AP Series Industrial Pushbutton Switch Pushbutton A Features/Benefits * IP67 sealed * 1,000,000 life cycle * Illumination / non-illumination * Multiple colored caps * Threaded or snap-in mounting * Caps available separately * RoHS compliant Typical Applications * Harsh environments * Off-Road * Industrial * Medical * Transportation * Joystick control modules * Gaming * Military Specifications Materials FUNCTION: SPST Momentary CONTACT ARRANGEMENT: N.O. MOUNTING TYPE: Snap-in (no panel seal) Threaded body (hex nut, lock washer, and panel seal gasket provided) Torque spec for threaded body: Do not exceed 8-9 in-lbs (0.9-1.0 N.m) HOUSING: PBT BASE: PBT CAP: PBT ACTUATOR: Illuminated: Clear polycarbonate Non-illuminated: PBT INTERNAL SEAL: Silicone rubber TERMINALS: Copper alloy, gold over silver plating MOVABLE CONTACT: Copper alloy, gold over silver plating TERMINAL SEAL: Epoxy WIRE LEADS: UL1569 Black 22 AWG Mechanical OPERATING LIFE: 1,000,000 cycles TOTAL TRAVEL: 2.1 0.2 mm OPERATING POINT 1.55 0.25 mm OVER TRAVEL: 0.6 min. OPERATING FORCE: 4N 1N standard configuration; other force option 2N 0.5N VIBRATION: 10-500 Hz 10g Max SHOCK: 60g 11ms sawtooth wave Operating Environment OPERATING TEMPERATURE: -40C to 85C (+105C non-illuminated) ESD PROTECTION: 20 KV min. Electrical Process Environment CONTACT RATING: 200mA @ 24 V DC resistive (500,000 cycles) 100mA @ 50 V DC resistive (500,000 cycles) 400mA @ 32 V AC resistive (500,000 cycles) 125mA @ 125 V AC resistive (1,000,000 cycles) DIELECTRIC STRENGTH: 1000 V AC min. INSULATION RESISTANCE: 1 G @ 500 VDC INITIAL CONTACT RESISTANCE 50 m max (without wire leads) BOUNCE TIME: <5 ms SEALING: IP67 for threaded body IP65 for snap-in version (no panel seal) NOTE: Specifications and materials listed above are for switches with standard options. For information on specific and custom switches, please contact Customer Service. Build-A-Switch To order, simply select desired option from each category and place in the appropriate box. A P B E Designation AP AP Series Terminal Seal E Epoxy All models are epoxy sealed Operating Force 2 2 Newtons 4 4 Newtons Actuator Style D Dome / Convex C Concave E Extended Dome N None Please contact Customer Service for additional colors and paint / laser etched button options. Actuator Color 0 No Cap 2 Black 3 Red 4 Orange 5 Yellow 6 Green 7 Blue 9 Gray Contact Material B Gold Illumination 00 No LED* 01 Super White 02 Bi-color; Red (Green) 03 Red 05 Amber 06 Green 07 Super Blue 08 Bi-color; Amber (Green) Termination Z Solder Lug W 12" Wire Leads 22 AWG C*** PC Terminals Bushing Style** S** Snap-in plastic T Threaded plastic ** *** No panel seal option PC terminals not available with illumination Contact Customer Service for additional hardware options. * No LED available in short body only Specifications and dimensions subject to change A-108 www.ckswitches.com AP Series Industrial Pushbutton Switch STANDARD VIEW o 12,35 [0.486] o 17,40 [0.685] ELECTRICAL SCHEMATIC 10,90 [ 0.429 ] 4,20 [ 0.165 ] 1,50 [ 0.059 ] 5,45 [ 0.215 ] 4,50 [ 0.177 ] 4 1 3,90 [ 0.154 ] 8,80 [ 0.346 ] 7,74 [ 0.305 ] A 3 1 2 4 2 3 SPST-NO SEE SCHEMATIC OPERATING FORCE OPTION CODE OPERATING FORCE 2 4 2 N, 200 g 4 N, 400 g ACTUATOR STYLE D E DOME / CONVEX C EXTENDED DOME 3,54 TYP [ 0.140 ] 0,65 [ 0.026 ] 3,54 TYP [ 0.140 ] 8,19 TYP [ 0.323 ] 7,74 TYP [ 0.305 ] 7,74 TYP [ 0.305 ] 1,64 TYP [ 0.065 ] CONCAVE 1,64 TYP [ 0.065 ] 3,99 TYP [ 0.157 ] 2,09 TYP [ 0.082 ] DOWN POSITION ACTUATOR COLOR OPTION CODE ACTUATOR COLOR 0 2 3 4 5 6 7 9 No Cap Black Red Orange Yellow Green Blue Gray For additional colors please contact Customer Service. Third Angle Projection Dimensions are shown: mm (inches Specifications and dimensions subject to change A-109 www.ckswitches.com Pushbutton 28,00 [ 1.102 ] AP Series Industrial Pushbutton Switch ILLUMINATION Pushbutton A OPTION CODE ILLUMINATION TYPE TYPICAL INTENSITY* MIN MAX PEAK WAVELENGTH (mcd) Vf Forward Voltage (nm) 00 Model without illumination 01 LED Super White 4,000 5,000 02 LED Bi-Color - Red (Green) 10 20 N/A N/A 3.5 N/A 2.0 635/565 03 LED Red 4 8 700 2.0 05 LED Amber 35 50 610 2.0 06 LED Green 35 50 565 2.0 07 LED Super Blue 800 1,500 470 3.8 08 LED Bi-Color - Amber (Green) 10 10 585/565 2.0 + Anode - Cathode *LED FORWARD CURRENT: 20 mA LED FORWARD VOLTAGE: see chart above LED REVERSE VOLTAGE: 5.0 V MAX * For information on specific and custom LED, please contact Customer Service. NOTE: For bi-color LED's the polarity must be reversed to alternate the color 4 3 BUSHING STYLE S SNAP-IN 28,00 [ 1.102 ] 24,00 [ 0.945 ] 20,25 [ 0.797 ] 7,74 [ 0.305 ] SNAP-IN NO ILLUMINATION SNAP-IN WITH ILLUMINATION 1,50 [ 0.059 ] T 16,25 [ 0.640 ] 7,75 [ 0.305 ] 1,50 [ 0.059 ] THREADED PLASTIC M13 X 1.25-6g THREADED WITH ILLUMINATION M13 X 1.25-6g THREADED NO ILLUMINATION 0,85 [ 0.033 ] 0,85 [ 0.033 ] PANEL CUTOUT oA B PANEL THICKNESS 1 mm [0.039 in] 2 mm [0.079 in] 3 mm [0.118 in] THREADED BODY MIN PANEL THICKNESS 1 mm DIM A ( 0.05 mm) 13.70 mm [0.539 in] 13.80 mm [0.539 in] 13.90 mm [0.547 in] 13.70 mm [0.539 in] DIM B ( 0.05 mm) 13.00 mm [0.512 in] 13.00 mm [0.512 in] 13.10 mm [0.516 in] 13.00 mm [0.512 in] A 0.1mm min. chamfer on the leading edge of the mounting hole is recommended for snap-in version. A-110 Third Angle Projection Dimensions are shown: mm (inches) Specifications and dimensions subject to change www.ckswitches.com AP Series Industrial Pushbutton Switch TERMINATION A SOLDER LUG LED TERMINAL CATHODE (-) 3,90 [0.154] 0,75 TYP [0.030] LED TERMINAL ANODE (+) 0,50 TYP [0.020] 2,83 TYP [0.111] Pushbutton Z 6,44 TYP [0.254] 2,75 [0.108] 2,83 TYP [0.111] 0,50 TYP [0.020] LED TERMINAL ANODE (+) 2,04 TYP [0.080] * Switching terminals are gold and LED terminals are silver LED TERMINAL CATHODE (-) C 5,65 TYP [0.222] PC TERMINALS *** Illumination not available with PC Terminals 2,50 TYP [0.098] 0,50 [0.020] 0,70 [0.028] 5,65 TYP [0.222] 5,70 [0.224] 2X o 1,00 [0.039] PCB HOLE PATTERN BOARD VIEW W 34,78 TYP [1.369] 12" WIRE LEADS 22 AWG 28,44 TYP [1.120] 27,04 TYP [1.065] 20,69 TYP [0.815] WIRE LEADS WITH POTTED BASE, SNAP-IN NO ILLUMINATION WIRE LEADS WITH POTTED BASE, SNAP-IN ILLUMINATION o 11,11 [0.437] 304,81 [12.000] WIRELEADS 22 AWG STD o 11,11 [0.437] 304,81 [12.000] WIRELEADS 22 AWG STD WIRE LEADS WITH POTTED BASE, THREADED NO ILLUMINATION WIRE LEADS WITH POTTED BASE, THREADED ILLUMINATION 304,81 [12.000] WIRELEADS 22 AWG STD 304,81 [12.000] WIRELEADS 22 AWG STD Wires: Black wires - Terminals Red wires - LED (+) Positive White wire - LED (-) Negative Third Angle Projection Dimensions are shown: mm (inches Specifications and dimensions subject to change A-111 www.ckswitches.com AP Series Industrial Pushbutton Switch CONTACT MATERIAL Pushbutton A B GOLD OPTION CODE CONTACT MATERIAL B Gold TERMINAL SEAL E EPOXY All models are epoxy sealed HARDWARE LOCK WASHER Part Number 647D00000 HEX NUT 2.40 Part number 515D00000 o17.25 18.36 REF o15.90 M13 X 1.25-6H 13.82 0.77 15.90 PANEL SEAL Part Number 655D00000 See Detail A 4X 0.13 0.30 Detail A Scale 15:1 0.56 REF 4X R 0.13 REF 2 X o 14.60 2 X o 16.30 o 17.00 o 13.80 A A Caps available on next page Third Angle Projection Dimensions are shown: mm (inches) Specifications and dimensions subject to change A-112 www.ckswitches.com AP Series Industrial Pushbutton Switch AVAILABLE CAPS Cap Color OPTION XX XXX Style CAP COLOR PART NUMBER HOLE STYLE 01 WHITE 481DXX000 NO DOME 02 BLACK 481DXX001 YES 03 RED 481DXX002 NO EXTENDED DOME EXTENDED DOME ORANGE 481DXX003 YES 05 YELLOW 06 07 08 09 GREEN BLUE BROWN GRAY 481DXX004 NO CONCAVE 481DXX005 YES CONCAVE DOME o 3.00 THRU HOLE 481DXX000 = NO HOLE 481DXX001 = HOLE 6.25 6.10 o12.35 EXTENDED DOME o 3.00 THRU HOLE 481DXX002 = NO HOLE 481DXX003 = HOLE 481DXX004 = NO HOLE 481DXX005 = HOLE DOME 04 o 12.35 CONCAVE Pushbutton 481D A 6.15 6.10 o 12.35 o 3.00 THRU HOLE 0.61 0.65 6.69 6.69 Third Angle Projection Dimensions are shown: mm (inches) Specifications and dimensions subject to change A-113 www.ckswitches.com