Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimodâ„¢ Module
Three Phase
IGBT Inver ter Output
150 Amperes/600 Volts
PM150CSA060
487
Description:
Powerex Intellimodâ„¢ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
â–¡Complete Output Power
Circuit
â–¡Gate Drive Circuit
â–¡Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
â–¡Inverters
â–¡UPS
â–¡Motion/Servo Control
â–¡Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM150CSA060 is a 600V,
150 Ampere Intellimodâ„¢ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 150 60
Dimensions Inches Millimeters
A 4.33±0.04 110.0±1.0
B 3.74±0.02 95.0±0.5
C 3.50±0.04 89.0±1.0
D 3.27 83.0
E 2.91±0.02 74.0±0.5
F 2.44 62.0
G 1.28 32.6
H 1.24 31.6
J 1.02 26.0
K 0.94 24.0
L 0.87 +0.06/-0 22.0 +1.5/-0.0
M 0.79 20.0
N 0.76 19.4
P 0.75 19.0
Q 0.708 17.98
R 0.670 17.02
Dimensions Inches Millimeters
S 0.67 17.0
T 0.52 13.2
U 0.39 10.0
V 0.32 8.0
W 0.30 7.5
X 0.24 6.0
Y 0.24 Rad. Rad. 6.0
Z 0.22 Dia. Dia. 5.5
AA Metric M5 M5
AB 0.127 3.22
AC 0.10 2.6
AD 0.08 2.0
AE 0.07 1.8
AF 0.06 1.6
AG 0.02 0.5
Outline Drawing and Circuit Diagram
T
AC
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
VV
W
W
WPC
UPI
VPI
WPI
NC
NI
P
N
P
P
N
N
UPC
F
O
V
VPC
17.
18.
19.
NC
WF
O
O
VF
O
UF
B
S
M
M
AD
AG
AG K J J
E
UU
U
AB
Q
AB
R
F
A
U
D
X
P
X
W
W
C
78 9
10
11 13 151234 56
N
VW U
BP
AA - THD (6 TYP.)
Z - DIA. (4 TYP.)
AD (15 TYP.)
12 14 16 18
17 19
Y (4 TYP.)
N
AE
G H L
AF
V
2.54 MM DIA. (2 TYP.)
(19 TYP.)
0.5 MM SQ. PIN
V
VCC
SI
GND GND
OUT UPI
V
UFO
UP
UPC
FO
IN
VCC
SI
GND GND
OUT
FO
IN
VCC
SI
GND GND
OUT
FO
IN
V
V
FO
V
V
FO
VPI
V
VP
VPC
WPI
W
WP
WPC
VCC
SI
GND GND
OUT
FO
IN
VCC
SI
GND GND
OUT
FO
IN
UN
VCC
SI
GND GND
OUT
FO
IN
V
V
W
N
V
NI
N
NC
TEMP
NC
FO
PUVWNNC
PM150CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
150 Amperes/600 Volts
488
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM150CSA060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screws — 17 in-lb
Module Weight (Typical) — 550 Grams
Supply Voltage Protected by OC and SC-(VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP, VP, WP, UN, VN, WN)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO and VC)V
FO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ±IC150 Amperes
Peak Collector Current, ±ICP 300 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation PC500 Watts
489
PM150CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
150 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 210 300 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 420 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 10 — µS
Ov er Temperature Protection O T Trip Lev el 111 118 125 °C
OTRReset Level — 100 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level — 12.5 — Volts
Supply V oltage VDApplied between VUP1-VUPC, 13.5 15 16.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —4055mA
VD = 15V, VCIN = 15V, VXP1-VXPC —1318mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
PM150CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
150 Amperes/600 Volts
490
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICEX VCE = VCEX, Tj = 25°C — — 1.0 mA
VCE = VCEX, Tj = 125°C——10mA
Diode Forward Voltage VFM -IC = 150A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 150A — 1.8 2.7 Volts
VD = 15V, VCIN = 0V, IC = 150A, — 1.75 2.63 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.4 0.8 2.0 µS
trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS
tC(on) VCC = 300V, IC = 150A — 0.4 1.0 µS
toff Tj = 125°C (Fig. 4, Fig. 5) — 2.0 2.9 µS
tC(off) — 0.6 1.2 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.25 °C/Watt
Rth(j-c)D Each FWDi — — 0.47 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.027 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals 0 ~ 400 Volts
VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS
491
PM150CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
150 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
.5
1.0
1.5
2.0
2.5
00100 150 200
3.0
50
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
V
CIN
= 0V
12 14 16 18 20
I
C
= 150A
T
j
= 25
o
C
T
j
= 125
o
C
V
CIN
= 0V
0
.5
1.0
1.5
2.0
2.5
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
3.0
012
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
3
50
100
150
T
j
= 25
o
C
V
CIN
= 0V
V
D
= 17V
13
15
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
c(on)
10
0
10
1
t
c(off)
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
10
2
10
3
10
-2
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (mS)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
10
0
10
1
10
2
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
I
rr
t
rr
0
DIODE FORWARD CHARACTERISTICS
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, -I
F
, (AMPERES)
0 0.5 1.0
10
1
10
2
10
3
1.5 2.0
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
2.5
60
80
100
120
140
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
12 14 16 18 20
T
j
= 25
o
C
00
60
80
100
120
140
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
-50 0 50 100 150
V
D
= 15V
0
PM150CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
150 Amperes/600 Volts
492
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
60
0
80
100
120
140
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, Tj, (oC)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
-50 0 50 100 150
VD = 15V
11
0
12
13
14
15
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
JUNCTION TEMPERATURE, Tj, (oC)
UV TRIP-RESET LEVEL,
UVt, UVr, (VOLTS)
-50 150050100
UVt
UVr
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
101
10-1 100101
100
10-1
10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)Q = 0.25oC/W
10-2
10-3
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
101
10-1 100101
100
10-1
10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)D = 0.47oC/W
10-2
10-3
