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G9EA-1
DC Power Relays (60-A, 100-A Models)
DC Power Relays Capable of Interrupting
High-voltage, High-current Loads
A compact relay (73 x 36 x 67.2 mm (L x W x H)) capable of switching 400-V
60-A DC loads. (Capable of interrupting 600 A at 300 VDC max.)
The switching section and driving section are gas-injected and hermetically
sealed, allowing these compact relays to interrupt high-capacity loads. The sealed
construction also requires no arc space, saves space, and helps ensure safe
applications.
Downsizing and optimum design allow no restrictions on the mounting direction.
Terminal Cover and DIN Track Adapters are also available for industrial
applications.
UL/CSA standard UL508 approved.
Model Number Legend
List of Models
Note 1. Two M5 screws are provided for the contact terminal connection.
Note 2. Two M3.5 screws are provided for the coil terminal connection.
Ratings
Coil
Note 1. The figures for the rated current and coil resistance are for a coil temperature of 23°C and have a tolerance of ±10%.
Note 2. The figures for the operating characteristics are for a coil temperature of 23°C.
Note 3. The figure for the maximum voltage is the maximum voltage that can be applied to the relay coil.
Contacts
RoHS Compliant
Refer to "DC Power Relays Common Precautions".
Classification Terminals Contact form Rated coil voltage Model
Coil terminals Contact terminals
Switching/current
conduction models
Screw terminals
Screw terminals SPST-NO
12 VDC
24 VDC
48 VDC
60 VDC
100 VDC
G9EA-1-B
Lead wires G9EA-1
High-current conduction
models
Screw terminals G9EA-1-B-CA
Lead wires G9EA-1-CA
Item
Rated voltage
Rated current
(mA)
Coil resistance
(Ω)
Must-operate voltage
(V)
Must-release voltage
(V)
Maximum voltage
(V)
Power consumption
(W)
12 VDC 417 28.8
75% max. of rated
voltage
8% min. of rated
voltage
130% of rated
voltage (at 23°C
within 10 minutes)
Approx. 5 W24 VDC 208 115.2
48 VDC 102 469.3
60 VDC 86.2 695.7 Approx. 5.2 W
100 VDC 53.6 1864 Approx. 5.4 W
Item Resistive load
G9EA-1(-B) G9EA-1(-B)-CA
Rated load 60 A at 400 VDC, 100 A at 120 VDC 30 A at 400 VDC
Rated carry current 60 A 100 A
Maximum switching voltage 400 V 400 V
Maximum switching current 100 A 30 A
G9EA-@-@-@-@
— — — —
12 34
1. Number of Poles
1: 1 pole
2. Contact Form
Blank: SPST-NO
3. Coil Terminals
B: M3.5 screw terminals
Blank: Lead wire output
4. Special Functions
CA: High-current conduction (100 A)
2
G9EA-1 DC Power Relays (60-A, 100-A Models)
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Characteristics
Note. The above values are initial values at an ambient temperature of 23°C unless otherwise specified.
*1. The contact resistance was measured with 1A at 5VDC using the voltage drop method.
*2. The insulation resistance was measured with a 500-VDC megohmmeter.
*3. The impulse withstand voltage was measured with a JEC-212 (1981) standard impulse voltage waveform (1.2 × 50 μs).
*4. The mechanical endurance was measured at a switching frequency of 3,600 operations/hr.
*5. The electrical endurance was measured at a switching frequency of 60 operations/hr.
Engineering Data
Item Model G9EA-1(-B) G9EA-1(-B)-CA
Contact resistance 1 30 mΩ max. (0.6 mΩ typical) 10 mΩ max. (0.3 mΩ typical)
Contact voltage drop 0.1 V max. (for a carry current of 60 A) 0.1 V max. (for a carry current of 100 A)
Operate time 50 ms max.
Release time 30 ms max.
Insulation
resistance
Between coil and contacts 1,000 MΩ min.
Between contacts of the same polarity 1,000 MΩ min.
Dielectric
strength *2
Between coil and contacts 2,500 VAC, 1 min
Between contacts of the same polarity 2,500 VAC, 1 min
Impulse withstand voltage *3 4,500 V
Vibration
resistance
Destruction 10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s2)
Malfunction 10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s2)
Shock
resistance
Destruction 490 m/s2
Malfunction 196 m/s2
Mechanical endurance *4 200,000 ops. min.
Electrical endurance (resistive load) *5
120 VDC, 100 A, 3,000 ops. min. 400 VDC, 30 A, 1,000 ops. min.
400 VDC, 60 A, 3,000 ops. min. 120 VDC, 30 A, 2,500 ops. min.
400 VDC, 30 A, 30,000 ops. min.
Short-time carry current 100 A (10 min) 150 A (10 min)
Maximum interruption current 600 A at 300 VDC (5 times)
Overload interruption 180 A at 400 VDC (100 times min.) 100 A at 120 VDC (150 times min.)
Reverse polarity interruption 60 A at 200 VDC (1,000 times min.)
Ambient operating temperature 40 to 70°C (with no icing or condensation)
Ambient operating humidity 5% to 85% RH
Weight (including accessories) Approx. 310 g
Maximum Switching Capacity Electrical Endurance (Switching
Performance)
Electrical Endurance (Interruption
Performance)
Carry Current vs Energizing Time
G9EA-1(-B) Switching/Current Conduction Models
1,000
500
300
100
50
30
10
5
3
1
Switching voltage (V)
G9EA-1
DC resistive load
30 5010 100 300 500 1,000
Switching current (A)
Switching current (A)
Switching 120-VDC resistive
load (positive direction)
Switching 400-VDC
resistive load
(positive direction)
30 5010 100 300 500 1,000
10
5
3
1
0.5
0.3
0.1
0.05
0.03
0.01
Operations (x 10,000)
10,000
5,000
3,000
1,000
500
300
10
5
1
3
100
50
30
Interrupting 400-VDC resistive
load (positive direction)
Switching current (A)
30 5010 100 300 500 1,000
Operations
Carry current (A)
30 5010 100 300 500 1,000
100,000
10,000
1,000
100
10
1
Energizing time (s)
3
G9EA-1 DC Power Relays (60-A, 100-A Models)
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Maximum Switching Capacity Electrical Endurance (Switching
Performance)
Carry Current vs Energizing Time
1,000
500
300
100
50
30
10
5
3
1
Switching voltage (V)
G9EA-1-CA
DC resistive load
30 5010 100 300 500 1,000
Contact current (A)
Switching current (A)
30 5010 100 300 500 1,000
10,000
5,000
3,000
1,000
500
300
100
50
30
10
Switching 120-VDC resistive
load (positive direction)
Operations
Carry current (A)
30 5010 100 300 500 1,000
100,000
10,000
1,000
100
10
1
Energizing time (s)
Must-operate Voltage and
Must-release Voltage
Distributions
Time Characteristic Distributions Vibration Malfunction
Vibration Resistance Shock Malfunction Shock Resistance
All G9EA-1 Models
30
25
20
15
10
5
0 20 40 60 80 100
Percentage of rated voltage (%)
Sample: G9EA-1
Number: 35
Must-operate voltage
Must-release voltage
Number of Relays
Sample: G9EA-1
Number: 35
Operate time
Release time
20
15
10
5
0 5.0 10.0 15.0 20.0 25.0 30.0
Time (ms)
Number of contacts
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Frequency (Hz)
110305053 100
Unconfirmed area
Confirmed area
Sample: G9EA-1
Number: 5
Single amplitude (mm)
10.0
8.0
6.0
4.0
2.0
0.0
2.0
4.0
6.0
8.0
10.0
Start After test
Must-operate voltage
Must-release voltage
Sample: G9EA-1
Number: 5
Characteristics were measured after applying vibration
at a frequency of 10 to 55 Hz (single amplitude of 0.75
mm) to the test piece (not energized) for 2 hours each
in 3 directions. The percentage rate of change is the
average value for all of the samples
Rate of change (%)
Z’
Z
Y
Y’
X
X’
Deenergized
Energized
1,000
1,000
800
600
400
200
200
400
600
800
Unit: m/s
2
Sample: G9EA-1
Number: 5
The value at which malfunction occurred was
measured after applying shock to the test piece
3 times each in 6 directions along 3 axes.
G9EA-1-B
12VDC
MADE IN JAPAN
CONTACT:
60A 400VDC
Lot No. 1362K1-0001
2(-) 1(+)
Y’ X’
X
Z
Z’
Y
10.0
8.0
6.0
4.0
2.0
0.0
2.0
4.0
6.0
8.0
10.0
Start After test
Must-release voltage
Must-operate voltage
Sample: G9EA-1
Number: 5
Characteristics were measured after applying a shock
of 490 m2/s to the test piece 3 times each in 6
directions along 3 axes. The percentage rate of
change is the average value for all of the samples.
Rate of change (%)
4
G9EA-1 DC Power Relays (60-A, 100-A Models)
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Dimensions (Unit: mm)
G9EA-1-B
12VDC
MADE IN JAPAN
CONTACT:
60A 400VDC
Lot No. 1362K1-0001
2()1(+)
2-M3.5
17.5
2
15.3
36
24
61
73
47
10.5
67.2
15.2
Two, 6.2-dia. holes
2-M5
7
60.7
(Terminal
height)
39.7
24±0.1
61±0.1
Two, M6 or 6.5-dia. holes
1(+)
2()
78
(Coil terminal
height)
Note: Be sure to connect terminals
with the correct polarity.
Coils do not have polarity.
Models with Screw Terminals
G9EA-1-B(-CA)
Terminal Arrangement/
Internal Connections
(TOP VIEW)
Mounting Hole Dimensions
(TOP VIEW)
Dimension (mm) Tolerance (mm)
10 or lower ±0.3
10 to 50 ±0.5
50 or higher ±1
G9EA-1-B
12VDC
MADE IN JAPAN
CONTACT:
60A 400VDC
Lot No. 1362K1-0001
2(-) 1(+)
Models with Lead Wires
G9EA-1(-CA)
G9EA-1
12VDC
MADE IN JAPAN
CONTACT:
60A 400VDC
Lot No. 1362K1-0001
2()1(+)
78
17.5
2
15.3
3624
61
73
47
10.5
67.2
15.2 (10) 230±20
24±0.1
61±0.1
Two, M6 or 6.5-dia. holes
1(+)
Two, 6.2-dia. holes
2-M5
60.7
(Terminal
height)
2()
78
Note: Be sure to connect terminals with the
correct polarity. Coils do not have
polarity.
Terminal Arrangement/
Internal Connections
(TOP VIEW)
Mounting Hole Dimensions
(TOP VIEW)
Dimension (mm) Tolerance (mm)
10 or lower ±0.3
10 to 50 ±0.5
50 or higher ±1
G9EA-1
12VDC
MADE IN JAPAN
CONTACT:
60A 400VDC
Lot No. 1362K1-0001
2(-) 1(+)
5
G9EA-1 DC Power Relays (60-A, 100-A Models)
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Options (Unit: mm)
Terminal Cover
P9EA-C
Dimension (mm) Tolerance (mm)
10 or lower ±0.3
10 to 50 ±0.5
50 or higher ±1
49
6
21
363117*
17*
*
17*
13.2
* Dimensions of cutouts for wiring.
Note: Be sure to remove the
cutouts for wiring that are
located in the wiring outlet
direction before installing
the Terminal Cover.
>PC<
>PC<>PC<
P9EA-CP9EA-C
MADE IN JAPANMADE IN JAPAN
>PC<
P9EA-C
MADE IN JAPAN
P9EA-C
MADE IN JAPAN
50
24
±0.1
12
P9EA-D
61
±0.1
88
2-M5
DIN Track Adapter
P9EA-D
Dimension (mm) Tolerance (mm)
10 or lower ±0.3
10 to 50 ±0.5
50 or higher ±1
6
G9EA-1 DC Power Relays (60-A, 100-A Models)
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Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad
systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious
influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or
equipment, and be sure to provide the system or equipment with double safety mechanisms.
OMRON Corporation
Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. J186-E1-01
0812(0207)(O)
Note: Do not use this document to operate the Unit.