BST-15_100-D12 - Datel, Inc.

■

INNOVATION and EX C ELL E N C

®®

Dual Output

BST Models

V

OUT

V

OUT

COM M ON

REFERENCE &

ERRO R AM P

OPTO

IS O L A T IO N

PW M

CONTROLLER

Figure 1. Simplified Schematic

Low-Cost, High-Reliability

3 Watt, DC/DC Converters

Features

Lowest cost! Highest reliability!

100% SMT-on-pcb, including magnetics

100% automatically assembled

Standard "DIP" package and pinouts

Fully isolated, 1000Vdc guaranteed

±5, ±12 or ±15 Volt outputs

Choice of 3 wide-range inputs:

4.5-9 Volts

9-18 Volts

18-72 Volts

Guaranteed efficiencies to 75%

–40 to +75°C full-power operation

Internal input/output filtering

UL1950/C22.2 No. 950/IEC950 certified

Modifications and customs for OEM’s

DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 • Email: sales@datel.com • Internet: www.datel.com

www.datel.co

Rarely, has a Series of low-power DC/DC converters been defined by both low

cost and DATEL's made-in-the-USA quality and reliability. Our new BST Series of

dual-output 3W DC/DC’s achieves this "best-of-both-worlds" status by implementing

a proven circuit architecture (170-200kHz flyback design) as a full, SMT-on-pcb

assembly (including surface-mount magnetics) that is truly 100% automatically

assembled. Packaged in miniature 1.25" x 0.8", DIP-like plastic packages (UL94V-0

rated) and requiring no external components, BST Series DC/DC’s bring true

component-like convenience to designers of today’s distributed power systems.

Output voltages are ±5, ±12 or ±15 Volts. Input voltage ranges are 4.5-9V

("D5" models), 9-18V ("D12" models) or an ultra-wide 18-72V ("D48" models). BST

DC/DC’s are fully isolated (1000Vdc guaranteed) and include input (pi type) and

output filters within their package. Output transient response is a quick 200µsec,

while output ripple and noise are typically 75mVp-p.

These rugged modules are fully encapsulated with a thermally conductive

potting compound that contributes to their outstanding moisture/vibration resistance

and impressive MTBF. They operate over the full –40 to +75°C temperature range

without derating. All models have been thoroughly characterized (electrically ,

mechanically and thermally), qualified (including HALT), and EMI/EMC tested.

Additionally, they are certified to UL1950, CSA 22.2 No. 950 and IEC950.

DATEL’s BST Model 3W DC/DC’s are excellent selections for telecom/datacom,

computer and process-control applications demanding small size, low cost and high

reliability. If required, their design "flexibility" allows for easy modification to your

application-specific requirements.

0.020 ±0.002 DIA.

(0.508 ±0.051)

0.15 MIN

(3.81)

0.45

(11.43)

1.25

(31.75)

0.200

(5.08)

0.10

(2.54)

0.80

(20.32)

0.600

(15.24)

0.100

(2.54) 0.18

(4.57)

STANDOFFS

0.025

(0.64)

0.600

(15.24)

BOTTOM VIEW

PLASTIC CASE WITH AN INSULATED BASE

XST Series

3W, DUAL OUTPUT DC/DC CONVERTERS

Mechanical Specifications

➀

T ypical at TA = +25°C under nominal line voltage and full-load conditions unless otherwise noted.

➁

Ripple/Noise (R/N) measured over a 20MHz bandwidth.

➂

Balanced loads, 10% to 100% load.

➃

Nominal line voltage, no-load/full-load conditions.

BST-5/250-D12 ±5 ±250 75 120 ±0.5% ±0.5% 12 9-18 25/267 75% 78% C1, P2

BST-5/250-D48 ±5 ±250 75 120 ±0.5% ±0.5% 48 18-72 7/69 72% 76% C1, P2

BST-12/105-D5 ±12 ±105 75 150 ±0.5% ±0.5% 5 4.5-9 60/690 71% 73% C1, P2

BST-12/125-D12 ±12 ±125 75 150 ±0.5% ±0.5% 12 9-18 25/329 74% 76% C1, P2

BST-12/125-D48 ±12 ±125 75 150 ±0.5% ±0.5% 48 18-72 8/81 73% 77% C1, P2

BST-15/85-D5 ±15 ±85 75 150 ±0.5% ±0.5% 5 4.5-9 68/689 72% 74% C1, P2

BST-15/100-D12 ±15 ±100 75 150 ±0.5% ±0.5% 12 9-18 25/329 74% 76% C1, P2

BST-15/100-D48 ±15 ±100 75 150 ±0.5% ±0.5% 48 18-72 8/81 73% 77% C1, P2

Performance Specifications and Ordering Guide

R/N (mVp-p)

➁

Load

➂

VOUT

(Volts)

Output Package

(Case,

Pinout)

Efficiency

Regulation (Max.)

Line VIN Nom.

(Volts) Range

(Volts)Model

Input

IIN

➃

(mA)

➀

Max.

Typ. Typ.

Min.

IOUT

(mA, Max.)

PART NUMBER STRUCTURE MECHANICAL SPECIFICATIONS

Input Voltage Range:

D5 = 4.5-9 Volts (5V nominal)

D12 = 9-18 Volts (12V nominal)

D48 = 18-72 V olts (48V nominal)

Nominal Output Voltages:

±5, ±12 or ±15 Volts Maximum Output Current

in mA from each output

Product Series

Output Configuration:

B = Bipolar

15BST 100 D48-/ -

Case C1

I/O Connectiions

Function P2

+Input

–Input

Common

+Output

Common

–Output

BST Models

3W, DUAL OUTPUT DC/DC CONVERTERS

Performance/Functional Specifications

T ypical @ TA = +25°C under nominal line voltage and full-load conditions unless noted.

➀

TECHNICAL NOTES

➀

These power converters require a minimum 10% loading to maintain specified regulation.

Operation under no-load conditions will not damage these devices; however they may not

meet all listed specifications.

➁

Application-specific internal input/output filtering can be recommended and perhaps added

internally upon request. Contact DATEL Applications Engineering for details.

➂

Devices can be screened or modified for higher guaranteed isolation voltages.

Contact DATEL Applications Engineering for details.

Input

Input Voltage Range:

"D5" Models 4.5-9 V olts (5V nominal)

"D12" Models 9-18 V olts (12V nominal)

"D48" Models 18-72 Volts (48V nominal)

Input Current See Ordering Guide

Input Filter Type

➁

Reverse-Polarity Protection Yes (Instantaneous, 2A maximum)

Output

VOUT Accuracy (50% load) ±1%, maximum

Temperature Coefficient ±0.02% per °C

Ripple/Noise (20MHz BW)

➁

See Ordering Guide

Line/Load Regulation See Ordering Guide

Efficiency See Ordering Guide

Isolation Voltage

➂

1000Vdc, minimum

Current Limiting:

“D5” Models Power-limiting technique, auto-recovery

“D12” and “D48” Models Hiccup technique, auto-recovery

Dynamic Characteristics

Transient Response (50% load step) 200µsec to ±1.5% of final value

Switching Frequency:

“D48” Models 200kHz

“D5” and “D12” Models 170kHz

Environmental

Operating Temperature

(Ambient, no derating) –40 to +75°C

Storage Temperature –40 to +100°C

Physical

Dimensions 1.25" x 0.8" x 0.45" (31.8 x 20.3 x 11.4mm)

Case Material Diallyl phthalate, UL94V-0 rated

Pin Material Brass, solder coated

Weight 0.5 ounces (14.2 grams)

Input Voltage:

"D5" Models 12 Volts

"D12" Models 20 V olts

"D48" Models 80 V olts

Input Reverse-Polarity Protection Current must be <2A. Brief duration

only . Fusing recommended.

Output Overvoltage Protection None

Output Current Current limited. Max. current and

short-circuit duration are model

dependent. “D12” and “D48” models

can withstand sustained output short

circuits.

Storage Temperature –40 to +100°C

Lead Temperature (soldering, 10 sec.) +300°C

These are stress ratings. Exposure of devices to any of these conditions may adversely

affect long-term reliability. Proper operation under conditions other than those listed in the

Performance/Functional Specifications Table is not implied.

Absolute Maximum Ratings

Floating Outputs

Since these are isolated DC/DC converters, their outputs are "floating." Any

BST model may be configured to produce an output of 10V, 24V or 30V (for

±5V, ±12V or ±15V models, respectively) by applying the load across the

+Output (pin 6) and –Output (pin 8), with either output grounded. The

Common (pins 5 and 7) should be left open. Minimum 20% loading is

recommended under these conditions.

Filtering and Noise Reduction

All BST 3 Watt DC/DC Converters achieve their rated ripple and noise

specifications without the use of external input/output capacitors. In critical

applications, input/output ripple and noise may be further reduced by

installing electrolytic capacitors across the input terminals and/or low-ESR

tantalum or electrolytic capacitors across the output terminals. Output

capacitors should be connected between their respective output pin (pins 6

and 8) and Common (pins 5 and 7) as shown in Figure 2. The caps should

be located as close to the power converters as possible. Typical values are

listed in the tables below. In many applications, using values greater than

those listed will yield better results.

To Reduce Input Ripple

"D5" Models 47µF, 15V

"D12" Models 10µF, 35V

"D48" Models 4.7µF, 100V

To Reduce Output Ripple

±5V Outputs 47µF, 10V, Low ESR

±12/15V Outputs 22µF, 20V, Low ESR

In critical, space-sensitive applications, DATEL may be able to tailor the

internal input/output filtering of these units to meet your specific require-

ments. Contact our Applications Engineering Group for additional details.

Figure 2. Using External Capacitors to Reduce

Input/Output Ripple/Noise

Input Fusing

Certain applications and/or safety agencies may require the installation of

fuses at the inputs of power conversion components. For DATEL BST

3 Watt DC/DC Converters, you should use slow-blow type fuses with values

no greater than the following:

VIN Range Fuse Value

"D5" 1.5A

"D12" 1A

"D48" 0.5A

DATEL’s world-class design, development and manufacturing team stands

ready to work with you to deliver the exact power converter you need for your

demanding, large volume, OEM applications. And ... we’ll do it on time and

within budget!

Our experienced applications and design staffs; quick-turn prototype

capability; highly automated, SMT assembly facilities; and in-line SPC

quality-control techniques combine to give us the unique ability to design and

deliver any quantity of power converters to the highest standards of quality

and reliability.

We have compiled a large library of DC/DC designs that are currently used in

a variety of telecom, medical, computer, railway, aerospace and industrial

applications. We may already have the converter you need.

power converters available.

XST Series

3W, DUAL OUTPUT DC/DC CONVERTERS

DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein

do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DAT EL logo is a registered DATEL, Inc. trademark.

DATEL (UK) LTD. Tadley, England Tel: (01256)-880444

DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01

DATEL GmbH München, Germany Tel: 89-544334-0

DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-354-2025

DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151

Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356

Internet: www.datel.com Email: sales@datel.com

Data Sheet Fax Back:(508) 261-2857

DS-0443 8/99

CUSTOM CAPABILITIES

INNOVATION and EX C ELL E N C

®®

ISO-9001 REGISTERED

+INPUT

+OUTPUT

–OUTPUT

COMMON

–INPUT

1, 2

5, 7

3, 4

OUT