Western Region Chris Woods - Applications Engineer cfw@panduit.com (303) 257-1655 Topic: Mil-Spec Tools and Components United States Military Standard A United States Defense Standard, often called a Military Standard, "MIL-STD", "MIL-SPEC", or (informally) "MilSpecs". "MilSpecs" are used to help achieve standardization objectives by the U.S. Department of Defense. Standardization is beneficial in achieving interoperability, ensuring products meet certain requirements, commonality, reliability, total cost of ownership, compatibility with logistics systems, and similar defense-related objectives. Defense Standards are also used by other non-Defense government organizations, technical organizations, and industry. This PMail discusses definitions, history, usage of Defense Standards, as well as Panduit Tools and Products. Definition of Document Types The Military doesn't actually use Mil-Spec as a standard any longer (see a discussion of this in the Origins section below and on page 13 of this lesson). Mil-Spec still exists as a tight tolerance reference used by many builders. Although the official definition is different between types of documents, all the documents referred to in this PMail go by the general title of "military standard", including defense specifications, handbooks, and standards. The Government Accountability Office (GAO), says that military specifications "describe the physical and/or operational characteristics of a product", while military standards "detail the processes and materials that are used to make the product." Military handbooks, on the other hand, are primarily sources of compiled information and/or guidance. However, the GAO acknowledges that the terms are often used interchangeably. Official definitions are provided by DOD 4120.24-M Defense Standardization Program (DSP) Policies and Procedures, March 2000, OUSD (Acquisition, Technology and Logistics): Defense Handbook - A guidance document containing standard procedural, technical, engineering, or design information about the materiel, processes, practices, and methods covered by the DSP. Defense Specification - A document that describes the essential technical requirements for purchased materiel that is military unique or substantially modified commercial items. Defense Standard - A document that establishes uniform engineering and technical requirements for military-unique or substantially modified commercial processes, procedures, practices, and methods. There are five types of defense standards: interface standards, design criteria standards, manufacturing process standards, standard practices, and test method standards. Standard - A document that establishes uniform engineering or technical criteria, methods, processes and practices. Specification - A document prepared to support acquisition that describes the essential technical requirement for purchased materiel and the criteria for determining whether those requirements are met. Origins Defense standards evolved from the need to ensure proper performance and maintainability of military equipment. For example, due to differences in dimensional tolerances, in World War II American screws and bolts did not fit British equipment properly and were not fully interchangeable. Defense standards provided many benefits, such as minimizing the number of types of ammunition, ensuring compatibility of tools, and ensuring quality during production of military equipment. The proliferation of standards had drawbacks. It was argued that the large number of standards, nearly 30,000 by 1990, For Training Use Only 1 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Origins - Continued imposed unnecessary restrictions, increased cost to contractors, and hence the DOD, and impeded the incorporation of the latest technology. Responding to increasing criticism, Secretary of Defense William Perry issued a memorandum in 1994 that prohibited the use of most defense standards without a waiver. This has become known as the "Perry memo". Many defense standards were canceled. In their place, the DOD encouraged the use of industry standards, such as ISO 9000 series for quality assurance. The word "COTS" was coined to refer to the Military's use of "Commercial-off-the-Shelf Components. Weapon systems were required to use "performance specifications" that described the desired features of the weapon, as opposed to requiring a large number of defense standards. In 2005 DOD issued a new memorandum which eliminated the requirement to obtain a waiver in order to use defense standards. The 2005 memo did not reinstate any canceled defense standards. What's the difference between MIL-SPEC and anything else? Let's take a typical application such as Aircraft Electrical Wiring using Aircraft Rated Terminals vs. Commercial Rated Terminals. Stronger: Aircraft quality solderless terminals conform to MS25036 and MIL-T7928 aircraft specifications, whereas other solderless terminals meet UL 486A. One difference is in the force required to break or separate the terminal from the conductor. Notice that the aircraft terminal has more metal at the crimp. For example, a 18 gauge (red) terminal manufactured to MIL-T-7928 Class 2 has a minimum tensile strength of 38 lbs. whereas UL are only required to meet 20lbs. Nylon Terminal (3-Piece) Vibration Resistant: Aircraft vibrate so it's important to support the wire close to but separate from the wire crimp. The PANDUIT Vinyl Terminal shown to the left (top) provides an "insulation grip" but is not sufficient for Mil-Spec. The combined 2-piece metal sleeve on the Nylon Terminal left (bottom) provides a crimp on the conductor as well as a "insulation crimp" on the conductor insulation. This type of connector prevents vibration of the wires where they leave the crimp. This type of two crimp terminal is required for high vibration applications where repeated flexing of the copper wires hardens the wires and results in breakage and a failed connections. Two crimps; one to hold the aircraft wire and one to hold the insulation. Shown below is the right crimping tool, CT-400, (Military Specification - MIL-DTL-22520) for aircraft crimps. The biggest difference between this tool and our other controlled cycle hand tools is that the crimp is made using an equal press (In-line) motion vs. the scissor like motion of the others. Each crimp is formed to its own size and shape. Notice the insulation crimp (shown to the right of the tool) is formed around the insulation so it supports and grabs the insulation without crushing it. Better Electrical Contact: MIL wire connectors also have multiple 'V' grooves inside the barrel to help grip the aircraft wire. These grooves help to break-up the tin plating upon crimping. This exposes clean copper to the wires and assures a low resistance connection. Fewer crimp errors: Crimp connector tools form both crimps at the same time. The ratchet handle will not open and release the terminal until it is fully squeezed. This prevents under crimps. MIL-DTL-22520 tools come with a calibrating GO-NO-GO tool that verifies the proper crimp diameter. No operator guessing as how much to crimp the terminal. Quote from AC43.13-1B Chg. 1 11-69, "The crimp on terminal lugs and splices must be installed using a high quality ratchet-type crimping tool" . These tools are qualified to MIL-DTL-22520 are to be used for crimping terminal lugs. All MIL-DTL-22520 hand crimping tools have a self-locking ratchet, which prevents the tool from opening until the crimp is complete. MIL-DTL-22520 establishes a single specification which sets forth performance requirements for all crimp tools to be used on military standard connectors. For Training Use Only 2 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Pan-Term Loose Piece and Reel-Fed Ring Terminals. The Panduit Terminals listed in the tables below are approved for listing on QPL AS7928 and meet all the testing requirements of Aerospace Standard SAE-AS7928(formerlyMIL-T-7928G) and the dimensional requirements of Aerospace Standard SAE-AS25036 (formerly MS25036). Loose Piece Nylon Ins. Without Funnel Entry Class 1&2 Loose Piece Nylon Ins. With Funnel Entry Class 2 Reel-Smart Nylon Ins. Without Funnel Entry Class 2 Reel-Smart Nylon Ins. With Funnel Entry Class 2 MS25036-101 MS25036-102 MS25036-103 MS25036-104 MS25036-105 MS25036-106 MS25036-107 MS25036-108 MS25036-109 MS25036-110 MS25036-111 MS25036-112 MS25036-113 MS25036-114 MS25036-148 MS25036-149 MS25036-150 MS25036-152 MS25036-153 MS25036-154 MS25036-156 MS25036-157 PNI8-6RN PNI8-6R PN18-10R PN18-56R PN18-38R PNI4-6RN PNI4-6R PN14-10R PN14-56R PN14-38R PNI0-6R PNI0-I0R PNI0-56R PNI0-38R PNI8-4RN PNI8-8R PN18-14R PNI4-4R PNI4-8R PN14-14R PNI0-8R PNI0-14R PNFI8-6RN PNFI8-6R PNFI8-10R PNFI8-56R PNFI8-38R PNFI4-6RN PNFI4-6R PNFI4-10R PNFI4-56R PNFI4-38R PNFI0-6R PNFI0-I0R PNFI0-56R PNFI0-38R PNFI8-4RN PNFI8-8R PNFI8-14R PNFI4-4R PNFI4-8R PNFI4-14R PNFI0-8R PNFI0-14R PNI8-6RN-3K PNI8-6R-3K PNI8-10R-3K PNFI8-6RN-3K PNFI8-6R-3K PNFI8-10R-3K PNI4-6RN-3K PNI4-6R-3K PNI4-10R-3K PNFI4-6RN-3K PNFI4-6R-3K PNFI4-10R-3K PNI0-6R-2K PNI0-I0R-2K PNI0-56R-2K PNI0-38R-2K PNI8-4RN-3K PNI8-8R-3K PNI8-14R-3K PNI4-4R-3K PNI4-8R-3K PNI4-14R-3K PNI0-8R-2K PNI0-14R-2K PNFI0-6R-2K PNFI0-I0R-2K PNFI0-56R-2K PNFI0-38R-2K PNFI8-4RN-3K PNFI8-8R-3K PNFI8-14R-3K PNFI4-4R-3K PNFI4-8R-3K PNFI4-14R-3K PNFI0-8R-2K PNFI0-14R-2K MS20659 Loose Piece Non-Insulated Class 1 MS20659-105 MS20659-107 MS20659-128 MS20659-165 PI0-I0R PI0-56R PI0-38R PI0-6R MS25036 Controlled Cycle Crimping Tools - In-Line * Military specialty tools help meet military * * and nuclear test requirements for Class 2 applications In-line crimp action for greater dielectric strength with uniform insulation compression Calibration-recalibration is possible for maintaining exact crimp dimensions For Class 1 crimps - The special tool must be obtained from the Military. For Class 2 crimps - use CT-400 & CT-460 crimp tools for loose pcs and CP-861 or CP-871 press and CA-800EZ or CA9 Applicators for Reel-Smart terminals. For Training Use Only 3 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Pan-Steel Cable Ties STRENGTH: PANDUIT (R) PAN-STEEL(R) Stainless Steel Ties and Straps are tested per the SAE Standard AS23190 formerly U.S. Military Specification MIL-S-23190, minimum loop tensile test. This test consists of applying a tie to a split mandrel and then measuring the force required to separate the (two) halves until the tie fails. These minimum loop tensile strengths are given for the various products on pages B3.5 through B3.25. TEMPERATURE EXTREMES: PANDUIT (R) PAN-STEEL(R) Stainless Steel Ties and Straps are 100% stainless steel in the alloy provided (locking head, locking ball, and body all provided from the same grade of material ordered). Various temperature tests have been successfully completed. One such test is the U.S. Military Temperature Cycling Test per Thermal Shock Method 107, Test Condition B of MIL-STD-202. This test exposes the parts from low temperature 85F (-65C) to high temperature 275F (135C) to low temperature -85F (-65C). After exposure, the parts must be free of cracks, distortions, breaks, release of locking device; and meet the minimum loop tensile requirements. SHOCK AND VIBRATION: PANDUIT (R) PAN-STEEL(R) Standard and Heavy Cross Section ties have passed the U.S. Military random vibration Test Method 214. Test Condition II, Letter J of MIL-STD-202. This test consists of applying parts to a bundle and then vibrating them with random vibration for 8 hours in each of two mutually perpendicular directions. The parts are then subjected to further temperature testing and finally have to pass the minimum loop tensile strength test. PANDUIT (R) PAN-STEEL(R) Extra Heavy, Super Heavy, MSW50 Strapping and MSW63 Strapping have passed the U.S. Military Shock and Vibration Testing per MIL-STD-167 and MIL-S-901D. The ties were subjected to vibrations in all three planes from 4 - 50 Hz and Shock testing in all three planes utilizing a hammer shock machine. SALT SPRAY: PANDUIT (R) PAN-STEEL(R) Stainless Steel Ties and Straps have been subjected to salt spray tests without signs of corrosion or reduction in performance. OUTDOOR EXPOSURE: PANDUIT (R) PAN-STEEL(R) Stainless Steel Ties and Straps have been exposed outdoors at New Lenox, Illinois USA since 1985. At the printing of this catalog, there has been no sign of corrosion or loss of performance. FLUID IMMERSION: PANDUIT (R) PAN-STEEL(R) Stainless Steel Ties were immersed in: 1-Hydraulic Fluid, 2-Turbine Fuel, 3-Lubricating Oil, and 4-Isopropyl Alcohol for four hours at temperatures of 122F (50C). Per SAE Standard AS23190, the parts were then subjected to and passed the minimum loop tensile test. RADIATION: Installed cable ties of various materials have been exposed to different amounts of radiation to determine the maximum acceptable limit. These tests were conducted by PANDUIT to determine the acceptability for use in various areas of nuclear power plants (accumulated over 40 year life). Radiation resistance is 2x10 8 rads. GM4MT Hand Operated Installation Tool * Qualified product listed per MIL Standard MS90387-3 * Automatically tensions and cuts off tie when predetermined tension is reached * Installs standard .18 inch (4.6mm), lightheavy .25 inch (6.4mm) and heavy .31 inch (7.9mm) cross section ties For Training Use Only 4 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Abrasion Protection Mounts, Grommet Edging and Heat Shrink PANDUIT Mil-Spec abrasion protection products provide an economical and easy way to insulate, protect and bundle components and cable. A wide variety of sizes and materials are available to meet a broad range of applications. To help assure optimum quality, PANDUIT abrasion protection products are designed and manufactured to meet applicable quality standards including International, UL, Military, ISO and Aerospace. Grommet Edging Width A Height B In. mm In. mm In. mm GE52-C .15 3.8 .16 3.9 .015 - .052 0.4 - 1.3 Nylon 6.6 GE52-C69 .15 3.8 .16 3.9 .015 - .052 0.4 - 1.3 Flame Retardant GE85-C .18 4.5 .16 3.9 .052 - .085 1.3 - 2.2 GE85-C69 .18 4.5 .16 3.9 .052 - .085 1.3 - 2.2 GE128-C .22 5.6 .16 3.9 .085 - .128 2.2 - 3.3 GE128-C69 .22 5.6 .16 3.9 .085 - .128 2.2 - 3.3 GE192-L .33 8.3 .23 5.8 .128 - .192 3.3 - 4.9 GE192-L69 .33 8.3 .23 5.8 .128 - .192 3.3 - 4.9 GE255-L .39 9.8 .24 6.1 .192 - .255 4.9 -- 6.5 Nylon 6.6 Flame Retardant Nylon 6.6 Nylon 6.6 Flame Retardant Nylon 6.6 Nylon 6.6 Flame Retardant Nylon 6.6 Nylon 6.6 GE318-L GE380-Q GE510-Q .46 .52 .64 11.3 13.1 16.3 .26 .26 .26 6.5 6.5 6.5 .255 -.318 .318 - .380 .380 - .510 6.5 - 8.1 8.1 - 9.7 9.7 - 13.0 Nylon 6.6 Nylon 6.6 Nylon 6.6 Part Number Panel Thickness Range Material Temperature Range -40F to 149F (-40C to 65C) Military Standard MS21266 in 12 3/4" Lengths Multiple Tie Plates Part Number No. of Bundles Used with Cable Ties L In. W mm H In. Mounting Method Mil. Std. Part Number 1.75 2.09 3.00 3.59 4.25 5.09 44.5 53.1 76.2 91.2 108.0 129.3 .50 .63 .50 .63 .50 .63 #6 (M3) Screw #6 (M3) Screw #6 (M3) Screw #6 (M3) Screw #6 (M3) Screw #6 (M3) Screw MS3339-1-9 MS3339-6-9 MS3339-2-9 MS3339-7-9 MS3339-3-9 MS3339-8-9 139.7 167.4 171.5 205.5 .50 .63 .50 .63 #6 (M3) Screw #6 (M3) Screw #6 (M3) Screw #6 (M3) Screw MS3339-4-9 MS3339-9-9 MS3339-5-9 MS3339-10-9 243.6 .63 #6 (M3) Screw MS3339-11-9 MTP1S-E6-C MTP1H-E6-C MTP2S-E6-C MTP2H-E6-C MTP3S-E6-C MTP3H-E6-C MTP4S-E6-C 1 1 2 2 3 3 4 M, I, S M, I, S, HS, LH, H M, I, S M, I, S, HS, LH, H M, I, S M, I, S, HS, LH, H M, I, S MTP4H-E6-C MTP5S-E6-C MTP5H-E6-C 4 5 5 M, I, S, HS, LH, H M, I, S M, I, S, HS, LH, H 5.50 6.59 6.75 8.09 MTP6H-E6-C 6 M, I, S, HS, LH, H 9.59 Cable tie cross section sizes: M = Miniature, I = Intermediate, S = Standard, HS = Heavy-Standard, LH = Light-Heavy and H = Heavy. For Training Use Only 5 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Abrasion Protection Mounts, Grommet Edging and Heat Shrink (...continued) Right Angle Mounts * Can also be used to mount * Hold cable bundles away from cable bundles adjacent to any surface * Material: Nylon 6.6 the sharp edges of bulkheads or cabinet holes Part Number Used with Cable Ties Length In. mm Width In. mm Height In. mm Mounting Method Mil. Std. Part Number RAMS-S3-M M, I, S, .56 14.2 .39 9.9 .44 11.0 #3 (M2.5) Screw or 3/32 (2.4) Rivet MS3341-2-9 RAMH-S6-D M, I, S, HS, LH, H 1.00 25.4 .75 19.1 1.00 25.4 #6 (M3) Screw or 1/8 (3.2) Rivet MS3341-1-9 Lightening Hole Mounts * Protect cable bundles from * Secure cable bundles that run * For indoor use only * Material: Nylon 6.6 through bulkhead lightening holes Part Number sharp edges Used with Cable Ties Mounting Method Mil. Std. Part Number M, I, S #6 (M3) Screw or 9/64 (3.5) Rivet MS3340-1-9 LHMS-S6-D Heat Shrink Tubing Series Part Number Class Government Designation HSTT Series 1 or 2 AMS-DTL-23053/5 HSTTV Series 3 AMS-DTL-23053/5 HSTTN Series 2 AMS-DTL-23053/1 HSTTT Series 3 AMS-DTL-23053/12 AMS-DTL-23053/8 HSTTK Series HSTTA Series 3 AMS-DTL-23053/4 HSTTRA Series 1 AMS-DTL-23053/4 AMS-DTL-23053/15 HST Series For Training Use Only Type 6 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Military Grade Heat Shrink Labels Specifications - Military grade heat shrink labels shall be pre-cut, heatshrinkable flattened polyolefin and shall readily accept thermal transfer print. The product shall meet the material requirements and physical properties of AMS-DTL-23053/5C (Class 1 and Class 3). Product shall meet print performance of MIL-M-81531 and MIL-STD-883E, Notice 4, Method 2015.13 when printed with RMH4BL or RMR4BL series thermal transfer ribbons. Product shall pass UL 224 standard with a VW-1 for flammability. Applications - PANDUIT military grade heat shrink labels are designed to meet the specifications above. This solution provides a lower operating temperature, more durable label and printed legends that meet stringent military standards and tests. The product meets the material requirements and physical properties of AMS-DTL-23053/5C (Class 1 and Class 3), print performance of MIL-M-81531 and MIL-STD-883E, Notice 4, Method 2015.13 when printed with RMH4BL and RMR4BL-S thermal transfer ribbons, passes UL 224 standard with a VW-1 for flammability and meets testing requirements for nuclear plant (Class 1E) harsh environments (white and yellow only). When used in conjunction with PANDUIT (R) EASY-MARK TM Labeling Software, time-savings and reduced errors can be realized when creating legends and text. Heat Shrink Size Technical Information Material: Print method: Pre-cut, heat-shrinkable flattened polyolefin meets the material and physical properties of AMS-DTL23053/5C (Class 1 and Class 3) requirements Thermal transfer or dot-matrix Part Number H050X025H*T H075X025H*T 1/8" (3.1mm) diameter: H100X025H*T H150X025H*T Service temperature range: -67F to 275F (-67C to 135C) Shrink temperature: 194F to 248F (90C to 120C) H200X025H*T H050X034H*T Printability: Product meets print performance of MILM-81531 and MIL-STD-883E, Notice 4, Method 2015.13 when printed with RMH4BL or RMR4BL series thermal 3/16" (4.7mm) diameter: transfer ribbons Tested for nuclear plant (class 1E) harsh environments: Printed markers meet requirements for radiation exposure, thermal aging, and LOCA/MSLB environmental testing; test margins related to IEEE 323-2003 were used (white and yellow only) Recommended ribbon: Normal use: Hybrid - RMH4BL for TDP43MY series printer or RHH4BL-S for TDP42HY series printer Most durable use: Resin - RMR4BL for TDP43MY series printer or RHR4BL-S for TDP42HY series printers RoHS compliance: Flammability: For Training Use Only 7 H100X034H*T H150X034H*T H200X034H*T H050X044H*T H075X044H*T 1/4" (6.3mm) diameter: H100X044H*T H150X044H*T H200X044H*T H050X064H*T 3/8" (9.5mm) diameter: For use with black color heat shrink White ribbon RMR4WH should be used Material is RoHS compliant per European Directive 2002/95/EC on the Restriction of Hazardous Substances (RoHS) Product passes UL 224 Standard, VW-1 for flammability H075X034H*T H100X064H*T H200X064H*T 1/2" (12.7mm) diameter: H100X084H*T H200X084H*T H100X165H*T 1" (25.4mm) diameter: H200X165H*T For Training Use Only Western Region Topic: Mil-Spec Tools and Components Panduit Cable TIes The PANDUIT Cable Ties and Marker Ties listed in the tables below meet all of the testing requirements of Aerospace Standard SAE-AS23190A (formerly MIL-S-23190E) and the dimensional requirements of Aerospace Standards SAEAS33671 (formerly MS3367) and SAE-AS33681 (formerly MS3368). * Weather Resistant per ASTM D 4066-94B Cable Tie Cross Reference Mil. Std. Part Number Color Pan-Ty(R) Dome-Top(R) Barb Ty Belt-TyTM In-Line Sta-Strap(R) Contour-Ty(R) MS3367-1-0 Black * PLT2S-C00, -M00 --- --- --- --- MS3367-1-1 MS3367-1-2 Brown Red PLT2S-C1, -M1 PLT2S-C2, -M2 BT2S-M1 BT2S-M2 ----- ----- ----- MS3367-1-3 Orange PLT2S-C3, -M3 BT2S-M3 --- --- --- MS3367-1-4 Yellow PLT2S-C4Y, -M4Y BT2S-M4Y --- --- --- MS3367-1-5 MS3367-1-6 MS3367-1-7 MS3367-1-8 Green Blue Purple Gray PLT2S-C5, -M5 PLT2S-C6, -M6 PLT2S-C7, -M7 PLT2S-C8, -M8 BT2S-M5 BT2S-M6 BT2S-M7 BT2S-M8 --------- --------- --------- MS3367-1-9 Natural PLT2S-C, -M, VMR BT2S-C, -M SST2S-C, -M --- --- MS3367-2-0 Black * PLT4S-C00, -M00 --- --- --- --- MS3367-2-1 MS3367-2-2 MS3367-2-3 Brown Red Orange PLT4S-M1 PLT4S-C2, -M2 PLT4S-C3, -M3 --SST4S-M2 --- ------- ------- MS3367-2-4 Yellow PLT4S-C4Y, -M4Y BT4S-M4Y --- --- --- MS3367-2-5 MS3367-2-6 MS3367-2-7 MS3367-2-8 MS3367-2-9 Green Blue Purple Gray Natural PLT4S-C5, -M5 PLT4S-C6, -M6 PLT4S-C7, -M7 PLT4S-C8, -M8 PLT4S-C, -M --------SST4S-C, -M ----------- ----------- MS3367-3-0 Black * PLT4H-L00, -TL00 --- --- --- --- MS3367-3-1 MS3367-3-2 MS3367-3-3 MS3367-3-4 MS3367-3-5 MS3367-3-6 Brown Red Orange Yellow Green Blue PLT4H-TL1 PLT4H-TL2 PLT4H-TL3 PLT4H-TL4Y PLT4H-TL5 PLT4H-TL6 ------------- ------------- ------------- ------------- MS3367-3-9 Natural PLT4H-L, -C, -TL BT4LH-L, -TL SST4H-L, -D --- --- MS3367-4-0 Black * PLT1M-C00, M00, -XMR00 --- --- --- --- MS3367-4-0 Black * PLT1.5M-XMR00 --- --- --- --- For Training Use Only --BT4S-M2 BT4S-M3 BT4S-M5 BT4S-M6 BT4S-M7 BT4S-M8 BT4S-C, -M 8 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Panduit Cable TIes Cable Tie Cross Reference Mil. Std. Part Number Color MS3367-4-1 Brown MS3367-4-2 Red MS3367-4-3 Orange MS3367-4-4 Yellow MS3367-4-5 Green MS3367-4-6 Blue MS3367-4-7 Purple MS3367-4-8 Gray MS3367-4-9 Natural Dome-Top(R) Barb Ty Pan-Ty(R) PLT1M-C1, -M1, XMR1 PLT1M-C2, -M2, XMR2 PLT1M-C3, -M3, XMR3 PLT1M-C4Y, M4Y, -XMR4Y PLT1M-C5, -M5, XMR5 PLT1M-C6, -M6, XMR6 PLT1M-C7, -M7, XMR7 PLT1M-C8, -M8, XMR8 PLT1M-C, -M, XMR PLT.7M-C, -M Belt-TyTM In-Line Sta-Strap(R) Contour-Ty(R) BT1M-M1 --- --- --- BT1M-M2 --- --- --- BT1M-M3 --- --- --- BT1M-M4Y --- --- --- BT1M-M5 --- --- --- BT1M-M6 --- --- --- BT1M-M7 --- --- --- BT1M-M8 --- --- --- SST1M-C, -M --- --- BT1M-C, -M, XMR --- MS3367-4-9 Natural --- --- --- MS3367-4-9 Natural PLT1.5M-XMR BT1.5M-XMR --- --- --- MS3367-5-0 Black * PLT1.5I-M00 --- --- --- --- MS3367-5-1 Brown PLT1.5I-C1, -M1 BT1.5I-M1 --- --- --- MS3367-5-2 Red PLT1.5I-C2, -M2 BT1.5I-M2 --- --- --- MS3367-5-3 Orange BT1.5I-M3 --- --- --- MS3367-5-4 Yellow BT1.5I-M4Y --- --- --- MS3367-5-5 Green PLT1.5I-C3, -M3 PLT1.5I-C4Y, M4Y PLT1.5I-C5, -M5 BT1.5I-M5 --- --- --- MS3367-5-6 Blue BT1.5I-M6 --- --- --- MS3367-5-7 Purple PLT1.5I-C7, -M7 BT1.5I-M7 --- --- --- MS3367-5-8 Gray PLT1.5I-C8, -M8 BT1.5I-M8 --- --- --- MS3367-5-9 Natural PLT1.5I-C, -M BT1.5I-C, -M SST1.5I-C, -M --- --- MS3367-6-9 Natural PLT8LH-L, -C, BT8LH-L, -C SST8H-L, -D --- --- MS3367-6-9 Natural --- BT9LH-L, -C --- --- --- MS3367-7-0 Black * PLT3S-C00, -M00 --- --- --- --- MS3367-7-1 Brown PLT3S-M1 --- --- --- PLT1.5I-C6, -M6 --- MS3367-7-2 Red PLT3S-C2, -M2 BT3S-C2 --- --- --- MS3367-7-3 Orange PLT3S-M3 --- --- --- --- MS3367-7-4 Yellow PLT3S-M4Y --- --- --- --- MS3367-7-5 Green PLT3S-M5 --- --- --- --- MS3367-7-6 Blue PLT3S-M6 --- --- --- --- MS3367-7-7 Purple PLT3S-M7 --- --- --- --- MS3367-7-8 Gray PLT3S-M8 --- --- --- --- For Training Use Only 9 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Panduit Cable TIes Cable Tie Cross Reference Mil. Std. Part Number Color Dome-Top(R) Barb Ty Pan-Ty(R) Belt-TyTM In-Line Sta-Strap(R) Contour-Ty(R) MS3367-7-9 Natural PLT3S-C, -M BT3S-C, -M SST3S-C, -M --- --- MS3367-8-9 Natural PLT5H-L, -C --- --- --- --- MS3367-9-9 Natural PLT6H-L, -C --- --- --- --- MS3367-11-9 Natural PLT8H-L, -C --- --- --- --- MS3367-14-9 Natural PLT13H-Q, -C --- --- --- --- MS3367-20-9 Natural PLT5EH-Q, -C --- --- --- --- MS3367-21-9 Natural PLT6EH-Q, -C --- --- --- --- MS3367-22-9 Natural PLT8EH-Q, -C --- --- --- --- MS3367-23-9 Natural --- --- --- ILT2S-C, -M --- MS3367-24-9 Natural --- --- --- ILT4S-C, -M --- MS3367-25-9 Natural --- --- --- ILT4LH-TL --- MS3367-26-9 Natural --- --- --- -- --- MS3367-27-9 Natural --- --- --- -- --- MS3367-29-9 Natural --- --- --- ILT3S-C, -M --- MS3367-30-9 Natural --- --- --- --- CBR1M-M MS3367-31-9 Natural --- --- --- --- CBR1.5M-M MS3367-32-1 Brown --- --- --- --- CBR2M-M1 MS3367-32-2 Red --- --- --- --- CBR2M-M2 MS3367-32-3 Orange --- --- --- --- CBR2M-M3 MS3367-32-4 Yellow --- --- --- --- CBR2M-M4Y MS3367-32-5 Green --- --- --- --- CBR2M-M5 MS3367-32-6 Blue --- --- --- --- CBR2M-M6 MS3367-32-7 Purple --- --- --- --- CBR2M-M7 MS3367-32-9 Natural --- --- --- --- CBR2M-M MS3367-33-9 Natural --- --- --- --- CBR1.5I-M MS3367-34-1 Brown --- --- --- --- CBR3I-M1 MS3367-34-2 Red --- --- --- --- CBR3I-M2 MS3367-34-3 Orange --- --- --- --- CBR3I-M3 MS3367-34-4 Yellow --- --- --- --- CBR3I-M4Y MS3367-34-5 Green --- --- --- --- CBR3I-M5 MS3367-34-6 Blue --- --- --- --- CBR3I-M6 MS3367-34-7 Purple --- --- --- --- CBR3I-M7 MS3367-34-8 Gray --- --- --- --- CBR3I-M8 MS3367-34-9 Natural --- --- --- --- CBR3I-M For Training Use Only 10 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Panduit Cable TIes Cable Tie Cross Reference Mil. Std. Part Number Color Dome-Top(R) Barb Ty Pan-Ty(R) Belt-TyTM In-Line Sta-Strap(R) Contour-Ty(R) MS3367-7-9 Natural PLT3S-C, -M BT3S-C, -M SST3S-C, -M --- --- MS3367-8-9 Natural PLT5H-L, -C --- --- --- --- MS3367-9-9 Natural PLT6H-L, -C --- --- --- --- MS3367-11-9 Natural PLT8H-L, -C --- --- --- --- MS3367-14-9 Natural PLT13H-Q, -C --- --- --- --- MS3367-20-9 Natural PLT5EH-Q, -C --- --- --- --- MS3367-21-9 Natural PLT6EH-Q, -C --- --- --- --- MS3367-22-9 Natural PLT8EH-Q, -C --- --- --- --- MS3367-23-9 Natural --- --- --- ILT2S-C, -M --- MS3367-24-9 Natural --- --- --- ILT4S-C, -M --- MS3367-25-9 Natural --- --- --- ILT4LH-TL --- MS3367-26-9 Natural --- --- --- -- --- MS3367-27-9 Natural --- --- --- -- --- MS3367-29-9 Natural --- --- --- ILT3S-C, -M --- MS3367-30-9 Natural --- --- --- --- CBR1M-M MS3367-31-9 Natural --- --- --- --- CBR1.5M-M MS3367-32-1 Brown --- --- --- --- CBR2M-M1 MS3367-32-2 Red --- --- --- --- CBR2M-M2 MS3367-32-3 Orange --- --- --- --- CBR2M-M3 MS3367-32-4 Yellow --- --- --- --- CBR2M-M4Y MS3367-32-5 Green --- --- --- --- CBR2M-M5 MS3367-32-6 Blue --- --- --- --- CBR2M-M6 MS3367-32-7 Purple --- --- --- --- CBR2M-M7 MS3367-32-9 Natural --- --- --- --- CBR2M-M MS3367-33-9 Natural --- --- --- --- CBR1.5I-M MS3367-34-1 Brown --- --- --- --- CBR3I-M1 MS3367-34-2 Red --- --- --- --- CBR3I-M2 MS3367-34-3 Orange --- --- --- --- CBR3I-M3 MS3367-34-4 Yellow --- --- --- --- CBR3I-M4Y MS3367-34-5 Green --- --- --- --- CBR3I-M5 MS3367-34-6 Blue --- --- --- --- CBR3I-M6 MS3367-34-7 Purple --- --- --- --- CBR3I-M7 MS3367-34-8 Gray --- --- --- --- CBR3I-M8 MS3367-34-9 Natural --- --- --- --- CBR3I-M For Training Use Only 11 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Panduit Cable TIes Cable Tie Cross Reference Mil. Std. Part Number Color Dome-Top(R) Barb Ty Pan-Ty(R) Belt-TyTM In-Line Sta-Strap(R) Contour-Ty(R) MS3367-35-9 Natural --- --- --- --- CBR4I-M MS3367-36-9 Natural --- --- --- --- CBR2S-M MS3367-37-9 Natural --- --- --- --- CBR3S-M MS3367-38-9 Natural --- --- --- --- CBR4S-M MS3367-39-9 Natural --- --- --- --- CBR2HS-D MS3367-40-9 Natural --- --- --- --- CBR4LH-TL MS3367-41-9 Natural --- --- --- --- CBR6LH-C MS3368-1-2A Red PLM2S-D2 --- --- --- --- MS3368-1-3A Orange PLM2S-D3 --- --- --- --- MS3368-1-4A Yellow PLM2S-C4Y, -D4Y --- --- --- --- MS3368-1-5A Green PLM2S-D5 --- --- --- --- MS3368-1-6A Blue PLM2S-D6 --- --- --- --- MS3368-1-8A Gray PLM2S-D8 --- --- --- --- MS3368-1-9A Natural PLM2S-C, -D BM2S-C, -D --- --- --- MS3368-1-9B Natural --- --- SSM2S-C, -D --- --- MS3368-2-2A Red PLM4S-D2 --- --- --- --- MS3368-2-4A Yellow PLM4S-D4Y --- --- --- --- MS3368-2-6A Blue PLM4S-D6 --- --- --- --- MS3368-2-9A Natural PLM4S-C, -D BM4S-C, -D --- --- --- MS3368-2-9B Natural --- --- SSM4S-D --- --- MS3368-3-4C Yellow PL2M2S-D4Y --- --- --- --- MS3368-3-9C Natural PL2M2S-L, -D B2M2S-D --- --- --- MS3368-4-4D Yellow PL3M2S-D4Y --- --- --- --- MS3368-4-9D Natural PL3M2S-L, -D B3M2S-TL --- --- --- MS3368-5-1E Brown PLM1M-M1 --- --- --- --- MS3368-5-2E Red PLM1M-M2 --- --- --- --- MS3368-5-3E Orange PLM1M-M3 --- --- --- --- MS3368-5-4E Yellow PLM1M-M4Y --- --- --- --- MS3368-5-5E Green PLM1M-M5 --- --- --- --- MS3368-5-6E Blue PLM1M-M6 --- --- --- --- MS3368-5-7E Purple PLM1M-M7 --- --- --- --- MS3368-5-8E Gray PLM1M-M8 --- --- --- --- MS3368-5-9E Natural PLM1M-C, -M BM1M-C, -M --- --- --- For Training Use Only 12 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Cable Tie Installation Tools The PANDUIT Installation Tools listed in this section meet all of the testing requirements of MIL-T -81306 and the dimensional Mil. Std. Part Number Panduit P/N MS90387-1 GTS, GS2B MS90387-2 GS4H MS90387-3 GS4MT Military Standards Conversion Since the old Mil-Spec system is being phased out and newer SAE standards are being adopted, SAE has put together a process that is used to convert from "MIL-" to "AS-" . The full process is described on the SAE International Website. Below is a summary of how the conversion works. http://www.sae.org/standardsdev/military/milproc.htm Aerospace Council Procedures for Conversion of Military Standards The SAE Aerospace Council has approved this process for the conversion of military standards into SAE standards. The conversion projects stem from government Preparing Activities (PA) that are releasing specifications and standards to Non Government Standards Bodies (NGSB). These procedures establish continuity among the SAE committees, and address two major concerns, technical equivalency and approval of the resultant SAE document. Please note that DOD did not support changing the Preparing Activity or design authority to an NGSB. Their desire is to have the standards converted to the NGSB format and issued as an NGS. Similarly, the SAE cover sheet adoption process was unacceptable. Supersession Information Through the AIA Early Warning Project Group (EWPG), the aerospace industry has taken a firm position that the DOD cancellation notice should list a specific NGSB replacement document. This paper trail facilitates the procurement of material or other products to the appropriate follow-on standard. The government PA accomplishes this action, but may need reinforcement from the committee. Procedures are in place to acquire the cancellation notices for DOD standards converted into SAE documents. Document Numbering The primary purpose of controlling document numbering for the conversions is to minimize its impact on part numbers. Therefore, DOD standards converted to SAE standards will have an SAE number that consists of the appropriate SAE prefix and the DOD document number. The part numbering requirements within the document will not change. Examples: QQ-A-200 becomes AMS QQ-A-200 (federal spec) MIL-H-83797 becomes AS83797 (mil spec) QPL Information For legal reasons, SAE standards may not include or relate to the creation of a qualified products list. However, the converted standard may include requirements and procedures, but actual implementation of the QPL can only be included as a section or an attachment for historic reference. Standards approved using the accelerated process carry an introductory notice stating this information. QPL information in the converted document will not be changed until a revision of the published SAE standard is made. The suggested time frame for this action is within three years after publication. Other Topics for Research Military technology and equipment Standards organizations International standard American National Standards Institute Institute of Environmental Sciences and Technology -IEST M13486 Military Connector Specifications ASTM International National Aerospace Standard (NAS) National Aerospace Standard, Metric (NASM) Standardization Specification For Training Use Only 13 For Training Use Only Western Region Topic: Mil-Spec Tools and Components Non-exhaustive list of reference documents H4 Handbook, a handbook containing vendor CAGE code details H8 Handbook, another handbook containing vendor CAGE code details MIL-E-7016F, pertains to the analysis of AC and DC loads on an aircraft. MIL-STD-105, Sampling Procedures and Tables for Inspection by Attributes (withdrawn) MIL-STD-188, a series related to telecommunications MIL-STD-202, quality standards for electronic parts. MIL-STD-498, on software development and documentation MIL-STD 461, "Requirements for the control of electromagnetic interference characteristics of subsystems and equipment" MIL-STD-810, test methods for determining the environmental effects on equipment MIL-STD-882, standard practice for system safety MIL-STD-883, test method standard for microcircuits MIL-STD-1246C, particle and molecular contamination levels for space hardware (has been replaced with IEST-STD-1246). MIL-STD-1394, this is concerned with the construction quality of hats and is often confused with IEEE 1394. MIL-STD-2196, pertains to optical fiber communications MIL-STD-2361, pertains to digital development, acquisition, and delivery of Army administrative, training and doctrine, and technical equipment publications in SGML. MIL-PRF-38534, General Specification For Hybrid Microcircuits. MIL-PRF-38535, General Specification For Integrated Circuits (Microcircuits) Manufacturing. That's it for this lesson. I'd like to thank all the Product Divisions that provided information for this PMail. Without your continued expert advice and input my job putting this training together would be allot more difficult. Thanks to my colleague George Capek for asking great questions with great timing! Please remember that this and all PMail Mini Lessons are for training purposes only. I try to be accurate, but DO NOT assume that the information in this or any PMail is the final word on any subject discussed. Always consult the latest Panduit Product bulletins, Marketing Updates, and specific product manuals for the latest product information. As always, good luck out there! Call me with any questions you might have while selling our great products! For Training Use Only 14 For Training Use Only