PD2401
AC Solid State Relays
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DS-PD2401-R12 1
RoHS
2002/95/EC e3
Pb
Part # Description
PD2401 4-Pin (16-Pin Body) DIP Package (25/Tube)
Parameter Rating Units
AC Operating Voltage 240 Vrms
Load Current 1 Arms
On-State Voltage Drop
(IL=1Arms)
1.2 Vrms
Applications
Features
Description
Ordering Information
Pin Configuration
Programmable Control
Process Control
Power Control Panels
Remote Switching
Gas Pump Electronics
Contactors
Large Relays
Solenoids
Motors
Heaters
Load Current up to 1Arms
Blocking Voltages up to 500VP
3750Vrms Input to Output Isolation
5mA Sensitivity
Zero-Crossing Detection
DC Control, AC Output
TTL and CMOS Compatible
Low EMI and RFI Generation
High Noise Immunity
VDE compatible
Machine Insertable, Wave Solderable
The PD2401 is an AC Solid State Switch using optical
coupling with dual power SCR outputs to produce an
alternative to optocoupler and Triac circuits. The
PD2401 switches are robust enough to provide a
blocking voltage of up to 500VP and max surge
current rating of 20A. In addition, tightly controlled
zero-cross circuitry ensures switching of AC loads
without the generation of transients. The input and
output circuits are optically coupled to provide
3750Vrms of isolation and noise immunity between
control and load circuits. As a result the PD2401
is well suited for industrial environments where
electromagnetic interference would disrupt the
operation of electromechanical relays.
Approvals
UL Recognized Component: UL 508 File E69938
CSA Certified Component: Certificate LR43639-8
16
1
10
+ LED
AC Load
- LED
AC Load
8
ZC
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2R12
PD2401
Absolute Maximum Ratings are stress ratings. Stresses in
excess of these ratings can cause permanent damage to
the device. Functional operation of the device at conditions
beyond those indicated in the operational sections of this
data sheet is not implied.
Absolute Maximum Ratings @ 25ºC
Parameter Min Max Units
Blocking Voltage - 500 VP
Reverse Input Voltage - 5 V
Input Control Current - 100 mA
Peak (10ms) - 1 A
Input Power Dissipation 1- 150 mW
Total Package Dissipation 2- 1600 mW
Isolation Voltage, Input to Output 3750 - Vrms
Operational Temperature -40 +85 ºC
Storage Temperature -40 +125 ºC
1 Derate Linearly 1.33 mW / ºC
2 Derate Linearly 16.6 mW / ºC
Parameter Conditions Symbol Min Typ Max Units
Output Characteristics
AC Operating Voltage IF=5mA VOP 20 - 240 Vrms
Load Current (Continuous) VL=120-240VAC IL0.005 - 1 Arms
Maximum Surge Current t<16ms IPEAK - - 20 A
Off-State Leakage Current VL=500VDC ILEAK --1mA
On-State Voltage Drop IL=1.0Arms - - - 1.2 Vrms
Critical Rate of Rise - dV/dt 1000 1200 - V/µs
Switching Speeds
Turn-On IF=5mA ton - - 0.5 Cycles
Turn-Off toff - - 0.5
Zero-Cross Turn-On Voltage 1st half-cycle --25V
Subsequent half-cycle - - 1 V
Operating Frequency 1- - 20 - 500 Hz
Load Power Factor for Guaranteed Turn-On 2- PF 0.25 - - -
Capacitance Input-To-Output - CI/O -3 -pF
Input Characteristics
Input Control Current
For Normal Environment - IF
--5
mA
For High Noise Environment - - - 10
Input Voltage Drop IF=5mA VF0.9 1.2 1.4 V
Input Dropout Voltage - - 0.8 - - V
Reverse Input Current VR=5V IR- - 10 µA
1 Zero Cross 1st half-cycle @ < 100Hz.
2 Snubber circuits may be required at low power factors.
Electrical Characteristics @ 25ºC
PD2401
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R12
PERFORMANCE DATA*
*The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifi cations, please
contact our application department.
-40
1.2
1.0
0.8
0.6
0.4
0.2
05585
0
Ambient Temperature (ºC)
PD2401
Load Current, Free Air
RθJA=60ºC/W
Load Current (Arms)
20
15
10
5
0
16 50 100
25
PD2401
Max. Surge Current (Non-Repetitive)
Pulse Duration (ms)
Peak Surge Current (A)
NOTE: Values apply to
TJ=50ºC before Surge
0
1.3
1.2
1.1
1.0
10 25 40 55 70 85
0.9
Forward Voltage (V)
Ambient Temperature (ºC)
PD2401
Typical Forward Voltage vs. Temperature
Critical Rate of Rise (V/µs)
0
800
600
400
200
1200
1000
25 50 85
1400
0
Ambient Temperature (ºC)
PD2401
Typical dV/dt vs. Temperature
Vo
63%
10%
RC
PD2401
dV/dt Method
In accordance with
EIA/NARM Standards
RS-443 for Solid State Relays
Vo = 300V
dV
dt
0.63 x 300V
RC RC
189
==
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4R12
PD2401
Manufacturing Information
Moisture Sensitivity
All plastic encapsulated semiconductor packages are susceptible to moisture ingression. Clare classified all
of its plastic encapsulated devices for moisture sensitivity according to the latest version of the joint industry
standard, IPC/JEDEC J-STD-020, in force at the time of product evaluation. We test all of our products to
the maximum conditions set forth in the standard, and guarantee proper operation of our devices when handled
according to the limitations and information in that standard as well as to any limitations set forth in the information or
standards referenced below.
Failure to adhere to the warnings or limitations as established by the listed specifications could result in reduced
product performance, reduction of operable life, and/or reduction of overall reliability.
This product carries a Moisture Sensitivity Level (MSL) rating as shown below, and should be handled according
to the requirements of the latest version of the joint industry standard IPC/JEDEC J-STD-033.
Device Moisture Sensitivity Level (MSL) Rating
PD2401 MSL 1
ESD Sensitivity
This product is ESD Sensitive, and should be handled according to the industry standard JESD-625.
Reflow Profile
This product has a maximum body temperature and time rating as shown below. All other guidelines of J-STD-020
must be observed.
Device Maximum Temperature x Time
PD2401 245ºC for 30 seconds
Board Wash
Clare recommends the use of no-clean flux formulations. However, board washing to remove flux residue is
acceptable. Since Clare employs the use of silicone coating as an optical waveguide in many of its optically isolated
products, the use of a short drying bake could be necessary if a wash is used after solder reflow processes.
Chlorine- or Fluorine-based solvents or fluxes should not be used. Cleaning methods that employ ultrasonic energy
should not be used.
RoHS
2002/95/EC e3
Pb
Clare, Inc. makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication and reserves the right to make changes to specifications
and product descriptions at any time without notice. Neither circuit patent licenses nor indemnity are expressed or implied. Except as set forth in Clare’s Standard Terms and Conditions of
Sale, Clare, Inc. assumes no liability whatsoever, and disclaims any express or implied warranty, relating to its products including, but not limited to, the implied warranty of merchantability,
fitness for a particular purpose, or infringement of any intellectual property right.
The products described in this document are not designed, intended, authorized or warranted for use as components in systems intended for surgical implant into the body, or in other
applications intended to support or sustain life, or where malfunction of Clare’s product may result in direct physical harm, injury, or death to a person or severe property or environmental
damage. Clare, Inc. reserves the right to discontinue or make changes to its products at any time without notice.
Specification: DS-PD2401-R12
©Copyright 2010, Clare, Inc.
All rights reserved. Printed in USA.
8/6/2010
For additional information please visit our website at: www.clare.com
5
PD2401
MECHANICAL DIMENSIONS
Dimensions
mm
(inches)
PCB Hole Pattern
7.620 ± 0.254
(0.300 ± 0.010)
9.144 ± 0.508
(0.360 ± 0.020)
0.254 TYP
(0.010 TYP)
7.239 TYP
(0.285 TYP)
6.350 ± 0.127
(0.250 ± 0.005)
19.202 ± 0.381
(0.756 ± 0.015)
17.780 ± 0.127
(0.700 ± 0.005)
15.240 ± 0.127
(0.600 ± 0.005)
0.457 ± 0.076
(0.018 ± 0.003)
2.540 ± 0.127
(0.100 ± 0.005)
3.302 ± 0.051
(0.130 ± 0.002)
4.064 TYP
(0.160 TYP)
Pin 1
Pin 16
0.559 ± 0.102
(0.022 ± 0.004)
Pin 1
Pin 16
17.780
(0.700)
15.240
(0.600)
7.620
(0.300)
0.800 DIA x 4
(0.031 DIA x 4)
PD2401