M81824/1-1 - Tri-Star Electronics International

Sealed Crimp Splices

With the addition of Tri-Star Electronics International as a

brand under Carlisle Interconnect Technologies, we continue

to bring you the top quality products and services you have

come to expect from both companies. CarlisleIT/ Tri-Star

sealed crimp splices are manufactured to give you high

quality performance in the harshest operating environments.

Our sealed crimp splices are ideal for aerospace and defense

applications where small form factor, ease of installation,

flexibility and improved sealing characteristics is essential.

CarlisleIT/ Tri-Star continues to offer the best products

and the best value in the marketplace, while meeting the

material and performance requirements of AS81824.

AS81824 CRIMP SPLICES SUPERIOR MECHANICAL STRENGTH

SUPERIOR ENVIRONMENTAL SEALING

Sealed Crimp Splices

Carlisle Interconnect Technologies / 2201 Rosecrans Ave., El Segundo, CA 90245

Toll Free - 310.536.0444 / Fax - 310.536.9322 / www.CarlisleIT.com

BENEFITS

» AS81824/1 QPL Approved

» Top Quality Product and Dependable, On Time Delivery

» Cost effective manufacturing – ISO9001 and

AS9100 certified

» Supplier to 90% of the world’s leading aerospace,

avionics and electronics OEMs

» RoHS/ELV Compliant

FEATURES

» Small form factor

» Completely Insulated

» Lightweight

» Moisture Resistant

» Temperature Range -55°C to 165°C

CarlisleIT manufactures Crimp Barrels using a Cold Head

process to provide superior mechanical strength before and

after crimping.

CarlisleIT uses low durometer thermoplastic which expands

at the same rate creating a more durable sealing material.

This is measurable via the 100% pass rating on the Altitude

Immersion test and easily identifiable to the touch.

Low durometer thermoplastic

sealing rings for superior

environmental sealing

Competitor after crimping CarlisleIT after crimping

Rev. 010115-POD

Sealed Crimp Splices

Carlisle Interconnect Technologies / 2201 Rosecrans Ave., El Segundo, CA 90245

Toll Free - 310.536.0444 / Fax - 310.536.9322 / www.CarlisleIT.com

Part No. Military

Designation

Wire

Range A Dia B Dia C D E Finish Color

Code

H-C2005G N/A

20-26

AWG

.050

.045

.080

.075

.510

.490

.245

.225

.085

Min

Gold

RedH-C2005S N/A Silver

H-C2005T M81824/1-1 Tin

H-C1605G N/A

16-18

AWG

.069

.064

.106

.101

.585

.565

.280

.260

.110

Min

Gold

BlueH-C1605S N/A Silver

H-C1605T M81824/1-2 Tin

H-C1205G N/A

12-14

AWG

.102

.097

.153

.147

.585

.565

.280

.260

.170

Min

Gold

YellowH-C1205S N/A Silver

H-C1205T M81824/1-3 Tin

Crimp Splice

Insulation Sleeve

COMPONENTS

Crimp Splice Copper alloy, tin plated per

ASTM B 545.

Insulation Sleeve Heat-shrinkable, transparent blue,

cross-linked polyvinylidene fluoride.

Sealing Rings Immersion resistant thermoplastic.

Color: one white, one color coded.

Application Tools Per AS81824 Standard, M22520

Crimp Tools and Steinel HL1802E

or equivalent heat source.

2X ØB2X ØA

2X D

TRI-STAR

TRADEMARK

COLOR

CODE

.110

.080

ØE

.95 MIN

1.10 ± .05

COLOR

CODED

INSERT