Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Application Specific IPM
8 Amperes/600 Volts
PS11033
1
Description:
Powerex Application Specific IPMs
(ASIPMs) are inteligent power
modules that integrate power
devices, gate dr ive and protection
circuitr y in a compact package for
use in small inverter applications
up to 20kHz. Use of application
specific HVICs allow the designer
to reduce inver ter size and overall
design time.
Features:
□Compact Packages
□3 Phase Converter Br idge
Built-in
□Integrated HVICs
□Direct Connection to DSP/CPU
Applications:
□Small Motor Control
□Small Servo Motors
□General Purpose Inver ters
□Pump and HVAC Motor Control
Ordering Information:
PS11033 is a 600V, 8 Ampere
Application Specific
Intelligent Power Module.
Dimensions Inches Millimeters
A 2.91±0.04 74.0±1.0
B 2.48±0.04 63.0±1.0
C 0.34±0.02 8.5±0.5
D 2.36 60.0
E 1.42 36.0
F 0.16 4.0
G 0.02 0.6
H 0.08 2.0
J 0.98 25.0
K 0.59 15.0
L 0.35 9.0
M 0.18 4.5
N 0.20 5.08
P 0.05 1.2
Q 1.80 45.72
Dimensions Inches Millimeters
R 2.72 69.0
S 1.01 25.7
T 2.00±0.03 50.7±0.8
U 0.16 4.0
V 1.58 40.0
W 0.02 0.4
X 0.65±0.02 16.5±0.5
Y 0.02 0.6
Z 0.12±0.02 3.0±0.5
AA 0.18 Rad. 4.5 Rad.
BB 0.09 Rad. 2.25 Rad.
CC 0.12 Rad. 3.0 Rad.
DD 0.8 2.0
EE 2.19 55.5
FF 0.114 3.5
Outline Drawing and Circuit Diagram
21
2
13546 78910 14
12
11 13 15
16
22 23 24 25 26 27 28 29 30
21 P1
22 R
23 S
24 T
25 N1
26 P2
27 U
28 V
TERMINAL CODE
1 CBU+
2 CBU-
3 CBV+
4 CBV-
5 CBW+
6 CBW-
7 VD
8 UP
9 VP
10 WP
11 UN
12 VN
13 WN
14 FO
15 VAMP
16 GND
29 W
30 N2
FG
ED
A
N
P
Q
(R) CC
M
L
K
J
B
(S)
S
T
C
X
Z
W
U
V
U
Y
FF
DD EE DD
X
AA BB
Tc
PS11033
Intellimod™ Module
Application Specific IPM
8 Amperes/600 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PS11033 Units
Power Device Junction Temperature* Tj-20 to 125 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature (See TC Measure Point Illustration) TC-20 to 100 °C
Mounting Torque, M4 Mounting Screws — 13 in-lb
Module Weight (Typical) — 70 Grams
Isolation V oltage** VISO 2500 Volts
*The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150.
**60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute.
IGBT Inverter Sector
Supply Voltage (Applied between P2 - N2) VCC 450 Volts
Supply Voltage, Surge (Applied between P2 - N2, Surge-Value) VCC(surge) 500 Volts
Each IGBT Collector-Emitter Static Voltage (Applied between P2-U.V.W, U.V.W-N2) VP or VN600 Volts
Each IGBT Collector-Emitter Switching Voltage VP(S) or VN(S) 600 Volts
(Applied between P2-U.V.W, U.V.W-N2 (Pulse))
Each IGBT Collector Current, TC = 25°C, “( )” means IC Peak Value ±IC(±ICP)±8 (±16) Amperes
Converter Sector
Repetitive Peak Reverse Voltage VRRM 800 Volts
Recommended AC Input Voltage Ea220 Vrms
DC Output Current (3-phase Rectifying Circuit) IDC
10 A
Surge (Non-repetitive) Forward Current (1 Cycle at 60Hz, Peak Value Non-repetitive) IFSM 100 A
I2t for Fusing (Value for One Cycle of Surge Current) I2t42A
2s
Control Sector
Supply Voltage VD, VDB -0.5 ~ 20 Volts
Input Signal Voltage VCIN -0.5 ~ 7.5 Volts
Fault Output Supply Voltage VFO -0.5 ~ 7.5 Volts
Fault Output Current IFO 15 mA
DC-Link IGBT Current Signal Amp Output Current IAMP 1mA
3
PS11033
Intellimod™ Module
Application Specific IPM
8 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage VCE(sat) IC = 8A, Tj = 25°C, VD = VDB = 15V, — — 2.9 Volts
Input = ON (Shunt Voltage Drop Not Included)
Diode Forward Voltage VEC Tj = 25°C, -IC = 8A — — 2.9 Volts
Converter Diode Voltage VFR Tj = 25°C, IFR = 5A — — 1.5 Volts
Converter Diode Reverse Current IRRM VR = VRRM, Tj = 125°C——8mA
Switching Times ton 1/2 Bridge Inductive, Input = 5V ↔ 0V, 0.3 0.6 1.5 µS
tC(on) VCC = 300V, IC = 8A, Tj = 125°C, — 0.43 0.8 µS
toff VD = 15V, VDB = 15V — 1.6 2.5 µS
tC(off) Note: ton, toff include delay time of — 0.5 1.2 µS
FWDi Reverse Recovery Time trr the internal control circuit. — 0.12 — µS
Short Circuit Endurance (Output, Arm, and @VCC ≤ 400V, Input = 5V → 0V (One-shot), • No Destruction
Load Short-Circuit Modes) -20°C ≤ Tj(start) ≤ 125°C, • FO Output by Protection Operation
13.5V ≤ VD = VDB ≤ 16.5V
Switching SOA @VCC ≤ 400V, Input = 5V → 0V, • No Destruction
Tj ≤ 125°C, IC < OC Trip Level, • No Protecting Operation
13.5V ≤ VD = VDB ≤ 16.5V • No FO Output
TC Measure Point
T
C
T
C
PS11033
Intellimod™ Module
Application Specific IPM
8 Amperes/600 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Circuit Current (Average) IDTj = 25°C, VD = 15V, VIN = 5V ——50 mA
IDB Tj = 25°C, VD = VDB = 15V, VIN = 5V ——5mA
Input ON Threshold Voltage Vth(on) 0.8 1.4 2.0 Volts
Input OFF Threshold Voltage Vth(off) 2.5 3.0 4.0 Volts
Input Pull-up Resistor Ri Applied between —50 —kΩ
Input Terminal-inside Power Supply
PWM Input Frequency fPWM TC ≤ 100°C, Tj ≤ 125°C1—15 kHz
Arm Shoot-through Blocking Time* tDEAD Relates to Corresponding Inputs 2.2 ——µS
TC = -20°C ~ 100°C
Input Interlock Sensing tint Relates to Corresponding Input —100 —ns
Inverter DC-link IGBT Current Vamp 100% IC = IOP(100%), VD = 15V, Tj = 25°C 1.5 2.0 2.5 Volts
Sense Voltage Output Signal** Vamp 200% IC = IOP(200%), VD = 15V, Tj = 25°C 3.0 4.0 5.0 Volts
Inverter DC-link IGBT Current Vamp 250% IC = IOP(250%), VD = 15V 5.0 ——Volts
Sense Voltage Output Limit** Vamp 0% IC = IOP(0%), VD = 15V —50 100 mV
Ov er-Current Trip Level OC 8.5 10.6 16.0 Amperes
Over-Current Delay Time tOC Tj = 25°C—10 —µS
Short-Circuit Trip Lev el SC —16.0 —Amperes
Short-Circuit Delay Time tSC —2—µs
Tr ip Level UVD11.0 12.0 13.0 Volts
Supply Circuit Reset Level UVDr 11.5 12.5 13.5 Volts
Under-Voltage Trip Level UVDB TC = Tj = 25°C 10.1 10.8 11.6 Volts
Protection Reset Level UVDBr 10.6 11.3 12.1 Volts
Delay Time tdV —10 —µS
Fault Output Pulse Width*** tFO Tj = 25°C 1.0 1.8 —mS
Fault Output Current*** IFo(H) Open Collector Output —— 1µA
IFo(L) ——15 mA
* The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions.
**Refer ro the graph on next page.
***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only.
The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained thrpughout the duration of the under-voltage condition.
5
PS11033
Intellimod™ Module
Application Specific IPM
8 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Rth(j-c)Q Each IGBT ——4.1 °C/Watt
Rth(j-c)D Each FWDi ——6.1 °C/Watt
Rth(j-c)DR Each Converter ——4.8 °C/Watt
Contact Thermal Resistance R th(c-f) Case to Fin Per Module. ——0.074 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Value Units
Supply V oltage VCC Applied across P2-N2 Terminals —300 400 Volts
Control Supply Voltage VDApplied between VD-GND 13.5 15.0 16.5 Volts
VDB Applied between CBU+ & CBU-, 13.5 15.0 16.5 Volts
CBV+ & CBV-, CBW+ & CBW-
Control Supply dv/dt dVD/dt, dVDB/dt -1 —1V/µs
Input ON Voltage VCIN(on) Applied between 0 —0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN-GND 4.0 —5.0 Volts
Module Case Operating Temperature TC——100 °C
PWM Input Frequency fPWM TC ≤ 100°C, Tj ≤ 125°C——15 kHz
Allowable Minimum Input On-pulse Width tXX 1——µS
Arm Shoot-through Blocking Time tDEAD Relate to Corresponding Inputs 2.2 ——µS
CURRENTSENSE VOLTAGE
OUTPUT SIGNAL,V
AMP
, (VOLTS)
INVERTER DC-LINK IGBT CURRENT
ANALOG SIGNALING (TYPICAL)
5
0 100 200
4
3
2
1
0300
100%
200%
V
D
= 15V
T
j
= 25°C
ACTUAL LOAD PEAK CURRENT, (%), (I
C
= I
O
X 公2 )
PS11033
Intellimod™ Module
Application Specific IPM
8 Amperes/600 Volts
6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
LEVEL
SHIFT GATE DRIVE
UV LOCK-OUT
LEVEL
SHIFT GATE DRIVE
UV LOCK-OUT
LEVEL
SHIFT
OC/SC
DETECT
GATE DRIVE
UV LOCK-OUT
GATE DRIVE
UV LOCK-OUT
AMP
INPUT SIGNAL CONDITIONING
(SHOOT-THROUGH INTERLOCK)
N2
N1
T
S
R
P1
P2
CBW–
CBW+
CBV–
CBV+
CBU–
CBU+
VD
UP
VP
WP
UN
VN
WN
FO
Vamp
GND
W
V
U
FAULT
LOGIC
HVASIC
Functional Block Diagram
