Sealed Crimp Splices Sealed Crimp Splices AS81824 CRIMP SPLICES With the addition of Tri-Star Electronics International as a brand under Carlisle Interconnect Technologies, we continue to bring you the top quality products and services you have come to expect from both companies. CarlisleIT/ Tri-Star sealed crimp splices are manufactured to give you high quality performance in the harshest operating environments. Our sealed crimp splices are ideal for aerospace and defense applications where small form factor, ease of installation, flexibility and improved sealing characteristics is essential. CarlisleIT/ Tri-Star continues to offer the best products and the best value in the marketplace, while meeting the material and performance requirements of AS81824. BENEFITS CarlisleIT manufactures Crimp Barrels using a Cold Head process to provide superior mechanical strength before and after crimping. Competitor after crimping CarlisleIT after crimping SUPERIOR ENVIRONMENTAL SEALING AS81824/1 QPL Approved Top Quality Product and Dependable, On Time Delivery Cost effective manufacturing - ISO9001 and AS9100 certified Supplier to 90% of the world's leading aerospace, avionics and electronics OEMs RoHS/ELV Compliant CarlisleIT uses low durometer thermoplastic which expands at the same rate creating a more durable sealing material. This is measurable via the 100% pass rating on the Altitude Immersion test and easily identifiable to the touch. Low durometer thermoplastic sealing rings for superior environmental sealing FEATURES SUPERIOR MECHANICAL STRENGTH Small form factor Completely Insulated Lightweight Moisture Resistant Temperature Range -55C to 165C Carlisle Interconnect Technologies / 2201 Rosecrans Ave., El Segundo, CA 90245 Toll Free - 310.536.0444 / Fax - 310.536.9322 / www.CarlisleIT.com Sealed Crimp Splices Part No. Military Designation H-C2005G N/A H-C2005S N/A H-C2005T M81824/1-1 H-C1605G N/A H-C1605S N/A H-C1605T M81824/1-2 H-C1205G N/A H-C1205S N/A H-C1205T M81824/1-3 Wire Range A Dia B Dia C D E 20-26 AWG .050 .045 .080 .075 .510 .490 .245 .225 .085 Min 16-18 AWG .069 .064 12-14 AWG .102 .097 .106 .101 .153 .147 Crimp Splice .585 .565 .585 .565 .280 .260 .280 .260 .170 Min Color Code Gold Silver Red Tin Gold Silver Blue Tin Gold Silver Yellow Tin COMPONENTS .110 .080 Crimp Splice Copper alloy, tin plated per ASTM B 545. Insulation Sleeve Heat-shrinkable, transparent blue, cross-linked polyvinylidene fluoride. Sealing Rings Immersion resistant thermoplastic. Color: one white, one color coded. Application Tools Per AS81824 Standard, M22520 Crimp Tools and Steinel HL1802E or equivalent heat source. COLOR CODE 2X OB 2X OA TRI-STAR TRADEMARK .110 Min Finish 2X D C Insulation Sleeve 1.10 .05 .95 MIN OE COLOR CODED INSERT Carlisle Interconnect Technologies / 2201 Rosecrans Ave., El Segundo, CA 90245 Toll Free - 310.536.0444 / Fax - 310.536.9322 / www.CarlisleIT.com (c) Carlisle Interconnect Technologies, 2015. All trademarks, service marks and trade names are property of their respective holding companies. All Rights Reserved. Rev. 010115-POD