LAST 5 DIGITS OF 8 DIGIT P/N PART CHANGE LEVEL (PCL) OR & LAST 6 DIGITS OF >8 DIGIT P/N ( 1.00 & PCL FIRST 6 DIGITS OF PDS P/N ( 0.90 #0.10 ) #0.10 ) & PCL MFG. DAILY DATE CODE & ASSY MACHINE NO. LETTERING MUST BE LEGIBLE ( 4.45 +0.15 ) -0.10 XXXXXXX XX - DDDY OPTIONAL ( 10.30 ( 0.85 #0.10 ) ( INSULATOR - MALE (DWG A02002-CUST) A (WEDGE REMOVAL POST) 6 11.5 #0.4 WEDGE MALE PRE-ASSEMBLY POSITION FCI 54200318 (DWG A02007-CUST) 2 ( 10.80 53.0 4.54 ) 4.38 ( 8.00 #0.25 ) ( 5.00 #0.25 ) H 4X ( G 3A F K-K SECTION R 4.85 ) G END-SEAL FCI 54200332 (DWG A2004) 0.15 H B C 0.30 H B C ( 1.31 ) SEE DETAIL CAVITY DETAIL VIEW SECTION -C- SECTION LOCAL SECTION A-A F-F INSULATOR - MALE (DWG A02002-CUST) B (WEDGE REMOVAL POST) 6 11.5 1 SGL. X-MAS TREE CLIP CHRYSLER P/N 04625797 5 SEALED ASSEMBLY VIEWS SEE PART NUMBER CHART 50.70 RETAINER FCI 54200316 (DWG A02003-CUST) #0.25 #0.4 2 INSULATOR-MALE (DWG A02002-CUST) SUPPLEMENTARY SECTION A-A LOCAL SECTION F-F SEALED PLUG ASSEMBLY P/N 04794703AA QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1 SPC DATA REQUIRED F END-SEAL FCI 54200336 (DWG A02004) ENGINEERING APPROVAL OF SUPPLIER SAMPLES IS REQUIRED PRIOR TO AUTHORIZATION OF PART PRODUCTION CHANGES IN DESIGN COMPOSITION OR PROCESSING FROM THE PART PREVIOUSLY APPROVED FOR PART PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL B SECTION B-B LOCAL SECTION F-F UNSEALED ASSEMBLY VIEW SEE PART NUMBER CHART & AB ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE INSULATION 22 GAGE THRU 10 GAGE (EXCEPT AS NOTED) PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION COMBINATION IS SHOWN ON THE MALE TERMINAL DRAWING BLACK A DK GRN UNSEALED 54200306 SEALED 54200314 SEALED 54200314 SEALED F674110 N/A F374110 N/A UNSEALED 54200305 N/A 54200301N N/A UNSEALED 54200305 SEALED 54200313 SEALED 54200313 SEALED F574110 N/A F274110 N/A UNSEALED 54200304 N/A 54200300N N/A UN SEALED 54200304 SEALED 54200312 N/A 54200308N N/A SEALED 54200312 N/A 54200335N N/A SEALED 54200312 CUSTOMER: C F GM CU C 56038163 54200308 VENDOR 54200308 C 56038149 SEALED 54200337 C 04794703AA 54200308 C 56038149 SEALED 54200354 54200354 SEALED/ UNSEALED N/A N/A CUSTOMER MALE ASSEMBLY PART NUMBERS 54200346N 54200346 FCI N/A REQUIRED VENDOR CODE 1 1 1 CUSTOMER 1 1 1 1 1 1 1 1 1 3 C 3 C 3 C 3 C 54200327 COLOR A02002-CUST A BLACK 54200328 A02002-CUST B 54200329 A02002-CUST C 54200330 A02002-CUST D 1 1 1 54200318 A02007-CUST 1 1 1 1 54200332 A02004 1 1 1 1 1 54200336 1 1 54200316 3 C 3 C 3 C 3 C 3 D 3 E ITEM FCI DWG NO. 1 1 P/N WITH WITH WITH WITH WITH 180 CAVITY PLUG CHRYSLER P/N 56038308, FCI P/N 54200005 WHEN REQ'D DOUBLE X-MAS TREE CLIP FCI P/N 54200010 W/FORWARD STOP WHEN REQUIRED DOUBLE X-MAS TREE CLIP CHRYSLER P/N 04707091 WHEN REQUIRED SINGLE X-MAS TREE CLIP CHRYSLER P/N 04625797 WHEN REQUIRED 2.80MM APEX MALE TERM PER C15005-CUST SYM ABOUT CENTERLINE $ORIENTATION DIRECT CONNECT DRAWING NO. G36003 (CHRYSLER 56038158) SEALED N/A N/A N/A TEST METHOD PER SPEC# SAE/USCAR-2 REV.5, CONNECTOR ENGAGE WITH FEMALE LATCH DEPRESSED FORCE NOT TO EXCEED 75 N FOR THIS SYSTEM A02003-CUST (ITW DELTAR CHRYSLER NO. P/N 15-002775) 04625797 LT GREY DK GREY NATURAL RED LT BLUE YELLOW NO HOLES BLACK BLACK PART NAME (MATERIAL) INDEX INSULATOR (NYLON 66) INSULATOR (NYLON 66) INSULATOR (NYLON 66) INSULATOR (NYLON 66) WEDGE (TPA) (NYLON 66) END SEAL (SILICONE) END SEAL (SILICONE) RETAINER (NYLON 66) SGL.X-MAS TREE CLIP SGL(NYLON 66) CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV 5 PART CHANGE LEVEL (PCL) (CLASS 4) FCI PART NO. A 54200342 B F974110 C F084110 D ----- F674110 F574110 54200354 FCI P/N'S 54200367 54200337 1 1 1 SEE CHART CUSTOMER P/N'S C 04794703AB C 04794703AA C 56038166 C 56038165 FCI PART NO. N/A MATING ASSEMBLY PART NUMBER FOR REFERENCE ONLY (CLASS 3) REQUIRED CHRYSLER FORD GENERAL MOTORS CUMMINS 52772 OR 52772 H C 56038164 C 56038149 C 04794703AB FCI - FRAMATOME CONNECTORS INTERNATIONAL YNA - YAZAKI NORTH AMERICA FCI C 56038153 USE USE USE USE USE FOR COLOR ----- 1 - CURRENT PRODUCTION TOOLING 1 - POINT OF LAST RUN 1 -- -- 1 1 1 54200364 DK BLUE 1 1 1 1 4 A 1 4 J SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL -- NATURAL NATURAL ANNUAL QUALITY REQUIREMENTS: IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT & ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2 & SAE/USCAR-2 REV.5 - USE INDEX A, BLACK SEALED AND UNSEALED FOR ALL AFFECTED INSULATOR CAVITIES 54200366 54200365 & CAVITY I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE ALL NON-REFERENCE DIMENSIONS ARE REQUIRED REQUIRED DK GREEN DK BLUE DK BROWN & DISENGAGE WEDGE SEATING FORCES - 100 N MAX X-MAS TREE CLIP INSERTION FORCES - 75 N MAX SUPPLIER, MOLD 54200315 54200300 C 56038150 54200314 C 56038167 54200309 N/A 54200313 C 56038164 54200309N C 56038154 C 56038163 N/A 54200301 C 56038151 CHART- ASSEMBLY PART NUMBERS CHART- ASSEMBLY PART NUMBERS UNSEALED SEALED 54200312 C 56038168 54200310 N/A C 56038170 C 56038165 54200310N C 56038155 C 56038169 N/A 54200302 N/A 54200367 FCI COLOR C 56038169 54200302N SEALED SEALED INDEX TYPE N/A MAX. INSULATION CRIMP WIDTH = 4.50 MAX.INSULATION CRIMP HEIGHT = 4.50 MAX. INSULATION DIA. = 4.09 (10 GA THIN WALL) C 56038152 54200307 DK BLUE 54200306 54200311 54200306 B UNSEALED C 56038166 N/A C 56038168 LT GREY 54200315 54200311N 54200305 DK BROWN SEALED N/A C 56038167 C 54200315 NOTE: C 56038156 54200304 DK GREY SEALED 54200303 CUSTOMER P/N'S NATURAL C 56038170 N/A FCI P/N'S D 54200307 WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN ALL THE SEALED CONNECTOR APPLICATIONS MAY BE USED WITH CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK 20,18, 16 &14 GAGE WIRES ONLY UNLESS OTHERWISE SPECIFIED SEE CHART (WIRE INSULATIONS 1.70 MIN TO 2.70 MAX). MATING PART NUMBER CHART UNSEALED WEDGE-MALE PRE-ASSEMBLY POSITION FCI 54200318 (DWG A002007-CUST) NOTES: 3 2 1 52772 A-1 3B (TERMINAL -MALE FCI C15005-CUST) (CHRYSLER 04707229) F 4 54200303N H-H FOR REFERENCE ONLY INSULATOR VIEWS 1 N/A Z H 4 RETAINER FCI 54200316 (DWG A02003-CUST) K K ( 10.10 ) -B- ( 19.70 ) 54200307 POLARIZATION OPTIONS FULL SIZE VIEWS PARTIAL ( 12.60) 3 2 1 52772 A-1 UNSEALED TYPE D #0.10 ) F A TYPE C 2X ( 5.25 ) #1.2 SEE NOTES 8X G-G SECTION (TERMINAL MALE FCI C15005-CUST) (CHRYSLER 04707229) #0.10 ) Z DETAIL SCALE 1 TYPE B TYPE A 1 4 J MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS: 11946 ALL SAE/USCAR-2 REV.5 PF-7300 QUALITY ASSURANCE (CHRYSLER) MS-9502 SEAL APPL. 150 C $ MS-8288 SEAL APPL. 125 C $ PS-9227 DATA EXCHANGE (CHRYSLER), (G0C9-7 YNA) PS-10052 INFORMATION SECURITY (CHRYSLER) APEX 2.80MM #0.1 - REVISED AND REDRAWN IN PDS. P/N'S F274110 THROUGH F974110, F084110 TEMPERATURE CLASS 4 APPLICATION AND TABLE UPDATED.SEE REV "H2" CHANGES. FOR P/N'S 54200358 AND MATING P/N 54200350 DELETED NOT TOOLED #2 H59001 THIS DRAWING (H59011) REPLACES CHRYSLER DRAWING NUMBER 56038161 LEVEL "G" CHRYSLER DRAWING IS FOR REFERENCE ONLY FOR PREVIOUS CHANGES. SEE CHART - A0 A063 2002-03-26 M.SARAVANAN 2011/08/03 Sucha SIAN 2011/08/04 Frank HOLUB 2011/08/04 Jeff CAMPBELL H59011 CHART- ASSEMBLY 3-WAY MALE H59011 2.80MM APEX CONNECTION SYSTEM 6243,WT-264 K SERIAL RELEASED 1 - 1 See Table - 2:1