-8637
M22520/2-20 K331-2 POSITIONER 5120-01-335-8638
M22520/2-21 K332-2 POSITIONER 5120-01-335-8609
M22520/2-22 K212 POSITIONER 5120-01-335-8610
M22520/2-23 K267-1 POSITIONER 5120-01-335-8611
M22520/2-24 K75S-1 POSITIONER 5120-01-335-8612
M22520/2-25 K261-1 POSITIONER 5120-01-335-8613
M22520/2-26 K262-1 POSITIONER 5120-01-335-8614
M22520/2-27 K269-1 POSITIONER 5120-01-335-8615
M22520/2-28 K373-1 POSITIONER 5120-01-335-8616
M22520/2-29 K372-1 POSITIONER 5120-01-335-8617
M22520/2-30 K404 POSITIONER 5120-01-335-8618
M22520/2-31 K406 POSITIONER 5120-01-335-8619
M22520/2-32 K496 POSITIONER 5120-01-335-8620
M22520/2-33 K74S POSITIONER 5120-01-335-8621
M22520/2-34 K323 POSITIONER 5120-01-335-8622
M22520/2-35 K532-1 POSITIONER 5120-01-335-8623
M22520/2-36 K473 POSITIONER 5120-01-335-8596
M22520/3-1 G125 GAGE 5220-00-165-7604
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MANUFACTURING
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Tooling Guide CD pages 2/11/03 2:56 PM Page 6
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MANUFACTURING
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®
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
ULTRA PRECISION CRIMP
TOOL (MODEL MH800)
All DMC tools are designed and
built to the highest standards of preci-
sion and quality, but some applications
call for more. One such case is minia-
ture and subminiature contacts which
have extremely thin wire barrel dimen-
sions. The answer to this demand is the
model MH800 Ultra Precision Crimp
Tool which utilizes the same basic
components as the Model AFM8
(M22520/2-01) Crimp Tool with tighter
gaging tolerances and a special
indenter tip configuration that assures
a uniform flow of metal during the
crimping operation.
The model MH800 accommodates
wire sizes 20 thru 32 AWG (the minia-
ture to sub-miniature range). It accom-
modates the K series or M22520/2-XX
positioners and is easily identified by a
distinctive orange handle grip. It is the
same size and weight as model AFM8.
Gaging is accomplished with the G100
“GO/NO-GO” gage.
MIDDLE RANGE CRIMP
TOOL MH860 M22520/7-01
Qualified to MIL-DTL-22520/7, the
DMC MH860 is a recent addition to
the military specification. It was
developed to meet the demonstrated
need for supporting the majority of
electrical systems with one versatile
crimp tool frame.
The MH860 accepts the entire
middle wire range of 16 through 28
AWG, with positioners which adapt it
to virtually all applications consistent
with others in the MIL-DTL-22520
family.
THE MIL-C-28840 TOOLING
MIL-C-28840 connectors were
developed for the Navy, for use with
jacketed cable in shipboard applica-
tions. They are a high density circular
connector series utilizing a high shock
threaded coupling system with front
release crimped contacts.
For these connectors DMC has
added a new crimping tool to its
range, the M22520/34-01, and other
tools as follows:
PAGE 7
MILITARY DMC
P/N P/N DESCRIPTION NSN
M22520/7-01 MH860 TOOL FRAME 5120-01-335-8573
M22520/7-02 86-1S POSITIONER 5120-01-335-8597
M22520/7-03 86-2 POSITIONER 5120-01-335-8598
M22520/7-04 86-3 POSITIONER 5120-01-335-8599
M22520/7-05 86-4 POSITIONER 5120-01-335-8600
M22520/7-06 86-5 POSITIONER 5120-01-335-8601
M22520/7-07 86-6 POSITIONER 5120-01-335-8602
M22520/7-08 86-7 POSITIONER 5120-01-335-8603
M22520/7-09 86-11S POSITIONER 5120-01-335-8604
M22520/7-10 86-12S POSITIONER 5120-01-335-8605
M22520/7-11 86-19 POSITIONER 5120-01-335-8606
M22520/7-12 86-20 POSITIONER 5120-01-335-8607
M22520/7-13 86-21 POSITIONER 5120-01-335-8608
M22520/3-3 G145 GAGE 5120-00-338-0378
MILITARY P/N DESCRIPTION DMC P/N
M22520/34-01 BASIC CRIMP TOOL 39-000
M22520/34-02 POSITIONER 39-102
M22520/35 GAGE G345
M81969/33-01 INST. TOOL (STRAIGHT) DAK55-22SA
M81969/33-02 INST. TOOL (OFFSET) DAK55-22JA
M81969-34-01 REMOVAL TOOL DRK56-22A
DANIELS
MANUFACTURING
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Tooling Guide CD pages 2/11/03 2:56 PM Page 7
PNEUMATIC
CRIMP TOOLS
The DMC Power Crimp tools
WA27F, WA22P and WA22 are direct
equivalents of their corresponding
hand tools. They use the same turret
heads or positioners, the gages and
other accessories. As production
needs grow, all that needs to be
added is the tool frame itself. The
resulting power capability can in
many instances compare with an
automated system costing thousands
of dollars more.
These pneumatic tools are widely
used in both military and proprietary
programs. Their popularity has come
about in part because of their
unequaled reputation for trouble-free,
dependable service and their cost
saving and adaptability.
Whether upper, middle or lower
range, the power tools fulfill the same
precise crimp requirements as the
hand models. They use the same
indenter configuration, the same gag-
ing dimensions and selector settings.
No additional operator training is
necessary. Accurate calibration is
maintained by a unique 8 step
machined steel block that holds
gaging tolerances far longer than the
usual adjustment screw method. This
solid gaging means high output with
less downtime.
The compact size and light weight
of these tools allows them to be used
easily as hand tools, as well as high
production bench tools. The hand
trigger is designed for equal ease of
use by right or left handed operators.
Bench mounted, the optional foot
valve allows hands-free operation. The
bench mount will allow the tool to be
secured at virtually any angle for indi-
vidual comfort, thereby minimizing
operator fatigue.
The foot valve, when installed
in-line with an air supply, makes a
portable system which is adaptable to
any work bench. Air supply require-
ments are 80-120 PSI (5.5 to 8.0
atmospheres) clean dry air. The system
uses standard air fittings readily
available in most shops.
UPPER RANGE WA27F
(EQUIVALENT TO AF8)
accommodates TH-XXXMIL-STD
heads. TH-XXX series turret heads or
TP-XXX series positioners, length 10″,
diameter 2 3/4″, weight 50 oz.
MIDDLE RANGE WA22P
(EQUIVALENT TO MH860)
accommodates 86-XXX series
positioners, length 8″, diameter 2 1/4″,
weight 32 oz.
LOWER RANGE WA22
(EQUIVALENT TO AFM8)
accommodates K series positioners,
length 8″, diameter 2 1/4″,
weight 32 oz.
BENCH MOUNT BM-2
FOOT VALVE WA10
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
DANIELS
MANUFACTURING
CORPORATION
®
PAGE 8
Tooling Guide CD pages 2/11/03 2:56 PM Page 8
PAGE 9
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
Tooling Guide CD pages 2/11/03 2:56 PM Page 9
WA23 PNEUMATIC
CRIMP TOOL
DMC’s heavy pneumatic crimp
tool functions with the push of a
button for operator ease. This heavy
duty crimp tool accommodates large
size contacts 8 through 0000 (AWG)
and operates on standard 90-125 psi
(5.4-8.16 BAR) shop air sources.
It is engineered with the operator’s
safety in mind and features a full cycle
control system. This tool is portable
and needs no extra booster for large
size contacts.
The standard die assembly and
locator are easily interchangeable with
no special tool required. Custom dies
and locators may be designed to
specific requirements. An optional foot
valve is available upon request.
DANIELS
MANUFACTURING
CORPORATION
®
LARGE GAGE
PNEUMATIC CRIMP TOOLS
M22520/23 Tool, Die
and Locator List
MIL # DESCRIPTION DMC #
M22520/23-01 Crimp Tool WA23
M22520/23-02 Die Assy. 8 WA23-2
M22520/23-03 Die Assy. 6 WA23-3
M22520/23-04 Die Assy. 4 WA23-4
M22520/23-05 Die Assy. 1/0 WA23-5
M22520/23-06 Die Assy. 2/0 WA23-6
M22520/23-07 Die Assy. 4/0 WA23-7
M22520/23-09 Locator 8 WA23-9
M22520/23-10 Locator 6 WA23-10
M22520/23-11 Locator 4 WA23-11
M22520/23-12 Locator 4, 4N, 4G WA23-12
M22520/23-13 Locator 1/0 WA23-13
M22520/23-14 Locator 1/0, 1/0N WA23-14
M22520/23-15 Locator 2/0, 2/0N WA23-15
M22520/23-16 Locator 4/0, 4/0N WA23-16
CONTACT GAGE
P/N SIZE “GO” “NO-GO” P/N
M22520/23-02 8 .130 .136 G693
M22520/23-03 6 .171 .178 G694
M22520/23-04 4 .195 .202 G695
M22520/23-05 0 .325 .332 G695
M22520/23-06 00 .351 .358 G697
M22520/23-07 0000 .425 .432 G698
NOW FEATURING…
Die Assemblies
and Locators for:
• Pre-Installed and Un-Insulated
Ring Terminals for Military and
Commercial Applications
(MS25036, MS20659,
MIL-T-7928)
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 10
Tooling Guide CD pages 2/11/03 2:56 PM Page 10
DANIELS
MANUFACTURING
CORPORATION
®
CONTACT BIN TYPE DIE
PART # CODE P/S SIZE ASSEMBLY LOCATOR
B559-01-3 318 P 6N WA23-3 WA23-10
B559-01-6 319 P 6 WA23-3 WA23-10
B559-01-1 320 P 4 WA23-4 WA23-12
B559-01-2 321 P 4N WA23-4 WA23-12
B559-01-10 322 P 4G WA23-4 WA23-12
B559-01-4 323 P 1/0 WA23-5 WA23-14
B559-01-5 324 P 1/0N WA23-5 WA23-14
B559-01-8 327 P 4/0 WA23-7 WA23-16
B559-01-9 328 P 4/0N WA23-7 WA23-16
B560-01-2 329 S 6 WA23-3 WA23-10
B560-01-4 330 S 6G WA23-3 WA23-10
B560-01-1 331 S 4 WA23-4 WA23-12
B560-01-6 322 S 4G WA23-5 WA23-14
B560-01-3 333 S 1/0 WA23-5 WA23-14
B560-01-5 335 S 4/0 WA23-7 WA23-16
CONTACT BIN TYPE DIE
PART # CODE P/S SIZE ASSEMBLY LOCATOR
M39029/44 291 P 8 WA23-2 WA23-9
M39029/45 298 S 8 WA23-2 WA23-9
M39029/44 292 P 4 WA23-4 WA23-11
M39029/45 299 S 4 WA23-4 WA23-11
M39029/44 293 P 0 WA23-5 WA23-13
M39029/45 300 S 0 WA23-5 WA23-13
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
LARGE GAGE CONTACT
APPLICATION INFORMATION
PAGE 11
CONTACT APPLICATION CROSS REFERENCE
MIL-C-5015 Front Release (3400 Series) Burndy Corporation (FCI)
M39029/29 214 P 8 WA23-2 WA23-9
M39029/30 220 S 8 WA23-2 WA23-9
M39029/29 215 P 4 WA23-4 WA23-11
M39029/30 221 S 4 WA23-4 WA23-11
M39029/29 216 P 0 WA23-5 WA23-13
M39029/30 222 S 0 WA23-5 WA23-13
MIL-C-5015 Rear Release (3450 Series)
541-220-0808 214 P 8 WA23-2 WA23-9
541-220-0404 215 P 4 WA23-4 WA23-11
542-220-0808 220 S 8 WA23-2 WA23-9
542-220-0404 221 S 4 WA23-4 WA23-11
J-Tech
10-497100-6 317 P 6 WA23-3 WA23-10
10-497102-6 318 P 6N WA23-3 WA23-10
10-497222-6 319 P 6 WA23-3 WA23-10
10-497100-4 320 P 4 WA23-4 WA23-12
10-497102-4 321 P 4N WA23-4 WA23-12
10-497222-4 322 P 4G WA23-4 WA23-12
10-497100-3 323 P 1/0 WA23-5 WA23-14
10-497102-3 324 P 1/0N WA23-5 WA23-14
10-497100-43 327 P 4/0 WA23-7 WA23-16
10-497102-43 328 P 4/0N WA23-7 WA23-16
10-497101-6 329 S 6 WA23-3 WA23-10
10-497223-6 330 S 6G WA23-3 WA23-10
10-497101-4 331 S 4 WA23-4 WA23-12
10-497223-4 332 S 4G WA23-4 WA23-12
10-497101-3 333 S 1/0 WA23-5 WA23-14
10-497101-43 335 S 4/0 WA23-7 WA23-16
Amphenol/Bendix
M39029/48 317 P 6 WA23-3 WA23-10
M39029/48 318 P 6N WA23-3 WA23-10
M39029/48 319 P 6G WA23-3 WA23-10
M39029/49 329 S 6 WA23-3 WA23-10
M39029/49 330 S 6G WA23-3 WA23-10
M39029/48 320 P 4 WA23-4 WA23-12
M39029/48 321 P 4N WA23-4 WA23-12
M39029/48 322 P 4G WA23-4 WA23-12
M39029/49 331 S 4 WA23-4 WA23-12
M39029/49 332 S 4G WA23-4 WA23-12
M39029/48 323 P 1/0 WA23-5 WA23-14
M39029/48 324 P 1/0N WA23-5 WA23-14
M39029/49 333 S 1/0 WA23-5 WA23-14
M39029/48 325 P 2/0 WA23-6 WA23-15
M39029/48 326 P 2/0N WA23-6 WA23-15
M39029/49 334 S 2/0 WA23-6 WA23-15
M39029/48 327 P 4/0 WA23-7 WA23-16
M39029/48 328 P 4/0N WA23-7 WA23-16
M39029/49 335 S 4/0 WA23-7 WA23-16
MIL-C-22992 Class L
Heavy Duty Cylindrical Connector
030-3198-003 214 P 8 WA23-2 WA23-9
030-3199-004 215 P 4 WA23-4 WA23-11
030-3200-003 216 P 0 WA23-5 WA23-13
031-3116-003 220 S 8 WA23-2 WA23-9
031-3117-003 221 S 4 WA23-4 WA23-11
031-3118-003 222 S 0 WA23-5 WA23-13
ITT Cannon
5000-029-0008 214 P 8 WA23-2 WA23-9
5000-029-0004 215 P 4 WA23-4 WA23-11
5000-029-0000 216 P 0 WA23-5 WA23-13
5100-033-0008 220 S 8 WA23-2 WA23-9
5100-033-0004 221 S 4 WA23-4 WA23-11
5100-033-0000 222 S 0 WA23-5 WA23-13
Matrix Science/AMP-TYCO
916-0808-093 214 P 8 WA23-2 WA23-9
916-0404-094 215 P 4 WA23-4 WA23-11
916-0000-095 216 P 0 WA23-5 WA23-13
915-0808-093 220 S 8 WA23-2 WA23-9
915-0404-094 221 S 4 WA23-4 WA23-11
915-0000-095 222 S 0 WA23-5 WA23-13
915-0606-595 317 P 6 WA23-3 WA23-10
915-0606-596 318 P 6N WA23-3 WA23-10
915-0606-597 319 P 6G WA23-3 WA23-10
915-0404-576 320 P 4 WA23-4 WA23-12
915-0404-577 321 P 4N WA23-4 WA23-12
915-0404-578 322 P 4G WA23-4 WA23-12
915-1001-498 323 P 1/0 WA23-5 WA23-14
915-1001-499 324 P 1/0N WA23-5 WA23-14
915-2020-579 325 P 2/0 WA23-6 WA23-15
915-2020-580 326 P 2/0N WA23-6 WA23-15
915-4040-598 327 P 4/0 WA23-7 WA23-16
915-4040-599 328 P 4/0N WA23-7 WA23-16
916-0606-595 329 S 6 WA23-3 WA23-10
916-0606-597 330 S 6G WA23-3 WA23-10
916-0404-576 331 S 4 WA23-4 WA23-12
916-0404-578 332 S 4G WA23-4 WA23-12
916-1001-498 333 S 1/0 WA23-5 WA23-14
916-2020-579 334 S 2/0 WA23-6 WA23-15
916-4040-598 335 S 4/0 WA23-7 WA23-16
Tri-Star
Cross reference information was compiled from (QPL) Qualified Products Listing.
Additional tooling is available for other die, locator and wire size applications.
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:56 PM Page 11
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 12
TECHNICAL APPLICATION GUIDE
IMPORTANT NOTICE – The tooling listed in the technical application guides of this catalog and other DMC publications represents data
which has been compiled over many years of product use and application. Some tooling suggested herein may or may not cover a
user’s specific contract or manufacturing requirements. It is the user’s responsibility to carry out sufficient testing to verify suitability of
the specific DMC product selected for the specific requirements of each particular application.
TYPICAL COMPLEX CABLE CONNECTOR
CONTACT COLOR CODE AND BIN*
A. Wire Seal
B. Socket Contact
C. Chamfered Socket Lead-In
D. Peripheral O-Ring Seal
E. Pin Contact
F. Contact Retention Clip
G. Interfacial Seal
0 – Black
1 – Brown
2 – Red
3 – Orange
4 – Yellow
5 – Green
6 – Blue
7 – Violet
8 – Gray
9 – White
WIRE STRIPPING TECHNIQUE
1. Determine the proper length of insulation to be removed. Wire must be visible
in inspection hole. Insulation must be 1/64″– 1/32″from end of contact or
inside of insulation cup.
2. Insert wire into exact center of correct cutting slot for wire size to be stripped.
Each slot is marked with wire size.
3. Close handles together as close as possible.
4. Release handles, allowing wire holder to return to open position.
5. Remove stripped wire.
6. After stripping, strands of wire should be twisted firmly together in the same
direction as the normal lay of the wire.
7. Stripped wire with nicked or cut strands is not acceptable.
*BASIC IDENTIFICATION NUMBER
Manufacturers have the option of identifying
contacts by stamping the bin code on the
shoulder or the wire barrel.
Tooling Guide CD pages 2/11/03 2:56 PM Page 12
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 13
M39029 CONTACT QUICK LOCATION CHART
TECHNICAL APPLICATION GUIDE
M39029/1 41
M39029/2 33
M39029/3 33
M39029/4 17, 36, 38, 39
M39029/5 17, 36, 38, 39
M39029/6 39
M39029/7 39
M39029/8 39
M39029/9 Call DMC
M39029/10 Call DMC
M39029/11 34
M39029/12 34
M39029/13 39
M39029/14 39
M39029/15 Call DMC
M39029/16 32
M39029/17 31
M39029/18 31
M39029/19 39
M39029/20 39
M39029/21 39
M39029/22 31, 32, 42
M39029/23 Call DMC
M39029/24 Call DMC
M39029/25 40
M39029/26 40
M39029/27 40
M39029/28 40
M39029/29 28, 37
M39029/30 28, 37
M39029/31 16, 18, 19, 21, 35
M39029/32 16, 18, 19, 21, 35
M39029/33 29
M39029/34 20
M39029/35 20
M39029/36 20
M39029/37 20
M39029/38 Call DMC
M39029/40 Call DMC
M39029/41 Call DMC
M39029/42 Call DMC
M39029/43 Call DMC
M39029/44 27
M39029/45 27
M39029/46 30
M39029/47 29, 30
M39029/48 14
M39029/49 14
M39029/50 40
M39029/51 40
M39029/54 40
M39029/55 40
CONTACT
PART PAGE
NUMBER NUMBER
M39029/56 23, 24, 25
M39029/57 15, 24, 26
M39029/58 15, 23, 24, 25
M39029/59 40
M39029/60 40
M39029/63 15
M39029/64 15
M39029/65 Call DMC
M39029/66 Call DMC
M39029/68 Call DMC
M39029/69 40
M39029/70 40
M39029/71 Call DMC
M39029/72 Call DMC
M39029/73 Call DMC
M39029/74 Call DMC
M39029/75 40
M39029/76 40
M39029/77 40
M39029/78 40
M39029/79 Call DMC
M39029/80 Call DMC
M39029/83 22
M39029/84 22
M39029/85 Call DMC
M39029/86 Call DMC
M39029/87 Call DMC
M39029/88 Call DMC
M39029/89 Call DMC
M39029/90 Call DMC
M39029/91 Call DMC
M39029/92 Call DMC
M39029/93 Call DMC
M39029/94 Call DMC
M39029/95 Call DMC
M39029/96 Call DMC
M39029/97 Call DMC
M39029/98 Call DMC
M39029/99 Call DMC
M39029/100 Call DMC
M39029/101 Call DMC
M39029/102 Call DMC
M39029/103 Call DMC
M39029/104 Call DMC
M39029/105 Call DMC
M39029/106 Call DMC
M39029/107 Call DMC
M39029/108 Call DMC
M39029/109 Call DMC
CONTACT
PART PAGE
NUMBER NUMBER
CONTACT
PART PAGE
NUMBER NUMBER
CONTACT
PART PAGE
NUMBER NUMBER
Refer to Technical Application Guide (Pages 14–42)
Tooling Guide CD pages 2/11/03 2:56 PM Page 13
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 14
MIL-C-22992
CLASS L
CIRCULAR
HEAVY DUTY
FRONT RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
MS90555 WALL MOUNT RECEPTACLE
MS90556 STRAIGHT PLUG AMPHENOL CORP.
MS90557 IN-LINE RECEPTACLE ITT CANNON
MS90558 WALL MOUNT PLUG
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
6 6 P M39029/48-317 MS90559-11 6
6N 6 P M39029/48-318 MS90559-12 6
6G 6 P M39029/48-319 MS90559-14 6
6 6 S M39029/49-329 MS90560-7 6
6G 6 S M39029/49-330 MS90560-8 6
4 4 P M39029/48-320 MS90559-8 4
4N 4 P M39029/48-321 MS90559-9 4
4G 4 P M39029/48-322 MS90559-13 4
4 4 S M39029/49-331 MS90560-5 4
4G 4 S M39029/49-332 MS90560-9 4
0 0 P M39029/48-323 MS90559-5 0
0N 0 P M39029/48-324 MS90559-6 0
0 0 S M39029/49-333 MS90560-3 0
2/0 2/0 P M39029/48-325 MS90559-3 2/0
2/0N 2/0 P M39029/48-326 MS90559-3 2/0
2/0 2/0 S M39029/49-334 MS90560-2 2/0
4/0 4/0 P M39029/48-327 MS90559-1 4/0
4/0N 4/0 P M39029/48-328 MS90559-2 4/0
4/0 4/0 S M39029/49-335 MS90560-1 4/0
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
317 ORANGE-BROWN-VIOLET WA23-10 WA23-3 —DRK178-6A
318 ORANGE-BROWN-GRAY WA23-10 WA23-3 DRK178-6A
319 ORANGE-BROWN-WHITE WA23-10 WA23-3 DRK178-6A
329 ORANGE-RED-WHITE WA23-10 WA23-3 DRK178-6A
330 ORANGE-ORANGE-BLACK WA23-10 WA23-3 —DRK178-6A
320 ORANGE-RED-BLACK WA23-12 WA23-4 DRK178-5A
321 ORANGE-RED-BROWN WA23-12 WA23-4 DRK178-5A
322 ORANGE-RED-RED WA23-12 WA23-4 DRK178-5A
331 ORANGE-ORANGE-BROWN WA23-12 WA23-4 DRK178-5A
332 ORANGE-ORANGE-RED WA23-12 WA23-4 DRK178-5A
323 ORANGE-RED-ORANGE WA23-14 WA23-5 —DRK178-3A
324 ORANGE-RED-YELLOW WA23-14 WA23-5 DRK178-3A
333 ORANGE-ORANGE-ORANGE WA23-14 WA23-5 DRK178-3A
325 ORANGE-RED-GREEN WA23-15 WA23-6 —DRK178-2A
326 ORANGE-RED-BLUE WA23-15 WA23-6 DRK178-2A
334 ORANGE-ORANGE-YELLOW WA23-15 WA23-6 DRK178-2A
327 ORANGE-RED-VIOLET WA23-16 WA23-7 DRK178-1A
328 ORANGE-RED-GRAY WA23-16 WA23-7 —DRK178-1A
335 ORANGE-ORANGE-GREEN WA23-16 WA23-7 DRK178-1A
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
TYPICAL CONTACT
CONFIGURATION
Tooling Guide CD pages 2/11/03 2:56 PM Page 14
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 15
MIL-C-24308
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
ADI ELECTRONICS INC.
AMPHENOL CORP.
CW INDUSTRIES
M24308/2 POLARIZED SHELL SOCKET CONTACTS CINCH CONNECTOR
M24308/4 POLARIZED SHELL PIN CONTACTS CRISTEK INTERCONNECTS INC.
M24308/6 POLARIZED SHELL SOCKET CONTACTS NON-MAGNETIC FCI FRAMATONE GROUP
M24038/8 POLARIZED SHELL PIN CONTACTS NON-MAGNETIC GENERAL CONNECTOR CORP.
GLASSEAL PRODUCTS INC.
ITT CANNON
POSITRONIC INDUSTRIES INC.
TYCO ELECTRONICS
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
20 20 P M39029/64-369 M24308/11-1 20-24
20 20 S M39029/63-368 M24308/10-1 20-24
22 22D P M39029/58-360 M24308/13-1 22-28
22 22D S M39029/57-354 M24308/12-1 22-28
MINIATURE RECTANGULAR
RACK & PANEL
REAR RELEASE CONTACTS
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
369 ORANGE-BLUE-WHITE TP585 K13-1 86-30-1
DAK145 or MS1969/1-02 DRK145 or MS1969/1-02
368 ORANGE-BLUE-GRAY TP585 K13-1 86-30-1
DAK145 or MS1969/1-02 DRK145 or MS1969/1-02
360 ORANGE-BLUE-BLACK K42 86-6
DAK95-22MB or MS1969/1-04 DRK95-22MB or MS1969/1-04
354 ORANGE-GREEN-YELLOW K41 86-5
DAK95-22MB or MS1969/1-04 DRK95-22MB or MS1969/1-04
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:56 PM Page 15
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 16
MIL-C-26482
SERIES 1
CIRCULAR
BAYONET COUPLING
FRONT RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
MS3120 WALL MOUNT FLANGE RECEPTACLE
MS3121 CABLE CONNECTING PLUG AMPHENOL CONNECTORS
MS3122 BOX MOUNT FLANGE RECEPTACLE ARRAY CONNECTORS CORP.
MS3124 JAM NUT REAR MOUNT RECEPTACLE FCI FRAMATONE GROUP
MS3126 STRAIGHT PLUG ITT CANNON – ITT CANNON MEXICO
MS3127 BOX MOUNT FLANGE RECEPTACLE VEAM
MS3128 WALL MOUNT FLANGE RECEPTACLE
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/31-234 MS3192-12-12A 12-14
12 12 S M39029/32-253 MS3193-12-12A 12-14
16 16 P M39029/31-228 MS3192-16-16A 16-20
16 16 S M39029/32-247 MS3193-16-16A 16-20
20 20 P M39029/31-240 MS3192-20A-20A 20-24
20 20 S M39029/32-259 MS3193-20A-20A 20-24
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
234 RED-ORANGE-YELLOW TH1A DAK12B DRK12B
253 RED-GREEN-ORANGE TH1A DAK12B DRK12B
228 RED-RED-GRAY TH1A 86-2 DAK16B DRK16B
247 RED-YELLOW-VIOLET TH1A 86-2 DAK16B DRK16B
240 RED-YELLOW-BLACK TH1A K1S 86-1S DAK20B DRK20B
259 RED-GREEN-WHITE TH1A K1S 86-1S DAK20B DRK20B
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:56 PM Page 16
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 17
MIL-C-26482
SERIES 2
CIRCULAR
BAYONET COUPLING
REAR RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
MS3470 WALL MOUNT FLANGE RECEPTACLE AERO ELECTRONIC CONNECTOR, INC.
MS3471 CABLE CONNECTING RECEPTACLE AMPHENOL CONNECTORS
MS3472 WIDE FLANGE WALL MOUNT RECEPTACLE DEUTSCH
MS3474 JAM NUT RECEPTACLE FCI FRAMATONE GROUP
MS3475 PLUG RFI ITT CANNON
MS3476 STRAIGHT PLUG HERMETIC SEAL CORPORATION
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/4-113 M39029/4-12-12 12-14
12 12 S M39029/5-118 M39029/5-12-12 12-14
12 16 P M39029/4-114 M39029/4-12-16 16-20
12 16 S M39029/5-119 M39029/5-12-16 16-20
16 16 P M39029/4-111 M39029/4-16-16 16-20
16 16 S M39029/5-116 M39029/5-16-16 16-20
16 20 P M39029/4-112 M39029/4-16-20 20-24
16 20 S M39029/5-117 M39029/5-16-20 20-24
20 20 P M39029/4-110 M39029/4-20-20 20-24
20 20 S M39029/5-115 M39029/5-20-20 20-24
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
113 BROWN-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
118 BROWN-BROWN-GRAY TH1A DAK83-12B DRK83-12B
114 BROWN-BROWN-YELLOW TH1A 86-2 DAK83-12B DRK83-12B
119 BROWN-BROWN-WHITE TH1A 86-2 DAK83-12B DRK83-12B
111 BROWN-BROWN-BROWN TH1A 86-2 DAK83-16B DRK83-16B
116 BROWN-BROWN-BLUE TH1A 86-2 DAK83-16B DRK83-16B
112 BROWN-BROWN-RED TH1A K1S 86-2 DAK83-16B DRK83-16B
117 BROWN-BROWN-VIOLET TH1A K1S 86-2 DAK83-16B DRK83-16B
110 BROWN-BROWN-BLACK TH1A K1S 86-1S DAK83-20B DRK83-20B
115 BROWN-BROWN-GREEN TH1A K1S 86-1S DAK83-20B DRK83-20B
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 17
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 18
MIL-C-26500
CIRCULAR
THREADED OR BAYONET COUPLING
FRONT RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
MS24264 FLANGE MOUNT RECEPTACLE PLYE-NATIONAL CONNECTORS
MS24265 SINGLE HOLE MOUNT RECEPTACLE AERO ELECTRIC CONNECTOR, INC.
MS24266 STRAIGHT PLUG RMS COMPANY
MS27613 WALL MOUNT RECEPTACLE CINCH CONNECTOR DIVISION
MS27614 JAM NUT AMPHENOL CONNECTORS
MS27615 PLUG HERMETIC SEAL CORPORATION
AMERICAN MICRO PRODUCTS, INC.
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/31-235 MS24254-12P 12-14
12 12 S M39029/32-254 MS24255-12S 12-14
16 16 P M39029/31-229 MS24254-16P 16-20
16 16 S M39029/32-248 MS24255-16S 16-20
20 20 P M39029/31-241 MS24254-20P 20-24
20 20 S M39029/32-260 MS24255-20S 20-24
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
235 RED-ORANGE-GREEN TH1A DAK12B DRK12B
254 RED-GREEN-YELLOW TH1A DAK12B DRK12B
229 RED-RED-WHITE TH1A 86-2 DAK16B DRK16B
248 RED-YELLOW-GRAY TH1A 86-2 DAK16B DRK16B
241 RED-YELLOW-BROWN TH1A K1S 86-1S DAK20B DRK20B
260 RED-BLUE-BLACK TH1A K1S 86-1S DAK20B DRK20B
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 18
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 19
MIL-C-26518
CLASS R
MINIATURE RECTANGULAR
RACK AND PANEL
FRONT RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M24285 RECEPTACLE AMPHENOL CONNECTORS
M24286 PLUG
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/31-235 MS24254-12P 12-14
12 12 S M39029/32-254 MS24255-12S 12-14
16 16 P M39029/31-229 MS24254-16P 16-20
16 16 S M39029/32-248 MS24255-16S 16-20
20 20 P M39029/31-241 MS24254-20P 20-24
20 20 S M39029/32-260 MS24255-20S 20-24
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
235 RED-ORANGE-GREEN TH1A DAK12B DRK12B
254 RED-GREEN-YELLOW TH1A DAK12B DRK12B
229 RED-RED-WHITE TH1A 86-2 DAK16B DRK16B
248 RED-YELLOW-GRAY TH1A 86-2 DAK16B DRK16B
241 RED-YELLOW-BROWN TH1A K1S 86-1S DAK20B DRK20B
260 RED-BLUE-BLACK TH1A K1S 86-1S DAK20B DRK20B
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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PAGE 20
MIL-C-28748
RECTANGULAR
RACK AND PANEL
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M28748/3 PIN CONTACTS SIZE 16 & 20 CONTINENTAL CONNECTOR CO.
M28748/4 SKT CONTACTS SIZE 16 & 20 POSITRONIC INDUSTRIES, INC.
M28748/9 PIN CONTACTS 16 POLARIZED CENTER SCREW LOCK WINCHESTER ELECTRONICS
M278748/10 SKT CONTACTS 16 POLARIZED CENTER SCREW LOCK DELPHI CONNECTION SYSTEMS
M28748/13 PIN CONTACTS 22 J-TECH, INC.
M28748/14 SKT CONTACTS 22
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
16 16 P M39029/36-278 MS17807-16-16 16-20
16 16 S M39029/37-280 MS17808-16-16 16-20
16 20 P M39029/36-277 MS17807-16-20 20-24
16 20 S M39029/37-279 MS17808-16-20 20-24
16 16 P M39029/34-273 MS17803-16-16 16-20
16 16 S M39029/35-276 MS17804-16-16 16-20
16 20 P M39029/34-272 MS17803-16-20 20-24
16 20 S M39029/35-275 MS17804-16-20 20-24
20 20 P M39029/34-271 MS17803-20-20 20-24
20 20 S M39029/35-274 MS17804-20-20 20-24
22 22 P M39029/34-440 M39029/34-22-22 22-26
22 22 S M39029/35-441 M39029/35-22-22 22-26
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
278 RED-VIOLET-GRAY TH4 DAK123A DRK124A
280 RED-GRAY-BLACK TH4 DAK123A DRK124A
277 RED-VIOLET-VIOLET TH4 DAK123A DRK124A
279 RED-VIOLET-WHITE TH4 DAK123A DRK124A
273 RED-VIOLET-ORANGE TH4 86-146 DAK123A DRK124A
276 RED-VIOLET-BLUE TH4 86-146 DAK123A DRK124A
272 RED-VIOLET-RED TH4 86-146 DAK123A DRK124A
275 RED-VIOLET-GREEN TH4 86-146 DAK123A DRK124A
271 RED-VIOLET-BROWN TH4 86-146 DAK123A DRK124A
274 RED-VIOLET-YELLOW TH4 86-146 DAK123A DRK124A
440 YELLOW-YELLOW-BLACK K280 DAK123A-22A DAK124A-22A
441 YELLOW-YELLOW-BROWN K280 DAK123A-22A DAK124A-22A
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 21
MIL-C-38300
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
MS24264 FLANGE MOUNT RECEPTACLE
MS24265 SINGLE HOLE MOUNT RECEPTACLE NO QPL SOURCES
MS24266 STRAIGHT PLUG
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
16 16 P M39029/31-229 MS24254-16P 16-20
16 16 S M39029/32-248 MS24255-16S 16-20
20 20 P M39029/31-241 MS24254-20P 20-24
20 20 S M39029/32-260 MS24255-20S 20-24
CIRCULAR
THREADED OR BAYONET COUPLING
FRONT RELEASE CONTACTS
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
229 RED-RED-WHITE TH1A 86-2 DAK16B DHK16
248 RED-YELLOW-GRAY TH1A 86-2 DAK16B DHK16
241 RED-YELLOW-BROWN TH1A K1S 86-1S DAK20B DHK20
260 RED-BLUE-BLACK TH1A K1S 86-1S DAK20B DHK20
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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PAGE 22
MIL-C-28840
CIRCULAR – THREADED COUPLING
FRONT RELEASE CONTACTS
HIGH DENSITY – HIGH SHOCK
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M28840/10 WALL MOUNT RECEPTACLE
M28840/11 CABLE CONNECTING RECEPTACLE
M28840/12 BOX MOUNT RECEPTACLE
M28840/14 JAM NUT MOUNT RECEPTACLE
M28840/16 STRAIGHT PLUG
M28840/17 PLUG OPEN WIRE ASSEMBLY GLENAIR, INC.
M28840/18 PLUG OPEN WIRE ASSEMBLY 90°ELBOW ITT CANNON
M28840/19 PLUG OPEN WIRE ASSEMBLY 45°ELBOW DELPHI CONNECTION SYSTEMS
M28840/20 WALL MOUNT ASSEMBLY STRAIGHT
M28840/21 CABLE CONVERTING ASSEMBLY STRAIGHT
M28840/26 PLUG ASSEMBLY STRAIGHT
M28840/28 PLUG ASSEMBLY 90°ELBOW
M28840/29 PLUG ASSEMBLY 45°ELBOW
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
20 20 P M39029/83-508 M39029/83-20-20 20-24
20 20 S M39029/84-509 M39029/84-20-20 20-24
20 22 P M39029/83-450 M39029/83-20-22 22-26
20 22 S M39029/84-452 M39029/84-20-22 22-26
20 28 P M39029/83-451 M39029/83-20-28 28-32
20 28 S M39029/84-453 M39029/84-20-28 28-32
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 39-000 INSTALLING REMOVAL
508 GREEN-BLACK-GRAY K534 39-102 DAK55-22SA (STRAIGHT) DRK56-22A
509 GREEN-BLACK-WHITE K534 39-102 DAK55-22JA (OFFSET) DRK56-22A
450 YELLOW-GREEN-BLACK K534 39-102 DAK55-22SA (STRAIGHT) DRK56-22A
452 YELLOW-GREEN-RED K534 39-102 DAK55-22JA (OFFSET) DRK56-22A
451 YELLOW-GREEN-BROWN K534 39-102 DAK55-22SA (STRAIGHT) DRK56-22A
453 YELLOW-GREEN-ORANGE K534 39-102 DAK55-22JA (OFFSET) DRK56-22A
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 23
MIL-C-38999
SERIES 1
SCOOP PROOF – CIRCULAR
BAYONET COUPLING
REAR RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
AMPHENOL CONNECTORS
AERO ELECTRIC CONNECTOR INC.
PYLE-NATIONAL CONNECTORS
MS27466 WALL MOUNT FLANGE RECEPTACLE SOCAPEX
MS27467 STRAIGHT PLUG DEUTSCH
MS27468 JAM NUT MOUNT RECEPTACLE FCI FRAMATONE GROUP
MS27496 RECEPTACLE ITT CANNON
MS27505 BOX MOUNT FLANGE RECEPTACLE VEAM/TEC
MS27656 BACK PANEL WALL MOUNT RECEPTACLE AMERICAN MICRO PRODUCTS, INC.
GLENAIR INC.
HERMETIC SEAL CORPORATION
HI REL CONNECTORS INC.
SEALTRON INC.
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/58-365 MS27493-12 12-14
12 12 S M39029/56-353 MS27490-12 12-14
16 16 P M39029/58-364 MS27493-16 16-20
16 16 S M39029/56-352 MS27490-16 16-20
20 20 P M39029/58-363 MS27493-20 20-24
20 20 S M39029/56-351 MS27490-20 20-24
22 22 P M39029/58-362 MS27493-22 22-26
22 22 S M39029/56-350 MS27490-22 22-26
22 22M P M39029/58-361 MS27493-22M 24-28
22 22M S M39029/56-349 MS27490-22M 24-28
22 22D P M39029/58-360 MS27493-22D 22-28
22 22D S M39029/56-348 MS27490-22D 22-28
10 10 P M39029/58-528 —10
10 10 S M39029/56-527 —10
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
365 ORANGE-BLUE-GREEN TH163 DAK95-12B DRK95-12B
353 ORANGE-GREEN-ORANGE TH163 DAK95-12B DRK95-12B
364 ORANGE-BLUE-YELLOW TH163 86-3 DAK95-16B DRK95-16B
352 ORANGE-GREEN-RED TH163 86-3 DAK95-16B DRK95-16B
363 ORANGE-BLUE-ORANGE TH163 K43 86-7 DAK95-20B DRK95-20B
351 ORANGE-GREEN-BROWN TH163 K43 86-7 DAK95-20B DRK95-20B
362 ORANGE-BLUE-RED K42 86-6 DAK95-22B DRK95-22B
350 ORANGE-GREEN-BLACK K40 86-4 DAK95-22B DRK95-22B
361 ORANGE-BLUE-BROWN K42 86-6 DAK95-22MB DRK95-22MB
349 ORANGE-YELLOW-WHITE K40 86-4 DAK95-22MB DRK95-22MB
360 ORANGE-BLUE-BLACK K42 86-6 DAK95-22MB DRK95-22MB
348 ORANGE-YELLOW-GRAY K40 86-4 DAK95-22MB DRK95-22MB
528 GREEN-RED-GRAY 1716P-1 DAK95-10B DRK95-10B
527 GREEN-RED-VIOLET 1716P-1 DAK95-10B DRK95-10B
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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PAGE 24
MIL-C-38999
SERIES 2
LOW SILHOUETTE – CIRCULAR
BAYONET COUPLING
REAR RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
AERO ELECTRIC CONNECTOR INC.
MS27472 WALL MOUNT FLANGE RECEPTACLE AMPHENOL CONNECTOR
MS27473 STRAIGHT PLUG HI REL CONNECTORS INC.
MS27474 JAM NUT MOUNT RECEPTACLE ITT CANNON
MS27499 BOX MOUNT RECEPTACLE FCI FRAMATONE GROUP
MS27508 BOX MOUNT FLANGE RECEPTACLE AMERICAN MICRO PRODUCTS, INC.
MS27497 BACK PANEL WALL MOUNT RECEPTACLE GLENAIR INC.
MS27484 RFI PLUG HERMETIC SEAL CORPORATION
SEALTRON INC.
VEAM/TEC
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/58-365 MS27493-12 12-14
12 12 S M39029/57-359 MS27491-12 12-14
16 16 P M39029/58-364 MS27493-16 16-20
16 16 S M39029/57-358 MS27491-16 16-20
20 20 P M39029/58-363 MS27493-10 20-24
20 20 S M39029/57-357 MS27491-20 20-24
22 22 P M39029/58-362 MS27493-22 22-26
22 22 S M39029/57-356 MS27491-22 22-26
22 22M P M39029/58-361 MS27493-22M 24-28
22 22M S M39029/57-355 MS27491-22M 24-28
22 22D P M39029/58-360 MS27493-22D 22-28
22 22D S M39029/57-354 MS27491-22D 22-28
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
365 ORANGE-BLUE-GREEN TH163 DAK95-12B DRK95-12B
359 ORANGE-GREEN-WHITE TH163 DAK95-12B DRK95-12B
364 ORANGE-BLUE-YELLOW TH163 86-3 DAK95-16B DRK95-16B
358 ORANGE-GREEN-GRAY TH163 86-3 DAK95-16B DRK95-16B
363 ORANGE-BLUE-ORANGE TH163 K43 86-7 DAK95-20B DRK95-20B
357 ORANGE-GREEN-VIOLET TH163 K43 86-7 DAK95-20B DRK95-20B
362 ORANGE-BLUE-RED K42 86-6 DAK95-22B DRK95-22B
356 ORANGE-GREEN-BLUE K41 86-5 DAK95-22B DRK95-22B
361 ORANGE-BLUE-BROWN K42 86-6 DAK95-22MB DRK95-22MB
355 ORANGE-GREEN-GREEN K41 86-5 DAK95-22MB DRK95-22MB
360 ORANGE-BLUE-BLACK K42 86-6 DAK95-22MB DRK95-22MB
354 ORANGE-GREEN-YELLOW K41 86-5 DAK95-22MB DRK95-22MB
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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MIL-C-38999
SERIES 3
TRI-START COUPLING
CIRCULAR
REAR RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
AERO ELECTRIC CONNECTOR INC.
AMPHENOL CONNECTORS
PYLE-NATIONAL CONNECTORS
DEUTSCH
D38999/20 WALL MOUNT FLANGE RECEPTACLE FCI FRAMATONE GROUP
D38999/24 JAM NUT MOUNT RECEPTACLE HI REL CONNECTORS INC.
D38999/26 STRAIGHT PLUG ITT CANNON
VEAM/TEC
G&H TECHNOLOGY INC.
AMERICAN MICRO PRODUCTS, INC.
HERMETIC SEAL CORPORATION
SEALTRON INC.
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/58-365 MS27493-12 12-14
12 12 S M39029/56-353 MS27490-12 12-14
16 16 P M39029/58-364 MS27493-16 16-20
16 16 S M39029/56-352 MS27490-16 16-20
20 20 P M39029/58-363 MS27493-20 20-24
20 20 S M39029/56-351 MS27490-20 20-24
22 22 P M39029/58-362 MS27493-22 22-26
22 22 S M39029/56-350 MS27490-22 22-26
22 22M P M39029/58-361 MS27493-22M 24-28
22 22M S M39029/56-349 MS27490-22M 24-28
22 22D P M39029/58-360 MS27493-22D 22-28
22 22D S M39029/56-348 MS27490-22D 22-28
10 10 P M39029/58-528 —10
10 10 S M39029/56-527 —10
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
365 ORANGE-BLUE-GREEN TH163 DAK95-12B DRK95-12B
353 ORANGE-GREEN-ORANGE TH163 DAK95-12B DRK95-12B
364 ORANGE-BLUE-YELLOW TH163 86-3 DAK95-16B DRK95-16B
352 ORANGE-GREEN-RED TH163 86-3 DAK95-16B DRK95-16B
363 ORANGE-BLUE-ORANGE TH163 K43 86-7 DAK95-20B DRK95-20B
351 ORANGE-GREEN-BROWN TH163 K43 86-7 DAK95-20B DRK95-20B
362 ORANGE-BLUE-RED K42 86-6 DAK95-22B DRK95-22B
350 ORANGE-GREEN-BLACK K40 86-4 DAK95-22B DRK95-22B
361 ORANGE-BLUE-BROWN K42 86-6 DAK95-22MB DRK95-22MB
349 ORANGE-YELLOW-WHITE K40 86-4 DAK95-22MB DRK95-22MB
360 ORANGE-BLUE-BLACK K42 86-6 DAK95-22MB DRK95-22MB
348 ORANGE-YELLOW-GRAY K40 86-4 DAK95-22MB DRK95-22MB
528 GREEN-RED-GRAY 1716P-1 DAK95-10B DRK95-10B
527 GREEN-RED-VIOLET 1716P-1 DAK95-10B DRK95-10B
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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PAGE 26
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
D38999/40 WALL MOUNT FLANGE RECEPTACLE
D38999/42 BOX MOUNT FLANGE RECEPTACLE DEUTSCH
D38999/44 JAM NUT MOUNT RECEPTACLE G&H TECHNOLOGY INC.
D38999/46 STRAIGHT PLUG
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/58-365 MS27493-12 12-14
12 12 S M39029/56-353 MS27490-12 12-14
16 16 P M39029/58-364 MS27493-16 16-20
16 16 S M39029/56-352 MS27490-16 16-20
20 20 P M39029/58-363 MS27493-20 20-24
20 20 S M39029/56-351 MS27490-20 20-24
22 22 P M39029/58-362 MS27493-22 22-26
22 22 S M39029/56-350 MS27490-22 22-26
22 22M P M39029/58-361 MS27493-22M 24-28
22 22M S M39029/56-349 MS27490-22M 24-28
22 22D P M39029/58-360 MS27493-22D 22-28
22 22D S M39029/56-348 MS27490-22D 22-28
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
365 ORANGE-BLUE-GREEN TH163 DAK95-12B DRK95-12B
353 ORANGE-GREEN-ORANGE TH163 DAK95-12B DRK95-12B
364 ORANGE-BLUE-YELLOW TH163 86-3 DAK95-16B DRK95-16B
352 ORANGE-GREEN-RED TH163 86-3 DAK95-16B DRK95-16B
363 ORANGE-BLUE-ORANGE TH163 K43 86-7 DAK95-20B DRK95-20B
351 ORANGE-GREEN-BROWN TH163 K43 86-7 DAK95-20B DRK95-20B
362 ORANGE-BLUE-RED K42 86-6 DAK95-22B DRK95-22B
350 ORANGE-GREEN-BLACK K40 86-4 DAK95-22B DRK95-22B
361 ORANGE-BLUE-BROWN K42 86-6 DAK95-22MB DRK95-22MB
349 ORANGE-YELLOW-WHITE K40 86-4 DAK95-22MB DRK95-22MB
360 ORANGE-BLUE-BLACK K42 86-6 DAK95-22MB DRK95-22MB
348 ORANGE-YELLOW-GRAY K40 86-4 DAK95-22MB DRK95-22MB
MIL-C-38999
SERIES 4
BREECH LOK COUPLING
CIRCULAR
REAR RELEASE CONTACTS
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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MIL-C-5015
SERIES 3400
CIRCULAR
THREADED COUPLING
FRONT RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
MS3400 WALL MOUNT RECEPTACLE
MS3401 CABLE CONNECTING RECEPTACLE
MS3402 BOX MOUNT RECEPTACLE AERO-ELECTRIC CONNECTORS
MS3404 JAM NUT MOUNT RECEPTACLE J-TECH, INC.
MS3406 STRAIGHT PLUG ELEC SYS INC.
MS3408 PLUG 90°
MS3409 PLUG 45°
MS3412 WALL MOUNT RECEPTACLE (AN TYPE)
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
0 0 P M39029/44-293 MS90453-0-0 0-2
0 0 S M39029/45-300 MS90454-0-0 0-2
4 4 P M39029/44-292 MS90453-4-0 4-6
4 4 S M39029/45-299 MS90454-4-0 4-6
8 8 P M39029/44-291 MS90453-8-0 8-10
8 8 S M39029/45-298 MS90454-8-0 8-10
12 12 P M39029/44-290 MS90453-12-12 12-14
12 12 S M39029/45-297 MS90454-12-12 12-14
12 16 P M39029/44-289 MS90453-12-16 16-20
12 16 S M39029/45-296 MS90454-12-16 16-20
16 16 P M39029/44-288 MS90453-16-16 16-20
16 16 S M39029/45-295 MS90454-16-16 16-20
16 22 P M39029/44-287 MS90453-16-22 22-26
16 22 S M39029/45-294 MS90454-16-22 22-26
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
293 RED-WHITE-ORANGE WA23-5 WA23-13 DAK55-0B DRK56-0B
300 ORANGE-BLACK-BLACK WA23-5 WA23-13 DAK55-0B DRK56-0B
292 RED-WHITE-RED WA23-4 WA23-11 DAK55-4B DRK56-4B
299 RED-WHITE-WHITE WA23-4 WA23-11 DAK55-4B DRK56-4B
291 RED-WHITE-BROWN WA23-2 WA23-9 DAK55-8B DRK56-8B
298 RED-WHITE-GRAY TH1A WA23-2 WA23-9 DAK55-8B DRK56-8B
290 RED-WHITE-BLACK TH1A DAK55-12A DRK56-12A
297 RED-WHITE-VIOLET TH1A DAK55-12A DRK56-12A
289 RED-GRAY-WHITE TH1A DAK55-12A DRK56-12A
296 RED-WHITE-BLUE TH1A DAK55-12A DRK56-12A
288 RED-GRAY-GRAY TH1A 86-2 DAK55-16A DRK56-16A
295 RED-WHITE-GREEN TH1A 86-2 DAK55-16A DRK56-16A
287 RED-GRAY-VIOLET TH1A 86-2 DAK55-16A DRK56-16A
294 RED-WHITE-YELLOW TH1A 86-2 DAK55-16A DRK56-16A
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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PAGE 28
MIL-C-5015G
SERIES 3450
CIRCULAR
THREADED COUPLING
REAR RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
MS3450 WALL MOUNT RECEPTACLE AERO-ELECTRIC CONNECTORS
MS3451 CABLE CONNECTING RECEPTACLE ITT CANNON
MS3452 BOX MOUNT RECEPTACLE J-TECH, INC.
MS3454 JAM NUT MOUNT RECEPTACLE AMPHENOL CONNECTORS
MS3456 STRAIGHT PLUG ELEC SYS, INC.
MS3459 SELF-LOCK COUPLING PLUG
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/29-213 M39029/29-12-12 12-14
12 12 P —OR MS3162-12-12 12-14
12 12 S M39029/30-219 M39029/30-12-12 12-14
12 12 S —OR MS3163-12-12 12-14
16 16 P M39029/29-212 M39029/29-16-16 16-20
16 16 P —OR MS3162-16-16 16-20
16 16 S M39029/30-218 M39029/30-16-16 16-20
16 16 S —OR MS3163-16-16 16-20
8 8 P M39029/29-214 M39029/29-8-8 8
8 8 S M39029/30-220 M39029/30-8-8 8
4 4 P M39029/29-215 M39029/29-4-4 4
4 4 S M39029/30-221 M39029/30-4-4 4
0 0 P M39029/29-216 M39029/29-0-0 0
0 0 S M39029/30-222 M39029/30-0-0 0
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
213 RED-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
TH1A DAK83-12B DRK83-12B
219 RED-BROWN-WHITE TH1A DAK83-12B DRK83-12B
TH1A DAK83-12B DRK83-12B
212 RED-BROWN-RED TH1A 86-2 DAK83-16B DRK83-16B
—TH1A 86-2 DAK83-16B DRK83-16B
218 RED-BROWN-GRAY TH1A 86-2 DAK83-16B DRK83-16B
—TH1A 86-2 DAK83-16B DRK83-16B
214 RED-BROWN-YELLOW WA23-9 WA23-2 —DRK250-8 OR M81969/1406
220 RED-RED-BLACK WA23-9 WA23-2 —DRK250-8 OR M81969/1406
215 RED-BROWN-GREEN WA23-11 WA23-4 —DRK250-4 OR M81969/1407
221 RED-RED-BROWN WA23-11 WA23-4 —DRK250-4 OR M81969/1407
216 RED-BROWN-BLUE WA23-13 WA23-5 —DRK250-0 OR M81969/1408
222 RED-RED-RED WA23-13 WA23-5 —DRK250-0 OR M81969/1408
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 28
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 29
MIL-C-81511
SERIES 1
SCOOP PROOF – CIRCULAR
BAYONET COUPLING
FRONT RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M81511/21 FLANGE MOUNT RECEPTACLE
M81511/35 FLANGE MOUNT RECEPTACLE
M81511/23 JAM NUT RECEPTACLE
M81511/36 JAM NUT RECEPTACLE AMPHENOL CONNECTORS
M81511/25 CABLE CONNECTING RECEPTACLE
M81511/37 CABLE CONNECTING RECEPTACLE
M81511/26 STRAIGHT PLUG
M81511/38 STRAIGHT PLUG
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/47-338 MS90461A12-12 12-14
12 12 P M39029/47-339 OR MS90461B12-12 12-14
12 12 S M39029/33-269 MS3343A12-12 12-14
12 12 S M39029/33-270 OR MS3343B12-12 12-14
16 16 P M39029/47-336 MS90461A16-16 16-20
16 16 P M39029/47-337 OR MS90461B16-16 16-20
16 16 S M39029/33-267 MS3343A16-16 16-20
16 16 S M39029/33-268 OR MS3343B16-16 16-20
20 20 P M39029/47-315 MS90461A20-20 20-24
20 20 P M39029/47-316 OR MS90461B20-20 20-24
20 20 S M39029/33-265 MS3343A20-20 20-24
20 20 S M39029/33-266 OR MS3343B20-20 20-24
23 22 P M39029/47-313 MS90461A23-22 22-26
23 22 P M39029/47-314 OR MS90461B23-22 22-26
23 22 S M39029/33-263 MS3343A23-22 22-26
23 22 S M39029/33-264 OR MS3343B23-22 22-26
23 28 P M39029/47-311 MS90461A23-28 28-32
23 28 P M39029/47-312 OR MS90461B23-28 28-32
23 28 S M39029/33-261 MS3343A23-28 28-32
23 28 S M39029/33-262 OR MS3343B23-28 28-32
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
338 ORANGE-ORANGE-GRAY TH199S DAK126-12A DRK125-12A
339 ORANGE-ORANGE-WHITE TH199S DAK126-12A DRK125-12A
269 RED-BLUE-WHITE TH199S DAK126-12A DRK129-12A
270 RED-VIOLET-BLACK TH199S DAK126-12A DRK129-12A
336 ORANGE-ORANGE-BLUE TH199S 86-12S DAK126-16A DRK125-16A
337 ORANGE-ORANGE-VIOLET TH199S 86-12S DAK126-16A DRK125-16A
267 RED-BLUE-VIOLET TH199S 86-12S DAK126-16A DRK129-16A
268 RED-BLUE-GRAY TH199S 86-12S DAK126-16A DRK129-16A
315 ORANGE-BROWN-GREEN TH199S 86-11S DAK126-20A DRK125-20A
316 ORANGE-BROWN-BLUE TH199S 86-11S DAK126-20A DRK125-20A
265 RED-BLUE-GREEN TH199S 86-11S DAK126-20A DRK129-20A
266 RED-BLUE-BLUE TH199S 86-11S DAK126-20A DRK129-20A
313 ORANGE-BROWN-ORANGE K60S DAK126-23A DRK125-23A
314 ORANGE-BROWN-YELLOW K60S DAK126-23A DRK125-23A
263 RED-BLUE-ORANGE K60S DAK126-23A DRK129-23A
264 RED-BLUE-YELLOW K60S DAK126-23A DRK129-23A
311 ORANGE-BROWN-BROWN K60S DAK126-23A DRK125-23A
312 ORANGE-BROWN-RED K60S DAK126-23A DRK125-23A
261 RED-BLUE-BROWN K60S DAK126-23A DRK129-23A
262 RED-BLUE-RED K60S DAK126-23A DRK129-23A
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 29
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 30
MIL-C-81511
SERIES 2
50% SCOOP PROOF – CIRCULAR
BAYONET COUPLING
FRONT RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M81511/1 FLANGE MOUNT RECEPTACLE
M81511/31 FLANGE MOUNT RECEPTACLE
M81511/3 JAM NUT MOUNT RECEPTACLE
M81511/32 JAM NUT MOUNT RECEPTACLE AMPHENOL CONNECTORS
M81511/5 CABLE CONNECTING RECEPTACLE
M81511/33 CABLE CONNECTING RECEPTACLE
M81511/6 STRAIGHT PLUG
M81511/34 STRAIGHT PLUG
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/47-338 MS90461A12-12 12-14
12 12 P M39029/47-339 OR MS90461A12-12 12-14
12 12 S M39029/46-309 MS90460A12-12 12-14
12 12 S M39029/46-310 OR MS90460B12-12 12-14
16 16 P M39029/47-336 MS90461A16-16 16-20
16 16 P M39029/47-337 OR MS90461B16-16 16-20
16 16 S M39029/46-307 MS90460A16-16 16-20
16 16 S M39029/46-308 OR MS90460B16-16 16-20
20 20 P M39029/47-315 MS90461A20-20 20-24
20 20 P M39029/47-316 OR MS90461B20-20 20-24
20 20 S M39029/46-305 MS90460A20-20 20-24
20 20 S M39029/46-306 OR MS90460B20-20 20-24
23 22 P M39029/47-313 MS90461A23-22 22-26
23 22 P M39029/47-314 OR MS90461B23-22 22-26
23 22 S M39029/46-303 MS90460A23-22 22-26
23 22 S M39029/46-304 OR MS90460B23-22 22-26
23 28 P M39029/47-311 MS90461A23-28 28-32
23 28 P M39029/47-312 OR MS90461B23-28 28-32
23 28 S M39029/46-301 MS90460A23-28 28-32
23 28 S M39029/46-302 OR MS90460B23-28 28-32
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
338 ORANGE-ORANGE-GRAY TH199S DAK126-12A DRK125-12A
339 ORANGE-ORANGE-WHITE TH199S DAK126-12A DRK125-12A
309 ORANGE-BLACK-WHITE TH199S DAK126-12A DRK129-12A
310 ORANGE-BROWN-BLACK TH199S DAK126-12A DRK129-12A
336 ORANGE-ORANGE-BLUE TH199S 86-12S DAK126-16A DRK125-16A
337 ORANGE-ORANGE-VIOLET TH199S 86-12S DAK126-16A DRK125-16A
307 ORANGE-BLACK-VIOLET TH199S 86-12S DAK126-16A DRK129-16A
308 ORANGE-BLACK-GRAY TH199S 86-12S DAK126-16A DRK129-16A
315 ORANGE-BROWN-GREEN TH199S 86-11S DAK126-20A DRK125-20A
316 ORANGE-BROWN-BLUE TH199S 86-11S DAK126-20A DRK125-20A
305 ORANGE-BLACK-GREEN TH199S 86-11S DAK126-20A DRK129-20A
306 ORANGE-BLACK-BLUE TH199S 86-11S DAK126-20A DRK129-20A
313 ORANGE-BROWN-ORANGE K60S DAK126-23A DRK125-23A
314 ORANGE-BROWN-YELLOW K60S DAK126-23A DRK125-23A
302 ORANGE-BLACK-RED K60S DAK126-23A DRK129-23A
304 ORANGE-BLACK-YELLOW K60S DAK126-23A DRK129-23A
311 ORANGE-BROWN-BROWN K60S DAK126-23A DRK125-23A
312 ORANGE-BROWN-RED K60S DAK126-23A DRK125-23A
301 ORANGE-BLACK-BROWN K60S DAK126-23A DRK129-23A
302 ORANGE-BLACK-RED K60S DAK126-23A DRK129-23A
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 30
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 31
MIL-C-81511
SERIES 3
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M81511/41 FLANGE MOUNT RECEPTACLE
M81511/45 CABLE CONNECTING RECEPTACLE DEUTSCH
M81511/46 STRAIGHT PLUG
M81511/49 JAM NUT MOUNT RECEPTACLE
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/18-180 M39029/18-12-12 12-14
12 12 S M39029/17-175 M39029/17-12-12 12-14
16 16 P M39029/18-179 M39029/18-16-16 16-20
16 16 S M39029/17-174 M39029/17-16-16 16-20
16 16 S M39029/22-193 M39029/22-16-16 16-20
20 20 P M39029/18-178 M39029/18-20-20 16-20
20 20 S M39029/17-173 M39029/17-20-20 20-24
20 20 S M39029/22-192 M39029/22-20-20 20-24
22 22 S M39029/22-191 M39029/22-22-22 22-28
22 28 S M39029/22-190 M39029/22-22-28 28-32
23 22 P M39029/18-177 M39029/18-23-22 22-28
23 22 S M39029/17-172 M39029/17-23-22 22-28
23 28 P M39029/18-176 M39029/18-23-28 28-32
23 28 S M39029/17-171 M39029/17-23-28 28-32
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
180 BROWN-GRAY-BLACK TP360 M81969/16-03 M81969/16-03
175 BROWN-VIOLET-GREEN TP365 M81969/16-03 M81969/16-03
179 BROWN-VIOLET-WHITE K341 86-2 M81969/16-02 M81969/16-02
174 BROWN-VIOLET-YELLOW K343 86-2 M81969/16-02 M81969/16-02
193 BROWN-WHITE-ORANGE TH343 86-21 M81969/16-02 M81969/16-02
178 BROWN-VIOLET-GRAY K340 86-1S M81969/16-01 M81969/16-01
173 BROWN-VIOLET-ORANGE K342 86-1S M81969/16-01 M81969/16-01
192 BROWN-WHITE-RED TH343 K503 86-20 M81969/16-01 M81969/16-01
191 BROWN-WHITE-BROWN K330-3 86-19 M81969/16-04 M81969/16-04
190 BROWN-WHITE-BLACK K330-3 86-19 M81969/16-04 M81969/16-04
177 BROWN-VIOLET-VIOLET K338 M81969/16-04 M81969/16-04
172 BROWN-VIOLET-RED K339 M81969/16-04 M81969/16-04
176 BROWN-VIOLET-BLUE K338
171 BROWN-VIOLET-BROWN K339
SCOOP PROOF – CIRCULAR
BAYONET COUPLING
REAR RELEASE CONTACTS
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 31
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 32
MIL-C-81511
SERIES 4
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M81511/51 FLANGE MOUNT RECEPTACLE
M81511/53 JAM NUT MOUNT RECEPTACLE DEUTSCH
M81511/55 CABLE CONNECTING RECEPTACLE
M81511/56 STRAIGHT PLUG
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/18-180 M39029/18-12-12 12-14
12 12 S M39029/16-170 M39029/16-12-12 12-14
16 16 P M39029/18-179 M39029/18-16-16 16-20
16 16 S M39029/16-169 M39029/16-16-16 16-20
16 16 S M39029/22-193 M39029/22-16-16 16-20
20 20 P M39029/18-178 M39029/18-20-20 20-24
20 20 S M39029/16-168 M39029/16-20-20 20-24
20 20 S M39029/22-192 M39029/22-20-20 20-24
22 22 S M39029/22-191 M39029/22-22-22 22-28
22 28 S M39029/22-190 M39029/22-22-28 28-32
23 22 P M39029/18-177 M39029/18-23-22 22-28
23 22 S M39029/16-167 M39029/16-23-22 22-28
23 28 P M39029/18-176 M39029/18-23-28 28-32
23 28 S M39029/16-166 M39029/16-23-28 28-32
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
180 BROWN-GRAY-BLACK TP360 M81969/16-03 M81969/16-03
170 BROWN-VIOLET-BLACK TP360 M81969/16-03 M81969/16-03
179 BROWN-VIOLET-WHITE K341 86-2 M81969/16-02 M81969/16-02
169 BROWN-BLUE-WHITE K341 86-2 M81969/16-02 M81969/16-02
193 BROWN-WHITE-ORANGE 86-21 M81969/16-02 M81969/16-02
178 BROWN-VIOLET-GRAY K340 M81969/16-01 M81969/16-01
168 BROWN-BLUE-GRAY K340 M81969/16-01 M81969/16-01
192 BROWN-WHITE-RED TH343 K503 86-20 M81969/16-01 M81969/16-01
191 BROWN-WHITE-BROWN K330-3 86-19 M81969/16-04 M81969/16-04
190 BROWN-WHITE-BLACK K330-3 86-19 M81969/16-04 M81969/16-04
177 BROWN-VIOLET-VIOLET K338 M81969/16-04 M81969/16-04
167 BROWN-BLUE-VIOLET K338 M81969/16-04 M81969/16-04
176 BROWN-VIOLET-BLUE K338
166 BROWN-BLUE-BLUE K338
50% SCOOP PROOF
CIRCULAR
REAR RELEASE CONTACTS
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 32
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 33
MIL-C-81659
SERIES 1
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M81659/1 RECEPTACLE OR PLUG, TYPE 1 AND 2
THRU CLASS 1 AND 2 NO QPL SOURCES
M81659/27 SHELL DESIGNATOR A OR B
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
16 16 P M39029/2-106 M39029/2-16-16 16-20
16 16 S M39029/3-109 M39029/3-16-16 16-20
20 20 P M39029/2-105 M39029/2-20-20 20-24
20 20 S M39029/3-108 M39029/3-20-20 20-24
22 22 P M39029/2-104 M39029/2-22-22 22-26
22 22 S M39029/3-107 M39029/3-22-22 22-26
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
106 BROWN-BLACK-BLUE TH1A 86-2 DAK55-16A DRK56-16A
109 BROWN-BLACK-WHITE TH1A 86-2 DAK55-16A DRK56-16A
105 BROWN-BLACK-GREEN TH1A K287 CONSULT FACTORY
108 BROWN-BLACK-GRAY TH1A K287 CONSULT FACTORY
104 BROWN-BLACK-YELLOW K287 CONSULT FACTORY CONSULT FACTORY
107 BROWN-BLACK-VIOLET K287 CONSULT FACTORY CONSULT FACTORY
RECTANGULAR
FRONT RELEASE CONTACTS
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 33
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 34
MIL-C-81659
SERIES 2 (ARINC 404)
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M81659 RECEPTACLE OR PLUG, TYPE 2, 3 AND 4 AMP
THRU CLASS 1 AND 2 ITT CANNON
M81659/72 SHELL DESIGNATOR A OR B RADIALL, S.A.
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/11-147 M39029/11-12-12 12-14
12 12 S M39029/12-151 M39029/12-12-12 12-14
16 16 P M39029/11-146 M39029/11-16-16 16-20
16 16 S M39029/12-150 M39029/12-16-16 16-20
20 20 P M39029/11-145 M39029/11-20-20 20-24
20 20 S M39029/12-149 M39029/12-20-20 20-24
22 22 P M39029/11-144 M39029/11-22-22 22-26
22 22 S M39029/12-148 M39029/12-22-22 22-26
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
147 BROWN-YELLOW-VIOLET TP465 —DRK337
151 BROWN-GREEN-BROWN TP465 —DRK337
146 BROWN-YELLOW-BLUE TH1A 86-2 M81969/1-03 M81969/1-03
150 BROWN-GREEN-BLACK TH1A 86-2 M81969/1-03 M81969/1-03
145 BROWN-YELLOW-GREEN K13-1 86-30-1 M81969/1-02 M81969/1-02
149 BROWN-YELLOW-WHITE K13-1 86-30-1 M81969/1-02 M81969/1-02
144 BROWN-YELLOW-YELLOW K267-1 M81969/1-01 M81969/1-01
148 BROWN-YELLOW-GRAY K267-1 M81969/1-01 M81969/1-01
RECTANGULAR
REAR RELEASE CONTACTS
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 35
MIL-C-81703
SERIES 2
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
MS3140 WALL MOUNT FLANGE RECEPTACLE
MS3144 JAM NUT MOUNT RECEPTACLE DEUTSCH
MS3147 STRAIGHT PLUG
MS3148 PLUG LANYARD COUPLING
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/31-234 MS3192-12-12A 12-14
12 12 S M39029/32-253 MS3193-12-12A 12-14
16 16 P M39029/31-228 MS3192-16-16A 16-20
16 16 S M39029/32-247 MS3193-16-16A 16-20
20 20 P M39029/31-223 MS3192-20-20A 20-24
20 20 S M39029/32-242 MS3193-20-20A 20-24
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
234 RED-ORANGE-YELLOW TH1A DAK12B DRK12B
253 RED-GREEN-ORANGE TH1A DAK12B DRK12B
228 RED-RED-GRAY TH1A 86-2 DAK16B DRK16B
247 RED-YELLOW-VIOLET TH1A 86-2 DAK16B DRK16B
223 RED-RED-ORANGE TH1A K1S 86-1S DAK20B DRK20B
242 RED-YELLOW-RED TH1A K1S 86-1S DAK20B DRK20B
CIRCULAR
RACK & PANEL OR PUSH PULL COUPLING
FRONT RELEASE CONTACTS
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 35
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 36
MIL-C-81703
SERIES 3
CIRCULAR
RACK & PANEL OR PUSH PULL COUPLING
REAR RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
MS3445 PLUG RACK & PANEL
MS3424 WALL MOUNT FLANGE RECEPTACLE
MS3446 PLUG RACK & PANEL DEUTSCH
MS3464 JAM NUT MOUNT RECEPTACLE
MS3467 STRAIGHT PLUG
MS3468 PLUG LANYARD COUPLING
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/4-113 M39029/4-12-12 12-14
12 12 S M39029/5-118 M39029/5-12-12 12-14
12 16 P M39029/4-114 M39029/4-12-16 16-20
12 16 S M39029/5-119 M39029/5-12-16 16-20
16 16 P M39029/4-111 M39029/4-16-16 16-20
16 16 S M39029/5-116 M39029/5-16-16 16-20
16 20 P M39029/4-112 M39029/4-16-20 20-24
16 20 S M39029/5-117 M39029/5-16-20 20-24
20 20 P M39029/4-110 M39029/4-20-20 20-24
20 20 S M39029/5-115 M39029/5-20-20 20-24
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
113 BROWN-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
118 BROWN-BROWN-GRAY TH1A DAK83-12B DRK83-12B
114 BROWN-BROWN-YELLOW TH1A DAK83-12B DRK83-12B
119 BROWN-BROWN-WHITE TH1A DAK83-12B DRK83-12B
111 BROWN-BROWN-BROWN TH1A 86-2 DAK83-16B DRK83-16B
116 BROWN-BROWN-BLUE TH1A 86-2 DAK83-16B DRK83-16B
112 BROWN-BROWN-RED TH1A K1S 86-2 DAK83-16B DRK83-16B
117 BROWN-BROWN-VIOLET TH1A K1S 86-2 DAK83-16B DRK83-16B
110 BROWN-BROWN-BLACK TH1A K1S 86-1S DAK83-20B DRK83-20B
115 BROWN-BROWN-GREEN TH1A K1S 86-1S DAK83-20B DRK83-20B
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
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© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 37
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/29-213 M39029/29-12-12 12-14
12 12 S M39029/30-219 M39029/30-12-12 12-14
16 16 P M39029/29-212 M39029/29-16-16 16-20
16 16 S M39029/30-218 M39029/30-16-16 16-20
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
213 RED-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
219 RED-BROWN-WHITE TH1A DAK83-12B DRK83-12B
212 RED-BROWN-RED TH1A 86-2 DAK83-16B DRK83-16B
218 RED-BROWN-GRAY TH1A 86-2 DAK83-16B DRK83-16B
MIL-C-83723
SERIES 2
CIRCULAR
THREADED COUPLING
REAR RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M83723/17 CABLE CONNECTING RECEPTACLE SKT CONTACTS
M83723/18 CABLE CONNECTING RECEPTACLE PIN CONTACTS
M83723/19 WALL MOUNT RECEPTACLE SKT CONTACTS
M83723/20 WALL MOUNT RECEPTACLE PIN CONTACTS ITT CANNON
M83723/21 BOX MOUNT RECEPTACLE SKT CONTACTS
M83723/22 BOX MOUNT RECEPTACLE PIN CONTACTS
M83723/23 PLUG SKT CONTACTS
M83723/24 PLUG PIN CONTACTS
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 37
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 38
MIL-C-83723
SERIES 3
CIRCULAR
BAYONET OR THREADED COUPLING
REAR RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M83723/71 FLANGE MOUNT RECEPTACLE
M83723/71 FLANGE MOUNT RECEPTACLE
M83723/83 FLANGE MOUNT RECEPTACLE
M83723/82 FLANGE MOUNT RECEPTACLE
M83723/74 SINGLE HOLE MOUNT RECEPTACLE AERO ELECTRIC CONNECTOR, INC.
M83723/73 SINGLE HOLE MOUNT RECEPTACLE AMPHENOL CONNECTORS
M83723/85 SINGLE HOLE MOUNT RECEPTACLE PYLE NATIONAL CONNECTORS
M83723/84 SINGLE HOLE MOUNT RECEPTACLE DEUTSCH
M83723/76 STRAIGHT PLUG J-TECH
M83723/75 STRAIGHT PLUG HI-REL CONNECTORS, INC.
M83723/87 STRAIGHT PLUG ITT CANNON
M83723/86 STRAIGHT PLUG
M83723/78 RFI PLUG
M83723/77 RFI PLUG
M83723/96 SELF LOCKING PLUG
M83723/95 SELF LOCKING PLUG
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/4-113 M39029/4-12-12 12-14
12 12 P —OR M83723-33B12 12-14
12 12 S M39029/5-118 M39029/5-12-12 12-14
12 12 S —OR M83723-34B12 12-14
12 16 P M39029/4-114 M39029/4-12-16 16-20
12 16 S M39029/5-119 OR M39029/5-12-16 16-20
16 16 P M39029/4-111 M39029/4-16-16 16-20
16 16 P —OR M83723-33B16 16-20
16 16 S M39029/5-116 M39029/5-16-16 16-20
16 16 S —OR M83723-34B16 16-20
16 20 P M39029/4-112 M39029/4-16-20 20-24
16 20 S M39029/5-117 OR M39029/5-16-20 20-24
20 20 P M39029/4-110 M39029/4-20-20 20-24
20 20 P —OR M83723-33B20 20-24
20 20 S M39029/5-115 M39029/5-20-20 20-24
20 20 S —OR M83723-34B20 20-24
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
113 BROWN-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
—TH1A DAK83-12B DRK83-12B
118 BROWN-BROWN-GRAY TH1A DAK83-12B DRK83-12B
—TH1A DAK83-12B DRK83-12B
114 BROWN-BROWN-YELLOW TH1A 86-2 DAK83-16B DRK83-16B
119 BROWN-BROWN-WHITE TH1A 86-2 DAK83-16B DRK83-16B
111 BROWN-BROWN-BROWN TH1A 86-2 DAK83-16B DRK83-16B
—TH1A 86-2 DAK83-16B DRK83-16B
116 BROWN-BROWN-BLUE TH1A 86-2 DAK83-16B DRK83-16B
—TH1A 86-2 DAK83-16B DRK83-16B
112 BROWN-BROWN-RED TH1A K1S 86-2 DAK83-20B DRK83-20B
117 BROWN-BROWN-VIOLET TH1A K1S 86-2 DAK83-20B DRK83-16B
110 BROWN-BROWN-BLACK TH1A K1S 86-1S DAK83-20B DRK83-20B
—TH1A K1S 86-1S DAK83-20B DRK83-20B
115 BROWN-BROWN-GREEN TH1A K1S 86-1S DAK83-20B DRK83-20B
—TH1A K1S 86-1S DAK83-20B DRK83-20B
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 38
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 39
MIL-C-83733
RECTANGULAR MINIATURE
RACK TO PANEL
REAR RELEASE CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M83733/1 STANDARD HOLE MOUNT
M83722/2 GUIDE PINS AND SPRING MOUNT
M83733/3 GUIDE SOCKETS
M83733/4 CAPTIVE SPRINGS
M83733/5 BUSHING MOUNT
M83733/6 CLINCH NUT MOUNT
M83733/7 GUIDE SKTS AND SPRING MOUNT
M83733/8 GUIDE PINS
M83733/9 STAGGERED STANDARD HOLE MOUNT
M83733/10 STAGGERED BUSHING MOUNT
M83733/11 STAGGERED CLINCH NUT MOUNT
M83733/12 STAGGERED SPRING MOUNT
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/4-113 M39029/4-12-12 12-14
12 12 S M39029/5-118 M39029/5-12-12 12-14
16 16 P M39029/4-111 M39029/4-16-16 16-20
16 16 S M39029/5-116 M39029/5-16-16 16-20
20 20 P M39029/4-110 M39029/4-20-20 20-24
20 20 S M39029/5-115 M39029/5-20-20 20-24
22 22D P M39029/58-360 MS27494-22D 22-28
22 22D S M39029/57-354 MS27492-22D 22-28
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
113 BROWN-BROWN-ORANGE TH1A M81969/14-04 M81969/14-04
118 BROWN-BROWN-GRAY TH1A M81969/14-04 M81969/14-04
111 BROWN-BROWN-BROWN TH1A 86-2 M81969/14-03 M81969/14-03
116 BROWN-BROWN-BLUE TH1A 86-2 M81969/14-03 M81969/14-03
110 BROWN-BROWN-BLACK TH1A K1S 86-1S M81969/14-02 M81969/14-02
115 BROWN-BROWN-GREEN TH1A K1S 86-1S M81969/14-02 M81969/14-02
360 ORANGE-BLUE-BLACK K42 86-6 M81969/14-01 M81969/14-01
354 ORANGE-GREEN-YELLOW K41 86-5 M81969/14-01 M81969/14-01
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:57 PM Page 39
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 40
MIL-C-85028
SERIES AS
RECTANGULAR – INDIVIDUAL CONTACT SEALING
POLARIZED CENTER JACK SCREW
PULL THRU INSERTION CONTACTS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M85028/1 CRIMP REMOVABLE PIN CONTACTS DELPHI CONNECTION SYSTEMS
M85028/2 CRIMP REMOVABLE SKT CONTACTS
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
16 16 P M39029/70-389 M39029/70-3 16-20
16 16 S M39029/69-386 M39029/69-3 16-20
16 20 P M39029/70-388 M39029/70-2 20-24
16 20 S M39029/69-385 M39029/69-2 20-24
16 24 P M39029/70-387 M39029/70-1 24-28
16 24 S M39029/69-384 M39029/69-1 24-28
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
389 ORANGE-GRAY-WHITE DAK 1-16P or DAK1-16S M81969/23
386 ORANGE-GRAY-BLUE DAK 1-16P or DAK1-16S M81969/23
388 ORANGE-GRAY-GRAY TP651 DAK 1-16P or DAK1-16S M81969/23
385 ORANGE-GRAY-GREEN TP651 DAK 1-16P or DAK1-16S M81969/23
387 ORANGE-GRAY-VIOLET DAK 1-16P or DAK1-16S M81969/23
384 ORANGE-GRAY-YELLOW DAK 1-16P or DAK1-16S M81969/23
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:58 PM Page 40
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 41
MIL-T-81714
TERMINAL JUNCTIONS
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
M81714/1 FEEDBACK TYPE SIZE 22
M81714/2 FEEDBACK TYPE SIZE 20
M81714/3 FEEDBACK TYPE SIZE 16
M81714/4 FEEDBACK TYPE SIZE 12 PCD, INC.
M81714/6 FEEDBACK TYPE SIZE 22 AMP, INC.
M81714/7 FEEDBACK TYPE SIZE 20 DME ELECTRONICS
M81714/8 FEEDBACK TYPE SIZE 16 DEUTSCH
M81714/9 FEEDBACK TYPE SIZE 12
M81714/11 SPLICES
M81714/12 DOUBLE SPLICES
M81714/15 TERMINAL GROUNDING
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/1-103 M39029/1-12-12 12-14
14 16 P M39029/1-102 M39029/1-14-16 16-20
16 20 P M39029/1-101 M39029/1-16-20 20-24
16 22 P M39029/1-100 M39029/1-16-22 22-26
20 22D P M39029/1-507 M39029/1-20-22D 22-28
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
103 BROWN-BLACK-ORANGE TH1A DAK83-12B DRK83-12B
102 BROWN-BLACK-RED TH1A DAK83-16B DRK83-16B
101 BROWN-BLACK-BROWN TH1A K287 DAK83-20B DRK83-20B
100 BROWN-BLACK-BLACK K287 M81969/14-01 M81969/14-01
507 GREEN-BLACK-VIOLET K496-1 M81969/14-01 M81969/14-01
TYPICAL CONTACT
CONFIGURATION
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:58 PM Page 41
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 42
MIL-STD-1549
CONNECTOR
PART NUMBER DESCRIPTION SOURCES
NO QPL SOURCES
SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 S M39029/22-605 —12-14
16 16 S M39029/22-193 M39029/22-16-16 16-20
20 20 S M39029/22-192 M39029/22-20-20 20-24
22 22 S M39029/22-191 M39029/22-22-22 28-32
22 28 S M39029/22-190 M39029/22-22-28 28-32
TYPICAL CONTACT
CONFIGURATION
TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS
BIN* COLOR AF8 AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL
605 BLUE-BLACK-GREEN TH343 DAK83-12B DRK82-12B
193 BROWN-WHITE-ORANGE TH343 86-21 DAK83-16B DRK83-16B
192 BROWN-WHITE-RED TH343 K503 86-20 DAK83-20B DRK83-20B
191 BROWN-WHITE-BROWN K330-3 86-19 M81969/14-01 M81969/14-01
190 BROWN-WHITE-BLACK K330-3 86-19 M81969/14-01 M81969/14-01
COMMON TERMINAL SYSTEM
*The three number suffix on M39029 series contacts is referred to as a “BIN” code and contact color stripes to determine the correct tool part numbers.
Tooling Guide CD pages 2/11/03 2:58 PM Page 42
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 43
Tooling Guide CD pages 2/11/03 2:58 PM Page 43
DANIELS
MANUFACTURING
CORPORATION
®
MODELS: MH801, MH802,
MH803, MH804, GS1OO-1
& GS200-1
Keeping things simple is a basic
philosophy at DMC. When special
conditions call for a new tool design,
we make every effort to utilize the
components of existing tools which
have been proven reliable both in field
use and controlled test programs.
Such is the case with this tool series.
The design of certain shielded
contacts require two additional crimp-
ing operations. One for the shield
crimp sleeve, the other for the outer
body. (Note: On the MH801 MH802,
MH803, and MH804 tools, in addition
to the four opposing indenters these
tools also have four retainers which
encompass the contact prior to the
initiation of the crimping operation thus
assuring concentricity.) All of the tools
give a concentric circular crimp con-
figuration required by certain shielded
contacts to insure compatibility with
connector inserts and installing or
removal tools in rear release appli-
cations, and/or maintain a consistent
electric impedance. Thus an indenter
pattern which conforms to the appro-
priate military drawing (see chart for
specific part numbers) was adapted
to our familiar standard and miniature
tool frames. A full complement of
positioners, inspection gages, and
other accessories are available for
these tool frames.
The technical section on pages
33, 34 lists the part numbers of stan-
dard M39029 contacts which require
these tools; however, the concept
may be adapted to other applications.
Consult factory for specific details.
MILITARY P/N DMC P/N DESCRIPTION
M22520/4-01 GS100-1 TOOL FRAME
M22520/4-02 GP295 POSITIONER
M22520/3-2 G120 GAGE
M22520/31-01 GS200-1 TOOL FRAME
M22520/31-02 G2P330 POSITIONER
M22520/3-15 G443 GAGE
M22520/19-01 MH801 TOOL FRAME
M22520/19-02 D16P-1M POSITIONER
M22520/19-03 D16S-1M POSITIONER
M22520/19-04 D16LS-1M POSITIONER
M22520/3-4 G256 GAGE (INDENTERS)
M22520/3-5 G257 GAGE (RETAINERS)
M22520/20-01 MH802 TOOL FRAME
M22520/20-02 D16/1-1M POSITIONER
M22520/20-03 D16/2-1M POSITIONER
M22520/3-6 G258 GAGE (RETAINERS)
M22520/21-01 MH803 TOOL FRAME
M22520/21-02 D12P-1M POSITIONER
M22520/21-03 D12S-1M POSITIONER
M22520/21-04 D12LS-1M POSITIONER
M22520/3-7 G259 GAGE (RETAINERS)
M22520/22-01 MH804 TOOL FRAME
M22520/22-02 D12/1-1M POSITIONER
M22520/22-03 D12/2-1M POSITIONER
M22520/3-8 G260 GAGE (RETAINERS)
CIRCULAR INDENT
CRIMP TOOLS
DANIELS
MANUFACTURING
CORPORATION
®
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 44
Tooling Guide CD pages 2/11/03 2:58 PM Page 44
DANIELS
MANUFACTURING
CORPORATION
®
SHIELDED INNER CONTACT SHIELD CRIMP SLEEVE OUTER CONTACT
CONTACTS CONTACT
AND BIN CAVITY INSTALLING REMOVAL
CONNECTOR CODE SIZE CRIMPING POSITIONER CRIMPING POSITIONER CRIMPING POSITIONER TOOL TOOL
SERIES TOOL TOOL OR DIE TOOL OR DIE
120 16 AFM8 K262-1 HX4 Y200 HX4 Y200 DAK126-16A DRK125-16A
HX4 Y152
121 12 AFM8 K261-1 HX4 Y152 HX3 X123 DAK126-12A DRK125-12A
MIL-C-39029/6- HX4 Y152
PIN CONTACT 122 12 AFM8 K261-1 HX4 Y152 HX3 X123 DAK126-12A DRK125-12A
HX4 Y152 HX4 Y152
MIL-C-81511 123 12 AFM8 K261-1 HX3 X123 HX3 X123 DAK126-12A DRK125-12A
SERIES 1 AND 2 HX4 Y152 HX4 Y152
124 12 AFM8 K261-1 HX3 X123 HX3 X123 DAK126-12A DRK125-12A
HX4 Y152
125 12 AFM8 K261-1 HX4 Y152 HX3 X123 DAK126-12A DRK125-12A
MIL-C-39029/7-
PIN CONTACT 126 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B
MIL-C-26482
SERIES 2 127 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B
MIL-C-81703
SERIES 3 128 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B
MIL-C-39029/8-
SKT CONTACT 129 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B
MIL-C-26482
SERIES 2 130 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B
MIL-C-81703
SERIES 3 131 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B
152 16 AFM8 K262-1 HX4 Y200 HX4 Y200 DAK126-16A DRK129-16A
HX4 Y152
153 12 AFM8 K261-1 HX4 Y152 HX3 X123 DAK126-12A DRK129-12A
MIL-C-39029/13- HX4 Y152
SKT CONTACT 154 12 AFM8 K261-1 HX4 Y152 HX3 X123 DAK126-12A DRK129-12A
HX4 Y152 HX4 Y152
MIL-C-81511
155 12 AFM8 K261-1 HX3 X123 HX3 X123 DAK126-12A DRK129-12A
SERIES 1 HX4 Y152 HX4 Y1’52
156 12 AFM8 K261-1 HX3 X123 HX3 X123 DAK126-12A DRK129-12A
HX4 Y152
157 12 AFM8 K261-1 HX4 Y152 HX3 X123 DAK126-12A DRK129-12A
158 16 AFM8 K262-1 HX4 Y200 HX4 Y200 DAK126-16A DRK129-16A
HX4 Y152
159 12 AFM8 K261-1 HX4 Y152 HX3 X123 DAK126-12A DRK129-12A
MIL-C-39029/14- HX4 Y152
SKT CONTACT 160 12 AFM8 K261-1 HX4 Y152 HX3 X123 DAK126-12A DRK129-12A
HX4 Y152 HX4 Y152
MIL-C-81511
161 12 AFM8 K261-1 HX3 X123 HX3 X123 DAK126-12A DRK129-12A
SERIES 2 HX4 Y152 HX4 Y152
162 12 AFM8 K261-1 HX3 X123 HX3 X123 DAK126-12A DRK129-12A
HX4 Y152
163 12 AFM8 K261-1 HX4 Y152 HX3 X123 DAK126-12A DRK129-12A
AFM8 K373-1 MH802 D16/1-1M MH801 D16P-1M
181 16 AFM8 K373-1 MH802 D16/1-1M MH801 D16P-1M MS3160-16 MS3160-16
MIL-C-39029/19- AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M
PIN CONTACT 182 12 AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M MS3160-12 MS3160-12
MIL-C-81511 AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M
SERIES 3 AND 4 183 12 AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M MS3160-12 MS3160-12
AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M
AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M
AFM8 K373-1 MH802 D16/2-1M MH801 D12LS-1M
184 16 AFM8 K373-1 MH802 D16/2-1M MH801 D12LS-1M MS3160-16 MS3160-16
MIL-C-39029/20- AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M
SKT CONTACT 185 12 AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M MS3160-12 MS3160-12
MIL-C-81511 AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M
SERIES 3 186 12 AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M MS3160-12 MS3160-12
AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M
AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M
AFM8 K373-1 MH802 D16/2-1M MH801 D16S-1M
187 16 AFM8 K373-1 MH802 D16/2-1M MH801 D16S-1M MS3160-16 MS3160-16
MIL-C-39029/21- AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M
SKT CONTACT 188 12 AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M MS3160-12 MS3160-12
MIL-C-81511 AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M
SERIES 4 189 12 AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M MS3160-12 MS3160-12
AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M
AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M
COAXIAL CONTACT
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 45
Tooling Guide CD pages 2/11/03 2:58 PM Page 45
DANIELS
MANUFACTURING
CORPORATION
®
SHIELDED INNER CONTACT SHIELD CRIMP SLEEVE OUTER CONTACT
CONTACTS CONTACT
AND BIN CAVITY POSITIONER POSITIONER INSTALLING REMOVAL
CONNECTOR CODE SIZE CRIMPING POSITIONER CRIMPING OR DIE CRIMPING OR DIE TOOL TOOL
SERIES TOOL TOOL (CAVITY) TOOL (CAVITY)
204 12 AFM8 K496 HX4 Y189
205 12 AFM8 K496 DAK12B DRK12B
206 12 AFM8 K496 HX4 Y189
207 12 AFM8 K496 HX4 Y189
208 12 AFM8 K496 DAK12B DRK12B
209 12 AFM8 K496 HX4 Y189
210
402
403
404 12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B
405
406
407
408
211
409
410
411 12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B
412
413
414
415
340 12 AFM8 K404 HX4 Y215 DAK83-12B DRK83-12B
HX3 X101
341 12 AFM8 K404 HX4 Y215 DAK83-12B DRK83-12B
HX3 X101
342 12 AFM8 K74S HX4 Y215 DAK12B DRK12B
HX3 X101
343 8 AFM8 K75S-1 HX4 Y215 DAK55-8B DRK56-8B
HX3 X105
344 12 AFM8 K74S HX4 Y215 DAK12B DRK12B
HX3 X101
345 8 AFM8 K75S-1 HX4 Y215 DAK55-8B DRK56-8B
HX3 X125
366 8 AFM8 K406 HX4 Y197 BY DRK95-8B
HX3 H102 HAND
367 8 AFM8 F406 HX4 Y197 BY DRK95-8B
HX3 X102 HAND
416
417
418
419 12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B
420
421
422
423
424
425 16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B
426
427
428
429 16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B
430
431
432
433 16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B
434
435
COAXIAL CONTACT
TOOL SELECTION GUIDE
MIL-C-39029/25-
PIN CONTACT
MIL-C-26482
SERIES 1
MIL-C-39029/26-
SKT CONTACT
MIL-C-26482
SERIES 1
MIL-C-39029/27-
SKT CONTACT
MIL-C-38999
SERIES 2
MIL-C-39029/28-
PIN CONTACT
MIL-C-38999
SERIES 1, 2, 3 & 4
MIL-C-39029/50-
PIN CONTACT
MIL-C-83733
MIL-C-39029/51-
SKT CONTACT
MIL-C-83732
MIL-C-39029/54-
PIN CONTACT
MIL-C-26500
MIL-C-39029/55-
SKT CONTACT
MIL-C-26500
MIL-C-39029/59-
SKT CONTACT
MIL-C-38999
SERIES 1, 3 & 4
MIL-C-39029/60-
PIN CONTACT
MIL-C-38999
SERIES 1, 3 & 4
MIL-C-39029/75-
SKT CONTACT
MIL-C-38999
SERIES 1, 3 & 4
MIL-C-39029/76-
PIN CONTACT
MIL-C-38999
SERIES 1, 2, 3 & 4
MIL-C-39029/77-
SKT CONTACT
MIL-C-38999
SERIES 1, 3 & 4
MIL-C-39029/78-
SKT CONTACT
MIL-C-38999
SERIES 2
MIL-C-24308
DANIELS
MANUFACTURING
CORPORATION
®
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Tooling Guide CD pages 2/11/03 2:58 PM Page 46
DANIELS
MANUFACTURING
CORPORATION
®
M22520/5-01 (HX4)
M22520/10-01 (HX3)
The DMC HX4 and HX3 series
crimp tools feature a system of inter-
changeable dies which eliminate the
need of separate fixed die crimp tools
for each and every different appli-
cation. Many maintenance and manu-
facturing concerns have standardized
on one of these models, thus elimi-
nating the cost associated with
maintaining and calibrating bulky
inventories of single purpose tools.
Tremendous flexibility and cost
advantages exist with this crimping
system due to the wide variety of
interchangeable dies which are
available for these tool frames. As
new requirements evolve, a new set
of dies is all that’s required to meet
the demand. A truly modern concept
which will not require major change
with time…only simple additions.
Crimping dies are snapped into
the tool frame and retained in place
by internal spring clips. They may be
permanently secured, if desired, by
driving a roll pin into the holes provided.
The tool frames are equipped
with a positive ratchet assembly which
controls complete handle movement in
both directions.
Hexagonal crimp dies are available
in a variety of combinations having
single, double, and even triple cavity
design. These dies accommodate most
coaxial and biaxial connectors and
contacts conforming to MIL-C-39012,
MIL-C-39029, and numerous propri-
etary configurations. Other designs
are available for coaxial connections
requiring different termination techniques.
Dies in various crimp patterns are
also available for insulated and
uninsulated terminal lugs, wire splices
and end caps relating to M7928,
MS17143, MS25036, MS25181,
MS27429, MS25274, MS20659,
M81824, MS21003 through MS21015,
and commercial part numbers. Several
power contacts too large for conven-
tional hand tools are also covered by
interchangeable dies for the standard
tool frame (HX4).
If your application requirement
is not already covered by one of our
standard dies our engineering depart-
ment will be pleased to discuss a
design to suit your needs.
The HX4 is 11″in length and
weighs approximately 21 oz. The HX3
is 9″in length and weighs 11 oz.
TYPICAL DIE SET
OPEN FRAME
CRIMP TOOLS
DANIELS
MANUFACTURING
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®
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
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DANIELS
MANUFACTURING
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®
DIE P/N DIE CLOSURE DIMENSIONS
DMC MILITARY NATIONAL STOCK A B
P/N P/N NO. N.S.N. HEX. LENGTH HEX. LENGTH
HX3 M22520/10-01 5120-01-335-8582 Crimp Tool Frame
X115S M22520/10-02 5120-01-335-8304 .091 .090 .068 .270
X103 M22520/10-03 5120-01-335-8305 .255 .325
X123 M22520/10-04 5120-01-335-8277 .138 .090 .118 .270
X101 M22520/10-05 5120-01-335-8278 .128 .325 .105 .325
X125 M22520/10-06 5120-01-335-8279 .160 .400
X102 M22520/10-07 5120-01-335-8280 .213 .325 .178 .325
X140 M22520/10-08 5120-01-335-8281 .128 .093
X129 M22520/10-09 5120-01-335-8282 .118 .327
X136 M22520/10-10 5120-01-335-8283 .128 .375
X225 M22520/10-11 5120-01-335-8284 .105 .400
X118 M22520/10-13 5120-01-335-8285 .128 .400
X226 M22520/10-15 5120-01-335-8286 .151 .400
X149 M22520/10-17 5120-01-335-8287 .178 .400
X147 M22520/10-19 5120-01-335-8288 .197 .400
X144 M22520/10-21 5120-01-335-8289 .213 .400
X155 M22520/10-23 5120-01-335-8290 .218 .400
X156 M22520/10-25 .231 .400
X187 M22520/10-27 5120-01-335-8291 .255 .400
X515 M22520/10-100 5120-01-335-8272 Terminal/Splice Crimp 12-10 AWG
X511 M22520/10-101 5120-01-335-8273 Terminal/Splice Crimp 26-14 AWG
X525 M22520/10-102 5120-01-335-8274 Terminal/Splice Crimp 26-24 AWG
X527 M22520/10-103 5120-01-335-8275 Splice Crimp 16-12 AWG
X528 M22520/10-104 5120-01-335-8276 Splice Crimp 26-16 AWG
DIE P/N DIE CLOSURE DIMENSIONS
DMC MILITARY NATIONAL STOCK A B
P/N P/N NO. N.S.N. HEX. LENGTH HEX. LENGTH
Y208P M22520/5-59 5120-01-335-8297 .255 .400 .100 .120
Y178 M22520/5-61 5120-01-335-8298 .429 .400
Y314P M22520/5-63 5120-01-335-8299 .263 .400 .091 .090
Y501 M22520/5-100 5120-01-335-8300
Pre-Insulated Terminal Crimp 26-10 AWG
Y527 M22520/5-101 5120-01-335-8301
Pre-Insulated Splice Crimp 26-20 AWG
Y539 M22520/5-102 5120-01-335-8302
Splice Crimp 12-16 AWG
Y540 M22520/5-103 5120-01-335-8303
Splice Crimp 16-26 AWG
DIE P/N DIE CLOSURE DIMENSIONS
DMC MILITARY NATIONAL STOCK A B
P/N P/N NO. N.S.N. HEX. LENGTH HEX. LENGTH
HX4 M22520/5-01 5120-01-335-8575 Crimp Tool Frame
Y200P M22520/5-02 5120-01-335-8244 .091 .090 .068 .270
Y196 M22520/5-03 5120-01-335-8245 .128 .325 .105 .325
Y152 M22520/5-04 5120-01-335-8246 .138 .090 .118 .270
Y197 M22520/5-05 5120-01-335-8247 .213 .325 .178 .325
Y203 M22520/5-06 5120-01-335-8248 .128 .094
Y195 M22520/5-07 5120-01-335-8249 .255 .325
Y215 M22520/5-08 5120-01-335-8250 .128 .375
Y204P M22520/5-09 5120-01-335-8251 .178 .400 .068 .093
Y189 M22520/5-10 5120-01-335-8252 .160 .400
Y205P M22520/5-11 5120-01-335-8253 .213 .400 .068 .093
Y206P M22520/5-13 5120-01-335-8254 .255 .400 .068 .093
Y207P M22520/5-15 5120-01-335-8255 .263 .400 .068 .093
Y193 M22520/5-17 5120-01-335-8256 .118 .375
Y142 M22520/5-19 5120-01-335-8257 .255 .400 .213 .400
Y149 M22520/5-21 5120-01-335-8258 .475 .400
Y145 M22520/5-23 5120-01-335-8259 .384 .400
Y110P M22520/5-25 5120-01-335-8260 .429 .400 .100 .120
Y151 M22520/5-27 5120-01-335-8261 .532 .400
Y109P M22520/5-29 5120-01-335-8262 .324 .400 .100 .120
Y150 M22520/5-31 5120-01-335-8263 .501 .400
Y136 M22520/5-33 5120-01-335-8264 .343 .400 .105 .400
Y137 M22520/5-35 5120-01-335-8265 .324 .400 .128 .400
Y138 M22520/5-37 5120-01-335-8266 .314 .400 .151 .400
Y139 M22520/5-39 5120-01-335-8267 .309 .400 .160 .400
Y140 M22520/5-41 5120-01-335-8268 .290 .400 .178 .400
Y141 M22520/5-43 5120-01-335-8269 .268 .400 .197 .400
Y143 M22520/5-45 5120-01-335-8270 .231 .400 .218 .400
Y144 M22520/5-47 5120-01-335-8271 .359 .400
Y146 M22520/5-49 5120-01-335-8292 .401 .400
Y147 M22520/5-51 5120-01-335-8293 .431 .400
Y148 M22520/5-53 5120-01-335-8294 .454 .400
Y102 M22520/5-55 5120-01-335-8295 .324 .400
Y209P M22520/5-57 5120-01-335-8296 .213 .400 .100 .120
DANIELS
MANUFACTURING
CORPORATION
®
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Tooling Guide CD pages 2/11/03 2:58 PM Page 48
DANIELS
MANUFACTURING
CORPORATION
®
HX23 BENCH CRIMP
PRESS
Compatibility with Existing
Crimp Dies
The HX23 accommodates all
M22520/5-XX military and Daniels “Y”
series crimp dies.
This affords total utilization of
existing dies and total interchange-
ability with M22520/5-01 (Daniels HX4)
hand tool frames.
Full Cycle Control
Full die closure is assured on
every crimp. The internal cycle control
network will not allow the tool to
open until complete closure is attained.
A simple procedure is available to
open the tool in cases where a
complete cycle cannot be effected.
A secure method is provided to
prevent unauthorized personnel from
defeating the cycle control system.
Hands Free Operation
There are no awkward levers or
mechanisms used to open or close the
crimp dies. These operations waste time
and distract the operator’s attention.
When the tool is in the normal
condition, the crimp dies are fully open
where contact assemblies can easily
be inserted. A touch of the foot valve
releases the dies to a gripping position
(spring pressure only). When the
operator is satisfied that the contact
assembly is positioned correctly,
another actuation of the same foot
valve completes the crimp and quickly
returns the die to open position.
Operator Safety Features
The HX23 is equipped with a
transparent guard which affords the
protection, but does not restrict vision.
The Hands Free Operation system
allows the operator to position the
contact assembly while the die is
under spring pressure only.
The operator is then free to let the
tool hold the contact assembly during
the crimp cycle while the operator’s
hands and fingers are a safe distance
from the crimping die.
The HX23 foot valve assembly is
constructed with a protective shroud
to prevent accidental actuation. For
operation the operator places their
foot under the shroud to depress
the pedal.
Full Pneumatic Operation
Standard clean, dry shop air at
the recommended pressure is all that
is required to operate the HX23 tool.
There are no electrical or hydraulic
requirements.
PNEUMATIC OPEN
FRAME TOOL
SAFETY FEATURES:
•2 Step Crimping Process
•Emergency Stop Switch
BENCH MOUNT AND FOOT PRESS INCLUDED
DANIELS
MANUFACTURING
CORPORATION
®
SPECIFICATIONS
COMPONENTS SIZE WEIGHT
TOOL FRAME (in) 4°x 6 x 16 11°LBS
(LESS BENCH MOUNT) (cm) 11.4 x 15.2 x 40.6 5.2 KG
FOOT VALVE (in) 4 x 5 x 13°6 LBS
(cm) 10.2 x 12.7 x 34.3 2.7 KG
CABLE 9 Feet – 2.7 Meters N/A
AIR REQUIREMENTS
80-95 PSI (5.4-6.4 BAR)
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 49
Tooling Guide CD pages 2/11/03 2:58 PM Page 49
DANIELS
MANUFACTURING
CORPORATION
®
Adjustable Crimping Dies accept terminations
which conform to MIL-T-7928, MS25036
(class 1 and 2) and other military or
commercial specifications.
COLOR SIZE P/N
YELLOW 12-10 Y670
BLUE 16-14 Y671
RED 22-18 Y672
YELLOW 26-24 Y678
HX23 OPERATION/DIES
1. The die sets snap in and out of the crimp tool for
interchangeability. A die removal tool is included with the
HX23 for operator convenience.
CAUTION: Always disconnect the air supply when
changing the die sets.
The HX23 crimp tool features a system of interchange-
able dies which eliminates the need for separate fixed die
crimp tools for each and every different application. Dies in
various crimp patterns are available for MIL-C-39029
shielded contacts, MIL-C-39012 coaxial connectors,
MIL-T-7928 terminals and splices, and other commercial
and military terminating components.
2. The first pulse of the foot valve will close the HX23
under light spring pressure. This grips the crimp termination
device in the proper location for crimping. The second
pulse completes the crimp, and returns the tool to the fully
open position.
ASSEMBLY INSTRUCTIONS FOR COAXIAL CONNECTORS
Strip cable jacket, braid, and
dielectric to “a” “b” “c” dimen-
sions specified by connector
manufacturer, FIG. 1. Avoid nicks
on braid, dielectric, and center
conductor.
Slide outer ferrule over cable
as shown in FIG. 2.
Place inner contact on cable
center conductor so it butts
against cable dielectric. FIG. 2.
Center conductor should be
visible through inspection hole in
contact. Crimp or solder contact
in place according to specifica-
tions of connector manufacturer.
Avoid excessive heat if solder
method is used.
Flare slightly end of cable
braid as shown. Install cable
assembly into body assembly so
inner ferrule portion slides under
braid. Push cable assembly
forward until contact snaps into
place in insulator. FIG. 3.
Slide outer ferrule over braid
and up against connector body.
Crimp outer ferrule with specified
hex size die.
NOTE: Instructions given above are
intended to be only general guidelines
for the assembly of coaxial connectors.
Specific directives of connector
manufacturer should take precedence.
COMMON HEX DIES ARE
LISTED ON PAGE 29.
For Other Applications Consult Factory.
ADJUSTABLE DIES FOR TERMINALS & SPLICES
DANIELS
MANUFACTURING
CORPORATION
®
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 50
Tooling Guide CD pages 2/11/03 2:58 PM Page 50
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/16-12 P ORA YEL AF8 TH270
O.F./M39012/16-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/16-11 P BLU YEL AF8 TH270
O.F./M39012/16-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/16-10 P RED YEL 142 AF8 TH270
O.F./M39012/16-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/16-10 P RED YEL AF8 TH270
O.F./M39012/16-52 ——— 58 HX4 HX3 Y197 X102
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/17-12 S ORA GRE AF8 TH270
O.F./M39012/17-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/17-11 S BLU GRE AF8 TH270
O.F./M39012/17-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/17-10 S RED GRE 142 AF8 TH270
O.F./M39012/17-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/17-10 S RED GRE AF8 TH270
O.F./M39012/17-52 ——— 58 HX4 HX3 Y197 X102
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/16-0501
PLUG M39012/16-0502
PIN CONTACT M39012/16-0503
M39012/16-0504
MIL-C-39012/16
SERIES BNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/17-0501
PLUG M39012/17-0502
SOCKET CONTACT M39012/17-0503
M39012/17-0504
MIL-C-39012/17
SERIES BNC
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 51
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 51
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/18-12 S ORA GRE AF8 TH270
O.F./M39012/18-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/18-11 S BLU GRE AF8 TH270
O.F./M39012/18-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/18-10 S RED GRE 142 AF8 TH270
O.F./M39012/18-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/18-10 S RED GRE AF8 TH270
O.F./M39012/18-52 ——— 58 HX4 HX3 Y197 X102
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/18-0501
RECEPTACLE, M39012/18-0502
FLANGE MOUNTED M39012/18-0503
M39012/18-0504
MIL-C-39012/18
SERIES BNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/19-0501
JAM NUT MOUNT M39012/19-0502
M39012/19-0503
M39012/19-0504
MIL-C-39012/19
SERIES BNC
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/19-12 S ORA BLU AF8 TH270
O.F./M39012/19-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/19-11 S BLU BLU AF8 TH270
O.F./M39012/19-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/19-10 S RED BLU 142 AF8 TH270
O.F./M39012/19-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/19-10 S RED BLU AF8 TH270
O.F./M39012/19-52 ——— 58 HX4 HX3 Y197 X102
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 52
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 52
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/20-0501
PLUG M39012/20-0502
RIGHT ANGLE M39012/20-0503
M39012/20-0504
MIL-C-39012/20
SERIES BNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/01-0501
PLUG M39012/01-0502
M39012/01-0503
MIL-C-39012/1
SERIES N
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/20-12 P ORA VIO AF8 TH270
O.F./M39012/20-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/20-11 P BLU VIO AF8 TH270
O.F./M39012/20-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/20-10 P RED VIO 142 AF8 TH270
O.F./M39012/20-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/20-10 P RED VIO AF8 TH270
O.F./M39012/20-52 ——— 58 HX4 HX3 Y197 X102
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/1-10 P RED BLA AF8 TH285
O.F./M39012/1-50 ——— HX4 Y178
I.C./M39012/1-10 P RED BLA AF8 TH285
O.F./M39012/1-51 ——— 213 HX4 Y178
I.C./M39012/1-11 P BLU BLA 142 AF8 TH285
O.F./M39012/1-52 ——— 400 HX4 HX3 Y142 X144
214
225
393
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 53
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 53
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/2-10 S RED BRO AF8 TH285
O.F./M39012/2-50 ——— HX4 HX3 Y178
I.C./M39012/2-10 S RED BRO AF8 TH285
O.F./M39012/2-51 ——— 213 HX4 Y178
I.C./M39012/2-11 S BLU BRO 142 AF8 TH285
O.F./M39012/2-52 ——— 400 HX4 HX3 Y142 X144
214
225
393
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/02-0501
M39012/02-0511
PLUG AND RECEPTACLE M39012/02-0502
FLANGE MOUNTED M39012/02-0512
M39012/02-0503
M39012/02-0513
MIL-C-39012/2
SERIES N
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/03-0501
JAM NUT MOUNTED M39012/03-0502
M39012/03-0503
MIL-C-39012/3
SERIES N
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/3-10 S RED RED AF8 TH286
O.F./M39012/3-50 ——— HX4 Y178
I.C./M39012/3-10 S RED RED AF8 TH286
O.F./M39012/3-51 ——— 213 HX4 Y178
I.C./M39012/3-11 S BLU RED 142 AF8 TH286
O.F./M39012/3-52 ——— 400 HX4 HX3 Y142 X144
214
225
393
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 54
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 54
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/5-10 P RED ORA AF8 TH285
O.F./M39012/5-50 ——— HX4 Y178
I.C./M39012/5-10 P RED ORA AF8 TH285
O.F./M39012/5-51 ——— 213 HX4 Y178
I.C./M39012/5-11 P BLU ORA 142 AF8 TH285
O.F./M39012/5-52 ——— 400 HX4 HX3 Y142 X144
214
225
393
MIL-C-39012/5
SERIES N
MIL-C-39012/26
SERIES TNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/05-0501
PLUG RIGHT ANGLE M39012/05-0502
M39012/05-0503
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/26-0501
PLUG M39012/26-0502
PIN CONTACT M39012/26-0503
M39012/26-0504
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/20-12 P CRA YEL AF8 TH270
O.F./M39012/26-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/26-11 P BLU YEL AF8 TH270
O.F./M39012/26-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/26-10 P RED YEL 142 AF8 TH270
O.F./M39012/26-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/26-10 P RED YEL AF8 TH270
O.F./M39012/26-52 ——— 58 HX4 HX3 Y197 X102
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 55
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 55
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/27-12 S ORA GRE AF8 TH270
O.F./M39012/27-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/27-11 S BLU GRE AF8 TH270
O.F./M39012/27-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/27-10 S RED GRE 142 AF8 TH270
O.F./M39012/27-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/27-10 S RED GRE AF8 TH270
O.F./M39012/27-52 ——— 58 HX4 HX3 Y197 X102
MIL-C-39012/27
SERIES TNC
MIL-C-39012/28
SERIES TNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/28-0501
JAM NUT MOUNT M39012/28-0502
M39012/28-0503
M39012/28-0504
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/27-0501
PLUG M39012/27-0502
SOCKET CONTACT M39012/27-0503
M39012/27-0504
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/28-12 S ORA BLU AF8 TH270
O.F./M39012/28-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/28-11 S BLU BLU AF8 TH270
O.F./M39012/28-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/28-10 S RED BLU 142 AF8 TH270
O.F./M39012/28-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/28-10 S RED BLU AF8 TH270
O.F./M39012/28-52 ——— 58 HX4 HX3 Y197 X102
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 56
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 56
MIL-C-39012/29
SERIES TNC
MIL-C-39012/30
SERIES TNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/30-0501
PLUG M39012/30-0502
RIGHT ANGLE M39012/30-0503
M39012/30-0504
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/29-0501
RECEPTACLE FLANGE M39012/29-0502
MOUNTING M39012/29-0503
M39012/29-0504
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/29-12 S ORA GRE AF8 TH270
O.F./M39012/29-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/29-11 S BLU GRE AF8 TH270
O.F./M39012/29-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/29-10 S RED GRE 142 AF8 TH270
O.F./M39012/29-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/29-10 S RED GRE AF8 TH270
O.F./M39012/29-52 ——— 58 HX4 HX3 Y197 X102
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/30-12 P ORA VIO AF8 TH270
O.F./M39012/30-50 ——— 122 HX4 HX3 Y197 X102
I.C./M39012/30-11 P BLU VIO AF8 TH270
O.F./M39012/30-50 ——— 180 HX4 HX3 Y197 X102
I.C./M39012/30-10 P RED VIO 142 AF8 TH270
O.F./M39012/30-51 ——— 400 HX4 HX3 Y197 X102
I.C./M39012/30-10 P RED VIO AF8 TH270
O.F./M39012/30-52 ——— 58 HX4 HX3 Y197 X102
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 57
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 57
MIL-C-39012/35
SERIES SC
MIL-C-39012/36
SERIES SC
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/35-10 P RED GRA AF8 TH286
O.F./M39012/35-50 ——— HX4 Y178
I.C./M39012/35-10 P RED GRA AF8 TH286
O.F./M39012/35-51 ——— 213 HX4 Y178
I.C./M39012/35-11 P BLU GRA 142 AF8 TH286
O.F./M39012/35-52 ——— 400 HX4 HX3 Y142 X144
214
225
393
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
PLUG M39012/35-0501
PIN CONTACT M39012/35-0502
M39012/35-0503
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/36-10 S RED WHI AF8 TH286
O.F./M39012/36-50 ——— HX4 Y178
I.C./M39012/36-10 S RED WHI AF8 TH286
O.F./M39012/36-51 ——— 213 HX4 Y178
I.C./M39012/36-11 S BLU WHI 142 AF8 TH286
O.F./M39012/36-52 ——— 400 HX4 HX3 Y142 X144
214
225
393
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
PLUG M39012/36-0501
SOCKET CONTACT M39012/36-0502
M39012/36-0503
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 58
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 58
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/38-10 S RED WHI AF8 TH286
O.F./M39012/38-50 ——— HX4 Y178
I.C./M39012/38-10 S RED WHI AF8 TH286
O.F./M39012/38-51 ——— 213 HX4 Y178
I.C./M39012/38-11 S BLU WHI 142 AF8 TH286
O.F./M39012/38-52 ——— 400 HX4 HX3 Y142 X144
214
225
393
MIL-C-39012/38
SERIES SC
MIL-C-39012/39
SERIES SC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
RECEPTACLE FLANGE M39012/38-0501
MOUNTED M39012/38-0502
M39012/38-0503
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/39-0501
PLUG RIGHT ANGLE M39012/39-0502
M39012/39-0503
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/39-10 S RED ORA AF8 TH285
O.F./M39012/39-50 ——— HX4 Y178
I.C./M39012/39-10 S RED ORA AF8 TH285
O.F./M39012/39-51 ——— 213 HX4 Y178
I.C./M39012/39-11 S BLU ORA 142 AF8 TH285
O.F./M39012/39-52 ——— 400 HX4 HX3 Y142 X144
214
225
393
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 59
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 59
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/40-10 S RED GOL AF8 TH286
O.F./M39012/40-50 ——— HX4 Y178
I.C./M39012/40-10 S RED GOL AF8 TH286
O.F./M39012/40-51 ——— 213 HX4 Y178
I.C./M39012/40-11 S BLU GOL 142 AF8 TH286
O.F./M39012/40-52 ——— 400 HX4 HX3 Y142 X144
214
225
393
MIL-C-39012/40
SERIES SC
MIL-C-39012/55
SERIES SMA
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/40-0501
JAM NUT MOUNT M39012/40-0502
M30912/40-0503
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
PLUG M39012/55-3502
PIN CONTACT M39012/55-4502
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/55-10 P RED SIL AF8 TP485
O.F./M39012/55-50 ——— 142 HX4 HX3 Y142 X144
I.C./M39012/55-10 P RED SIL AF8 TP485
O.F./M39012/55-50 ——— 400 HX4 HX3 Y142 X144
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 60
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 60
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/56-10 P RED MAR AF8 TP485
O.F./M39012/56-50 ——— 142 HX4 HX3 Y142 X144
I.C./M39012/56-10 P RED MAR AF8 TP485
O.F./M39012/56-50 ——— 400 HX4 HX3 Y142 X144
MIL-C-39012/56
SERIES SMA
MIL-C-39012/57
SERIES SMA
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
PLUG M39012/57-3502
SOCKET CONTACT M39012/57-4502
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
PLUG RIGHT ANGLE M39012/56-3502
M39012/56-4502
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/57-10 S RED MAR AF8 TP485
O.F./M39012/57-50 ——— 142 HX4 HX3 Y142 X144
I.C./M39012/57-50 S RED MAR AF8 TP485
O.F./M39012/57-50 ——— 400 HX4 HX3 Y142 X144
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 61
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 61
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/58-10 S RED MAR AF8 TP485
O.F./M39012/58-50 ——— 142 HX4 HX3 Y142 X144
I.C./M39012/58-10 S RED MAR AF8 TP485
O.F./M39012/58-50 ——— 400 HX4 HX3 Y142 X144
MIL-C-39012/58
SERIES SMA
MIL-C-39012/59
SERIES SMA
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
RECEPTACLE FLANGE M39012/58-3502
MOUNTED M39012/58-4502
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
JAM NUT MOUNTED M39012/59-3502
M39012/59-4502
CONTACT GUIDE APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART CO.* SKT
I.C./M39012/59-10 S RED MAR AF8 TP485
O.F./M39012/59-50 ——— 142 HX4 HX3 Y142 X144
I.C./M39012/59-10 S RED MAR AF8 TP485
O.F./M39012/59-50 ——— 400 HX4 HX3 Y142 X144
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 62
R.F. CONNECTORS
TOOL SELECTION GUIDE
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 62
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 63
Tooling Guide CD pages 2/11/03 2:58 PM Page 63
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 64
Tooling Guide CD pages 2/11/03 2:58 PM Page 64
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 65
Tooling Guide CD pages 2/11/03 2:58 PM Page 65
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 66
Tooling Guide CD pages 2/11/03 2:58 PM Page 66
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 67
Tooling Guide CD pages 2/11/03 2:58 PM Page 67
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 68
Tooling Guide CD pages 2/11/03 2:58 PM Page 68
CUSTOM APPLICATION &
CONTACT RETENTION TEST TOOLS
CUSTOM APPLICATION
CRIMP TOOLS
(GMT SERIES)
DMC supplies Custom appli-
cation crimp tools for numerous
applications; particularly open
barrel, stamped and formed
contacts. Usually they are supplied
complete with a locator, a positive
wire stop and contoured crimp
cavities. These elements are
permanently affixed to a reliable
handle assembly which incorpo-
rates a precision cycle controlled
ratchet and automatic opening
spring assist handles. A positive
stop precludes the possibility
of overcrimping.
We encourage connector/
contact suppliers as well as users
to consult DMC concerning
standard or custom versions of
the GMT Series Crimp Tools.
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 69
TOOL PIN RANGE LBS.
HT250-1 1.5 THRU 3 0
HT250-2 3.2 THRU 5.5
HT250-3 4.0 THRU 8.0
HT250-4 7.0 THRU 18.0
HT250-5 17.0 THRU 25.0
HT250-6 24.0 THRU 40.0
Notice: The above part numbers apply to
retention tools only (less tips). All tips must
be purchased under separate part no.
CONTACT RETENTION
TEST TOOLS
The quality assurance test
most often overlooked is retention
(proper seating of contacts). This
important test can now be per-
formed simply and in a matter of
seconds with the DMC retention
testing tool in the following manner:
1. With the connector held station-
ary, the tester’s tip is mated with
each contact individually.
2. A pushing force is applied in-line
with the contact.
3. When the indicator band reaches
the body of the tool, the test
force has been obtained.
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 69
MIL-I- SUPERCEDED
81969/# MILITARY #
19-09 MS24256R12
19-10 MS24256RH20
19-11 MS24256RH16
20-01 MS17806
27-01 MS90562-1
27-02 MS90562-2
27-03 MS90562-3
27-04 MS90562-4
27-05 MS90562-5
27-06 MS90562-6
28-01 MS3178-001
28-02 MS3178-002
29-01 MS3165-16
29-02 MS3165-8
M83723/32-08
29-03 MS3165-4
M83723/32-04
29-04 MS3165-0
M83723/32-00
30-01 MS3159-22
30-02 MS3159-20
30-03 MS3159-16
30-04 MS3159-12
30-05 MS3448-001A
30-06 MS3448-001B
30-07 MS3448-001C
31-01 MS18137-20-1
31-02 MS18137-20-2
31-03 MS18137-20-3
31-04 MS18137-20-4
31-05 MS14035-02
31-06 MS14035-03
31-07 MS14035-01
31-08 MS14036-01
31-09 MS14036-02
31-10 MS14036-03
MIL-I- SUPERCEDED
81969/# MILITARY #
1-01 MS3156-22
1-02 MS3156-20
M24308/18-2
1-03 MS3156-16
M24308/18-3
1-04 M24308/18-1
2-01 MS3323-22
2-02 MS3323-20
2-03 MS3323-16
2-04 MS3323-12
3-01 MS3344-23
3-02 MS3344-20
3-03 MS3344-16
3-04 MS3344-12
3-05 MS3342-23
3-06 MS3342-20
3-07 MS3342-16
3-08 MS3342-12
4-01 M55301/106-01
5-01 M55302/105-01
6-01 M21097/18-01
7-01 M21097/12-01
8-01 M55302/79-01
MS27495A22M
8-02 M55302/79-02
MS27495R22M
8-03 MS27495A22
8-04 MS27495R22
8-05 MS27495A20
8-06 MS27495R20
8-07 MS27495A16
8-08 MS27495R16
8-09 MS27495A12
8-10 MS27495R12
9-01 M55302/18-01
10-01 M55302/86-01
MIL-I- SUPERCEDED
81969/# MILITARY #
11-01 M28731/22-01
13-01 M28731/21-01
14-01 MS27534-22D
14-02 MS27534-20
MS3447-20
M83723/31-20
14-03 MS27534-16
MS3447-16
M83723/31-16
14-04 MS27534-12
MS3447-12
M83723/31-12
15-01 MS3483-1
15-02 MS3483-2
15-03 MS3483-3
16-01 MS3160-20
16-02 MS3160-16
16-03 MS3160-12
16-04 MS3160-22
17-01 MS90455-16
17-02 MS90455-12
17-03 MS24256A20
17-04 MS24256A16
17-05 MS24256A12
17-06 MS90455-8
17-07 MS90455-4
17-08 MS90455-0
18-01 MS17805
19-01 MS90456-16
19-02 MS90456-12
19-03 MS90456-8
19-04 MS90456-4
19-05 MS90456-0
19-07 MS24256R20
19-08 MS24256R16
INSTALLING AND
REMOVAL TOOLS
DMC is dedicated to serving the
connector tooling needs of the elec-
tronics industry. We, therefore, top off
our product package with a wide
variety of installing and removal tools.
Although we supply both plastic
and metal tools, we recommend the
use of the metal tools because of
their durability.
When used properly they are more
cost effective in that they withstand
thousands of contact insertion and
removal cycles. The trend to all metal
tools is being actively encouraged by
most departments of the government.
DMC installing and removal tools
are of proven high quality and reliability.
In addition to the tools listed in the
reference table, we have many more
for other connector applications.
Consult factory for details.
Illustrated on page 41 are typical
rear and front release retention methods
found in today’s connectors.
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 70
M81969/# REFERENCE CHART
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 70
DANIELS
MANUFACTURING
CORPORATION
®
INSTALLATION
MILITARY P/N DMC P/N OR REMOVAL SIZE COLOR CODE
M81969/12-02 DRK246A I/R N/A ANGLED
M81969/14-01 M81969/14-01 I/R 22D GRN/WHT
M81969/14-02 M81969/14-02 I/R 20 RED/WHT
M81969/14-03 M81969/14-03 I/R 16 BLU/WHT
M81969/14-04 M81969/14-04 I/R 12 YEL/WHT
M81969/14-05 M81969/14-05 I/R 10 GRA/WHT
M81969/14-10 M81969/14-10 I/R 20 RED/ORA
M81969/14-11 M81969/14-11 I/R 20 RED/WHT
M81969/15-01 DRK250-8 R 8 NONE
M81969/15-02 DRK250-4 R 4 NONE
M81969/15-03 DRK250-0 R 1/0 NONE
M81969/16-01 81515-20 I/R 20 RED/WHT
M81969/16-02 81515-16 I/R 16 BLU/WHT
M81969/16-03 81515-12 I/R 12 YEL/WHT
M81969/16-04 81515-23 I/R 23 GRN/WHT
M81969/17-01 DAK55-16A I 16 BLU
M81969/17-02 DAK55-12A I 12 YEL
M81969/17-03 DAK20B I 20 RED
M81969/17-04 DAK16B I 16 BLU
M81969/17-05 DAK12B I 12 YEL
M81969/17-06 DAK55-8B I 8 RED
M81969/17-07 DAK55-4B I 4 BLU
M81969/17-08 DAK55-0B I 0 YEL
M81969/17-09 DAK83S-20 I 20 RED
M81969/18-01 DAK123A I 16/20 GRN
M81969/18-02 DAK123-22A I 22 GOLD
M81969/19-01 DRK16B R 16 BLU
M81969/19-02 DRK12B R 12 YEL
M81969/19-03 DRK56-8B R 8 RED
M81969/19-04 DRK56-4B R 4 BLU
M81969/19-05 DRK56-0B R 0 YEL
M81969/19-06 DRK20B R 20 RED
M81969/19-07 DRK20A R 20 RED
M81969/19-08 DRK16A R 16 BLU
M81969/19-09 DRK12A R 12 YEL
M81969/19-10 DHK20A R 20 RED
M81969/19-11 DHK16A R 16 BLU
INSTALLATION
MILITARY P/N DMC P/N OR REMOVAL SIZE COLOR CODE
M81969/1-01 M81969/1-01 I/R 22 GRN/WHT
M81969/1-02 M81969/1-02 I/R 20 RED/WHT
M81969/1-03 M81969/1-03 I/R 16 BLU/WHT
M81969/1-04 M81969/1-04 I/R 12 GRN/WHT
M81969/2-01 DAK126-23A I 22 YEL
M81969/2-02 DAK126-20A I 20 RED
M81969/2-03 DAK126-16A I 16 BLU
M81969/2-04 DAK126-12A I 12 YEL
M81969/3-01 DRK129-23A R 23 YEL
M81969/3-02 DRK129-20A R 20 RED
M81969/3-03 DRK129-16A R 16 BLU
M81969/3-04 DRK129-12A R 12 YEL
M81969/3-05 DRK125-23A R 23 YEL/BLK
M81969/3-06 DRK125-20A R 20 RED/BLK
M81969/3-07 DRK125-16A R 16 BLU/BLK
M81969/3-08 DRK125-12A R 12 YEL/BLK
M81969/4-01 WRAP POST
M81969/4-02 WRAP POST
M81969/5-01 WRAP POST
M81969/7-01 DAK52 I N/A CLEAR
M81969/8-01 DAK95-22B R 22D GRN
M81969/8-02 DRK95-22B R 22M GRN/WHT
M81969/8-03 DAK95-22B I 22 BRN
M81969/8-04 DRK95-22B R 22 BRN/WHT
M81969/8-05 DAK95-20B I 20 RED
M81969/8-06 DRK95-20B R 20 RED/WHT
M81969/8-07 DAK95-16B I 16 BLU
M81969/8-08 DRK95-16B R 16 BLU/WHT
M81969/8-09 DAK95-12B I 12 YEL
M81969/8-10 DRK95-12B R 12 YEL/WHT
M81969/8-205B DAK83-20B I 20 RED/BLK
M81969/8-206B DRK83-20B R 20 RED/WHT/BLK
M81969/8-207 DAK83-16B I 16 BLU/BLK
M81969/8-208 DRK83-16B R 16 BLU/WHT/BLK
M81969/8-209 DAK83-12B I 12 YEL/BLK
M81969/8-210 DRK83-12B R 12 YEL/WHT/BLK
M81969/12-01 DRK248A I/R N/A STRAIGHT
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
MIL-I-81969 TOOL
PART NUMBER GUIDE
PAGE 71
ABBREVIATIONS
I – Installation Tool
R – Removal Tool
I/R – Installation and Removal Tool
N/A – Not Available
R – Rear Release
F – Front Release
R/F – Rear and Front Release
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 71
DANIELS
MANUFACTURING
CORPORATION
®
INSTALLATION
MILITARY P/N DMC P/N OR REMOVAL SIZE COLOR CODE
M81969/30B-06 DRK506B R 16 SIL/BLU
M81969/30B-07 DRK507B R 12 SIL/YEL
M81969/30B-08 DRK508B R 22D BRN/BRN
M81969/30B-09 DRK509B R 22M BRN/YEL
M81969/30B-10 DRK510B R 22 BRN/GRN
M81969/30B-11 DRK511B R 20 BRN/RED
M81969/30B-12 DRK512B R 16 BRN/BLU
M81969/30B-13 DRK513B R 12 BRN/YEL
M81969/30B-19 DRK519B R TOOL SET
M81969/30B-20 DRK520B R HANDLE
M81969/30B-21 DRK521B R 22 YEL
M81969/30B-22 DRK522B R 20 RED
M81969/30B-23 DRK523B R 16 BLU
M81969/30B-24 DRK524B R 12 YEL
M81969/30B-25 DRK525B R 20 RED
M81969/30B-26 DRK526B R 16 BLU
M81969/30B-27 DRK527B R 12 YEL
M81969/30B-28 DRK528B R 22D BRN
M81969/30B-29 DRK529B R 22M YEL
M81969/30B-30 DRK530B R 22 GRN
M81969/30B-31 DRK531B R 20 RED
M81969/30B-32 DRK532B R 16 BLU
M81969/30B-33 DRK533B R 12 YEL
M81969/30B-34 DRK534B REMOVAL TOOL SET
M81969/30B-35 DRK535B REMOVAL TOOL SET
M81969/30B-36 DRK536B REMOVAL TOOL SET
M81969/33-01 DAK55-225A I/R 22 RED
M81969/33-02 DAK55-22JA I/R 22 RED
M81969/34-01 DRK56-22A R 22 RED
M81969/39-01 M81969/39-01 I/R 20 GRN/WHT
INSTALLATION
MILITARY P/N DMC P/N OR REMOVAL SIZE COLOR CODE
M81969/20-01 DRK124A R 16 GRN
M81969/20-02 DRK124-22A R 22 N/A
M81969/21-01 DHK368 I/R 16 N/A
M81969/22-01 DRK222 R 16 N/A
M81969/23-01 DAK1-16P-S I 16 N/A
M81969/23-02 DAK1-16S-S I 16 N/A
M81969/27-01 DRK178-1A R 4/0 N/A
M81969/27-02 DRK178-2A R 2/0 N/A
M81969/27-03 DRK178-3A R 1/0 N/A
M81969/27-04 DRK178-4A R 2 N/A
M81969/27-05 DRK178-5A R 4 N/A
M81969/27-06 DRK178-6A R 6 N/A
M81969/28-01 DRK310 R COAX N/A
M81969/28-02 DRK337 R COAX N/A
M81969/29-01 CIET16-9 R 16 BLU
M81969/29-02 M81969/14-06 R 8 RED
M81969/29-03 M81969/14-07 R 4 BLU
M81969/29-04 M81969/14-08 R 0 YEL
M81969/30A-01 DRK130-22A R 22 YEL
M81969/30A-02 DRK130-20A R 20 RED
M81969/30A-03 DRK130-16A R 16 BLU
M81969/30A-04 DRK130-12A R 12 YEL
M81969/30A-05 DRK110-20-2 R 20 RED
M81969/30A-06 DRK110-16-2 R 16 BLU
M81969/30A-07 DRK110-12-2 R 12 YEL
M81969/30B-01 DRK501B R 22 BLK/YEL
M81969/30B-02 DRK502B R 20 BLK/RED
M81969/30B-03 DRK503B R 16 BLK/BLU
M81969/30B-04 DRK504B R 12 BLK/YEL
M81969/30B-05 DRK505B R 20 SIL/RED
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 72
TYPICAL FRONT RELEASE CONTACT TYPICAL REAR RELEASE CONTACT
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:58 PM Page 72
HAND HELD PNEUMATIC
WIRE STRIPPING TOOL
Compact Design allows hand-
held tool to be used in confined areas.
Light Weight construction and
pneumatic actuation system minimize
operator fatigue and carpal tunnel
injuries.
Fast, smooth stripping opera-
tion results in maximum quality wire
preparation at a production rate
unattainable with hand operated
mechanical strippers.
Compatibility with common,
commercially available stripper blades,
grippers, and other components
makes the unit economical, and it
assured a wide range of applications
with all types of wire.
Rotatable Head permits left or
right handed operation.
Wire Stop may be used for
precise, repeatable operations.
Adjustable Speed Control allows
the operator to regulate the speed of
the stripping operation by simply
rotating the adjustment collar which is
a part of the air hose. This enables
greater accuracy and control of the
wire stripper.
The WSP-1630 series Pneumatic
Wire Stripper is the ultimate combina-
tion of performance, reliability, and
portability. It was developed in cooper-
ation with major aerospace contractors
addressing their needs for a reliable,
simple to operate pneumatic wire
stripper utilizing the blades and acces-
sories which are certified and invento-
ried within their existing facilities.
The WSP-1630 part number
applies to the basic pneumatic wire
stripper frame with WL5211 blades
(less accessories), which accommo-
dates most size 16 AWG and smaller
wires. Blades, pads and accessories to
cover a variety of wire types and sizes
can be ordered and factory installed.
Please contact DMC for specific
details about this and other wire
stripping products.
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
DANIELS
MANUFACTURING
CORPORATION
®
PAGE 73
ADJUSTABLE
SPEED CONTROL
ROTATABLE HEAD
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© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 74
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© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
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© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 82
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DANIELS
MANUFACTURING
CORPORATION
®
A
Accessories — Mechanical devices such
as cable clamps added to connector shells,
which are attachable to connectors to
make up the total connector assembly.
Adapter (Adaptor) — An intermediate
device to provide for attaching special acces-
sories or to provide special mounting means.
B
Back-mounted — A connector mounted
from the inside of a panel or box with its
mounting flange inside the equipment.
Barrel — (1) Conductor Barrel — The
section of the terminal splice or contact that
accommodates the stripped conductor.
(2) Insulation Barrel — The section of the
terminal splice or contact that accommo-
dates the conductor insulation.
Bayonet coupling, rotary — A quick cou-
pling device for mating connectors utilizing
pins on a connector and ramps on the
mating connector. Mating and unmating is
accomplished by rotating the coupling ring.
Bin — Basic identification number. (See
explanation elsewhere in technical section
of this catalogue.)
Body, connector — The main portion of a
connector to which contacts and other
components are attached. This term is not
used with connectors incorporating nonin-
tegral shells in their construction.
Boot — A form placed around the wire
terminations of a multiple contact con-
nector as a protective housing or as a
container for potting compound.
Braid — Flexible conductor made of a
woven or braided assembly of fine wires.
Busing — The joining of two or more
circuits.
Butting dies — Crimping dies so designed
that the nest and identer touch at the end
of the crimping cycle. (Also called bottom-
ing dies.)
C
Cable clamp — A mechanical clamp
attached to the cable side of the connector
to support the cable or wire bundle, pro-
vide strain relief, and absorb vibration and
shock otherwise transmitted by the cable
to the contact/wire connection.
Cable shielding clamp — A device
consisting of a sealing member and cable
support designed to terminate the screen
(shield) of an electrical cable.
Circumferential crimp — The type of
crimp where the crimping dies completely
surround a barrel resulting in symmetrical
indentations in the barrel.
Closed entry — A contact or contact
cavity design in the insert or body of the
connector which limits the size or position
of the mating contact or printed circuit
board to a predetermined dimension.
Coaxial contact — A contact having two
conducting surfaces, a center contact and
a coaxially placed sleeve.
Color coding — A system of identification
of terminals and related devices.
Conductor stop — A device on a term
terminal, splice, contact or tool used to
prevent excessive extension of the
conductor barrel.
Connector, electrical — A device, either
a plug or a receptacle, used to terminate or
connect the conductors of individual wires
or cables and provide a means to continue
the conductors to a mating connector or
printed circuit board.
Contact — The conductive element in a
connector which makes actual contact, for
the purpose of transferring electrical energy.
Contact area — The area in contact
between two conductors, two contacts, or
a conductor and a contact permitting the
flow of electricity.
Contact arrangement — The number,
spacing and arrangement of contacts in a
connector.
Contact engaging and separating force
— Force needed to either engage or
separate mating contacts.
Contact resistance — Electrical
resistance of a pair of engaged contacts.
Resistance may be measured in ohms or
millivolt drop at a specified current over the
engaged contacts.
Contact retainer — A device either on the
contact or in the insert to retain the contact
in an insert or body. (See section on
installing/removal tools.)
Contact retention — The axial load in
either direct on which a contact can
withstand without being dislodged from its
normal position within an insert or body.
Contact size — An assigned number
denoting the size of the contact engaging
end.
Contact shoulder — The flanged portion
of a contact which limits its travel into the
insert.
Coupling ring — That portion of a plug
which aids in the mating or unmating of a
plug and receptacle and holds the plug to
the receptacle.
Crimp — The physical compression
(deformation) of a contact barrel around a
conductor in order to make an electrical
connection.
Crimping — A pressure method of
mechanically securing a terminal splice or
contact to a conductor.
Crimping dies — Portion of the crimping
tool that shapes the crimp.
Crimping tool — Mechanism used for
crimping.
D
Depth of crimp — The distance the
indenter penetrates into the barrel.
Die Closure — The gap between indenter
dies at full handle closure. Usually defined
by Go/No-Go dimensions.
Dielectric — A material having electrical
insulating properties.
E
Environmentally sealed — A device that
is provided with gaskets, seals, grommets.
potting or other means to keep out mois-
ture, dirt air or dust which might reduce its
performance. Does not include nonphysical
environments such as RF and radiation.
Extraction tool — See removal tool.
F
Ferrule — A short tube. Used to make
connections to shielded or coaxial cables.
Also used in connectors to reduce trans-
mission of torque to grommet.
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
GLOSSARY
OF TERMS*
PAGE 83 *REFERENCE SOURCE MIL-STD-1646 AND 1353
BAYONET COUPLING
CONTACT
CRIMPING DIES
CONTACT ARRANGEMENT
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:59 PM Page 83
DANIELS
MANUFACTURING
CORPORATION
®
Flange, connector — A projection
extending from or around the periphery of
a connector with provisions to permit
mounting the connector to a panel.
Filter contact — A contact which provides
R.F.I. suppression without altering its
normal function.
Front mounted — A connector mounted
on the outside of a panel or box with its
mounting flange outside the equipment.
Full cycle control — Controls placed on
the crimping cycle of crimping tools forcing
the tool to be closed to its fullest extent
completing the crimping cycle before the
tool can be opened.
G
Grommet, connector — An elastomeric
seal used on the cable side of a connector
to seal the connector against moisture, air
and dirt.
Grounding fingers — A set of spring
fingers provided in the connector to allow
shell to shell grounding, before contacts
mate and after they separate.
Guide pin — A pin or rod extending
beyond the mating faces of a connector
designed to guide the closing or mating of
the connector to ensure proper engage-
ment of contacts.
H
Head assembly — A positioner or turret
designed to attach to a crimping tool.
Hermaphroditic connector — A connec-
tor design which utilizes pin and socket
contacts in a balanced arrangement such
that both mating connectors are identical.
The contacts may also be hermaphroditic,
and may be arranged as male and female
contacts as for pin and sockets.
Hermaphroditic contacts may also be used
in a manner such that one half of each
contact mating surface protrudes beyond
the connector interface and both mating
connectors are identical.
Hermaphroditic contact — A contact
design which is neither pin nor socket and
which mates with other contact of the
same design.
Housing, connector, electrical —
Connector less insert, but with insert
retaining and positioning hardware required
by standard construction.
I
Indenter — That part of a crimping die,
usually the moving part, which indents or
compresses the contact barrel.
Insert, electrical connector — An insu-
lating element with or without contact(s),
designed to position and support contacts
in a connector.
Inspection gage — It shall conform to the
gaging limits specified on the applicable
tool specification sheet.
Inspection hole — A hole placed at the
bottom end of a contact wire barrel to per-
mit visual inspection to see that the con-
ductor has been inserted to the proper
depth in the barrel prior to crimping.
Installing tool — A device used to install
contacts into a connector. A device used to
install taper pins into taper pin receptacles.
Insulation displacement connector
(IDC) — An assembly process wherein an
insulation piercing edge of the contact is
pushed through the insulation and into
contact with the wire by the assembly
press. Most commonly used in mass
termination applications.
Insulation support — The portion of a
barrel similar to an insulation grip except
that it is not compressed around the
conductor insulation.
Interface — The two surfaces on the
contact side of mating connectors or plug-
in component and receptacle, which face
each other when mated.
Interfacial seal — A sealing of mated con-
nectors over the whole area of the interface
to provide sealing around each contact.
J
Jacket — The outermost layer of insulating
material of a cable or wire.
Jackscrew (screwlock) — A screw
attached to one half of a two piece multiple
contact connector used to draw and hold
both halves together and to separate them.
K
Key — A short pin or other projection
which slides in a mating slot, hole, groove
or keyway to guide two parts being
assembled. Generally used in shell-
enclosed connectors to obtain polarization.
L
Lanyard — A device attached to certain
connectors which permits uncoupling and
separation of connector halves by a pull on
a wire or cable. Locator-Device for position-
ing terminals, splices, or contacts into
crimping dies, positioner, or turret heads.
M
Mate — The joining of two connectors.
Millivolt drop test — A test designed to
determine the voltage loss due to resis-
tance of a crimped joint.
N
Nest — The portion of a crimping die
which supports the barrel during crimping.
Nick (notch) — A cut or notch in conductor
strands or insulation.
P
Pigtail — A short wire extending from an
electric or electronic device to serve as a
jumper or ground connection.
Pin contact — A contact having an
engagement end that enters the socket
contact.
Plating — The overlaying of a thin coating
of metal on metallic components to
improve conductivity provide for easy
soldering or prevent rusting or corrosion.
Plug connector — An electrical fitting sting
with pin, socket, or pin and socket con-
tacts, constructed to be affixed to the end
of a cable conduit, coaxial line, cord or wire
for convenience in joining with another elec-
trical connector(s), and not designed to be
mounted on a bulkhead, chassis or panel.
Polarize — The arrangement of mating
connectors such that the connector can be
mated in only one way.
Polarizing pin, key or keyway — A
device incorporated in a connector to
accomplish polarization.
Positioner — A device when attached to
a crimping tool locates the contact in the
correct position.
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
GLOSSARY
OF TERMS*
PAGE 84
*REFERENCE SOURCE MIL-STD-1646 AND 1353
INSPECTION GAGE
INSTALLING TOOL
POSITIONER
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:59 PM Page 84
DANIELS
MANUFACTURING
CORPORATION
®
Potting — The permanent sealing of the
cable end of a connector with a compound
or material to exclude moisture and/or to
provide a strain relief.
Power contact — Type of contact used in
multi-contact connectors to support the
flow of rated current.
Pull-out force — Force necessary to
separate a conductor from a contact or
terminal or a contact from a connector by
exerting a tensile pull.
R
Rack and panel — The type of connector
that Is attached to a panel or side of equip-
ment so that when these members are
brought together, the connector is engaged.
Radio frequency contact (RF contact) —
An impedance matched shielded contact.
Range, wire — The sizes of conductors
accommodated by a particular barrel. Also
the diameters of wires accommodated by a
sealing grommet.
Ratchet control — A device to ensure the
full crimping cycle of a crimping tool.
Receptacle, connector — An electrical
fitting with contacts constructed to be elec-
trically connected to a cable, coaxial line,
cord, or wire to join with another electrical
connector(s) and is designed to be mounted
on a bulkhead, wall, chassis, or panel.
Removal tool — A device used to remove
a contact from a connector. A device used
to remove a taper pin from a taper pin
receptacle.
S
Safety wire — A means of safety wiring a
plug and/or receptacle to prevent the
loosening or vibrating free of the plug from
the receptacle.
Scoop-proof — Scoop-proof means that
because of the connector long shell design,
it is impossible for the mating plug con-
nector to inadvertently be cocked into the
mating receptacle and damage the pins or
electrically short the contacts.
Sealing plug — A plug which is inserted
to fill an unoccupied contact aperture in a
connector insert. Its function is to seal all
unoccupied apertures in the insert, espe-
cially in environmental connectors.
Seamless terminal or splice — Terminal
or splice conductor barrel made without an
open seam.
Selective plating — The application of
plating material to a limited portion of a
connector contact, especially those areas
susceptible to wear.
Service rating — The maximum voltage
or current which a connector is designed to
carry continuously.
Shell, electrical connector — The outside
case of a connector into which the dielectric
material and contacts are assembled.
Shielded contact — A contact which
carries alternating current and is shielded
from unwanted signals (RFI and EMI).
Generally, these contacts are not impedance
matched.
Socket contact — A contact having an
engagement end that will accept entry of a
pin contact.
Solderless connection — The joining of
two metals by pressure means without the
use of solder, braze, or any method
requiring heat.
Splice — Device used to join two or more
conductors to each other.
Stop plate (see locator) — A device
attached to a crimping tool to properly
locate a terminal, splice or contact in the
tool prior to crimping.
Strip — To remove insulation from a con-
ductor. (See details elsewhere in technical
section of this cat.)
T
Taper pin — A pin type contact having a
tapered end designed to be impacted into
a taper hole.
Tensile testing — A controlled pull test on
the crimp joint to determine its mechanical
strength.
Thermocouple contact — Contact of
special material used in connectors
employed in thermocouple applications.
Materials often used are iron, constantan,
copper, chrome, alumel and others.
Threaded coupling — A means of
coupling mating connectors by engaging
threads in a coupling ring with threads on
a receptacle shell.
Turret Head — A device that contains
more than one locator which can be
indexed by rotating a circular barrel, and
when attached to a crimping tool, positions
the contact.
Z
Zero-force connector — A connector in
which the contact surfaces do not mechan-
ically touch until it is completely mated thus
requiring no insertion force. After mating
the contacts are actuated in some fashion
to make intimate electrical contact.
© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
PAGE 85
Limited Warranty*
Daniels Manufacturing Corporation warrants each new unit sold by it to be free from defects in material and workmanship
under normal use and service. Its obligation under this warranty is limited to the free correction or, at its option, the refund of the
purchase price of any such unit which proves defective within ninety (90) days after delivery to the first user, provided that the unit
is returned to it with all transportation charges prepaid and which shall appear to its satisfaction, upon inspection by it, to have
been defective in material or workmanship. This warranty shall not cover any damage to such products, which in the opinion of
Daniels Manufacturing Corporation, was caused by normal wear, misuse, improper operation or accident.
DANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY
NATURE OR KIND RESULTING FROM THE USE OF ANY OF ITS PRODUCTS. This warranty is in lieu of all other warranties
express or implied. No warranty, express or implied, is made or authorized to be made or assumed with respect to products of
Daniels Manufacturing Corporation, other than that herein set forth.
* as defined by PL93-637
REMOVAL TOOL
THREADED COUPLING
TURRET HEAD
GLOSSARY
OF TERMS*
*REFERENCE SOURCE MIL-STD-1646 AND 1353
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:59 PM Page 85
Daniels Manufacturing Corporation
526 Thorpe Road •Orlando, Florida 32824 USA
Phone 407/855-6161 •Fax 407/855-6884 •E-Mail: DMC@DMCTOOLS.COM
WWW.DMCTOOLS.COM
DANIELS
MANUFACTURING
CORPORATION
®
Tooling Guide CD pages 2/11/03 2:59 PM Page 86
