August 2008
© 2008 Fluke Corporation. All rights reserved. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
719 Series
Pressure Calibrator with Electric Pump
Users Manual
LIMITED WARRANTY AND LIMITATION OF LIABILITY
This Fluke product will be free from defects in material and workmanship for three years (one year for pump assembly) from
the date of purchase. This warranty does not cover fuses, disposable batteries or damage from accident, neglect, misuse or
abnormal conditions of operation or handling. Resellers are not authorized to extend any other warranty on Fluke’s behalf.
To obtain service during the warranty period, send your defective Calibrator to the nearest Fluke Authorized Service Center
with a description of the problem.
THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES, SUCH AS FITNESS FOR A PARTICULAR
PURPOSE, ARE EXPRESSED OR IMPLIED. FLUKE IS NOT LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR LOSSES, ARISING FROM ANY CAUSE OR THEORY. Since some states or countries
do not allow the exclusion or limitation of an implied warranty or of incidental or consequential damages, this limitation of
liability may not apply to you.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
11/99
i
Table of Contents
Title Page
Introduction .................................................................................................................... 1
Safety Information .......................................................................................................... 2
Getting Acquainted with the Calibrator........................................................................... 5
HART Resistor........................................................................................................... 8
Power Saver.............................................................................................................. 8
Switch Test..................................................................................................................... 8
Zeroing with Absolute Pressure Modules....................................................................... 9
Set Maximum Pressure Limit ......................................................................................... 10
Calibrating a P/I Transmitter........................................................................................... 10
Using the Internal Pump................................................................................................. 10
Pump Valve Assembly Cleaning Instructions ................................................................. 15
Using an External Pump................................................................................................. 15
External Fluke Pressure Module Compatibility ............................................................... 17
Supplying Loop Power ................................................................................................... 18
mA Modes ...................................................................................................................... 18
719 Series
Users Manual
ii
Sourcing 4 to 20 mA ...................................................................................................... 19
Simulating a 4 to 20mA Transmitter............................................................................... 19
Percent Error Setup ....................................................................................................... 21
Maintenance .................................................................................................................. 21
In Case of Difficulty ................................................................................................... 21
Cleaning.................................................................................................................... 21
Replacing the Batteries............................................................................................. 22
Calibration ..................................................................................................................... 22
Parts and Accessories ................................................................................................... 23
Specifications ................................................................................................................ 26
Pressure Sensor Input .............................................................................................. 26
Pressure Module Input.............................................................................................. 26
DC mA Measure and Source .................................................................................... 26
Loop Supply.............................................................................................................. 26
Pressure Source ....................................................................................................... 26
General Specifications .............................................................................................. 27
Contacting Fluke............................................................................................................ 27
iii
List of Tables
Table Title Page
1. Symbols................................................................................................................................. 4
2. Front Panel Features............................................................................................................. 5
3. Pushbutton Functions............................................................................................................ 6
4. Pump Features...................................................................................................................... 7
5. Recommended Pressure Modules ........................................................................................ 14
6. Fluke Pressure Module Compatibility .................................................................................... 17
7. Replacement Parts................................................................................................................ 23
719 Series
Users Manual
iv
v
List of Figures
Figure Title Page
1. Connection Technique .......................................................................................................... 4
2. Front Panel Features............................................................................................................. 5
3. Pump Features...................................................................................................................... 7
4. Internal Pressure Sensor with Internal Pump ........................................................................ 12
5. Pressure Module with Internal Pump..................................................................................... 13
6. Pressure Module with External Pump ................................................................................... 16
7. Sourcing Loop Voltage .......................................................................................................... 18
8. Sourcing mA Connections ..................................................................................................... 19
9. Connections for Simulating a 4 to 20 mA Transmitter ........................................................... 20
10. Battery Replacement ............................................................................................................. 22
11. Replacement Parts................................................................................................................ 25
719 Series
Users Manual
vi
1
Introduction
The 719 30G and 100G Series Pressure Calibrators (the
Calibrator) perform the following functions:
Calibrate P/I (pressure to current) transmitters
Calibrate I/P (current to pressure) devices
Identify the set, reset and deadband of of pressure
switches
Measure pressure via a 1/8-in. NPT pressure fitting
and an internal pressure sensor or via a Fluke 700
Series Pressure Module
Source pressure via electric pump
Measure, source, and simulate current up to 24 mA
Simultaneously displays pressure and current
Supply loop voltage
Calculate mA percentage in Percent Mode
Calculate mA error % in Percent Error Mode
Switch between pressure/vacuum control
The Calibrator features:
Precision air bleed for fine control
Fine vernier adjustment for the pump
A serviceable electric pump
Pressure limit settings
HART resistor mode
The Calibrator ships with:
holster
two installed 9 V alkaline batteries
TL75 test leads
AC70A alligator clips
hose kit
Product Overview Manual
CD-ROM (Users Manual)
719 Series
Users Manual
2
The Calibrator makes 5-digit pressure measurements in
the units shown below:
Psi
inH2O at 4 °C
inH2O at 20 °C
kPa
cmH2O at 4 °C
cmH2O at 20 °C
bar
mbar
kg/cm2
inHg
mmHg
For pressure modules, full-scale readings for all pressure
ranges can be made in:
Psi
kPa
inHg
To avoid display overflow, full scale readings are limited
to 1000 psi in cmH2O, mbar, and mmHg units, and
3000 psi in inH2O units. Pressures of at least 15 psi must
be measured for meaningful readings in bar and kg/cm2
units.
Safety Information
A Warning identifies conditions and actions that pose
hazard(s) to the user; a Caution identifies conditions and
actions that may damage the Calibrator or the equipment
under test. Symbols used in this manual and on the
Calibrator are listed in Table 1.
XWWarning
To avoid possible electric shock or personal
injury:
Use the Calibrator only as specified in
this manual, otherwise the protection
provided by the Calibrator may be
impaired.
Never apply more than 30 V, including
transients, between the mA terminals, or
between either of the mA terminals and
earth ground.
The Calibrator is rated for CAT I
measurement only. Do not use the
Calibrator to make measurements in a
CAT II, CAT III, or CAT IV environments.
CAT I equipment is designed to protect
against transient from high-voltage, low-
energy sources, such as electronic
circuits or a copy machine
Remove the test leads from the
Calibrator before opening the battery
door.
Pressure Calibrator with Electric Pump
Introduction
3
Make sure the battery door is closed and
latched before operating the Calibrator.
Do not operate the Calibrator if it is
damaged.
Do not operate the Calibrator around
explosive gas, vapor, or dust.
When using probes, keep fingers behind
the finger guards on the probes.
Use only two 9 V batteries, properly
installed in the Calibrator case, to power
the Calibrator.
Follow all equipment safety procedures.
Turn off circuit power before connecting
the Calibrator mA and COM terminals in
the circuit. Place Calibrator in series with
the circuit.
When servicing the Calibrator, use only
specified replacement parts.
Do not allow water inside the case.
To avoid false readings, which could
lead to possible electric shock or
personal injury, replace the battery as
soon as the battery indicator (B)
appears.
To avoid a violent release of pressure in
a pressurized system, shut off the valve
and slowly bleed off the pressure before
attaching or detaching the internal
pressure sensor or pressure module
fitting to the pressure line.
To avoid over pressure damages, do not
apply pressure that exceeds the limits
listed in the Pressure Specifications
table in the Specifications section.
To avoid mechanically damaging the
Calibrator, do not apply torque between
the pressure fitting and the Calibrator
case. See Figure 1 for the proper use of
tools.
To avoid misleading readings,
disconnect the pressure module
connector at the Calibrator.
To avoid damage to the pressure
module, refer to the related Instruction
Sheet.
To avoid damage to the pump, use with
dry air and non-corrosive gases only.
Check test leads for continuity before
using. Inspect Calibrator for cracks or
damage, do not use the probes if they
are damaged or show high resistance.
719 Series
Users Manual
4
Hold in
fixed
position
fgx001f.eps
Figure 1. Connection Technique
Table 1. Symbols
Symbol Meaning
J Earth ground
M Battery
W Caution: Important information. Refer to
instruction sheet
X Hazardous voltage. Risk of electric shock.
T Double insulated
) Conforms to relevant Canadian
Standards Association directives.
P Conforms to European Union
requirements
f Pressure
~ Do not dispose of this product as
unsorted municipal waste. Go to Fluke’s
website for recycling information.
; Conforms to relevant Australian
standards.
Pressure Calibrator with Electric Pump
Getting Acquainted with the Calibrator
5
Getting Acquainted with the Calibrator
The Calibrator displays pressure and current
measurements simultaneously. See Table 2 and Figure 2
for front panel features.
The upper display shows the applied pressure or vacuum
(shown as a negative value). Press ENTER then UNITS
to select a different unit. When the power is cycled off and
on, the Calibrator retains the unit last selected.
The lower section of the display shows the current (up to
24 mA) applied to the current (mA) inputs, or the mA
output value.
To source loop voltage, press Z while pressing O ON.
Pushbutton operation is described in Table 3. Pump
features are shown in Figure 3 and described in Table 4.
Table 2. Front Panel Features
Item Feature
A Pressure Measurement
B Pressure Module Input
C Current Terminals
D Pressure Sensor Input (install filter here)
E Power Button
F Current mA Measurement and Source
34.5
-7
719
PRESSURE
CALIBRATOR
HOLD
mA
OUTPUT
25% Step
COM
30V
MAX
SOURCE/SIMULATE
0-24 mA
UNITS
LIMITS
ENTER
LOOP
POWER
ADJUST ALL.
PUMP
mA MIN
MAX
HOLD SWITCH
TEST
ZERO
1
2
3
4
5
6
Fgx005f.eps
Figure 2. Front Panel Features
719 Series
Users Manual
6
Table 3. Pushbutton Functions
Pushbutton Description
Z
UNITS
Press to zero the pressure display. Vent pressure to atmosphere before pressing. With an Absolute
Pressure Module, see special instructions below. Press C then UNITS to change pressure units.
Continue to press UNITS for next selection or use U to move back or V to move forward. Press
ENTER when finished or await timeout. All units are available when the pressure sensor input is used.
For higher pressure module inputs, out-of-range units are not available. Press OON while pressing
Zto source loop voltage.
U
N
Press to read the minimum pressure and current readings since power was turned on or the registers
were cleared. Press again to read the maximum pressure and current readings since power was
turned on. Press and hold for 3 seconds to clear the MIN/MAX registers. Us as the up arrow in select
functions.
S
V
Press to perform switch test. Used as a down arrow in select functions.
mA
OUTPUT
A
Press to toggle the mA display mode between mA, mA Percent, mA Percent Error, mA source and
mA simulate.
h
25% Step Press hto freeze the display. gappears on the display. Press hagain to resume normal
operation. When in mA source mode, press to step output in 25 % intervals of full scale (20 mA).
C
ENTER Press to enter or shift to units and limits functions. Press again to return to normal operation.
P
LIMITS
Press to activate pump and source pressure/vacuum. Press C then LIMITS to set maximum
pressure limit.
Pressure Calibrator with Electric Pump
Getting Acquainted with the Calibrator
7
Table 4. Pump Features
Item Description
A Internal Pump- Press P to activate internal
electric pump and source pressure/vacuum.
B Pressure Vacuum Switch- Rotate forward
(clockwise) for pressure, backward (counter-
clockwise) for vacuum.
C Pressure/Vacuum Release Valve- Rotate fully
backward (counter-clockwise) to release all
pressure or vacuum. (Rotate slightly for partial
release.) Rotate fully forward (clockwise) to
close valve.
D Fine Adjustment Knob-Rotate either direction
for precise adjustment of applied pressure or
vacuum. Full rotation is about 30 turns.
mA
OUTPUT
25% Step
COM
30V
MAX
SOURCE/SIMULATE
0-24 mA
LIMITS
ADJUST ALL.
PUMP
mA MIN
MAX
SWITCH
TEST
2
3
4
1
fgx009f.eps
Figure 3. Pump Features
719 Series
Users Manual
8
HART Resistor
The Calibrator has a selectable 250 Ω HART resistor to
facilitate use with HART communication devices. Use a
HART communicator when measuring mA with loop power
or sourcing mA. The HART resistor defaults to OFF.
To turn on the HART resistor:
1. With the Calibrator OFF, press O.
2. When HArt is displayed, press Vor U to turn on/off.
Power Saver
The Calibrator automatically turns off after 30 minutes of
inactivity. To reduce this time or disable this feature:
1. With the Calibrator OFF, press O.
2. P.S. xx is displayed, where xx is the turn-off time in
minutes. OFF means the power saver is disabled.
3. Press
Vor U to decrease or increase the turn-off
time.
4. To disable, press Vuntil the display shows OFF.
The Calibrator resumes normal operation after 2 seconds.
Switch Test
To perform a switch test:
Note
This example uses a normally closed switch. The
procedure is the same for an open switch but the
display reads OPEN instead of CLOSE.
1. Connect the Calibrator mA and COM terminals to the
switch using the pressure switch terminals and
connect an external pump between the Calibrator and
the pressure switch. The polarity of the terminals does
not matter.
Note
If using an external pump, connect the pump to
the Calibrator and to the input of the switch using
a tee fitting.
2. Make sure the vent on the pump is open and zero the
Calibrator if necessary. Close the vent after zeroing
the Calibrator.
Pressure Calibrator with Electric Pump
Zeroing with Absolute Pressure Modules
9
3. Press S to enter pressure switch test mode. The
Calibrator will display CLOSE instead of a mA
measurement.
4. Apply pressure with the pump slowly until the switch
opens.
Note
In the switch test mode, the display update rate is
increased to help capture changing pressure
inputs. Even with the enhanced sample rate,
pressuring the device under test should be done
slowly to ensure accurate readings.
5. OPEN is displayed once the switch is open. Bleed the
pump slowly until the pressure switch closes. RCL
appears on the display.
6. Press S to read the pressure values for when the
switch opened, for when it closed, and for the
deadband
Hold S for 3 seconds to reset Switch Test mode; press
any other key to exit.
Zeroing with Absolute Pressure Modules
For zeroing, adjust the Calibrator to read a known
pressure. This can be barometric pressure, if it is
accurately known, for all but the 700PA3 module. An
accurate pressure standard can also apply a pressure
within range for any Absolute Pressure Module. Adjust the
Calibrator reading as follows:
1. Press and hold Z.
2. Press
Z to increase or Y to decrease the Calibrator
reading to equal the applied pressure.
3. Release Z to exit the zeroing procedure.
719 Series
Users Manual
10
Set Maximum Pressure Limit
To set a maximum pressure limit for the internal electric
pump:
1. Press C then LIMITS and the limit setting is
displayed.
2. Use
Z to increase or Y the limit setting.
3. Press ENTER when finished.
When the calibrator power is cycled, the limit setting is
retained.
Note
To prevent pressure module damage, operation
of the internal electric pump is automatically
limited to the maximum rating of the module. For
1 inH2O, 10 inH2O and 1 psi modules, the internal
pump is disabled.
Calibrating a P/I Transmitter
To calibrate a P/I (pressure to current) transmitter, apply a
pressure to the transmitter and measure the transmitter’s
current loop output. Pressure can be applied with the
Calibrator’s internal pump or with an external pump.
W Warning
To avoid a violent release of pressure or
vacuum, always depressurize the system
slowly using the pressure/vacuum release
control before detaching any pressure line.
Using the Internal Pump
The internal pump can provide the rated pressure for the
Calibrators.
The preferred use for the internal pump is shown in Figure
4, where the Calibrator displays pressure measured with
the internal sensor and provided by the internal pump.
The internal pump can also be used with certain Fluke 700
Series Pressure Modules. In this case, pressure measured
by the Pressure Module is displayed by the Calibrator.
Appropriate pressure modules for each Calibrator model
are identified in Table 5. Figure 5 shows the internal pump
being used with a pressure module.
Note
If both a pressure module and the internal sensor
are connected, the Calibrator displays ONLY the
pressure module measurement.
Pressure Calibrator with Electric Pump
Using the Internal Pump
11
To use the Calibrator’s internal pump, refer to Figure 3
and perform the following steps:
1. Depressurize and drain the line before connecting the
Calibrator.
2. Connect the pressure transmitter to the Calibrator
internal sensor as shown in Figure 4 (for internal
pressure sensor measurements) or Figure 5 (for
pressure module measurements).
Note
To avoid leaks, use Teflon tape or similar sealant
on all pressure connections.
3. Make sure the pressure/vacuum switch is in the
desired position. Forward (clockwise) is for pressure;
backward (counter-clockwise) is for vacuum.
4. Turn the pressure/vacuum release control backward
(counter-clockwise) to vent pressure/vacuum from the
pump.
5. Press Zto zero the pressure display.
6. Turn the fine adjustment knob to mid-range.
7. Turn the pressure/vacuum release control forward
(clockwise) to close the release valve.
8. Press
P to apply pressure/vacuum.
Note
This knob adjusts a small internal reservoir to
vary the total volume. With larger external
pressure/vacuum volumes, this control will adjust
pressure or vacuum within a smaller range.
9. Depressurize the system before disconnecting the
pressure line.
719 Series
Users Manual
12
mA
SIGNAL
TEST
+
Red
Black
719
PRESSURE
CALIBRATOR
HOLD
mA
OUTPUT
25% Step
COM
30V
MAX
SOURCE/SIMULATE
0-24 mA
UNITS
LIMITS
ENTER
LOOP
POWER
ADJUST ALL.
PUMP
mA MIN
MAX
HOLD SWITCH
TEST
ZERO
fgx002f.eps
Figure 4. Internal Pressure Sensor with Internal Pump
Pressure Calibrator with Electric Pump
Using the Internal Pump
13
-7
mA
30V
MAX
SIGNAL
TEST
+
Pressure Module
Red
Black
719
PRESSURE
CALIBRATOR
HOLD
mA
OUTPUT
25% Step
COM
30V
MAX
SOURCE/SIMULATE
0-24 mA
UNITS
LIMITS
ENTER
LOOP
POWER
ADJUST ALL.
f
PUMP
mA MIN
MAX
HOLD
ZERO
fgx010f.eps
Figure 5. Pressure Module with Internal Pump
719 Series
Users Manual
14
Table 5. Recommended Pressure Modules
External
Pump
Internal
Pump
Pressure
Module 719 30G/100G 719 30G 719 100G
700 P00 X
700 P01 X
700 P02 X X X
700 P22 X X X
700 P03 X X X
700 P23 X X X
700 P04 X X X
700 P24 X X X
700 P05 X X X
700 P06 X X
700 P27 X
700 P07 X
700 P08 X
700 P09 X
700 PA3 X X X
700 PA4 X X X
700 PA5 X X X
External
Pump
Internal
Pump
Pressure
Module 719 30G/100G 719 30G 719 100G
700 PA6 X X
700 PV3 X X X
700 PV4 X X X
700 PD2 X X X
700 PD3 X X X
700 PD4 X X X
700 PD5 X X X
700 PD6 X X
700 PD7 X
700 P29 X
700 P30 X
700 P31 X
Pressure Calibrator with Electric Pump
Pump Valve Assembly Cleaning Instructions
15
Pump Valve Assembly Cleaning
Instructions
1. Using a small screwdriver, remove the two valve
retention caps located in the oval shaped opening on
the underside of the Calibrator.
2. After the caps have been removed, gently remove the
spring and o-ring assembly.
3. Set aside the valve assemblies in a safe area and
clean out the valve body using a cotton swab soaked
in IPA (isopropyl alcohol).
4. Repeat this process several times using a new cotton
swab each time until there is no remaining sign of
residue.
5. Run pump for a few seconds.
6. Clean the o-ring assembly and o-ring on the retention
caps with IPA and inspect the o-rings closely for any
cuts, nicks, or wear. Replace if needed.
7. Inspect the springs for wear or loss of tension. They
should be approximately 8.6 mm long in the relaxed
state. If they are shorter than this, they may not allow
the o-ring to seat properly. Replace if needed.
8. Once all parts have been cleaned and inspected,
reinstall the o-ring and spring assemblies into the
valve body.
9. Reinstall the retention caps and gently tighten the
cap.
10. Seal the output of the Calibrator and pump up the unit
to at least 50 % its rated pressure.
11. Release the pressure and repeat several times to
ensure that the o-rings seat properly.
The Calibrator is now ready for use.
Using an External Pump
W Caution
To avoid damage to the Calibrator and
possible release of pressure, do not connect
the internal sensor to an external pressure
source that exceeds the maximum rated
pressure.
To develop higher pressure or vacuum, use an external
pump (such as the Fluke Model 700PTP). Use a Fluke
Pressure Module connected to the pressure module input
on the Calibrator. Pressure modules are listed in Table 5.
Make overall connections as shown in Figure 6.
Refer to setup and operating instructions included with the
pressure module and pump.
719 Series
Users Manual
16
mA
SIGNAL
TEST
+
Pressure Module
Red
Black
719
PRESSURE
CALIBRATOR
HOLD
25% Step
COM
30V
MAX
SOURCE/SIMULATE
0-24 mA
UNITS
LIMITS
ENTER
LOOP
POWER
ADJUST ALL.
f
PUMP
mA MIN
MAX
SWITCH
TEST
ZERO
fgx006f.eps
Figure 6. Pressure Module with External Pump
Pressure Calibrator with Electric Pump
External Fluke Pressure Module Compatibility
17
External Fluke Pressure Module
Compatibility
If inappropriate units are selected, the output of Fluke
700P Pressure Modules can cause the Calibrator display
to overflow (OL), or displays values that are too low to be
read. Refer to Table 6 for appropriate unit and range
compatibility.
Table 6. Fluke Pressure Module Compatibility
Pressure Unit Module Compatibility
psi Available on all pressure ranges
inH20 All ranges through 3000 psi
cmH20 All ranges through 1000 psi
bar 15 psi and above
mbar All ranges through 1000 psi
kPa Available on all pressure ranges
inHg Available on all pressure ranges
mmHg All ranges through 1000 psi
kg/cm2 15 psi and above
719 Series
Users Manual
18
Supplying Loop Power
The Calibrator can supply loop power at 24 V dc to a
current transmitter that is disconnected from the system.
Use the following procedure:
1. With power off, hold down Z while pressing n.
Loop Power appears in the display.
2. With the transmitter disconnected from normal loop
power, connect the Calibrator mA (+) and COM (-)
test leads in series with the instrument current loop as
shown in Figure 7.
3. Measure loop current in the mA display.
4. Press n off to deactivate the 24 V dc supply when
finished sourcing loop voltage.
SIGNAL
TEST
+
qo007f.eps
Figure 7. Sourcing Loop Voltage
mA Modes
Different mA functions can be accessed by repeatedly
pressing A:
mA- measured current is displayed.
Percent Mode- current is displayed as a percentage
based on a 4-20 mA scale.
Percent Error Mode- transmitter current output error
is displayed. Error is calculated based on a
configurable zero and span pressure and a 4-20 mA
scale.
mA Source- Outputs current displayed. Use Vor U to
adjust current setting.
mA Simulate- Sets current when using an external
24 V loop power supply. Use Vor U to adjust the
current setting.
Note
Display flashes OL if there is an open circuit in
source or simulate mode.
Pressure Calibrator with Electric Pump
Sourcing 4 to 20 mA
19
Sourcing 4 to 20 mA
To select current-sourcing mode, use the following
procedure:
1. Press A until Source is displayed.
2. Connect leads as shown in Figure 8.
3. Enter the desired current by pressing Z or Y.
Simulating a 4 to 20mA Transmitter
Simulate is a mode of operation in which the calibrator is
connected into a loop in place of a transmitter and
supplies a known, settable test current.
1. Connect the 24 V loop power source as shown in
Figure 9.
2. Press A until Simulate is displayed.
3. Enter the desired current by pressing Z or Y.
+
Red
Common
Black
fgx012.eps
Figure 8. Sourcing mA Connections
719 Series
Users Manual
20
719
PRESSURE
CALIBRATOR
Loop
Power
Supply
Readout or
Controller
+24 V
Black
Red
+
fgx011.eps
Figure 9. Connections for Simulating a 4 to 20 mA Transmitter
Pressure Calibrator with Electric Pump
Percent Error Setup
21
Percent Error Setup
1. Press and hold A. After 3 seconds the set icon and
0% appears on the lower display.
2. Use Vand U to adjust the % point for the Percent
Error calculation, then press ENTER to confirm
selection.
3. Press a. 100% is displayed on the lower display.
4. Use Vand U to adjust the 100% point for the Percent
Error calculation.
5. Press ENTER to confirm the selection and to exit.
Maintenance
XWWarning
To avoid possible electric shock, personal
injury, or sudden release of pressure, review
Safety Information before proceeding.
Remove test leads before opening.
For maintenance procedures not described in this
manual, or if the Calibrator needs repair, contact a Fluke
Service Center. See Contacting Fluke.
In Case of Difficulty
Check the battery, test leads, pressure module, and
pressure tubing. Follow replacement and connection
instructions properly.
Review this manual to make sure the Calibrator is
used correctly.
Cleaning
WCaution
To avoid damaging the Calibrator, do not use
aromatic hydrocarbon or chlorinated
solvents for cleaning. These solutions will
react with and damage the plastics used in
the Calibrator.
Periodically wipe the case with a damp cloth and
detergent; do not use abrasives or solvents.
719 Series
Users Manual
22
Replacing the Batteries
When the battery symbol (B) appears, replace the two
9 V alkaline batteries. Refer to Figure 10.
XW Warning
To avoid false readings, which could lead to
possible electric shock or personal injury,
replace the batteries as soon as the battery
indicator (B) appears. Remove test leads
before changing the battery.
Calibration
Fluke recommends calibrating the Calibrator once a year
to ensure that it performs according to its specifications.
wh008f.eps
Figure 10. Battery Replacement
Pressure Calibrator with Electric Pump
Parts and Accessories
23
Parts and Accessories
Refer to Table 7 and Figure 11.
Table 7. Replacement Parts
Item Description Part/ Mod. No. Qty
AC72 Alligator clip red
Alligator clip black
1670641
1670652
1
1
BT1, BT2 9 V battery, ANSI/NEDA 1604A or IEC 6LR61 614487 2
Holster Holster, Yellow 664182 1
H2, 3, 4 Case screw 832246 3
H5, 6 Battery door fasteners 948609 2
H7, 8 Bracket screw 641131 2
MP1 LCD bezel, 719 30G 3315359 1
MP1 LCD bezel, 719 100G 3322203 1
MP2 LCD, 719 3345775 1
MP3, 4 Pump retainer bracket kit, 719 3345782 2
MP5 Gasket 664208 1
MP6 Pump and vernier (no motor), 719 3345794 1
MP7, 8 Selector knob 3330278 2
719 Series
Users Manual
24
Item Description Part/ Mod. No. Qty
MP9 Vernier adjust knob 664190 1
MP11, 12, 13 O-ring 146688 3
MP14 Spacer 687449 1
MP85 Case top/connector 3315431 1
MP86 Case bottom 3315686 1
MP89, 90 Non-skid foot 885884 2
MP92 Battery door 664177 1
S1 Keypad 3315673 1
TL20 Industrial test lead set 1639457 Opt
TL75 Test lead set 855742 1
TM1 719 Product Overview Manual 3316579 1
- Electric motor, 719 3345802 1
CD-ROM 719 CD-ROM (contains Users Manual) 3316449 1
- 71X Series Calibration Manual 686540 Opt
- Pump (with cleanout) rebuild kit, 719 3345816 Opt
- 719 30G Top Case Decal 2547000 1
- 719 100G Top Case Decal 2547017 1
- Hose kit 3345825 Opt
Pressure Calibrator with Electric Pump
Parts and Accessories
25
AC72
Alligator Clips
TL75
Test Lead Set
TM1
CD-ROM
MP1
H7,8
H2,3,4
H5,6
MP2
S1
Holster
MP85
MP14
MP5
MP7
MP8
MP9
MP86
MP3,4
MP11,12,13
MP6
MP89,90
BT1
BT2
MP92
fgx004f.eps
Figure 11. Replacement Parts
719 Series
Users Manual
26
Specifications
Specifications are based on a one year calibration cycle and apply for ambient temperature from +18 °C to +28 °C unless
stated otherwise. Counts are the number of increments or decrements of the least significant digit.
Pressure Sensor Input
Model Range Accuracy
Max Non-
destructive
Pressure
30G -12 to
36.0 psi 60 psi
100G -12 to
120.0 psi
± 0.025 % of
Range
(6 month
calibration)
± 0.035 % of
Range
(1 year
calibration)
200 psi
Temperature coefficient: 0.01 % of range per °C for
temperature ranges -10 °C to 18 °C and 28 °C to 55 °C
Pressure Module Input
Range Resolution Accuracy
(determined by Pressure Module)
DC mA Measure and Source
Range Resolution
Accuracy
±(% of Reading +
Counts)
24 mA 0.001 mA 0.015 + 2
Maximum load on mA source is 1000 Ω. With HART
resistor on, maximum load is 750 Ω.
Fuseless overload protection
Temperature coefficient: 0.005 % of range per °C for
temperature ranges -10 °C to 18 °C and 28 °C to
55 °C
Loop Supply
24 V dc nominal
Pressure Source
Model Range
30G -11 to 36.0 psi
100G -11 to 120.0 psi
Pressure Calibrator with Electric Pump
Contacting Fluke
27
General Specifications
Maximum voltage applied between either mA terminal
and earth ground or between the mA terminals: 30 V
Storage temperature: -30 °C to 60 °C
Operating temperature: -10 °C to 55 °C
Operating altitude: 3000 m maximum
Relative humidity: 95 % up to 30 °C, 75 % up to 40 °C,
45 % up to 50 °C, and 35 % up to 55 °C
Vibration: Random 2 g, 5 Hz to 500 Hz per MIL-PRF-
28800F Class 2
Shock: 1 m drop test, per IEC 61010-1
Protection Class: Pollution Degree II
Safety:
Complies with EN/IEC61010-1 2nd ed.
Agency Approvals: CSA-C22.2 No. 61010-1-04
Power requirements: Two 9 V batteries (ANSI/NEDA
1604A or IEC 6LR61)
Size: 60 mm H x 87 mm W x 210 mm L (2.38 in H x
3.41 in W x 8.28 in L); with holster: 66 mm H x 94 mm W
x 216 mm L (2.61 in H x 3.72 in W x 8.5 in L)
Weight with Holster: 912 g (2.00 lb)
Calibration Cycle: 6 months to 2 years based on desired
accuracy.
Contacting Fluke
To contact Fluke for product information, operating
assistance, service, or to get the location of the nearest
Fluke distributor or service center, call:
1-888-44-FLUKE (1-888-443-5853) in U.S.A
1-800-36-FLUKE in Canada
+31-402-675-200 in Europe
+81-3-3434-0181 Japan
+65-738-5655 Singapore
+1-425-446-5500 from other countries
Or visit Fluke's website at: www.fluke.com.
Register the Calibrator at: http://register.fluke.com.
Address correspondence to:
Fluke Corporation Fluke Europe B.V.
P.O. Box 9090, P.O. Box 1186,
Everett, WA 98206-9090 5602 BD Eindhoven
U.S.A.
719 Series
Users Manual
28
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Fluke:
FLUKE-719 30G FLUKE-719 100G