AMF AMP INCORPORATED HARRISBURG, PA 17105 OO HOTLINE 1 800 722-1111 AMPFAX 1 800 522-6752 AMP* MANUAL SEATING TOOL 58315 - t) IS 9322 RELEASED 2-3-9392 AMP SEATING TOOL 58315 COMPRESSION SPRING PUSH PIN AMP THREE-ROW BOX RECEPTACLE CONNECTOR (Typ) (Ref) (Ref) 7 A. SEATING TOOL | CONNECTOR BASE Sn A PE BOARD PART NUMBER PART NUMBER OS ta SUP OR eee 58315-[ ] 534666 - (Customer Supplied) PUSH PLATE PUSH PIN HOUSING GUIDE PIN LOCATOR HOUSING Fig. 1 1. INTRODUCTION This Instruction Sheet (IS) covers application and maintenance of AMP Manual Seating Tool listed in Figure 1. The tool is used to seat AMP Three-Row Box Receptacle connectors loaded with ACTION PIN* contacts on 2.54 x 2.54mm [.100 x .100 in} centerlines, into printed circuit (pc) boards. NOTE The tool is designed to seat the specific connector and may be used ONLY to seat that size. Read these instructions carefully prior to using the tool. All dimensions on this document are in metric units [with U. S. customary units in brackets}. 2. DESCRIPTION (Figure 1) The spring-loaded seating tool features a push plate, a yush pin housing, and a locator housing. The push plate, located at the top of the tool, provides a bearing surface for the application tooling used to force the ACTION PIN pasts @ Copyright 1987, 1992 by AMP Incorporated. All International Rights Reserved. Trademark of AMP Incorporated 64T-36, 37 of the connector into the pc board. The push pin housing contains a number of push pins equal to number of contacts in the corresponding connector. The locator housing fits over the connector body and aligns the components for proper seating. Compression springs and guide pins provide tool alignment and stability. NOTE 3. REQUIREMENTS Make certain that the tool dash number corresponds to the correct connector, as indicated in Figure 1. A. PC Board Support Fixture (Customer-Supplied) Ape board support fixture is required (refer to |S 6927) to ensure that each connector is aligned with the tool during seating and that the ACTION PIN posts are protected during the seating procedure. 1 OF 3IS 9322 B. Application Tool The seating tool shown in Figure 1 is designed for use in AMP applicator assemblies, or similar manual applicators with a Sufficient ram surface and the capability of applying an insertion force of 178 Newtons per contact [40 Ib/contact]. A pneumatic machine may also be employed, provided it is equipped with positive shut-height stops. Cc. Seating Height Seating height - the distance from the bottom surface of the ram to the top of the pc board when the ram is DOWN - must be set at 38.1mm [1.500 in.J, +127 -.000mm [+.010 -.000 in.] before starting the seating procedure. See Figure 2. D. Appticator Shut Height The applicator shut height equals the seating height pilus the combined thickness of the pc board and the pe board support fixture. Refer to Figure 2. 4. SEATING PROCEDURE (Figures 1 and 2) When setting up equipment to seat connections, pay particular attention to the following: APPLICATOR RAM (Fully Down) APPLICATOR SHUT HEIGHT fl cee, SEATING HEIGHT SEATING TOOL (Connector Seated) 36.1 +.254/-,000 mm [1.500 +.010/-.000) LOCATOR HOUSING CONNECTOR PC BOARD a 1 PA PC BOARD SUPPORT FIXTURE (Ref) Fig. 2 ead 2 OF 3 AMP MANUAL SEATING TOOL 58315 - [] - Make sure that the number of rows and positions in the connector is identical to the number of rows and push pins in the tool. - Be sure that the seating tool and connector are properly aligned before cycling the application tooling. If tool and connector are incompatibie CAUTION or improperly aligned in the equipment, damage could occur to tooling, connector, or both. After the tooling has been installed and the equipment has been set up with the pc board fixture in place, proceed as follows: 1. Place ape board with proper hole pattern onto board support fixture. 2. Insert contact post of connector into the board until the compliant pin areas of the post start to enter the board holes. 3. Position the locator housing of the tool over the connector to be seated. 4. Center the tool and connector under the push surface of the ram. 5. Lowertheram slowly and verify alignment of the tool to the connector. 6. Apply force to the tool push plate to seat the connector to the pe board. (The tool will compress and the push pins will seat the contact posts into the pc board). 7, Manually retract the ram, and carefully remove the seating tool. 8. Continue seating connectors as described in Steps 3 and 7 until ail connectors have been seated. 9. Remove pc board with seated connectors from pc board fixture. 5. TOOL INSPECTION Each seating tool is assembled and inspected before shipment. AMP recommends that the tool be inspected immediately upon its arrival in your plant to assure that it has not been damaged during shipment, and that it conforms to the dimensions given in Figure 3.AMP MANUAL SEATING TOOL 58315- [] 6. MAINTENANCE /INSPECTION A. Daily Maintenance It is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 1. Remove dust, moisture, and other contaminants with a clean, soft brush or lint-free cloth. Do NOT use objects that could damage the push pins or other tool components. 2. Ensure that the proper pins and rings are in place and secured. 3. When the tool is notin use, store in a clean, dry area. B. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the tool or be supplied to supervisory IS 9322 personnel responsible for the tool. The inspection frequency should be based on the amount of use, working conditions, operator training and skill, and established company standards. 7. REPAIR A complete inventory of the customer-replaceable parts listed in Figure 3 should be stocked for immediate replacement. Replacement parts can be ordered from: CUSTOMER SERVICE (38-35) AMP INCORPORATED P.O. BOX 3608 HARRISBURG, PA 17105-3608 Tools may be returned (along with a written description of the problem) to AMP for evaluation and repair. Ship tools to: CUSTOMER REPAIR (01-12) AMP INCORPORATED 1523 NORTH 4TH STREET HARRISBURG, PA 17102-1604 8 31.75 mm @) @ F 11.250 IN] On WHOA | NY On Fr sane At ty iA i 38.1 mm : 50 IN a 3 ] et - A +| 12.32 mm __| _ [.485 IN.] A = 19.05 mm [.750 IN.] + (NO. OF POST PER ROW x 2.54 mm [.100 IN. PART NO. OF WEIGHT ITEM PART NO. DESCRIPTION QTY NO. POSN 58315-[ ] Consult 2.4 OZ. 1 313454-1 PIN, Guide 2 AMP per in. 2 313464-* HOUSING, Locator 1 Engrg. of 3 313465-* HOUSING, Push Pin 1 Length 4 21028-4 PIN, Roll 4 5 313453" PLATE, Push 1 6 312705-1 PIN, Push t 7 2-21986-7 E-RING 2 8 1-22278-7 SPRING, Compression * [tem dash number corresponds to tool dash number. Contact AMP Incorporated for dash number of tool corresponding to connector size. tThe number of push pins required for a given tool is the same as the size of connector (Number of Positions). _ Number of compression springs is determined by connector size (Approximately One Spring for Every Seven Positions). Fig. 3 cad 30F 3