Board-to-Wire Swing-Lock Connector for Low-Profile Power Source DF61 Series Swing-Lock Structure Illustration Socket Protrusion Recess Header lock Header Features 1.Reinforced Swing Lock Structure Our unique swing-lock structure cradles the wire side plug and resists the plug from becoming disengaged due to handling strain or loads. 2.Header Lock Improves Plug Retention The protrusion on the bottom side of the socket fits into a corresponding recess on the header. This aligns the socket into the correct mating position. Before Mating After Mating During mating, the header lock engages with the plug assembly. The lock is reinforced with metal which adds strength to the lock and increases the retention between the header and the plug. Header Lock 3.Compact Size- High Voltage The compact 2.2 mm pitch connector has a voltage rating of 350V due to the long creep distance. Metal Reinforced with Metal 4.Solder Wicking Prevention Header is molded in one piece. This ensures a tight fit between the contact and the header and prevents solder wicking. 5.High Current of MAX 5 Amps (AWG22) A highly conductive material is used for the contacts. The material provides for a high current flow by reducing the contact resistance. The Header pushes down the protrusion of the socket and locks it in place. I]ZbZiVa[^ii^c\^heVgianbdaYZY IZch^aZhigZc\i]d[i]ZXVWaZ/ ^ci]Z]ZVYZgAh]djh^c\adX# &%Cdg\gZViZg Maximum Creep Distance >hdaViZYBVaZ8dciVXih b #'b ' Applications Digital cameras, digital video cameras, LED lights, laptop computers, tablet computers, portable devices, power supply equipment, etc. 6c^ciZ\gViZYlVaa WZilZZci]ZXdciVXih bVm^b^oZhi]ZXgZZeV\Z Y^hiVcXZ[dg]^\]ZgkdaiV\Z XVeVW^a^i^Zh# 2013.4 1 DF61 SeriesBoard-to-Wire Swing-Lock Connector for Low-Profile Power Source Product Specifications Current rating 3.2A (with AWG26) 4A (with AWG24) 5A (with AWG22) Operating Temperature Range Operating Humidity Range -35~85c 20~80% (Note 1) Voltage rating AC/DC 350V Storage Temperature Range Storage Humidity Range -10~60c 40~70% (Note 2) (Note 2) Ratings Items Specifications Conditions 1.Insulation resistance 1000Mo or greater Measured at DC 500V 2.Withstanding voltage No flashover or breakdown AC1700V applied for one minute 3.Contact resistance 10mo or less Measured at 20mV or less, 1mA 4.Vibration resistance No electric outage of 1s or more 5.Shock resistance No electric outage of 1s or more Acceleration 490 m/s , 11ms; half sin wave: 3 each for 3 directions 6.Humidity resistance Contact resistance 20mo or less, insulation resistance 500Mo or greater Temperature 40 2c, humidity 90-95%, left for 96 hours 7.Temperature cycle Contact resistance 20mo or less insulation resistance 500Mo or greater 5 cycles (-55c: 30 minutes 5-35c: 2-3 minutes 85c: 30 minutes 5-35c: 2-3 minutes) 8.Insertion/extraction life Contact resistance20mo or less Insertion/extraction: 30 times 9.Solder heat resistance No melting of resin part affecting performance Reflow: Per recommended temperature profile Hand solder: Manual soldering iron 35010c for 3 seconds Frequency 10-55Hz, half amplitude 0.75 mm, 10 cycles for each of 3 directions 2 (Note 1) Includes temperature elevation by conduction. (Note 2) The term "storage" refers to the long-term storage conditions of unused connectors before PCB mounting. The operating temperature range applies to connectors in non-conduction state after PCB mounting or those in temporary storage during transportation, etc. (Note 3) The above specifications are representative for this series. Please refer to "delivery specifications" for official individual agreement. Materials Product Part Material Insulator Contact Crimp Socket Crimp contact Header 2 Treatment Specification LCP resin Red UL94V-0 Brass Tin plated --- Insulator PBT Red UL94V-0 Contact Copper Alloy Tin plated --- DF61 SeriesBoard-to-Wire Swing-Lock Connector for Low-Profile Power Source Product Number Structure See Pages 4-6 of this catalog to select and order specific items. Header DF 61 - * P - 2.2 V Series Name: DF Pitch: 2.2mm Series No.: 61 Termination form Number of contacts: 2 V: SMT straight type Type of connector P: Header Crimp Housing DF 61 - * S - 2.2 C Series Name: DF Pitch: 2.2mm Series No.: 61 Termination form Number of contacts: 2 C: Crimp case Type of connector S: Socket Contact DF 61 - 2628 SCF Applicable Wire Size 2628AWG# 26-28 Form Type/Package Type SCF: Socket crimp contact/reel 2226AWG# 22-26 3 DF61 SeriesBoard-to-Wire Swing-Lock Connector for Low-Profile Power Source Straight Header (SMT) *#& '#' 8dciVXiCd#& '#&- 8dciVXiCd#' ,#(* &#)' &#&* %#' %#+* 6Whdgei^dc6gZV (#-* *#& Recommended PCB Dimensions(t=1mm) &#(* %#& % *#,* %#& % [Specification No.] (21):Tin plated, emboss package, mold color: red (22):Tin plated, emboss package, mold color: yellow (23):Tin plated, emboss package, mold color: beige &#') %#& % % )#%* "%#& &#&* %#& % )#*%#%* )#(%#%* Unit : mm HRS No. No. of contacts Color DF61-2P-2.2V(21) Product Number CL666-5001-1-21 2 Red DF61-2P-2.2V(22) CL666-5001-1-22 2 Yellow DF61-2P-2.2V(23) CL666-5001-1-23 2 Beige Note: For embossed package products, please order in full reel quantities. (1 reel = 3000 pcs.). Reel Dimensions & % %# & #* '%#& GZZaH]VeZ;G:: EgdYjXiaVWZa &#*hegdXZi]daZ[Vgh^YZ :migVXi^dc9^gZXi^dc &(% #- % & ' G& %#* ' -%& #' :migVXi^dc9^gZXi^dc 4 (%#)B6M ')#) (-%' &&#*%#& ') )%#& ''#'* %#' % &#,*%#& -%#& DF61 SeriesBoard-to-Wire Swing-Lock Connector for Low-Profile Power Source Socket '#&+ (#.* '#'+ +#'. (#+- '#' [Specification No.] (11): 1,000 connectors per pack, mold color: red (12): 1,000 connectors per pack, mold color: yellow (13): 1,000 connectors per pack, mold color: white Unit : mm HRS No. No. of contacts Color DF61-2S-2.2C(11) Product Number CL666-5002-4-11 2 Red DF61-2S-2.2C(12) CL666-5002-4-12 2 Yellow DF61-2S-2.2C(13) CL666-5002-4-13 2 White Note: Please order by full packs (1,000 pcs./pack) 5 DF61 SeriesBoard-to-Wire Swing-Lock Connector for Low-Profile Power Source Crimp contact &#&* &#%, ( ) %#* '#%* (#-* %#. %#.' ' # & &#) %#&* (#' * Product Number HRS No. Type Quantity Treatment DF61-2628SCF CL666-5005-2-00 Reel contact 18,000 contacts per reel Tin plated DF61-2226SCF (41) CL666-5004-0-41 Reel contact 18,000 contacts per reel Tin plated (Note1) Please order in full reel quantities. (1 reel = 18,000 pcs.). Applicable Wire (Tin plated soft copper wire) Conductor Size Coating Diameter AWG# 26-28 O 0.7mm - 1.1mm AWG# 22-26 O 1.0mm - 1.3mm Note: Please consult with our a Hirose sales representative when using wires other than those recommended below. Applicable wires: UL10368 AWG#22, AWG#24, AWG#26, AWG#28 Strip Length 1.3 - 1.7mm Applicable Crimping Tools Types Applicator Press Unit Hand Tool Extraction Tool Product Number HRS No. Applicable Contact AP105-DF61-2628S CL901-4632-6-00 DF61-2628SCF AP105-DF61-2226S CL901-4621-0-00 DF61-2226SCF CM-105 CL901-0005-4-00 ---------------------- HT305/DF61-2628S CL550-0305-5-00 DF61-2628SCF HT305/DF61-2226S CL550-0304-2-00 DF61-2226SCF DF-C-PO(B) CL550-0179-2-00 DF61-2628SCF, DF61-2226SCF Note: Problems resulting from the use of non-authorized tools will not be warranted. 6 DF61 SeriesBoard-to-Wire Swing-Lock Connector for Low-Profile Power Source Operating Precautions 1. Recommended Temperature Profile (Lead-free soldering possible) &%hZXB6M B6M'*%i '*% ''% I:BE:G6IJG: '%% &-% &*% &%% *% % I>B: hZX +%hZXB6M .%&'%hZX EG:"=:6I>C<I>B: HDA9:G>C<I>B: [Applicable Conditions] 1. Peak Temperature: MAX 250 2. Heated Area: 220 or above, within 60 sec. 3. Pre-heating Area: 150-180, 90-120 sec. 4. Number of Operation: Twice or less * The contact lead area was measured. The conditions may change depending on the types and manufacturers of cream solder, PCB size, and conditions of other materials used for soldering. Please fully check the soldering condition before use. [Remarks 1] This temperature profile is our recommended value. 2. Recommended Hand Solder Conditions 3. Recommended Screen Thickness, Aperture Opening Rate (Pattern Area Ratio) 4. PCB Warpage Soldering iron temperature: 350 10, soldering time: within 3 seconds Thickness 0.1 mm, aperture opening rate: 100% Max 0.02 mm at the center of connector with the both edges of the connector as the baseline 5. Cleaning Condition Cleaning with IPA is possible. (Cleaning is not recommended as it may change the feel of insertion/extraction, etc. Please consult with us when using other types of cleaning agents.) 6. Precautions In order to maintain the performance reliability, do not insert the crimp contact into the crimp socket at a slant angle. Insertion/extraction of the connector while not mounted to the PCB may cause breakage or deformation to the contact. Extracting the connector by holding the cable could result in a breakage. Do not apply flux at the time of hand soldering, as it may result in flux rise. This product may have slightly different hue on molded items, however, they do not affect the product performance. See the separate"DF59 Insertion/Extraction Procedure Manual" for handling precautions at the time of insertion and extraction. 7 DF61 SeriesBoard-to-Wire Swing-Lock Connector for Low-Profile Power Source 7. Mating/Un-mating (1) Start by placing the connector against the header lock at an angle. If the plug is not started at an angle, it will cause damage to the connector. Mating Operation (2) Then, in a slight, rotating movement, push the front section of the plug down. AZkZg =ZVYZgAdX (3) Keep pressing down until a "click" feeling is sensed. The connector is now fully and properly mated. ;g^Xi^dcAdX GZ^c[dgXZYAdX $MJDL'FFM (1) Begin by lifting up on the front section of the plug. Un-mating Operation (2) Continue to rotate it upwards and release the friction lock portion. (3) Once the rear, or reinforced lock, is released the plug will come free from the header and complete the un-mating sequence. (R) 8 6-3,Nakagawa Chuoh-2-Chome,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 04/2013. Contents are subject to change without notice for the purpose of improvements. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Hirose Electric: DF61-2P-2.2V(22) DF61-2P-2.2V(23) DF61-2P-2.2V(21) DF61-2S-2.2C(13) DF61-2S-2.2C(12) DF61-2S-2.2C(11) HT305/DF61-2226S DF61-2628SCF HT305/DF61-2628S DF61-2226SCF(41)