A
A
F
FGG
H
H
B
B
F
F
K
K
( )4.45 +0.15
-0.10
53.0 #1.2
11.5 #0.4
( )10.80 #0.10
50.70 #0.25
11.5 #0.4
( )5.00 #0.25
( )8.00 #0.25
5.25
12.60
4X ( R )4.85
10.10
1.31
( )0.90 #0.10
( )1.00 #0.10
( )10.30 #0.10 ( )0.85 #0.10
( )
4.54
4.38
19.70
MATING PART NUMBER CHART
DNATURAL
UNSEALED 54200307 N/A 54200303N N/A
UNSEALED 54200307 C 56038170 54200303 C 56038156
SEALED 54200315 N/A 54200311N N/A
SEALED 54200315 C 56038166 54200311 C 56038152
CDK GREY
UNSEALED 54200306 N/A 54200302N N/A
UNSEALED 54200306 C 56038169 54200302 C 56038155
SEALED 54200314 N/A 54200310N N/A
SEALED 54200314 C 56038165 54200310 C 56038151
DK BROWN SEALED F674110 N/A F374110 N/A
BLT GREY
UNSEALED 54200305 N/A 54200301N N/A
UNSEALED 54200305 C 56038168 54200301 C 56038154
SEALED 54200313 N/A 54200309N N/A
SEALED 54200313 C 56038164 54200309 C 56038150
DK BLUE SEALED F574110 N/A F274110 N/A
UNSEALED 54200304 N/A 54200300N N/A
UN SEALED 54200304 C 56038167 54200300 C 56038153
A
BLACK
SEALED 54200312 N/A 54200308N N/A
SEALED 54200312 N/A 54200335N N/A
SEALED 54200312 C 56038163 54200308 C 56038149
SEALED 54200367 C 04794703AB 54200308 C 56038149
SEALED 54200337 C 04794703AA 54200308 C 56038149
DK GRN SEALED 54200354 N/A 54200346N N/A
SEALED 54200354 N/A 54200346 N/A
INDEX
TYPE COLOR SEALED/
UNSEALED
FCI CUSTOMER FCI CUSTOMER
MALE ASSEMBLY
PART NUMBERS
MATING ASSEMBLY
PART NUMBER
FOR REFERENCE ONLY
FCI 52772 OR 52772 H SEE CHART
VENDOR VENDOR CODE P/N
CHART- ASSEMBLY
PART NUMBERS
UNSEALED SEALED
CUSTOMER P/N'S
C 56038167
C 56038168
C 56038169
C 56038170
C 56038163
C 56038164
C 56038165
C 56038166
C 04794703AA
C 04794703AB
FCI P/N'S
54200304
54200305
54200306
54200307
54200312
54200313
54200314
54200315
54200337
54200367
REQUIRED REQUIRED
(CLASS 3)
ITEM
PART
NAME
(MATERIAL)
INDEX
(CLASS 4)
REQUIRED
FCI PART NO. FCI DWG NO. COLOR FCI PART NO. COLOR
1 1 1 1 54200327 A02002-CUST A BLACK INSULATOR
(NYLON 66) A 54200342 DK
GREEN 1
1 1 54200328 A02002-CUST B LT
GREY
INSULATOR
(NYLON 66) B F974110 DK
BLUE 1
1 1 54200329 A02002-CUST C DK
GREY
INSULATOR
(NYLON 66) C F084110 DK
BROWN 1
1 1 54200330 A02002-CUST D NATURAL INSULATOR
(NYLON 66) D ----- ----- -- -- --
1 1 1 1 1 1 1 1 54200318 A02007-CUST RED WEDGE (TPA)
(NYLON 66) 54200366 NATURAL 1 1 1
1 1 1 1 54200332 A02004 LT
BLUE
END SEAL
(SILICONE) 54200364 DK
BLUE 111
1 1 54200336 YELLOW
NO HOLES
END SEAL
(SILICONE)
1 1 1 1 1 1 54200316 A02003-CUST BLACK RETAINER
(NYLON 66) 54200365 NATURAL 1 1 1
1(ITW DELTAR
P/N 15-002775)
CHRYSLER NO.
04625797 BLACK SGL.X-MAS TREE
CLIP SGL(NYLON 66)
3333 333333 CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV 5 444
CCCC CCCCDE PART CHANGE LEVEL (PCL) AJJ
CHART- ASSEMBLY
PART NUMBERS
SEALED
CUSTOMER P/N'S
N/A
N/A
N/A
FCI P/N'S
54200354
F574110
F674110
REVISED AND REDRAWN IN PDS. P/N'S F274110 THROUGH F974110, F084110 ADDED FOR
TEMPERATURE CLASS 4 APPLICATION AND TABLE UPDATED.SEE REV "H2" FOR PREVIOUS CHANGES.
P/N'S 54200358 AND MATING P/N 54200350 DELETED NOT TOOLED
ALL11946
2:1H59011
1
-6243,WT-264
2.80MM APEX CONNECTION SYSTEM 1
-
CHART- ASSEMBLY
3-WAY MALE
A0
A063
-
-
-
H59001
SEE CHART
#0.1 #2°
-
--APEX 2.80MM
CUSTOMER: C CHRYSLER
F FORD
GM GENERAL MOTORS
CU CUMMINS
FCI - FRAMATOME CONNECTORS INTERNATIONAL
YNA - YAZAKI NORTH AMERICA
NOTES:
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1
SPC DATA REQUIRED
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
PRODUCTION
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
ALL THE SEALED CONNECTOR APPLICATIONS MAY BE USED WITH
CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK 20,18,
16 &14 GAGE WIRES ONLY UNLESS OTHERWISE SPECIFIED SEE CHART
(WIRE INSULATIONS 1.70 MIN TO 2.70 MAX).
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE
INSULATION 22 GAGE THRU 10 GAGE (EXCEPT AS NOTED)
PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION
COMBINATION IS SHOWN ON THE MALE TERMINAL DRAWING
NOTE: MAX. INSULATION CRIMP WIDTH = 4.50
MAX.INSULATION CRIMP HEIGHT = 4.50
MAX. INSULATION DIA. = 4.09 (10 GA THIN WALL)
USE WITH CAVITY PLUG CHRYSLER P/N 56038308, FCI P/N 54200005 WHEN REQ'D
USE WITH DOUBLE X-MAS TREE CLIP FCI P/N 54200010 W/FORWARD STOP WHEN REQUIRED
USE WITH DOUBLE X-MAS TREE CLIP CHRYSLER P/N 04707091 WHEN REQUIRED
USE WITH SINGLE X-MAS TREE CLIP CHRYSLER P/N 04625797 WHEN REQUIRED
USE WITH 2.80MM APEX MALE TERM PER C15005-CUST SYM ABOUT CENTERLINE
FOR 180 $ ORIENTATION
DIRECT CONNECT DRAWING NO. G36003 (CHRYSLER 56038158)
TEST METHOD PER SPEC# SAE/USCAR-2 REV.5, CONNECTOR ENGAGE & DISENGAGE
WITH FEMALE LATCH DEPRESSED FORCE NOT TO EXCEED 75 N FOR THIS SYSTEM
WEDGE SEATING FORCES - 100 N MAX
X-MAS TREE CLIP INSERTION FORCES - 75 N MAX
SUPPLIER, MOLD & CAVITY I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT &
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2 & SAE/USCAR-2 REV.5
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
- USE INDEX A, BLACK SEALED AND UNSEALED FOR ALL AFFECTED
INSULATOR CAVITIES
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:
SAE/USCAR-2 REV.5
PF-7300 QUALITY ASSURANCE (CHRYSLER)
MS-9502 SEAL APPL. 150 $C
MS-8288 SEAL APPL. 125 $C
PS-9227 DATA EXCHANGE (CHRYSLER), (G0C9-7 YNA)
PS-10052 INFORMATION SECURITY (CHRYSLER)
THIS DRAWING (H59011) REPLACES CHRYSLER DRAWING
NUMBER 56038161 LEVEL "G"
CHRYSLER DRAWING IS FOR REFERENCE ONLY FOR PREVIOUS CHANGES.
POLARIZATION OPTIONS
FULL SIZE VIEWS
FOR REFERENCE ONLY
INSULATOR VIEWS
SUPPLEMENTARY
SECTION A-A
LOCAL SECTION F-F
SEALED PLUG
ASSEMBLY P/N 04794703AA & AB
INSULATOR - MALE
(DWG A02002-CUST)
4
RETAINER
FCI 54200316
(DWG A02003-CUST)
3 2 1
52772 A-1
SEE NOTES
1
6
2
3A
(TERMINAL MALE
FCI C15005-CUST)
(CHRYSLER 04707229)
WEDGE MALE
PRE-ASSEMBLY
POSITION
FCI 54200318
(DWG A02007-CUST)
END-SEAL
FCI 54200332
(DWG A2004)
(WEDGE REMOVAL POST)
SECTION A-A
LOCAL SECTION F-F
SEALED ASSEMBLY VIEWS
SEE PART NUMBER CHART
-B-
( )
( )
( )
0.15 H B C
0.30 H B C
-C-
2X
( )
( )
SECTION G-G
SEE DETAIL Z
CAVITY DETAIL VIEW
SECTION H-H
1INSULATOR-MALE
(DWG A02002-CUST)
3 2 1
52772 A-1
6
2
(WEDGE REMOVAL POST)
(TERMINAL -MALE
FCI C15005-CUST)
(CHRYSLER 04707229)
WEDGE-MALE
PRE-ASSEMBLY
POSITION
FCI 54200318
(DWG A002007-CUST)
SECTION B-B
LOCAL SECTION F-F
UNSEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
1
5
3B
4
INSULATOR - MALE
(DWG A02002-CUST)
SGL. X-MAS TREE CLIP
CHRYSLER P/N 04625797
END-SEAL
FCI 54200336
(DWG A02004)
RETAINER
FCI 54200316
(DWG A02003-CUST)
DETAIL Z
SCALE 8 X
PARTIAL
SECTION K-K
LAST 5 DIGITS OF 8 DIGIT P/N &
PART CHANGE LEVEL (PCL) OR
LAST 6 DIGITS OF >8 DIGIT P/N & PCL
FIRST 6 DIGITS OF PDS P/N & PCL
MFG. DAILY DATE CODE & ASSY MACHINE
NO. LETTERING MUST BE LEGIBLE
OPTIONAL
XXXXXXX
XX - DDDY
TYPE A TYPE B
TYPE C TYPE D
M.SARAVANAN2002-03-26
Sucha SIAN2011/08/03
See Table -
H59011 K
SERIAL RELEASED
Frank HOLUB2011/08/04
Jeff CAMPBELL2011/08/04
