NOTICE Any prices we quote verbally or any prices appearing in our printed price lists are subject to change without prior notice. If you need firm prices for future deliveries you should request a written quotation from our sales office. We are not liable for consequential or special damages of any nature or kind, resulting from the use of any of our products. (c) COPYRIGHT 2008 ASTRO TOOL CORPORATION 1 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97706 * Tel: (503) 642-9853 * www.astrotools.com table of Contents About Astro..................................................................................................... 2 Indent Crimp Tools......................................................................................... 3 General Crimping Information.................................................................. 4 Turret & Positioner Charts for M22520/1-01, /2-01, /7-01....................... 9 Heavy Duty Pneumatic Crimp Tools M22520/23-01................................ 12 Other Indent Tools.................................................................................. 14 Mil Spec Indent Crimp Tool Selection Charts.......................................... 18 Pneumatic Indent Crimp Tools................................................................ 23 Medical & Electronic Indent Crimp Tools.................................................... 27 Special Purpose Crimp Tools....................................................................... 32 C-Frame Die Crimp Tools............................................................................ .33 Tool Kits........................................................................................................ 41 Contact Insertion & Removal Tools............................................................. 45 Contact Locking & Releasing Methods................................................... 46 Insertion & Removal Tool Selection Charts............................................. 50 By Contact Manufacturer.................................................................. 50 By Military Standard......................................................................... 71 Plastic Insertion and Removal Tool Selection Chart.......................... 74 Special Service Tools for Connectors................................................. 77 MIL-I-81969 Cross Reference Chart.................................................. 78 Insertion and Removal Tool Illustrations................................................ 81 Appendix....................................................................................................... 88 Terms and Conditions of Sale...................................................................... 89 Warranty, Liabilities & Certificates................................................................ 91 Astro Tool Corp. Meeting Your Connector Tool Needs For many years, Astro Tool has been the leading name in connector service and assembly tooling. Astro has products, not only for military and aerospace programs, but also for other high tech fields such as computers, fiber optics and the medical industry. At Astro, we know that quality, timely delivery and competitive pricing are what our customers demand and deserve. When your job requires crimping tools, insertion and removal tools or connector service kits, please remember that Astro has the tools of your trade. Our greatest asset is always our people, and everyone at Astro is dedicated to just one goal: customer satisfaction. We are continually updating and adding to our product lines to meet the demanding complexities of today's market. Our engineering department is outfitted with the latest in computer design systems to aid the design of new connector service systems. Our manufacturing facilities use state-of-theart computer numeric control machining centers that enable us to precisely produce sophisticated tooling while holding ever-tightening tolerances. Astro is ready for the future. Our Tools and Services * Astro Crimp Tool Products * Astro Insertion and Removal Tools * Custom Designing for all Special Tooling Requirements * Pneumatic Crimp Tools * MIL-Spec Tool Kits * Custom Tool Kits * Free Cross Reference Services Contact Astro today for your connector tool requirements. MAIN OFFICE 21615 SW Tualatin Valley Hwy. Beaverton, OR 97006 (503) 642-9853 FAX 503-591-7766 Sales@AstroTool.com EASTERN SALES 90 Washington Ave. Nutley, NJ 07110 (973) 661-1299 FAX 973-661-0743 Sales@AstroTool.com Visit us at www.AstroTool.com NOTICE The tooling suggested herein may or may not cover a user's specific contract or manufacturing requirements. It is the user's responsibility to carry out sufficient testing to verify the suitability of the Astro product selected for the specific requirements of each particular application. All Astro products are made in the USA. 2 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Indent Crimp Tools and AcCEssories Indent Crimp Tools and AcCEssories Crimping Pin and Socket Contacts CRIMPING Crimping may be defined as the art of joining a conductor to a pin or socket contact by controlled compression and displacement of metal. It has been used for many years. In a good crimp joint, there is a mutual metal flow causing symmetrical distortion of wire strands and contact material. The mil cross-sectional area is but slightly reduced and all voids are practically eliminated. Such a joint is similar to a cold weld. Mechanical strength and good electrical continuity are established. Because of the new environments to which electrical connectors are subjected, there has been a drastic change in thinking relative to the use of precision crimp joints in preference to solder. CRIMPING CONFIGURATIONS There are many different types of crimps employed FIG 1 today. These range from the terminal fold-over tab type of crimp to the single indent crimp, the dual indenter crimp, the three indenter crimp, hex crimps, and, finally, the MIL standard four indenter crimp. The four indenter crimp (Fig. 1) provides the most uniform displacement of wire and contact material. The wire strands and the contact 4-Indenter Crimp material are formed together in a solid mass with Cross-section little or no reduction of the mil area of the wire Across Axis strands. A minimum of voids exists and very little extrusion of the wire strands takes place. The four indenter crimp principle FIG 2 has been used to produce a variety of impressions, the most common being the "bathtub" and "octadent" (also called double indent) (Fig. 2) The Octadent Crimp - octadent configuration has Horizontal Cross-section been chosen by the Military for use in the M22520/1 and /2 tools. CRIMPING CHARACTERISTICS Connectors utilizing crimping contacts usually permit the removal of these contacts several times so that modification, circuit changes, or replacement of contacts may be made with little difficulty and with the same quality assurance as in production line assembly. Crimping may be accomplished either with hand tools, power tools, or automated power tools. Repeatability of the crimp operation is characteristic provided precision crimping tools are employed. These tools must be capable of being gaged to insure that proper crimp depths are maintained. Inspection holes in each contact permit quality control personnel to view the wire strand ends thereby assuring that the conductor is properly positioned in the crimp barrel. MIL-DTL-22520 This specification covers all the requirements for crimping tools used on removable type contacts in electrical connectors. CRIMP DEPTH DETERMINATION Having resolved an indenter design, the determination of crimp depth range must be established for each application. There are many factors which contribute to the selection of the proper indenter setting. These are primarily related to contact material and dimensions as well as wire type and size. The proper crimp depth for a given contact is the one that yields the best mechanical and electrical joint. To determine this setting, many contacts of the same type are crimped though a range of indenter settings from too loose to too tight. The crimped contacts are then subjected to tensile and voltage drop tests. WIRE PREPARATION Proper wire preparation also plays an important part in making a good crimp joint. There are two popular methods of wire stripping -- mechanical and thermal. During the mechanical stripping process, extreme care must be taken to avoid nicking or removing wire strands, otherwise a loss of tensile strength will result. Conversely, if the insulation is not completely removed, erratic values may be obtained. Heat stripping eliminates the danger of nicking strands. However, depending on the type of insulation being stripped, too much heat can cause actual charring of the insulation or decompose the insulation with the evolution of corrosive gases which react with the conductor platings. There is also a possibility of local annealing of the conductor. Too little heat can deposit an insulation film which can act as a lubricant. Any of these conditions can affect tensile results. Wire preparation is, therefore, another area that requires control if proper tensiles are to be achieved with a wire-contact combination. Before making a tensile test it is also important that the stripped length of the wire be checked to ensure that the wire extends all the way into the contact wire barrel. During the tensile test it is necessary for the uncrimped end of the wire to be held in such a way that the pull force is evenly distributed to all the strands. TENSILE TESTING Tensile testing is a controlled pull test on the crimp joint to determine its mechanical strength. It is a destructive test which usually results in wire breakage in the crimped barrel, the wire pulling out of the crimped barrel, or wire breakage outside of the crimped area. The method and device used to conduct this test have a direct bearing on the results obtained. Per specification, the testing device pulls at the rate of one inch per minute. During the tensile test, the wire is elongating. The breakage or separation point, therefore, is associated with not only the pull force but also the rate of increase of this force. Tensile curves are plotted for each contact and wire combination. They will usually differ, depending on the type of wire, plating, size of wire, and variations in contact design and material. A desirable tensile range must be determined for each of these combinations. MILLIVOLT DROP Millivolt drop tests are performed across the crimp joint to determine the electrical characteristics. The test current is passed through the contacts and voltage drop is measured from a point on the shoulder of the contact to a point on the wire. Voltage drop values under the maximum allowable indicate a good electrical joint. 4 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com The TIR allowed includes a maximum of .005 TIR assignable to the contact during its manufacture. (TIR is an abbreviation for Total Indicator Reading and is a measure of the total deviation from a true center line when the item being measured is rotated through 360 .) CONTROLLING CRIMP DEPTH From the tensile curves, a known crimp depth range is established. It is imperative, therefore, that the crimp tool settings be within the established tolerance. COMPRESSION FORCES Crimping compression forces are directly related to: A. Indenter Configuration; B. The Amount of Leverage in a Crimping Tool; C. Crimp Depth Required for Satisfactory Results; D. Contact Hardness and Contact-Conductor Combinations. To insure full closure of the tool handles and positive bottoming, it is necessary that tools be cycle controlled. This is accomplished by the use of a precision ratchet device which releases the handles at the positive bottoming position within specification tolerances. This release point and positive bottoming are applicable to all contact sizes. MEASURING CRIMP DEPTH (GAGING) Too loose a crimp setting will result in wire pullout and high millivolt drop (high resistance). Too tight a setting will nick the wire strands causing low tensiles and wire breakage within the contact. Positive bottoming tools can readily be gaged by selecting gage pins dimensioned to the end limits of the known crimp range of a given contact. AXIAL DEFORMATION During the crimping process considerable force is applied and material displacement takes place, which may result in axial deformation of the contact. The following factors contribute to axial deformation of contacts: 1. Contact material and contact hardness. 2. Crimp barrel wall thickness. 3. Concentricity of conductor hole to O.D. of crimp barrel. 4. If an insulation support is included on the contact, the concentricity of this support (I.D. and O.D.) with respect to the other diameters in the contact. 5. Crimp depth - the deeper the crimp the greater the possibility of contact bending. 6. Conductor characteristics - conductor hardness, number of strands, size of wire, bunching of strands, the lay of the conductors, plating or the use of solid conductor. 7. The condition of the indenters - indenters which are not uniformly dimensioned or aligned or which have extreme variation in surface condition can cause contact bending. 8. The condition of the crimping tool - a worn crimping tool can contribute to contact bending. 9. Method of contact location and support - improperly supporting or positioning the contact in the tool can result in contact bending. 10. Method of measuring axial deformation - we have found that this is one of the least understood items relating to the crimp tool specification. MIL-DTL-22520 is specific in defining and evaluating the axial deformation of contacts. This paragraph allows the following deformation: FIG. 3 Contact Size Contact Deformation 20 & smaller .011 TIR 16 .012 TIR 12 .012 TIR General Crimping information VISUAL INSPECTION Each contact is inspected under a microscope to make certain the indenture does not crack or tear the base metal, or cause excessive distortion of the contact. A. Indenter Configuration MS drawings are specific as to indenter configuration of the Class I crimping tool. It is possible to change the shape of the indenters to reduce frontal area and thus reduce crimping forces. If the reduction of compression forces was the only factor involved, a knife blade edge on an indenter, or a conical tip shape would be the most desirable configuration. But this would result in cracked contacts, damage to plating, high wire embrittlement because of the concentrated stress of a small crimp area, and would also result in marginal tensile values. B. The Amount of Leverage in a Crimping Tool Leverage or linkage systems could be devised to minimize the amount of crimp compression forces. Archimedes' old adage could apply here wherein he says, "Give me a place to stand and to rest my lever on and I can move the Earth." From a practical viewpoint, however, the geometry of Class I tools under MIL-T-22520 are specific in tool length and width. C. Crimp Depth Required for Satisfactory Results Another way to reduce compression forces is to vary crimp depth. MS drawings are specific in designating crimp depths. It is understandable that the less the indenters indent the lower the compression forces involved. On the other hand, if the tool does not indent as deeply as specified, the possibility exists that sub-marginal or marginal tensile values will result. D. Contact Hardness and Contact-Conductor Combinations Contact material is definitely a factor contributing to high compression forces. Some contacts are made of hard material; some contacts have thick walls and some contacts are required to cover a range of conductors, all of which could involve high crimping forces. It is felt that an analysis of these conditions and an attempt to make them compatible with the crimping tool could facilitate the reduction of compression forces. As can be seen from this brief review of crimping, many factors influence the effectiveness of a crimped joint. However, a good crimping tool compensates for many of these factors by providing proper crimp depths, resulting in termination having high tensile strength, low millivolt drop, and minimum contact deformation. With the use of a well-engineered tool, crimping becomes one of the most reliable methods of wire termination. A glossary of connector terms is available at www.astrotool.com. 5 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Standard Step Adjustable Crimp Tool 615708 (M22520/1-01) * 8 indent crimp * Dial selectable MS #. ASTRO TOOL # * Uses turret and single position heads * Cycle controlled ratchet USAGE/DESCRIPTION NSN. M22520/3-1 615716 Gage For /1-01 /2-01 5220-00-165-7604 M22520/1-01 615708 Tool Frame 5120-00-165-3912 M22520/1-02 615709 Turret 5120-00-016-6382 M22520/1-03 615710 Turret 5120-00-016-6554 M22520/1-04 615711 Turret 5120-00-016-7582 M22520/1-05 615712 Universal Positioner 5120-00-165-3911 M22520/1-06 615713 Positioner 5120-00-016-7647 M22520/1-07 615714 Positioner 5120-00-016-7651 M22520/1-08 615715 Turret 5120-00-016-7654 M22520/1-09 615821 Positioner 5120-00-132-5039 M22520/1-10 615822 Positioner 5120-00-132-5095 M22520/1-11 616406 Positioner 5120-01-127-5231 M22520/1-12 616407 Turret 5120-01-036-9220 M22520/1-13 616408 Turret 5120-01-036-9221 M22520/1-14 616409 Turret 5120-01-036-9222 M22520/1-15 616410 Positioner 5120-01-036-9223 M22520/1-16 620172 Positioner 5120-01-075-8138 M22520/1-17 620537 Positioner Turret and Positioner Selection Charts for MIL-C-39029/AS39029 Contacts on page 9. The Astro 615708 is qualified to MIL-DTL-22520/1. This dial selectable 8-step tool has extensive applications within the wire barrel sizes 12-22 and wire sizes 12-26 AWG. This tool produces an eight indent crimp configuration which provides maximum tensile strength for both MS and proprietary contacts when used with wire of various compositions. The beauty of this tool is in the ease of its use. The operator simply has to attach the appropriate turret head, or universal positioner, to the tool and then set the selector to the desired step for the wire being used. The ratchet is designed to ensure a complete cycle of the tool. A complete and accurate crimp is obtained each and every time, with no partial crimps. The 615708 tool is designed to be used with a turret head, a positioner or a universal head. These heads are easily attached with the use of built in hex socket screws. A data plate is permanently attached to each head. The data plate lists the contacts, for which the head was designed, along with selector settings that correspond to the wire being used. Astro recommends that all of its tools be gaged periodically, to assure accurate calibration. A gage 615716 (M22520/3-1) is available for this purpose. See page 9. The 615708 tool is 914 inches long and weighs approximately 20 ounces. The 615708 is available in a pneumatic version, P/N APC708, on page 23. An adjustable positioner is available, P/N 615712 and 615712-1. A wide variety of Turret Heads and Positioners are available, in addition to those listed. Please contact factory for additional information. 6 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Miniature Step Adjustable Crimp Tool 615717 (M22520/2-01) * 8 indent crimp * Dial selectable * Uses bayonet positioners * Cycle controlled ratchet The MIL-DTL-22520/2 qualified Astro 615717 miniature 8-step adjustable hand crimping tool's 8-indent crimp configuration provides excellent results on contacts sizes 20-28 and wire sizes 20-32 AWG. A wide variety of MS and proprietary contacts and wire compositions can be crimped by simply attaching a positioner in the bayonet-type socket and adjusting the selector to one of the eight preselected settings. The tool is equipped with a positive ratchet that requires the completion of the crimp cycle to ensure the integrity of each crimp. Astro offers a wide variety of positioners to accommodate various mil-spec and proprietary contacts. Each positioner has a data plate which provides the correct crimp depth setting for the contact and wire combination. Astro also offers two adjustable positioners (615179 & 615179-1) that allow you to adjust the crimp location according to your specific needs. Custom positioners are available upon request. Astro recommends the periodic gaging of all its tools. A gage (615716, M22520/3-1) is available for this purpose. The 615717 is 712 inches long and weighs 11 ounces. The 615717 is available in a pneumatic version, P/N 621100, on page 26. For ultra precise crimps on miniature and subminiature contacts with very thin wire barrel dimensions, Astro offers the 620613. This tool is built from the same tool frame as the 615717 (M22520/2-01) and utilizes the same positioners. ASTRO TOOL #. DESCRIPTION NSN M22520/2-01 615717 Tool Frame 5120-00-165-3910 M22520/2-02 615718 Positioner 5120-00-165-3913 M22520/2-03 615719 Positioner 5120-00-016-7657 M22520/2-04 615720 Positioner 5120-00-017-3640 M22520/2-05 615721 Positioner 5120-00-017-3742 M22520/2-06 615722 Positioner 5120-00-017-3809 M22520/2-07 615723 Positioner 5120-00-017-3827 M22520/2-08 615724 Positioner 5120-00-017-3921 M22520/2-09 615725 Positioner 5120-00-017-3927 M22520/2-10 615726 Positioner 5120-00-017-3932 M22520/2-11 615727 Positioner 5120-00-017-3934 M22520/2-12 615729 Positioner 5120-00-017-3935 M22520/2-13 616031 Positioner 5120-00-132-6939 M22520/2-14 616032 Positioner 5120-00-132-6962 M22520/2-15 616033 Positioner 5120-00-132-6978 M22520/2-16 616034 Positioner 5120-00-132-7868 M22520/2-17 616035 Positioner 5120-00-132-7893 M22520/2-18 616036 Positioner 5120-00-132-7894 M22520/2-19 616037 Positioner 5120-00-132-7872 M22520/2-20 616038 Positioner 5120-00-132-9004 M22520/2-21 616039 Positioner 5120-00-133-0029 M22520/2-22 615448 Positioner 5120-01-106-3737 M22520/2-23 616191 Positioner 5120-01-117-3905 M22520/2-24 616260 Positioner 5120-00-348-7531 M22520/2-25 616411 Positioner 5120-00-132-6932 5120-00-133-3263 M22520/2-26 616412 Positioner M22520/2-27 616413 Positioner M22520/2-28 616414 Positioner Product Listings MS #. 5120-00-124-3678 M22520/2-29 616415 Positioner 5120-00-124-3682 M22520/2-30 616416 Positioner 5120-01-117-3905 M22520/2-31 616417 Positioner M22520/2-32 620261 Positioner M22520/2-33 615257 Positioner M22520/2-34 620499 Positioner M22520/2-35 620517 Positioner M22520/2-36 616429 Positioner Positioner Selection Charts for MIL-C-39029/AS39029 Contacts on page 9. A wide variety of Positioners are available, in addition to those listed. Please contact factory for additional information. 7 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Intermediate Step Adjustable Tool 616336 (M22520/7-01) * 8 indent crimp * Dial selectable MS #. ASTRO TOOL # * Cycle controlled ratchet * Lightweight and easy to use * Uses bayonet positioners USAGE/DESCRIPTION NSN. M22520/7-01 616336 Tool Frame 5120-00-133-1747 M22520/7-02 616327 Positioner 5120-00-133-1769 M22520/7-03 616328 Positioner 5120-00-133-1770 M22520/7-04 616329 Positioner 5120-00-133-1772 M22520/7-05 616330 Positioner 5120-00-133-1778 M22520/7-06 616331 Positioner 5120-00-133-1781 M22520/7-07 616332 Positioner 5120-00-133-1782 M22520/7-08 616333 Positioner 5120-00-133-1785 M22520/7-09 616334 Positioner 5120-00-133-1790 M22520/7-10 616335 Positioner 5120-00-133-1792 M22520/7-11 620083 Positioner 5120-01-122-1201 M22520/7-12 620084 Positioner 5120-01-112-2925 M22520/7-13 620085 Positioner 5120-01-110-4472 M22520/3-3 616337 Gage 5220-00-338-0378 Positioner Selection Charts for MIL-C-39029/AS39029 Contacts on page 9. The Astro 616336 is qualified to MIL-DTL-22520/7. This tool is an 8-Step Selectable with varying applications within the wire barrel sizes 16-22 and wire sizes 16-28 AWG. The 616336 produces an 8 indent crimp configuration, which provides excellent results on MS and proprietary contacts and wire of various compositions. The 616336 tool is designed to be used with a positioner that features easy attachment with a bayonet socket mount. A data plate is permanently attached to each positioner. This data plate provides the correct selector setting to be used for each contact and wire combinations. This helps to eliminate error in choosing the proper crimp depth. Astro recommends that all of its tools be gaged periodically to assure accurate calibration. A gage 616337 (M22520/3-3) is available for this purpose. See page 9. The 616336 tool is 714 inches long and weighs approximately 11 ounces. The 616336 is available in a pneumatic version, P/N 621101, on page 26. An adjustable positioner is available P/N 642020. A wide variety of Positioners are available, in addition to those listed. Please contact factory for additional information. 8 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Turret and Positioner Selection Charts for MIL-C-39029 / AS39029 Contacts Product Listings For M22520/1-01, M22520/2-01, M22520/7-01 Crimp Tools Contacts for Connector Family: MIL-C-5015 (MS 3450 Series/rear-release Type) and MIL-C-83723 Series II Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Tool # Style Mating End Size Wire Barrel Size Type/ Class M39029/30-165-16 217 MS3163-16S-16 M83723-30T17 M22520/1-02 615709 SKT 16S 16 A/B M39029/29-16-16 212 MS3162-16-16 M83723-29T16 M22520/1-02 615709 PIN 16 16 A/B M39029/30-16-16 218 MS3163-16-16 M83723-30T16 M22520/1-02 615709 SKT 16 16 A/B M39029/29-12-12 213 MS3162-12-12 M83723-29T12 M22520/1-02 615709 PIN 12 12 A/B M39029/30-12-12 219 MS3163-12-12 M83723-30T12 M22520/1-02 615709 SKT 12 12 A/B Wire Barrel Size Type/ Class Contacts for Connector Families: MIL-C-26482 Series II, MIL-C-81703 Series III, MIL-C-83723 Series III, MIL-C-83733 Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Tool # Style Mating End Size M39029/4-20-20 110 M83723-33B20 M22520/2-02 M22520/1-02 615718 615709 PIN 20 20 A/B M39029/5-20-20 115 M83723-34B20 M22520/2-02 M22520/1-02 615718 615709 SKT 20 20 A/B M39029/4-16-16 111 M83723-33B16 M22520/1-02 615709 PIN 16 16 A/B M39029/5-16-16 116 M83723-34B16 M22520/1-02 615709 SKT 16 16 A/B M39029/4-16-20 112 - M22520/1-02 615709 PIN 16 20 A/B M39029/5-16-20 117 - M22520/1-02 615709 SKT 16 20 A/B M39029/4-12-12 113 M83723-34B12 M22520/1-02 615709 PIN 12 12 A/B M39029/5-12-12 118 - M22520/1-02 615709 SKT 12 16 A/B M39029/4-12-16 111 - M22520/1-02 615709 PIN 12 16 A/B M39029/5-12-16 119 M83723-34B16 M22520/1-02 615709 SKT 12 16 A/B Contacts for Connector Family: MIL-C-26500 Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Tool # Style Mating End Size Wire Barrel Size Type/ Class M39029/31-241 241 MS24254-20P M22520/2-02 M22520/1-02 615718 615709 PIN 20 20 A/B M39029/32-260 260 MS24255-20S M22520/2-02 M22520/1-02 615718 615709 SKT 20 20 A/B M39029/31-229 229 MS24253-16P M22520/1-02 615709 PIN 16 16 A/B M39029/32-248 248 MS24255-16S M22520/1-02 615709 SKT 16 16 A/B M39029/31-235 235 MS24254-12P M22520/1-02 615709 PIN 12 12 A/B M39029/32-254 254 MS24255-12S M22520/1-02 615709 SKT 12 12 A/B 9 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Turret and Positioner Selection Charts for MIL-C-39029 / AS39029 Contacts For M22520/1-01, M22520/2-01, M22520/7-01 Crimp Tools Contacts for Connector Family: MIL-C-24308 Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Tool # Style Mating End Size Wire Barrel Size Type/ Class M39029/64-369 369 M24308/11-1 M22520/2-08 615724 PIN 20 20 A/A M39029/63-368 368 M24308/10-1 M22520/2-08 615724 SKT 20 20 A/A Contacts for Connector Family: MIL-C-5015 (MS3400 Series/Front-Release Type) Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Tool # Style Mating End Size Wire Barrel Size Type/ Class M39029/44-288 288 MS90453-16-16 M22520/1-02 615709 PIN 16 16 A/B M39029/45-295 295 MS90454-16-16 M22520/1-02 615709 SKT 16 16 A/B M39029/44-287 287 MS90453-16-22 M22520/1-02 615709 PIN 16 22 A/B M39029/45-294 294 MS90454-16-22 M22520/1-02 615709 SKT 16 22 A/B M39029/44-290 290 MS90453-12-12 M22520/1-02 615709 PIN 12 12 A/B M39029/45-297 297 MS90454-12-12 M22520/1-02 615709 SKT 12 12 A/B M39029/44-289 289 MS90453-12-16 M22520/1-02 615709 PIN 12 16 A/B M39029/45-296 296 MS90454-12-16 M22520/1-02 615709 SKT 12 16 A/B Wire Barrel Size Type/ Class Contacts for Connector Family: MIL-C-38999 Series I, III, IV Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Tool # Style Mating End Size M39029/56-348 348 MS27655-22D MS27490-22D M22520/2-07 615723 SKT 22 22D A/B M39029/56-349 349 MS27490-22M M22520/2-07 615723 SKT 22 22M A/B M39029/56-350 350 MS27490-22 M22520/2-07 615723 SKT 22 22 A/B M39029/56-351 351 MS27655-20 MS27490-20 M22520/2-10 615726 SKT 20 20 A/B M22520/1-04 615711 M39029/56-352 352 MS27655-16 MS27490-16 M22520/1-04 615711 SKT 16 16 A/B M39029/56-353 353 MS27655-12 MS27490-12 M22520/1-04 615711 SKT 12 12 A/B Wire Barrel Size Type/ Class Contacts for Connector Family: MIL-C-26482 Series I Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Tool # Style Mating End Size M39029/31-240 240 MS3192A20-20A M22520/2-02 M22520/1-02 615718 615709 PIN 20 20 A/A M39029/32-259 259 MS3193A20-20A M22520/2-02 M22520/1-02 615718 615709 SKT 20 20 A/A M39029/31-228 228 MS3192-16-16A M22520/1-02 615709 PIN 16 16 A/A M39029/32-247 247 MS3193-16-16A M22520/1-02 615709 SKT 16 16 A/A M39029/31-234 234 MS3192-12-12A M22520/1-02 615709 PIN 12 12 A/A M39029/32-253 253 MS3193-12-12A M22520/1-02 615709 SKT 12 12 A/A 10 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Turret and Positioner Selection Charts for MIL-C-39029 / AS39029 Contacts Product Listings For M22520/1-01, M22520/2-01, M22520/7-01 Crimp Tools Contacts for Connector Family: MIL-C-28840 Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Tool # Style Mating End Size Wire Barrel Size Type/ Class M39029/83-450 450 M39029/83-20-22 M22520/34-02 620636 PIN 20 22 A/B M39029/83-451 451 M39029/83-20-28 M22520/34-02 620636 PIN 20 28 A/B M39029/84-452 452 M39029/84-20-22 M22520/34-02 620636 SKT 20 22 A/B M39029/84-453 453 M39029/84-20-28 M22520/34-02 620636 SKT 20 28 A/B Contacts for Connector Families: MIL-C-38999 Series I, II, III, IV, MIL-C-83733, MIL-C-24308, and MIL-C-55302/68/69/71/72/75 Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Tool # Style Mating End Size Wire Barrel Size Type/ Class M39029/58-360 360 MS27494-22D MS27493-22D M24308/13-1 M22520/2-09 615725 PIN 22 22D A/B M39029/57-354 354 MS27492-22D MS27491-22D M24308/12-1 M22520/2-06 615722 SKT 22 22D A/B M39029/58-361 361 MS27494-22M MS27493-22M M22520/2-09 615725 PIN 22 22M A/B M39029/57-355 355 MS27492-22M MS27491-22M M22520/2-06 615722 SKT 22 22M A/B M39029/58-362 362 MS27494-22 MS27493-22 M22520/2-09 615725 PIN 22 22 A/B M39029/57-356 356 MS27492-22 MS27491-22 M22520/2-06 615722 SKT 22 22 A/B M39029/58-363 363 MS27494-20 MS27493-20 M22520/2-10 M22520/1-04 615726 615711 PIN 20 20 A/B M39029/57-357 357 MS27492-20 MS27491-20 M22520/2-10 M22520/1-04 615726 615711 SKT 20 20 A/B M39029/58-364 364 MS27494-16 MS27493-16 M22520/1-04 615711 PIN 16 16 A/B M39029/57-358 358 MS27492-16 MS27491-16 M22520/1-04 615711 SKT 16 16 A/B M39029/58-365 365 MS27494-12 MS27493-12 M22520/1-04 615711 PIN 12 12 A/B M39029/57-359 359 MS27492-12 MS27491-12 M22520/1-04 615711 SKT 12 12 A/B BIN (Basic identification number) code color bands, reading in sequence from wire barrel end of the contact. Each digit of the BIN code shall be designated on the contact by a color band in accordance with the following: 0-Black 2-Red 4-Yellow 6-Blue For contacts not listed above, please consult factory for proper tooling. 8-Gray 1-Brown 3-Orange 5-Green 7-Violet 9-White 11 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Heavy Duty Pneumatic Crimp Tool AMT23B (M22520/23-01) * 8 indent crimp configuration * Designed with safety in mind * Meets all MIL-DTL-22520/23 requirements * No extra booster required for large contacts * Interchangeable dies and locators The AMT23B takes all the work out of crimping those large contacts. Using interchangeable dies and locators, this tool crimps contact sizes 8 through 0000. The steady, uniform crimp force, provided by the air logic function delay, crimps even the largest of these contacts without cracking them. Unlike similar tools, Astro's AMT23B crimps its full range without using a booster adapter. The AMT23B is designed with operator safety in mind. The air logic function delay allows adequate time to remove fingers from the crimp area before crimping begins. This tool is easily portable and weighs less than 19 pounds. It operates on 80-120 P.S.I. and requires a regulated, filtered and lubricated air supply for optimal function. Astro offers the 11413 air regulator for this purpose. The tool comes with a 12 inch diameter air coupler for convenient quick disconnect. NOTE: ASTRO WILL CUSTOM DESIGN DIES AND LOCATORS FOR YOUR SPECIAL REQUIREMENTS. WE ALSO OFFER A WIDE RANGE OF GAGES FOR USE WITH THIS TOOL. PLEASE CONSULT THE FACTORY FOR FURTHER DETAILS. Changing dies and locators 1. Unscrew Retainer Ring. 2. Pull off Indenter Die Assembly by hand. 3. Pull out the Locator by hand. 12 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com AMT23B (M22520/23-01) Die & Locator Selection Chart MIL # contact locators DESCRIPTION ASTRO # M22520/23-01 Crimp Tool AMT23B M22520/23-02 Die Assy. #8 M22520/23-03 Part # AMT23009L Contact Size M30929/29-214 AMT23002DA M39029/30-8-8 M39029/30-220 Die Assy. #6 AMT23003DA MS90453-8-8 M39029/44-291 M22520/23-04 Die Assy. #4 AMT23004DA M22520/23-05 Die Assy. #1/0 AMT23005DA M22520/23-06 Die Assy. #2/0 AMT23006DA M22520/23-07 Die Assy. #4/0 AMT23007DA M22520/23-09 Locator #8 AMT23009L M22520/23-10 Locator #6 AMT23010L M22520/23-11 Locator #4 AMT23011L M22520/23-12 Locator #4,4N,4G AMT23012L M22520/23-13 Locator #1/0 AMT23013L M22520/23-14 Locator #1/0,1/0N AMT23014L M22520/23-15 Locator #2/0,2/0N AMT23015L M22520/23-16 Locator #4/0,4/0N AMT23016L AMT23010L AMT23011L AMT23012L Die assembly gaging limits Contact Size Die Gaging Limits GO NO GO AMT23013L 8 MS Contact # M39029/29-8-8 Part # Product Listings M22520/23-01 INTERCHANGEABLE DIES AND LOCATORS MS90454-8-8 M39029/45-298 6 MS90559-11 M39029/48-317 6N MS90559-12 M39029/48-318 6G MS90559-14 M39029/48-319 6 MS90560-7 M39029/49-329 6G MS90560-8 M39029/49-330 4 M39029/29-4-4 M39029/29-215 M39029/30-4-4 M39029/30-221 MS90453-4-4 M39029/44-292 MS90454-4-4 M39029/45-299 4 MS90559-8 M39029/48-320 4N MS90559-9 M39029/48-321 4G MS90559-13 M39029/48-322 4 MS90560-5 M39029/49-331 4G MS90560-9 M39029/49-332 1/0 M39029/29-0-0 M39029/29-216 AMT23002DA 8 .130 .136 M39029/30-0-0 M39029/30-222 AMT23003DA 6 .171 .178 MS90453-0-0 M39029/44-293 AMT23004DA 4 .195 .202 AMT23005DA 0 .325 .332 AMT23006DA 00 .351 AMT23007DA 0000 .425 MS90454-0-0 M39029/45-300 1/0 MS90559-5 M39029/48-323 .358 1/0N MS90559-6 M39029/48-324 .432 1/0 MS90560-3 M39029/49-333 2/0 MS90559-3 M39029/48-325 2/0N MS90559-4 M39029/48-326 2/0 MS90560-2 M39029/49-334 4/0 MS90559-1 M39029/48-327 AMT23014L AMT23015L GAGES GAGE # DIE ASSEMBLY AMTG2302 AMT23002DA 4/0N MS90559-2 M39029/48-328 AMTG2303 AMT23003DA 4/0 MS90560-1 M39029/49-335 AMTG2304 AMT23004DA AMTG2305 AMT23005DA AMTG2306 AMT23006DA AMTG2307 AMT23007DA AMT23016L 13 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Miniature Adjustable Crimp Tool 612596 (MS3198-1) * 8 indent crimp * Dial selectable * Uses bayonet-style positioners * Cycle controlled The Astro 612596 meets performance requirements for MS3198-1 and M22520/34-01. This lightweight compact tool uses MS3198, M22520/34, M22520/2 and proprietary bayonet-style positioners to crimp most pin and socket contacts smaller than size 20 to wires size 20 AWG and smaller. The 612596 is step-adjustable to eight preselected crimp depths. The correct crimp depth is determined by using the data plate located on each positioner. This tool utilizes the same positive ratchet found on other Astro crimpers, which requires the completion of a crimp cycle before the handles will return to their open position. This feature ensures the integrity of every crimp. Astro recommends the periodic gaging of all its crimping tools. For this purpose Astro offers the M22520/3-1 (615716) gage with the tool in the number 8 selector position. For use on M22520/34-01 applications Astro recommends using the M22520/35 (621064) gage with the crimp depth selector set on the number 6 setting. For contacts not listed, please consult factory for proper tooling. Contacts for Connector Families: MIL-C-26482 Series II. MIL-C-81703 Series III MIL-C-83723 Series III, MIL-C-83733 Military Part # BIN Code Supersedes Military Part # Style: Pin or Socket Mating End Size Wire Barrel Size Positioner/ Turret Part # Astro Positioner # M39029/4-110 110 M83723-33B20 M39029/4-20-20 PIN 20 20 M39029/5-115 115 M83723-34B20 M39029/5-20-20 SKT 20 20 M22520/2-02 615718 M39029/9-132 THRU M39029/9-136 132 THRU 136 M39029/9-20-20C1 THRU M39029/9-20-20C5 PIN 20 20 MS3198-1P 612759 MS3198-1PA 613382 M39029/10-138 THRU M39029/10-142 138 THRU 142 M39029/9-20-20C1 THRU M39029/10-20-20C5 SKT 20 20 Style: Pin or Socket Mating End Size Wire Barrel Size Contacts for Connector Family: MIL-C-28840 Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Positioner # M39029/83-450 450 M39029/83-20-22 PIN 20 22 M22520/34-02 620636 M39029/83-451 451 M39029/83-20-28 PIN 20 28 M22520/34-02 620636 M39029/84-452 452 M39029/84-20-22 SKT 20 22 M22520/34-02 620636 M39029/64-453 453 M39029/84-20-28 SKT 20 28 M22520/34-02 620636 Style: Pin or Socket Mating End Size Wire Barrel Size 20 20 Contacts for Connector Family: MIL-C-21097 Military Part # M39029/9-01 BIN Code -- Supersedes Military Part # ---- SKT Positioner/ Turret Part # MS3196-4P 14 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Astro Positioner # 613023 612596 (MS3198-1) Positioner Selection Charts Product Listings Contacts for Connector Families: MIL-C-38999 Series I, II, III, IV, MIL-C-83733, MIL-C-24308 & MIL-C-55302/68/69/71/72/75 Military Part # BIN Code Supersedes Military Part # Style: Pin or Socket Mating End Size Wire Barrel Size Positioner/ Turret Part # Astro Positioner # M39029/58-360 360 MS27494-22D MS27493-22D M24308/13-1 PIN 22 22D M22520/2-09 615725 M39029/58-361 361 MS27494-22M MS27493-22M PIN 22 22M MS3196-8P 613642 M39029/58-362 362 MS27494-22 MS27493-22 PIN 22 22 M39029/57-354 354 MS27492-22D MS27491-22D M24308/12-1 SKT 22 22D M22520/2-06 615722 M39029/57-355 355 MS27492-22M MS27491-22M SKT 22 22M MS3196-6P 613640 M39029/58-363 363 MS27494-20 MS27493-20 PIN 20 20 M22520/2-10 MS3196-9P 615726 613643 M39029/57-357 357 MS27492-20 MS27491-20 SKT 20 20 M22520/2-10 MS3196-9P 615726 613643 Mating End Size Wire Barrel Size 22 22M Contacts for Connector Family: MIL-C-38999 Series I, III, IV Military Part # M39029/56-349 BIN Code 349 Supersedes Military Part # MS27490-22M Style: Pin or Socket SKT Positioner/ Turret Part # M22520/2-07 Astro Positioner # 615723 M39029/56-350 350 MS27490-22 SKT 22 22 MS3198-7P 613641 M39029/56-351 351 MS27655-30 MS27490-20 SKT 20 20 M22520/2-10 MS3196-9P 615726 613643 Mating End Size Wire Barrel Size Contacts for Connector Family: MIL-C-81511 Series I & II Military Part # BIN Code Supersedes Military Part # Style: Pin or Socket Positioner/ Turret Part # Astro Positioner # M39029/46-303 303 MS90460 A23-22 PIN 23 22 M39029/46-304 304 MS90460 B23-22 SKT 23 22 MS3196-2PA 613381 M39029/47-313 313 MS90461 A23-22 PIN 23 22 MS3196-2P 612760 M39029/47-314 314 MS90461 B23-22 SKT 23 22 Style: Pin or Socket Mating End Size Wire Barrel Size Contacts for Connector Family: MIL-C-26500 Military Part # BIN Code Supersedes Military Part # Positioner/ Turret Part # Astro Positioner # M39029/31-241 241 MS24254-20P PIN 20 20 M22520/2-02 MS3196-1P, MS3196-1PA 615718 612759, 613382 M39029/32-260 260 MS24255-20S SKT 20 20 M22520/2-02 MS3198-1P, MS3198-1PA 615718 612759, 613382 BIN (Basic identification number) code color bands, reading in sequence from wire barrel end of the contact. Each digit of the BIN code shall be designated on the contact by a color band in accordance with the following: 0-Black 2-Red 4-Yellow 6-Blue 8-Gray 1-Brown 3-Orange 5-Green 7-Violet 9-White 15 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Standard Self-Adjusting Crimp Tool MS3191 * 4 or 8 indent * Cycle controlled ratchet * No dial adjustment required Description MS Designation Astro Cat. # Frame Assembly MS3191-A 11210 Crimp Tool MS3191-1 10692 Crimp Tool MS3191-2 11234 Positioner MS3191-20A 11062 Positioner MS3191-16A 2520-3 Positioner MS3191-12A 2520-4 Positioner MS3191-208 10854-1 Positioner MS3191-168 10854-2 The MS3191 series of tools still continue to set a standard of excellence for crimping tools. This series of crimping tools is one of the easiest to use. Simply selecting the proper positioner determines the crimp depth, crimp location and point of ratchet release. The four or eight indent crimp provides a uniform displacement of wire and contact material, on contact sizes 12-20 and wire sizes 12-26 AWG. As with all Astro pin and socket crimp tools, the MS3191 series tools can be ordered with a variety of indentor configurations, including octadent (tool part number: 612600). A large selection of positioners is available for this tool. If we do not have a positioner to meet your special needs, Astro will custom design and Consists of Crimp Tool Assembly Part No . Crimp Tool Frame manufacture positioners for you. Various toolpositioner combination packages are available. Extra positioners are conveniently stored in the tool handle. (See chart for details.) A gage kit (part number ATK 6000 [MS3196-2]) is available for the recommended periodic gaging. This tool weighs approximately 20 ounces and is 912 inches long. The following MS contacts can be crimped with the MS3191-A frame assembly when used with the positioners specified: For Locators in addition to those listed please consult factory. Astro Locator Part # . Positioners MS3191-1 (10692) MS3191-A (11210) MS3191-20A MS3191-16A MS3191-12A MS3191-2 (11234) MS3191-A (11210) MS3191-20B MS3191-16B Locator MS Designation 11062 MS3191-20A 2520-3 MS3191-16A 2520-4 MS3191-12A 10854-1 MS3191-208 10854-2 MS3191-168 3538-3 MS3191-20C 11045-1 MS3191-22D 11045-2 MS3191-16D 16 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com 8-Step Adjustable Crimp Tool EUS309 Product Listings * 8 indent crimp * Dial selectable * Cycle controlled ratchet * Lightweight and easy to use * Uses bayonet positioners Gaging Information (Dimension in Inches) Selector Setting # Go Size .0001 No Go Size .0001 1 .0360 .0410 2 .0450 .0500 3 .0520 .0570 4 .0610 .0660 5 .0690 .0740 6 .0760 .0810 7 .0860 .0950 8 .1000 .1100 The ASTRO EUS309 is used to crimp powered D sub contacts but is not limited to this function. It is an 8 step adjustable crimp tool, cycled controlled and capable of crimping wire barrel sizes 12-20. Its crimp range is slightly larger than that of the 615708 (M22520/1-01) and utilizes the same basic components. It has a distinctive red look and is the same size and weight as the 615708 (914 inches long, approximately 20 ounces). Various turrets and single head positoners are available upon consulting the factory. Astro recommends periodic gaging with a P/N EUS309-G. 17 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Mil Spec Crimp Tool Selection Charts VENDOR (CAGE) BASIC CONNECTOR CONNECTOR SERIES AND PART # TYPE MIL-C-5015 MS3400 ( ) MS 3400" SERIES CIRCULAR THREADED COUPLING FRONT RELEASE CONTACTS MS3401 ( ) MS3402 ( ) MS3404 ( ) MS3406( ) MS3408 ( ) MS3409 ( ) MIL-C-5015 MS3450 ( ) MS3450" SERIES CIRCULAR MS3451 ( ) THREADED COUPLING REAR RELEASE CONTACTS MS3452( ) MS3454 ( ) MS3456 ( ) MS3459 ( ) CONTACT PART # PIN OR SKT COLOR BANDS BIN CODE 1st 2nd 3rd M39029/44-287 P RED GRA VIO 287 M39029/45-294 S RED WHI YEL 294 M39029/44-288 P RED GRA GRA 288 M39029/45-295 S RED WHI GRN 295 M39029/44-289 P RED GRA WHI 289 M39029/45-296 S RED WHI BLU 296 M39029/44-290 P RED WHI BLK 290 M39029/45-297 S RED WHI VIO 297 M39029/44-291 P RED WHI BRN 291 M39029/45-298 S RED WHI GRA 298 M39029/44-292 P RED WHI RED 292 M39029/45-299 S RED WHI WHI 299 M39029/44-293 P RED WHI ORN 293 M39029/45-300 S ORN BLK BLK 300 M39029/30-217 S RED BRN VIO M39029/29-212 P RED BRN M39029/30-218 S RED M39029/29-213 P M39029/30-219 CONTACT SIZE WIRE RANGE MATING WIRE OR END BARREL CABLE 16 22 22-26 16 16 16-20 12 16 16-20 12 12 12-14 8 8 8-10 4 4 0 217 RED 212 BRN GRA 218 RED BRN ORN 213 S RED BRN WHI 219 M39029/29-214 P RED BRN YEL 214 M39029/30-220 S RED RED BLK 220 M39029/29-215 P RED BRN GRN 215 M39029/30-221 S RED RED BRN 221 M39029/29-216 P RED BRN BLU 216 M39029/30-222 S RED RED RED 222 BIN (Basic identification number) code color bands, reading in sequence from wire barrel end of the contact. Each digit of the BIN code shall be designated on the contact by a color band in accordance with the following: CONTACT GAGE CRIMP TOOL ACCESSORY INSTALLation TOOL REMOVAL TOOL REMOVAL TOOL (UNWIRED CONTACTS) AT 0016 615708 --OR 616336 615709 (BLUE) ATML 1701 ATML 1901B ATML 1901B 616328 AT 0012 615708 615709 (YELLOW) ATML 1702 ATML 1902B ATML 1902B -- AMT23B AMT23002DA AMT23009L -- ATML 1903B ATML 1903B 4-6 AMT23004DA AMT23011L -- ATML 1904B ATML 1904B 0 0-2 AMT23005DA AMT23013L -- ATML 1905B ATML 1905B 16S 16 16-20 615708 615709 (BLUE) 16 16 OR 616328 ATML 08207B OR ATR 1105 OR M81969/14-03 ATML 08208B OR ATR 2112 OR M81969/14-03 M81969/30 HANDLE WITH ATML 3006 ATR 1153 OR M81969/14-04 OR ATML 08209B ATR 2160 OR M81969/14-04 OR ATML 08210B M81969/30 HANDLE WITH ATML 3007 AT 0016 616336 12 12 12-14 AT 0012 615708 615709 (YELLOW) 8 8 8-10 -- AMT23B AMT23002DA AMT23009L 4 0 4 0 4-6 0-2 0-Black 2-Red AMT23004DA AMT23011L AMT23005DA AMT23013L 4-Yellow 6-Blue -- -- -- 8-Gray 1-Brown 3-Orange 5-Green 7-Violet 9-White 18 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com ATML 1501 OR M81969/29-02 ATML 1502 M81969/29-03 ATML 1503 OR M81969/29-04 --- MIL-C-26482 SERIES I MS3120 ( ) CONTACT PART # PIN OR SKT COLOR BANDS BIN CODE 1st 2nd 3rd M39029/31-240 P RED YEL BLK 240 M39029/32-259 S RED GRN WHI 259 CONTACT SIZE WIRE CONTACT RANGE OR GAGE MATING WIRE CABLE END BARREL 20 20 20-24 AT 0020 MS3128 ( ) MS3121 ( ) ACCESSORY INSTALLation TOOL 615708 615709 (RED) ATML 1703B ATML 1906B ATML 1906B ATML 1704B ATML 1901B ATML 1901B OR 615717 CIRCULAR OR BAYONET COUPLING 616336 REMOVAL TOOL REMOVAL TOOL (UNWIRED CONTACTS) --------615718 --------616327 MS3122 ( ) FRONT RELEASE CONTACTS CRIMP TOOL Product Listings VENDOR(CAGE) BASIC CONNECTOR CONNECTOR SERIES AND PART # TYPE M39029/31-228 P RED RED GRA 228 16 16 16-20 AT 0016 615708 OR MS3124 ( ) M39029/32-247 S RED YEL VIO 247 616336 615709 (BLUE) --------616336 MS3126 ( ) M39029/31-234 P RED ORN YEL 234 MS3127 ( ) M39029/32-253 S RED GRN ORN 253 M39029/4-110 P BRN BRN BLK 110 12 12 12-14 AT 0012 615708 615709 (YELLOW) ATML 1705B ATML 1902B ATML 1902B 20 20 20-24 AT 0020 615708 615709 (RED) ATR 1078 ATR 2080 M81969/30 OR OR M81969/14-11 (RED) M81969/14-11 (WHITE) HANDLE WITH ATML 3005 (RED) ATML 08207B ATML 08208B M81969/30 OR OR ATR 1105 ATR 2112 OR OR HANDLE WITH ATML 3006 (BLUE) M81969/14-03 (BLUE) M81969/14-03 615709 ATML 08209B ATML 08210B M81969/30 (YELLOW) OR OR ATR 1153 ATR 2160 OR OR HANDLE WITH ATML 3007 (YELLOW) M81969/14-04 M81969/14-04 (YELLOW) (WHITE) MS3128 ( ) MIL-C-26482 SERIES II CIRCULAR MS3470 ( ) OR MS3471 ( ) M39029/5-115 S BRN BRN GRN 115 615717 OR BAYONET COUPLING REAR RELEASE CONTACTS 616336 --------615718 --------616327 MS3472 ( ) M39029/4-111 P BRN BRN BRN 111 MS3474 ( ) M39029/5-116 S BRN BRN BLU 116 16 16 16-20 AT 0016 615708 OR MS3475 ( ) M39029/4-112 P BRN BRN RED 112 MS3476 ( ) M39029/5-117 S BRN BRN VIO 117 M39029/4-113 P BRN BRN ORN 113 M39029/5-118 S BRN BRN GRA 118 M39029/4-114 P BRN BRN YEL 114 M39029/5-119 S BRN BRN WHI 119 615709 (BLUE) 616336 16 20 20-24 12 12 12-14 12 16 16-20 616328 AT 0012 615708 (WHITE) 19 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Mil Spec Crimp Tool Selection Charts VENDOR (CAGE) CONNECTOR SERIES AND TYPE BASIC CONNECTOR PART # WIRE CONTACT RANGE OR GAGE WIRE CABLE CRIMP TOOL 22D 615717 or 615725 or 616336 616332 615717 or 615723 or 616336 616330 615717 or 615722 or 616336 616331 MS27652 ( ) 615717 or 615725 or MS27653 ( ) 616336 616332 615717 or 615723 or 616336 616330 615717 615722 or SERIES I MILITARY SPECS CONTACT PART # PIN OR SKT COLOR BANDS 1st 2nd 3rd M39029/58-360 P ORN BLU BLK BIN CODE 360 CONTACT SIZE MATING END BARREL 22 22-28 AT 0022 MS27466 ( ) MIL-C-38999 CIRCULAR MS27467 ( ) MS27468 ( ) REAR RELEASE MS27496 ( ) CONTACTS MS27498 ( ) SERIES I MS27505 ( ) SCOOPPROOF MS27515 ( ) BAYONET COUPLING MS27654 ( ) M39029/56-348 LS ORN YEL GRA 348 M39029/57-354 SS ORN GRN YEL 354 M39029/58-361 P ORN BLU BRN 361 M39029/56-349 LS ORN YEL WHI 22 22M 24-28 349 MS27656 ( ) MS27661 ( ) SERIES II SERIES II LOW SILHOUETTE MS27472 ( ) BAYONET COUPLING MS27473 ( ) M39029/57-355 SS ORN GRN GRN 355 or 616336 M39029/58-362 P ORN BLU RED 362 22 22 22-26 615717 MS27474 ( ) or MS27479 ( ) MS27480 ( ) 616336 LS ORN GRN BLK 350 or or MS27484 ( ) 616336 616330 615717 or 615722 or 616336 616331 615708 615711 (RED) M39029/57-356 SS ORN GRN BLU 356 M39029/58-363 P ORN BLU ORN 363 MS27508 ( ) MS27513 ( ) M39029/56-351 LS ORN GRN BRN 351 M39029/57-357 SS ORN GRN VIO 20 20 20-24 AT 0020 or 357 615717 MS27664 ( ) THREADED COUPLING or SERIES III 616336 D38999/20 ( ) REMOVAL TOOL REMOVAL TOOL (UNWIRED CONTACTS) ATML 0801B ATML 0802B ATK 2005 OR OR WITH M81969/14-01 (GREEN) M81969/14-01 (WHITE) (BLACK) ATK2005-22D-1 ATML 0803B ATML 0804B ATK 2005 WITH (BROWN) ATK 2005-22-1 616332 615723 MS27504 ( ) SERIES III 615725 or 615717 MS27500 ( ) INSTALLation TOOL 616331 MS27481 ( ) MS27497 ( ) M39029/56-350 ACCESSORY or 615726 ATML 0805B ATML 0806B ATK 2005 OR OR M81969/14-10 (RED) M81969/14-10 (ORANGE) WITH (RED) ATK 2005-20-1 ATML 0807BB ATML080B ATK 2005 OR OR M81969/14-03 (BLUE) M81969/14-03 (WHITE) WITH (BLUE) ATK 2005-16-1 ATML 0809B ATML 0810B ATK 2005 OR OR M81969/14-04 (YELLOW) M81969/14-04 (WHITE) WITH (YELLOW) ATK 2005-12-1 or 616333 D38999/24 ( ) M39029/58-364 P ORN BLU YEL 364 D38999/26 ( ) M39029/56-352 LS ORN GRN RED 352 D38999/29 ( ) M39029/57-358 SS ORN GRN GRA 358 16 16 16-20 AT 0016 615708 or 616336 615711 (BLUE) or 616329 D38999/30 ( ) SERIES IV SERIES IV BREECH D38999/40 ( ) M39029/56-353 LS ORN GRN ORN 353 COUPLING D38999/42 ( ) M39029/57-359 SS ORN GRN WHI 359 M39029/58-365 P ORN BLU GRN 365 12 12 12-14 AT 0012 615708 615711 (YELLOW) D38999/44 ( ) D38999/46 ( ) D38999/47 ( ) D38999/49 ( ) 20 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com BASIC CONNECTOR PART # CONTACT PART # PIN OR SKT 1st 2nd 3rd MIL-C-83723 M83723/17 ( ) M39029/29-212 P RED BRN RED 212 16 SERIES II M83723/18 ( ) M39029/30-217 S RED BRN VIO 217 CIRCULAR M83723/19 ( ) M39029/30-218 S RED BRN GRA 218 THREADED M83723/20 ( ) M39029/85-454 P YEL GRN YEL 454 COUPLING M83723/21 ( ) M39029/85-455 P YEL GRN GRN 455 REAR RELEASE M83723/22 ( ) M39029/85-456 P YEL GRN BLU 456 M39029/85-457 P YEL GRN VIO 457 M39029/86-462 S YEL BLU RED 462 M39029/86-463 S YEL BLU ORN 463 M39029/86-464 S YEL BLU YEL 464 M39029/86-465 S YEL BLU GRN 465 M39029/29-213 P RED BRN ORN 213 M39029/30-219 S RED BRN WHI 219 M39029/85-458 P YEL GRN GRA 458 M39029/85-459 P YEL GRN WHI 459 M39029/85-460 P YEL BLU BLK 460 M39029/85-461 P YEL BLU BRN 461 M39029/86-466 S YEL BLU BLU 466 M39029/86-467 S YEL BLU VIO 467 M39029/86-468 S YEL BLU GRA 468 M39029/86-469 S YEL BLU WHI 469 M39029/29-214 P RED BRN YEL 214 M39029/30-220 S RED RED BLK 220 M39029/29-215 P RED BRN GRN 215 M39029/30-221 S RED RED BRN 221 M39029/29-216 P RED BRN BLU 216 M39029/30-222 S RED RED RED 222 CONTACTS M83723/23 ( ) M83723/24 ( ) M83723/52 ( ) M83723/53 ( ) COLOR BANDS BIN CODE CONTACT SIZE WIRE CONTACT RANGE GAGE MATING WIRE OR END BARREL CABLE CRIMP TOOL ACCESSORY INSTALLation TOOL REMOVAL TOOL 615708 615709 ATML 08207B ATML 08208B M81969/30 16S OR OR HANDLE 16 M81969/14-03 M81969/14-03 WITH OR OR ATML 3006 ATR 1105 ATR 2112 (BLUE) ATML 08209B ATML 08210B M81969/30 OR OR HANDLE M81969/14-04 M81969/14-04 WITH OR OR ATML 3007 ATR 1153 ATR 2160 (YELLOW) AMT23002DA NOT M81969/29-02 AMT23009L NEEDED 12 8 4 16 12 8 4 16-20 12-14 8-10 4-6 AT 0016 AT 0012 -- -- AMT23B AMT23004DA REMOVAL TOOL (UNWIRED CONTACTS) M81969/29-03 AMT23011L 0 0 0-2 -- AMT23005DA M81969/29-04 AMT23013L 21 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Product Listings VENDOR (CAGE) CONNECTOR SERIES AND TYPE Mil Spec Crimp Tool Selection Charts VENDOR (CAGE) CONNECTOR SERIES AND TYPE BASIC CONNECTOR PART # CONTACT PART # PIN OR SKT 1st 2nd 3rd MIL-C-83723 SERIES III M83723/71 ( ) M39029/4-110 P BRN BRN BLK 110 M83723/72 ( ) M39029/5-115 S BRN BRN GRN 115 M83723/73 ( ) M39029/9-132 P BRN ORN RED 132 M83723/74 ( ) M39029/9-133 P BRN ORN ORN 133 M39029/9-134 P BRN ORN YEL 134 M39029/9-135 P BRN ORN GRN 135 M39029/9-136 P BRN ORN BLU 136 M39029/10-138 S BRN OEN GRA 138 M39029/10-139 S BRN OEN WHI 139 M39029/10-140 S BRN YEL BLK 140 M39029/10-141 S BRN YEL BRN 141 M39029/10-142 S BRN YEL RED 142 M39029/4-112 P BRN BRN RED 112 M39029/5-117 S BRN BRN VIO 117 M39029/4-111 P BRN BRN BRN 111 BAYONET COUPLING REAR RELEASE CONTACTS M83723/75 ( ) M83723/76 ( ) M83723/77 ( ) M83723/78 ( ) M83723/84 ( ) M83723/85 ( ) M83723/86 ( ) M83723/87 ( ) COLOR BANDS BIN CODE CONTACT SIZE WIRE CONTACT RANGE GAGE MATING WIRE OR END BARREL CABLE 20 16 20 20 20-24 20-24 AT 0020 CRIMP TOOL 615708 ACCESSORY 615709 AT 0016 M83723/91 ( ) M83723/92 ( ) M83723/95 ( ) M83723/96 ( ) M39029/5-116 S BRN BRN BLU 116 M39029/4-113 P BRN BRN ORN 113 M39029/5-118 S BRN BRN GRA 118 16 16 16-20 M83723/97 ( ) INSTALLation TOOL REMOVAL TOOL REMOVAL TOOL (UNWIRED CONTACTS) ATML 08205B ATML 08206B M81969/30 OR OR M81969/14-11 M81969/14-11 HANDLE WITH ATML 3005 OR OR (RED) ATR 1078 ATR 2080 ATML 08207B ATML 08208B OR OR M81969/14-03 M81969/14-03 OR OR ATR 1105 ATR 2112 ATML 08209B ATML 08210B OR ATML 3006 M83723/98 ( ) 12 12 12-14 AT 0012 OR M81969/14-04 OR ATR 1153 M39029/4-114 P BRN BRN YEL 114 M39029/5-119 S BRN BRN WHI 119 M39029/7-126 P BRN RED BLU 126 M39029/7-127 P BRN RED VIO 127 M39029/7-128 P BRN RED GRA 128 M39029/8-129 S BRN RED WHI 129 M39029/8-130 S BRN ORN BLK 130 M39029/8-131 S BRN ORN BRN 131 12 16 12 SHIELDED 16-20 INNE CONTACT INNER CONTACT 615717 616413 OUTER CONTACT OUTER CONTACT 620175 620294 22 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com ATML 3007 M81969/14-04 OR ATR 2160 M81969/14-03 M81969/14-03 ATML 3006 M81969/14-03 M81969/14-03 M81969/30 HANDLE WITH ATML 3007 (YELLOW) Pneumatic Crimp Tool APC708 (Functional Equivalent to M22520/1-01) Product Listings MS #. ASTRO TOOL # USAGE/DESCRIPTION NSN. M22520/3-1 615716 Gage For /1-01 /2-01 5220-00-165-7604 M22520/1-02 615709 Turret 5120-00-016-6382 M22520/1-03 615710 Turret 5120-00-016-6554 M22520/1-04 615711 Turret 5120-00-016-7582 M22520/1-05 615712 Universal Positioner 5120-00-165-3911 M22520/1-06 615713 Positioner 5120-00-016-7647 M22520/1-07 615714 Positioner 5120-00-016-7651 M22520/1-08 615715 Turret 5120-00-016-7654 M22520/1-09 615821 Positioner 5120-00-132-5039 M22520/1-10 615822 Positioner 5120-00-132-5095 M22520/1-11 616406 Positioner 5120-01-127-5231 M22520/1-12 616407 Turret 5120-01-036-9220 M22520/1-13 616408 Turret 5120-01-036-9221 M22520/1-14 616409 Turret 5120-01-036-9222 M22520/1-15 616410 Positioner 5120-01-036-9223 M22520/1-16 620172 Positioner 5120-01-075-8138 M22520/1-17 620537 Positioner * Portable or bench-mounted * Cycle controlled ratchet 8-Step Adjustable Manual Feed Pneumatic Crimping Tool APC708 The APC708, 8-Step Adjustable Manual Feed Pneumatic Crimping Tool is a fast, versatile, pneumatically actuated four indenter tool for crimping MS style or proprietary circular contacts. This tool accommodates all turret head assemblies used with the M22520/1-01 crimping tool. The tool is capable of accommodating contact sizes 12 to 26 and wire sizes 12 to 30 AWG. Astro manufactures the ATK6002 gaging kit with the gaging pin assemblies for each selector setting. Contact the factory for price and availability. Tool can be either hand held or mounted on an optional bench mount (P/N 11380). The tool can be actuated by the tool trigger or a foot pedal assembly (P/N 11380-2). (The bench mount and foot pedal can be purchased together as P/N 11380-3). Using these accessories leaves the operator's hands free for inserting and removing contacts and wire. This tool operates on 80-120 P.S.I. Astro recommends a filtered, regulated and lubricated air supply for optimal performance. Astro offers the 11413 air regulator for this purpose. 23 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Pneumatic Crimp Tools for Circular Contacts * Portable or bench-mounted * Cycle controlled ratchet Astro's line of Pneumatic Crimp Tools is designed for moderate volume production. These tools are available for a wide range of contact sizes, from 8 through 26 and wire sizes 8 through 30 AWG. The externally and internally adjustable tools are just an example of what we can offer. The multi-function tool can also be equipped with D2 indenters for medical applications and specific crimp ranges. * Foot pedal assembly available Tool can be either hand held or mounted on an optional bench mount (P/N 11380). The tool can be actuated by the tool trigger or a foot pedal assembly (P/N 11380-2). (The bench mount and foot pedal can be purchased together as P/N 11380-3). Using these accessories leaves the operator's hands free for inserting and removing contacts and wire. These tools operate on 80-120 P.S.I. Astro recommends a filtered, regulated and lubricated air supply for optimal performance. Astro offers the 11413 air regulator for this purpose. 24 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Mini tip tool: part number 612768. Externally Adjusted The externally adjustable line of tools is designed to accept MS31914 and M22520/1 style turret head assemblies. Theses tools have a micrometer style adjustment knob which allows them to be adjusted and set to crimp depths ranging from .015 to .085 inches in increments of .001. The dial indicator on this style of tool has three sets of numbers. One set indicates crimp depth in thousandths of an inch. One set corresponds to the selector knob settings on the M22520/1-01 (615708) tool. The third set corresponds to the selector settings on the MS3191-4 (612179) tool. These multi-selector readings allow the tool to be used easily with the data for crimp settings located on all Mil-Spec turrets. In its turret-operated configuration these tools crimp contact sizes 12 through 26 and wire sizes 12 through 30 AWG. 4 indent style tool: part number 11221. Standard externally adjustable tool: 612141 4 indent style tool with 3 locators: part number 10967. This tool can be adapted for use with locators by ordering the 615161 slide strap adaptor assembly. Standard internally adjustable tool: 612871 3212 (20 GA.) 3213 (16 GA.) 3214 (12 GA.) A tool with a mini tip indenter is available under part number 615250. Locators for MS Applications Contact Size Locator Part # Contacts Accommodated (Ref.) 20 3212 MS 3190 MS 24254 16 3213 MS 3192 MS 3193 MS 24225 NAS 1662 NAS 1663 MS 18134 12 3214 MS 18136 M39029/4 M39020/5 20 11568-1 MS 17803 MS 17807 16 11568-1 MS 17804 MS 17808 M39029/34 M39029/35 22 612507 MS 27491-22, 22D, 22M MS 27492-22, 22D, 22M MS 27493-22, 22D, 22M MS 27494-22, 22D, 22M M39029/57 M39029/58 613264 M39029/56 MS 27490-22, 22D, 22M 20 7005626 M39029/56 M39029/57 M39029/58 MS 27490-20 MS27491-20 MS27492-20 MS27493-20 MS27494-20 16 7008289 M39029/58 MS 27493-16 MS 27494-16 7008300 M39020/56 M39029/57 MS 27490-16 MS 27491-16 MS 27492-16 7008290 M39029/56 M39029/57 M39029/58 MS 27490-12 MS 27491-12 MS 27492-12 MS 27493-12 MS 27494-12 12 25 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Product Listings Internally Adjusted The internally adjusted line of crimp tools is designed for adjustments by qualified personnel only. This tool features an adjustment knob located inside the front cover plate of the tool. Once set by qualified personnel, the tool is not adjustable by the assembly line operator, thus helping to eliminate operator error. The tool operates with replaceable, single position locators. When using these locators, the internally adjustable tools can crimp a wire range of 8-30 AWG. The internally adjusted tools can be adapted to accept the MS3191-4 and M22520/1 turrets by ordering a 620754 turret adaptor assembly. Portable Intermediate and Miniature Pneumatic Tools * Conforms to performance requirements of MIL-DTL-22520 * Portable or bench-mounted operation *Eliminates operator fatigue and reduces carpal tunnel syndrome problems The intermediate and miniature portable pneumatic crimping tools, 621100 and 621101, provide all the features of the M22520/2-01 and the M22520/7-01. Reduced operator fatigue and reduced carpal tunnel syndrome occurrences make these tools ideal for assembly line operation. Both tools can be used as portable units or can be bench mounted (part number 621102) and used with an optional foot pedal (part number 620372). If both bench mount and foot pedal are desired, order part number 620925. The 621100 is color coded blue to match the M22520/2-01 and accepts all /2 positioners. The 621101 uses the standard M22520/7 positioners and is color coded green to match the /7 tool. Both tools feature the eight step adjustable selector found on the M22520 8-indent style crimping tools. Operating procedures for these tools are identical to the hand operated models. Both the 621100 and 621101 operate at 80-120 PSI and require a lubricated, regulated and filtered air supply. Astro offers the 11413 regulator for this purpose. We always recommend the periodic gaging of our tools. The gages for these tools are as follows: 621100: Use the 615716 (M22520/3-01) GAGE 621101: Use the 616337 (M22520/3-03) GAGE These tools are each 10 12 inches long and weigh approximately 32 ounces. 26 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Product Listings Crimp Tools for Medical and Electronics Applications Crimp Tools for Medical and Electronics Applications Standard Microcrimp Tools 612548, 612548-2, 612548SS, 621205 This tool has been especially designed for small increment, close tolerance adjustments. The 612548 is 9 inches long and weighs approximately 16 ounces. This cycle controlled tool also features a micrometer type adjusting knob, providing continuously variable adjustments for precise crimp depths. Astro offers a version of the 612548, which is modified to accept M22520/1 and MS3191 style turrets. Order p/n 612548-2. The 612548 can be adjusted and set at crimp depths ranging from .025-.075 inches, allowing settings to be adjusted within .001 inch. * * * * * 8 indent crimp Micro adjustable Cycle controlled ratchet Ejector locator operation Adjustable within .001 inch An adjustable positioner is available for 612548, P/N 613384. The 612548SS has specially hardened indenters for crimping stainless steel applications. This tool, using a locator, can crimp most pin and socket contacts #12 and smaller and can crimp wire sizes #12-26 AWG. ASTRO LOCATOR # SIZE 2421 20 2422 16 2423 12 11570-1 20 16 The 612548 tools can be adjusted and set at crimp depths ranging from .025-.075 inches, allowing settings to be adjusted within .001 inch. 7009880 20 7010394 16 7010395 12 3240 20 613327 22 16 615092 20 615091 16 615090 12 For additional locators consult factory. 28 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Miniature Microcrimp Tools 612118, 612118-1, 612118SS Product Listings * 8 indent crimp * Micro adjustable * Cycle controlled ratchet * Ejector locator operation * Adjustable within .0005 inch ASTRO LOCATOR # SIZE 612473 20 612512 20 613325 20 612955 22 612510 20 613194 22 612521 22 613192 22 615759 22 615832 20 615758 22 615834 20 612513 20 614352 22 613117 - The Astro 612118 conforms to all requirements of MIL-DTL-22520. This cycle controlled tool features a micrometer type adjusting knob, providing continuously variable adjustment, for precise crimp depths. The 612118 can be adjusted and set at crimp depths ranging from .015-.043 inches, with increment settings of .0005 inch. This tool can crimp most micro-miniature pin and socket contacts #20 and smaller to wire sizes #20-#30 AWG. For ease of loading subminiature contacts, Astro has designed an easy load mechanism that is built into this special line of locators. The 612118 tool is 714 inches long and weighs 11 ounces. Its small size permits crimping in confined areas. Custom locators are available upon request. The 612118 is available in a modified version, allowing it to accept M22520/2 and MS3198 style positioners. This version is ordered as part #612118-1. 612118SS has specially hardened indenters for crimping stainless steel applications. Adjustable positioners for this tool are 612490 & 613408. The 612118 can be adjusted and set at crimp depths ranging from .015-.043 inches, with increment settings of .0005 inch. For additional locators consult factory. 29 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Metric Microcrimp Tool 621205 * Cycle controlled * Micro adjustable * Adjustable within .0007 inch Astro's 621205 Metric Microcrimp Tool is the answer to crimping circular Harting pin and socket contacts. It is a fast, versatile, manually operated, octadent tool for crimping circular pin and socket contacts. The 621205 provides continuously variable crimp depth adjustment to optimum settings over a range of contact and wire combinations. Although mostly used in Harting applications, the micro adjustable feature allows the customer to select the precise crimp depth no matter the use and selected need. Locating options are available once need is determined; consult the factory for your specific needs. The 621205 is adjustable in a range of 1.0 mm to 2.0 mm. Settings to within .02 mm increments are possible for precision crimping. For long life and optimum performance, this tool should be kept clean and handled carefully, as any other precision instrument. The 621205 is adjustable in a range of 1.0 mm to 2.0 mm. Settings to within .02 mm increments are possible for precision crimping. 30 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Micro Thread Crimp Tool 615466, 615466-1, 615466-8 Product Listings * 4 or 8 indent crimp * Micro thread adjustable * Cycle controlled ratchet The Astro micro-thread adjustable hand crimping tools are equipped with an adjustable limit screw which controls the proper crimping depth for contact size and wire range. These tools are designed to crimp contact sizes 12 through 20 AWG. Crimp depth is determined by loosening the lock nut and adjusting the limit screw. A gage is used to check for the desired indenter opening. The lock nut is then tightened, locking in the desired depth. These tools use the same locators as Astro's standard size microcrimp adjustable tool (612548). The 615466 tool is 9 inches long and weighs approximately 19 ounces. Astro will design the micro-thread adjustable tool with a variety of locators or indenter types to fit your specific needs. Please consult the factory for further information. 31 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Special Purpose Crimp Tools Actual tool configuration may vary depending on application. * Easy to operate * Built in positioner * Small and light weight * Precision Crimp Depth * Full cycle ratchet * Less operator error The Astro Special Purpose Crimp Tool eliminates operator error caused by improper depth adjustment or incorrect positioner selection. This precision crimp tool meets the performance requirements of the M22520 tools and was designed for miniature and sub-miniature contacts. The tools are light weight, easy to operate and the built in positioner cannot be adjusted improperly or lost. Astro uses a commonly accepted color coding system for this line of tools that results in easy assembly line identification. This tool is set at the factory to your precise specifications and is non adjustable. This eliminates operator error and ensures that accurate crimps are obtained every time. These crimpers are designed to handle 20-32 AWG. Cost is always a factor in the selection of tooling. These tools will not only save money, initially, but additional savings will be realized by time saved in production and quality control. Let Astro help you design a tool to fit your special production needs. Also available in Pneumatic versions. Actual tool configuration may vary depending on application. 32 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Product C-FRAMEListings DIE CRIMP TOOLS C-FRAME DIE CRIMP TOOLS Multi-Purpose C-Frame Crimping Tools 620175 (M22520/5-01), 620215 (M22520/10-01) * Interchangeable dies * Positive ratchet Utilizing an extensive variety of interchangeable single, double, and triple hexagonal dies these MILDTL-22520 qualified tools can be used to crimp a wide range of MS and proprietary coaxial and triaxial connectors and contacts. Astro also manufactures dies for many other crimping purposes. These include, but are not limited to, insulated and uninsulated terminal lugs, end caps and wire splicing. Astro can design and manufacture die sets for many other applications. The interchangeable dies facilitate a large cost savings over single purpose crimpers. Instead of buying a different tool for each application, only separate dies are needed. The 620175 and 620215 C-frame crimping tools, like other Astro crimpers, are simple to use. 1. Select the proper die. 2. Insert it into the crimp tool (the die will be firmly held in place by the internal spring clips built into each tool). The positive ratchet in these tools will not allow the handles to retract until the tool has been fully cycled. This eliminates incomplete or partial crimps. The 620175 is 11 inches long and weighs 22 ounces. The 620215 is 9 inches long and weighs 11 ounces. The 620175 (/5-01) tool is also available in a pneumatic version, P/N 621200, on page 36. Astro has a large selection of die configurations available, in addition to to those listed. As well as calibration gages. M22520/10-01 DIES Military Part # Astro Tool # NSN A Hex. Length B Hex. Length M22520/10-02 620285 5120-00-116-3275 .091 .270 - - M22520/10-03 620288 5120-00-116-3283 .255 .325 - - M22520/10-04 620286 5120-00-116-3003 .138 .090 .118 .270 M22520/10-05 620289 5120-00-116-3276 .128 .325 .105 .325 M22520/10-06 620216 5120-00-116-4807 .160 .400 - - M22520/10-07 620290 5120-00-116-3278 .213 .325 .178 .325 Astro also offers blank dies for your prototyping needs. 34 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com M22520/5-01 Interchangable Hex Dies Astro Tool # NSN A Hex. Length B Hex. Length M22520/5-02 620560 - .091 .090 .068 .270 M22520/5-03 620291 5120-00-133-0534 .128 .325 .105 .325 M22520/5-04 620292 5120-00-133-0537 .138 .090 .118 .270 M22520/5-05 620293 5120-00-133-0577 .213 .325 .178 .325 M22520/5-06 620294 5120-00-133-0579 .128 .094 - - M22520/5-07 620295 5120-00-133-0580 .255 .325 - - M22520/5-08 620296 5120-00-133-0581 .128 .375 - - M22520/5-09 620365 5120-00-133-0582 .178 .400 .068 .093 M22520/5-10 620297 5120-00-133-0583 .160 .400 - - M22520/5-11 620366 5120-00-133-0584 .213 .400 .068 .093 M22520/5-13 620367 5120-00-133-0585 .255 .400 .068 .093 M22520/5-15 620528 5120-00-133-0586 .263 .400 .068 .093 M22520/5-17 620298 5120-00-133-0597 .118 .375 - - M22520/5-19 620299 5120-00-116-3159 .255 .400 .213 .400 M22520/5-21 620300 5120-00-116-3284 .475 .400 - - M22520/5-23 620301 5120-00-133-0618 .384 .400 - - M22520/5-25 620368 5120-00-133-0622 .429 .400 .100 .120 M22520/5-27 620302 5120-00-133-0640 .532 .400 - - M22520/5-29 620371 5120-00-116-3285 .324 .400 .100 .120 M22520/5-31 620303 5120-00-133-0642 .501 .400 - - M22520/5-33 620304 5120-00-116-3158 .343 .400 .105 .400 M22520/5-35 620305 5120-00-116-3156 .324 .400 .128 .400 M22520/5-37 620306 5120-00-116-3136 .314 .400 .151 .400 M22520/5-39 620307 5120-00-116-3134 .309 .400 .160 .400 M22520/5-41 620308 5120-00-116-3135 .290 .400 .178 .400 M22520/5-43 620309 5120-00-116-3106 .268 .400 .197 .400 M22520/5-45 620310 5120-00-116-3088 .231 .400 .218 .400 M22520/5-47 620311 5120-00-133-0643 .359 .400 - - M22520/5-49 620312 5120-00-133-0644 .401 .400 - - M22520/5-51 620313 5120-00-116-3040 .431 .400 - - M22520/5-53 620314 5120-00-116-3160 .454 .400 - - M22520/5-55 620315 5120-00-133-0653 .324 .400 - - M22520/5-57 620369 5120-00-133-0676 .213 .400 .100 .120 M22520/5-59 620370 5120-00-133-0683 .255 .400 .100 .120 M22520/5-61 620316 5120-00-116-3004 .429 .400 - - .263 .400 .091 .270 M22520/5-63 620317 5120-00-133-0533 M22520/5-100 620617 5120-00-126-0860 M22520/5-101 620618 5120-01-081-4213 M22520/5-102 630000 5120-01-081-4212 M22520/5-103 630001 5120-01-082-8985 M22520/5-104 630003 Product Listings Military Part # Special NOTE: Also available Die #620836 Combination of M22520/5-102 and M22520/5-103. We have listed above military dies available. This is only a partial listing of dies available from Astro. Please consult factory with your specific application requirement. 35 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Pneumatic Hex Die Crimper 621200, 621500 * Cost effective * Increases productivity * Uses standard M22520/5 dies * Lightweight and fully portable * Helps reduce operator fatigue and carpal tunnel syndrome Use DIE SELECTION CHART on page 35. Astro offers two portable, pneumatic versions of the M22520/5-01 hand die crimp tool. The 621200 has a 2'' bore for standard applications, and the 621500 has a 3.5'' bore for heavier duty applications. Both the 621200 & 621500 require 80-120 PSI and a regulated, filtered and lubricated air supply. For this purpose Astro offers the 11413 air regulator. These tools can be easily adapted for field use by simply attaching an air cylinder. The 621200 & 621500 are trigger or foot pedal actuated and operate at 32 cycles per minute. These sturdy, lightweight crimpers offer increased productivity, reduced operator fatigue and reduced carpal tunnel syndrome. The 621500 pneumatic C-frame crimp tool is fitted with a larger pneumatic cylinder for applications that require crimping larger gages and/or harder materials. This 3.5" cylinder delivers approximately an 80% increase of power (crimp die force) over the standard 621200 tool with no noticeable increase in cycle time. Using standard M22520/5 dies, the full cycling feature of these tools consistently produces quality crimps while delivering over one ton of crimping force at the die face. Weighing just over five pounds this versatile system can be easily moved from station to station. Accessories for 621200 & 621500 621201 Benchmount only 621202 Swivel Mount with Foot Switch 621224 Foot Switch only Designed with safety in mind, these tools have a cover over the crimping area to help prevent the accidental crimping of fingers. 36 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com CT Terminal Die Crimping Tools 11707-1 (MS90413-1A), 11545 Product Listings * Meets all performance requirements for M22910 and M22520 * Permanently attached dies * Cycle controlled The Astro 11707-1 (miniature) and 11545 (standard) crimping tools are versatile and easy to use. Among their many applications, these durable, all-steel tools crimp MS-25036 terminal lugs, MS25181 splices, MS25274 endcaps and other types of fittings. The 11545 (standard) crimps 12-10 through 26-24. The 11707-1 (miniature) crimps 16-14 through 26-24. The 11707-1 is especially useful in hard to reach places where space is limited. Both the 11707-1 and 11545 have selector knob adjustments, allowing a choice of precise crimp settings over a wide range of applications. These tools are equipped with retractable locators for the positioning of terminal lugs and wire. When crimping splice fittings the locator can be easily adjusted to its retracted position. The same inline die system combined with the positioner ratchet found in Astro's other C-Frame tools are featured in these terminal crimping tools. Astro recommends the periodic gaging of all its tools, p/n 612406 for gaging the 11545 and 621069 for 11707-1. The 11707-1 is 8 12 inches long and weighs 14 ounces. The 11545 is 10 12 inches long and weighs 29 ounces. 37 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com AMT4001 Crimp Tool for Terminals (M22520/40 Ref*) The height of the insulation crimp barrel can be adjusted to accommodate different insulation diameters. MS25036 Terminals Terminal P/N Crimp Cavity MS17143 Terminals Terminal P/N Crimp Cavity MS25036-143 Red-Yellow MS17143-1 Red-Yellow MS25036-144 Red-Yellow MS17143-2 Blue-White MS25036-145 Red-Yellow MS17143-4 Red-Yellow MS25036-146 Red-Yellow MS17143-5 Blue-White MS25036-147 Red-Yellow MS17143-7 Red-Yellow MS25036-159 Red-Yellow MS17143-8 Blue-White Astro's AMT4001 crimp tool is a fast, manually operated tool for crimping AS7928 (MIL-T-7928) Ring Terminals and Splices for wire sizes 22 through 14 (terminal and splice color codes Small Yellow, Red, White/Clear, and Blue). MS25036-148 Red-Yellow MS17143-10 Red-Yellow MS25036-101 Red-Yellow MS17143-11 Blue-White MS25036-102 Red-Yellow MS17143-13 Red-Yellow MS25036-149 Red-Yellow MS17143-14 Blue-White The AMT4001 provides a ratchet controlled crimp to ensure full crimp force/closure is applied. The handles will not open until they have been fully closed and the crimp completed. MS25036-103 Red-Yellow MS17143-16 Red-Yellow MS25036-150 Red-Yellow MS17143-17 Blue-White MS25036-104 Red-Yellow MS17143-19 Red-Yellow MS25036-105 Red-Yellow MS17143-20 Blue-White MS25036-151 Red-Yellow MS17143-22 Red-Yellow MS25036-152 Blue-White MS17143-23 Red-Yellow MS25036-106 Blue-White MS17143-24 Red-Yellow MS25036-107 Blue-White MS17143-25 Red-Yellow MS25036-153 Blue-White MS17143-26 Red-Yellow MS25036-108 Blue-White MS17143-27 Red-Yellow MS25036-154 Blue-White MS17143-28 Red-Yellow MS25036-109 Blue-White MS17143-109 Blue-White MS25036-110 Blue-White MS17143-110 Blue-White MS25036-155 Blue-White MS17143-155 Blue-White * Cycle controlled * Wire sizes 22 through 14 * Adjustable insulation barrel The tool is equipped with a locator to hold terminals and splices in place for crimping. The AMT4001 is 10 3/4 inches long, and weighs approximately 1.48 lbs. For long life and optimum performance, this tool should be kept clean and handled carefully, as any other precision instrument. Gages are available for checking calibration. * Confirm qualification status with Astro Tool Customer Service. Blue-White = Large Cavity Red-Yellow = Small Cavity 38 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com CH Hex Die Crimping Tools 612648 (M22910/7-01), 613214 Product Listings These tools are the forerunners of the M22520/5 and M22520/10. Due to their ongoing popularity and reliability we continue to offer them as an integral part of our tool line. These all steel, C-frame crimping tools feature interchangeable, pop-in hex dies for either MS or proprietary applications including BNC, TNC and N series RF connectors. Astro will design dies for special applications upon request. The 612648 (standard) and 613214 (miniature) tools are easy to use. Simply install the proper interchangeable die set and squeeze the handles. The positive bottoming of the inline die system, along with the cycle controlled ratchet assures perfect uniform crimping. The 612648 (standard) is 1012 inches long and weighs approximately 27 ounces. The 613214 (miniature) is 912 inches long and weighs approximately 15 ounces. * All steel construction * Interchangeable dies * Cycle controlled 612648 SINGLE HEX 612648 SINGLE HEX HEX DIMENSION The dies listed are a portion of what is manufactured for your application requirements. Please consult the factory. HEX DIMENSION DIE SET # 612648 SINGLE HEX DIE SET # HEX DIMENSION DIE SET # 613317 .197 (closed frame) 612746 .333 613292 .093 613218 .202 613313 .343 612992 .100 x .175 wide 614242 .213 612763 .359 (M22910/7-19) 613369 .105 612734 .218 612971 .372 613289 .112 612948 .232 x 3/16 wide 913968 .384 (M22910/7-20) 613396 .128 612778 .231 612748 .401 (M22910/7-21) 613394 .151 612981 .240 613455 .415 613452 .151 x .275 wide 613622 .255 612766 .425 614326 .156 x .095 wide 613461 .263 613573 .429 612807 .160 612661 .268 612676 .431 (M22910/7-22) 613377 .165 613545 .272 x 3/16 wide 613801 .440 612943 .172 612195 .290 x .400 wide 612893 .454 (M22910/7-23) 613375 .178 612742 .309 612978 .475 (M22910/7-24) 613373 .183 613456 .296 x 3/16 wide 612308 .501 (M22910/7-25) 613398 .195 613125 .314 612899 .532 (M22910/7-26) 613378 .198 x 3/16 wide 613967 .324 612989 .197 612746 .327 614325 .082 Note Blank die assembly (unhardened) 615135. All dies .400" wide unless otherwise noted. The 612648 frame and military dies are available in kit form: (M22910/6-1) 613437. 39 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com CH Hex Die Crimping Tools 612648 (M22910/7-01), 613214 (continued) 612648 DOUBLE HEX A Hex Width B Hex Width 612648 DOUBLE HEX MS # Die Set # A Hex Width B Hex Width MS # Die Set # .068 .125 .100 .125 613550 .128 .400 .178 .400 612720 .068 .090 .213 .400 613869 .128 .400 .213 .400 613279 .069 .093 .213 .400 612700 .128 .400 .255 .400 .096 .090 .251 .400 613870 .128 .400 .324 .400 .096 .125 .384 .400 613872 .151 .400 .160 .400 613212 .096 .125 .431 .400 613871 .151 .400 .255 .400 612791 .080 .093 .215 .400 612880 .151 .400 .314 .400 .084 .400 .244 .400 613569 .160 .400 .195 .400 613730 .100 .400 .197 .400 613788 .160 .400 .268 .400 613729 .100 .125 .324 .400 613146 .160 .400 .309 .400 .100 .125 .415 .400 613148 .178 .400 .197 .400 612912 .100 .125 .429 .400 613802 .178 .400 .231 .400 612663 .102 .400 .255 .400 612823 .178 .400 .268 .400 613178 .102 .093 .255 .400 613842 .178 .400 .290 .400 .102 .400 .268 .400 612804 .178 .400 .324 .400 .105 .400 .128 .400 612665 .197 .400 .268 .400 .105 .400 .160 .400 613759 .197 .400 .309 .400 612762 .105 .400 .328 .400 613249 .213 .400 .250 .400 612997 .105 .400 .343 .400 613399 .213 .400 .255 .400 .105 .400 .429 .400 613207 .213 .400 .290 .400 .112 .400 .128 .400 612962 .218 .400 .231 .400 .120 .400 .197 .400 613779 .218 .400 .290 .400 612787 .128 .400 .160 .400 612481 .255 .400 .268 .400 612797 M22910/7-11 612648 TRIPLE HEX Hex Dimension Die Set # .067 x .177 x .212 612876 .068 x .178 x .213 614234 .105 x .128 x .151 613233 .105 x .128 x .197 612310 .105 x .128 x .178 612784 .105 x .128 x .202 613189 .105 x .134 x .202 612972 .105 x .151 x .255 612892 .112 x .128 x .213 612841 .112 x .160 x .197 613184 .128 x .160 x .213 612825 .128 x .160 x .218 612886 612820 M22910/7-12 M22910/7-13 M22910/7-14 M22910/7-15 613389 613387 613386 613209 M22910/7-16 M22910/7-17 613371 613367 612673 M22910/7-18 613214 SINGLE HEX Hex Dimension 613392 613365 613214 SINGLE HEX Die Set # Hex Dimension Die Set # .087 614243 .178 613849 .093 614245 .197 613810 .100 614414 .213 613851 .105 613812 .218 613005 .107 613035 .231 613846 .112 614342 .255 613850 .118 613845 .268 613009 .128 613848 .290 613011 .151 613003 .300 613099 .160 613847 .309 613013 .166 612494 NOTE Blank die assembly (unhardened) - 613599. All dies .375" wide unless otherwise noted. 40 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Product Listings Tool Kits tool Kits Astro Connector Service Kits for Maintenance and Production Astro kit containers are constructed of molded plastic, fiberglass or metal depending upon varying applications or customer preference. * Military aircraft kits * General aviation kits * Commercial aircraft kits Let Astro's experience and in-depth knowledge take the guesswork out of your service kit requirements. It's difficult for you to have all the answers, so Astro has done the work for you. Our research team has years of experience in kit design. Let Astro put that knowledge to work for you! Astro offers customized crimping tool kits for a wide variety of applications. Many kits are designed for specific aircraft or system maintenance while others cover a particular connector series or other special customer needs. * Installation and removal tool kits Kits are not only a convenient way to keep all your tools together, but they keep the information that you require for your connector wiring repair at your fingertips. Whether you are buying individual tools or complete service kits, Astro is in the connector assembly tool business to serve you and to make your job faster and easier. 42 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Product Listings Components are contained in foam cavities, for protection and ease of identification. Contents charts, corresponding to each foam cavity, identify components stored in that location. Each kit contains instruction sheets that detail application and explain how each tool is used. Tool selection sheets further add to the ease of kit use by referencing tool requirements for each connector series covered by the kit. All reference sheets in each kit are coated to protect against the elements. 43 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Insertion and removal tools are Astro's heritage... Astro is dedicated to serving the connector tooling needs of the electronics industry. We, therefore, top off our product package with a wide variety of contact insertion and removal tools. Although we supply both plastic and metal tools, we recommend the use of the metal tools because of their durability. When used properly, they are more cost effective because they withstand thousands of contact insertion and removal cycles. The trend toward metal tools is actively encouraged by most departments of the government. Astro insertion and removal tools are of proven high quality and reliability. In addition to the tools listed in the reference table, we have many more for other connector applications. Consult our factory for details. Illustrated on the following page are typical rear and front release retention methods found in today's connectors. Contact Insertion and Removal Tools Contact Insertion and Removal Tools Pin Locking and Releasing Methods ILL A REAR RELEASE NAS 1599, MIL-C-38999 RETENTION METHOD These clips are one-piece, stamped metal parts, rolled into a tubular shape with large tines deflected inwardly. These tines lock securely behind the shoulder of the contact, assuring positive contact retention. To remove, insert removal tool, firmly seat on shoulder of contact pushing locking tines back, and then pull on wire and tool together. This will pull the contact and tool out as a unit. ILL A, FIG 1 See Illustrations 2, 10, & 17 for service tools on pages 80, 81, & 83. ILL B Front release used in MIL-C-5015, MIL-C-26482, 26500 and 26636 type connectors for service tools. See illustrations: 5 & 6 for removal and 2, 26, & 27 for installation of contacts on pages 80 & 86. ILL B, FIG 1 ILL B, Fig 1 MIL-C-26482, 26500, 26636 & 5015 cutaway front release. A. Contact in "locked" position. B. Tool probe shown opening retaining clip. C. While clip is open, plunger moves contact out of the rear of connector. 46 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Identification Information ILL C GANG RETENTION MIL-C-81511, SERIES 1 & 2 Using a rear locking screw, the retention plate may be "locked" by compressing it to the dielectric, (fig. 1) or "unlocked" by backing the nut out, releasing the locking plate. In an unlocked position (fig. 2), contacts may be inserted or removed with proper tooling. See tooling illustrations 3 & 7 for removal and illustration 4 for insertion on pages 80 & 81. ILL C, FIG 1 Locked Locking Plate ILL C, FIG 2 ILL C, FIG 3 Unlocked Contact being removed. ILL D MIL-C-81511, SERIES 3 & 4 Rear release connectors using molded dielectric locking clips. These contacts are removed by using a rear removal tool. See tool illustrations 10 & 30 for removal and illustrations 2 & 30 for insertion. See pages 80, 81, & 86. 47 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Pin Locking and Releasing Methods ILL E FRONT RELEASE This locking mechanism is carried on the contact. It is pushed into the small diameter of the dielectric, collapsing the locking clip and permitting the contact to be removed. See tool illustration 8 on page 81. This locking method is common with Hughes Aircraft in sizes 22, 20, & 16. Contact in "Locked Position" Probe unlocking (collapsing lock ring) by pushing into the smaller diameter Shedder ejecting the contact ILL F FRONT RELEASE CONNECTORS Similar to Hughes locking clips, these are found in some Winchester connectors. The clip is expanded in a "locked" position. To remove contact, insert tool, probe will collapse the clip and unlock the contact. The shedder (plunger) will follow through ejecting the contact. For contact insertion see tool illustrations 1 & 2 on page 80, and illustration 8 for removal on page 81. 48 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Identification Information ILL G INTERFERENCE LOCK CONNECTORS Used by Cannon, Bendix, and Amphenol, the contacts are inserted and removed by force using the proper tooling. See tool illustrations 12 and 13 for insertion tools and illustrations 14 & 15 for insertion/ removal kits on page 82. ILL H FRONT RELEASE-- WINCHESTER, AMP AND ELCO CONNECTORS The contacts may be held in by a locking clip or spear action. Some contacts of this nature are machined with a locking clip attached, while others are stamped with the spur-lock made into them. 49 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Insertion and Removal Tool Selection Charts How to Read Selection Charts CHART ABBREVIATIONS For ATA 1052 I/R Insertion or Removal designation column I Insertion Tool R Removal Tool I&R Insertion & Removal Tool R/F Rear or Front Release designation column R Rear Release F Front Release R&F Rear and Front Release ILL Illustration reference number GAGage designation NAATT Not Available At This Time Astro Tool Usually the First Initial of a Connector Manufacturer or Company for which tool was specially designed (Number of letters may vary.) 1000 Series Insertion 2000 Series Removal 3000 Series Multiple Application and/or Special Application AT A 1 052 Basic Inside Diameter of Tool in 1/1000 ASTRO will design custom insertion and removal tools to fit your needs. I/R TOOL IDENTIFICATION NUMBERS AIRBORN R/F USAGE/ DESCRIPTION ASTRO TOOL # I&R R Metal Tool, Tweezer ILL. 10 GAGE 22 CONNECTOR SERIES TIR 1610 ATIR 1610 WTK ATIR 1610-L I&R R Modified version of ATIR 1610 .62 tips 10 22 WTK TR 1883 ATR 1883 I&R R Metal Tool, Tweezer-Straight 10 22 WTK TR 1886 ATR 1886 I&R R Metal Tool, Tweezer-.455 ext. 10 22 WTK482 2597 See ATIR 1610 I&R R TIR 1610 (Same as TIR1610) 10 22 WTK 2598 See ATIR 1883 I&R R TR 1883 (Same as TR1883) 10 22 WTK AT 4000 I R Pins & Sockets 2 22 TW AT 4001 I R Pins & Sockets 2 20 TW AT 4002 I R Comparable to ATH 1094 2 16 TM AT 4003 I R Deep Insertion 2 20 W AT 4004 I R Deep Insertion MRS, MRE, MRA, Joggled 2 16 C, M, R AT 5000 R F Pins & Sockets, Metal Spring-Loaded Probe Tool 8 22 TW AT 5001 R F Pins & Sockets, Metal Spring-Loaded Probe Tool 8 20 TW AT 5001-S R F Pins Only, Metal Spring-Loaded Probe Tool 8 20 TW AT 5002 R F Comparable to ATH 2102, Metal Spring-Loaded Probe Tool 8 16 TM 50 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by Contact Manufacturer AMPHENOL I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ATA 1080 I R Pins & Sockets 4 20 348 294-28 ATA 2042 or R F Pins Only 3 20 348 ATA 2348-20 R F Pins & Sockets 9 20 348 ATA 2038 or R F Sockets Only 7 20 348 ATA 2048 or R F Pins & Sockets 9 20 348 294-31 294-32 294-33 294-34 294-35 Pins & Sockets 2 20 CONNECTOR SERIES ATA 1079 or 294-30 R GAGE 294-27 294-29 I ILL. 348 ATA 1102 or I R Pins & Sockets 2 16 348 ATA 1104 I R Pins & Sockets 4 16 348 ATA 2065 or R F Pins Only 3 16 348 ATA 2348-16 R F Pins & Sockets 9 16 348 ATA 2060 or R F Sockets Only 7 16 348 ATA 2348-16 R F Pins & Sockets 9 16 348 ATA 1159 or I R Pins & Sockets 2 12 348 ATA 1158 or I R Pins & Sockets 4 12 348 ATA1159-S I R Modified version of ATA 1159, Straight 1 12 348 ATA 2120 or R F Pins Only 3 12 348 ATA 2348-12 R F Pins & Sockets 9 12 348 ATA 2093 or R F Sockets Only 7 12 348 ATA2348-12 R F Pins & Sockets 9 12 348 294-39 ATA 3069 I&R F&R Tool Kit 15 16 69 294-40 ATA 3095 I&R F&R Tool Kit 15 12 69 294-48 ATA 2125 R R Metal Tool, Rear Release, Plunger 6 16 84, 94 294-58 ATA 2085 R F Short Metal Tool, Front Release, Plunger 6 20 84, 94 294-66 ATA 3050 I R Tool, Double-Ended Tip, Dual Purpose 9 16, 20 84 294-72 AT 1000-12 or I R Metal Tool, Joggled 2 12 48, 217 ATA 1144 I R Metal Interchangeable Probe Tool 26 12 48, 217 294-73 AT 2012 R F Metal Tool, Front Release, Plunger 6 12 48, 217 294-88 AT 1000-20 or I R Metal Tool, Joggled 2 20 48, 217 ATA 1086 I R Metal Interchangeable Probe Tool 26 20 48, 217 294-89 AT 2020 R F Metal Tool, Front Release, Plunger 6 20 48, 217 294-96 AT 1000-16 or I R Metal Tool, Joggled 2 16 48, 217 ATA 1101 I R Metal Interchangeable Probe Tool 26 16 48, 217 294-97 AT 2016 R F Metal Tool, Front Release, Plunger 6 16 48, 217 294-108 ATA 1080 and I R Metal Joggled Tool 2 20 M83723 ATA 2080 R R Metal Tool, Tweezer Tool 10 20 M83723 294-109 ATA 1107 and I R Metal Joggled Tool 2 16 M83723 ATA 2112 R R Metal Tool, Tweezer Tool 10 16 M83723 ATA 1160 and I R Metal Joggled Tool 2 12 M83723 ATA 2160 R R Metal Tool, Tweezer Tool 10 12 M83723 294-110 Identification Information TOOL IDENTIFICATION NUMBERS 51 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS AMPHENOL 294-123 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ATD 1035 I R Metal Tool, Joggled ILL. 2 GAGE CONNECTOR SERIES 22 294-127 ATA 2255 R F #2 Sheilded Contacts 6 Coax 48 294-128 ATA 1189 I R #2 Sheilded Contacts 4 8 94 294-152 ATC 2040 and R F Pins & Sockets 9 20 67, 906 ATA 1075 I R Insertion tool for above 1 20 67, 906 294-155 ATA 2040 and R F Pins & Sockets 9 22 17 ATA 1040 I R Insertion tool for above 1 22 17 294-189 ATA 2185 R F #10 Contacts 6 10 213 294-190 ATA 1175 I R #10 Contacts 4 10 213 294-192 ATF 1101 or I R Metal Long-Slot Tool 27 16 246 ATF 1105 I R Comparable 2 16 246 ATF 2115 R F Metal Tool, Front Release, Plunger 5 16 246 294-219 294-229 ATF 1144 or I R Metal Long-Slot Tool 27 12 246 ATF 1160 I R Comparable 2 12 246 294-230 ATF 2162 R F Metal Tool, Front Release, Plunger 5 12 246 294-235 ATF 1558 or I R Metal Long-Slot Tool 27 0 246 ATF 1554 I R Comparable 2 0 246 294-236 ATF 1378 or I R Metal Long-Slot Tool 27 4 246 ATF 1359 I R Comparable 2 4 246 ATF 1260 or I R Metal Long-Slot Tool 27 8 246 ATF 1256 I R Comparable 2 8 246 294-238 ATA 2254 R F Coaxial 94-621 6 Coax 94 294-239 ATF 2336 R F Metal Tool, Front Release, Plunger 5 4 246 294-237 294-240 ATF 2252 R F Metal Tool, Front Release, Plunger 5 8 246 294-241 ATF 2518 R F Metal Tool, Front Release, Plunger 5 0 246 294-278 ATA 1052 or I R Pins & Sockets 2 22 348 ATA 1051 or I R Pins & Sockets 4 22 348 ATA 1052-S I R Modified Version of ATA 1052, straight 1 22 348 294-280 ATA 2079 R F Metal Tool, Front Release, Plunger 6 20 213 294-286 ATA 2030 or R F Pins Only 3 23 348 ATA2348-22 R F Pins & Sockets 9 23 348 ATA 2026 or R F Sockets Only 7 23 348 ATA 2348-22 R F Pins & Sockets 9 23 348 ATSE 2070 R F MIL-C-28840 5 20 213 294-287 294-296 294-465 ATA 1114 I R Tip for ATA 3069 Kit (16-A) 15 16 69 356-400-1, 3 ATA 1040 I R Pins & Sockets Min-Rac, Relia-Tac 1 22 17 356-400-5,6, 7, 8 ATA 2040 R F Pins & Sockets Min-Rac 9 22 17 356-400-11 ATA 1033 I R Pins & Sockets Min-Rac, Wire Form 1 22 17 52 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by Contact Manufacturer AMPHENOL I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE CONNECTOR SERIES 356-400-1, 3 ATA 1040 I R Pins & Sockets Min-Rac, Relia-Tac 1 22 17 356-400-5,6, 7, 8 ATA 2040 R F Pins & Sockets Min-Rac 9 22 17 356-400-11 ATA 1033 I R Pins & Sockets Min-Rac, Wire Form 1 22 17 356-400-12 ATA 2029 R F Sockets, Min-Rac, 220-501 1 22 17 356-400-13 ATA 2033 R F Pins Minc-Rac, Wire Form 1 22 17 ATA 2033-L R F Pins-Librascope, Long Tip 1 22 17 356-400-2 ATA 1109 I R Pins & Sockets Mini-Rac, Wire Form 9 22 356-400-15, 14 ATA 2032 R F Pins & Sockets Min-Rac, Wire Form 9 22 17 356-400-11, 12, 13 ATA 3032 I&R R&F Tool Kit, Min-Rac, 220-501 15 22 17 494-1 Handles ATA 3482 I&R R&F Tool, Double-Ended Tip-Filter Pins 9 20 482 494-1-2 Insertion Tip ATA 1186 I R Straight Coaxial 1 Coax 494-1-3 Removal Tip ATA 2073 R F Stamped Contacts 6 20 M ATA 2112 R F Pins & Sockets 6 16 M ATA 3035 I&R R&F Tool Kit, Pins & Sockets, Min-Rac, Wire Form 15 22 17 200-4000-240-20 ATA 3120 I&R R&F Contact Clip Removal & Replacement -- 16 5015 11-3695 ATBX 2-3695 R F Tool Kit 14 12, 16 AN/MS 11-3696 ATBX 2-3696 R F Tip Only 25 12 AN/MS 11-3697 ATBX 2-3697 R F Tip Only, Pins 25 16 AN/MS 11-3698 ATBX 2-3698 R F Tip Only, Sockets 25 12, 16 AN/MS 11-6147-1 ATBX 3-6147-1 -- -- Connector Plier -- -- 11-6781 ATBX 1-6781 I R Plier for Pygmy CE Connector 12 16 CE 11-6782 ATBX 1-6782 I R Plier for Pygmy CE Connector 12 20 CE 11-6783 ATBX 2-6783 R F Tip, CE Pygmy Pins 25 20 CE 11-6784 ATBX 2-6784 R F Tip, CE Pygmy Sockets 25 20 CE 11-6900 ATBX 2-6900 R F Tool Kit, CE Pygmy 14 16, 20 CE 11-6911 0148-0141 Handle & Cap Only 14 -- 11-7082 ATBX 1-7082 I R Solderless Contacts 12 12 11-7260 ATBX 2-7260 R F Tool Kit, CE COntacts incl. 14 12, 16, 20 AN/MS & CE 11-7345 ATBX 1-7345 I R Plier for 75, 81 & 85 Connector 12 16 AN/MS 11-7401-12 ATA 1144 or I R MS24254 & MS24255 CONTACTS, Metal Interchangeable Probe Tool 26 12 AN/MS AT 1000-12 I R Metal Tool Joggled 2 12 AN/MS ATA 1101 or I R MS24254 & MS24255 CONTACTS, Metal Interchangeable Probe Tool 26 16 AN/MS AT 1000-16 I R Metal Tool Joggled 2 16 AN/MS 11-7401-16 11-7401-20 Identification Information TOOL IDENTIFICATION NUMBERS AN/MS ATA 1086 or I R MS24254 & MS24255 CONTACTS, Metal Interchangeable Probe Tool 26 20 AN/MS AT 1000-20 I R Metal Tool Joggled 2 20 AN/MS 11-7736 ATBX 1-7736 I R Angled Pliers (214000 Series) 13 16 AN/MS 11-7763 ATBX 1-7763 I R Angled Pliers (214000 Series) 13 12 AN/MS 11-7837 ATBX 2-8250 R F Tool Kit 14 8, 12, 16 AN/MS 53 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS AMPHENOL/BENDIX 11-7880-8 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ATBX 2291 R F ILL. GAGE CONNECTOR SERIES Coaxial 6 8 SE/MS 11-7880-12 AT 2012 R F MS24254 & MS24255 CONTACTS 6 12 SE/MS 11-7880-16 AT 2016 R F MS24254 & MS24255 CONTACTS 6 16 SE/MS 11-7880-20 AT 2020 R F MS24254 & MS24255 CONTACTS 6 20 SE/MS 11-8107-16 ATBX 1-8107-16 I R Pliers, SE Contacts 12 16 SE 11-8107-20 ATBX 1-8107-20 I R Pliers, SE Contacts 12 20 SE 11-8154-1 ATBX 2288 R F Coaxial Contacts 6 11-8220 ATBX 1-8220 I R Coaxial 11-8250 ATBX 2-8250 R F Tool Kit 11-8251 ATBX 2-8251 R F 11-8252 ATBX 2-8252 R 11-8475 ATBX 2-8475 11-8860-1 11-8860-2 8 SE 8 AN/MS 14 8, 12, 16 AN/MS Tip Only, Sockets 14 8 AN/MS F Tip Only, Pins 14 8 AN/MS R F Tool Kit 14 12, 16 AN/MS ATBX 1133 I R Coaxial contacts 10 PT-CE 2 Coax CE ATBX 1160 I R Coaxial contacts 10 PT-CE 2 Coax CE 11-8860-3 ATBX 1203 I R Coaxial contacts 10 PT-CE 2 Coax CE 11-8860-4 ATBX 1231 I R Coaxial contacts 10 PT-CE 2 Coax CE 11-8860-5 ATBX 1253 I R Coaxial contacts 10 PT-CE 2 Coax CE 11-8369-4 ATBX 1231 I R Coaxial contacts 10 PT-CE 2 Coax CE 11-8674-12 ATBX 1154 I R Metal Tool, Joggled 2 12 JT ATBX 1154-90 I R Metal Tool, 90 Degree Angle 1 12 JT ATBX 1157 I R Metal Tool, Tweezer Tool 10 12 JT ATBX 1103 I R Metal Tool, Pencil Style 24 16 JT ATR 1107 I R Metal Tool, Joggled 2 16 JT 11-8674-16 11-8674-20 11-8674-22 ATBX 1108 I R Metal Tool, Tweezer Tool 10 16 JT ATBX 1070 I R Metal Tool, Pencil Style 24 20 JT ATBX 1071 I R Metal Tool, Straight Style 1 20 JT ATBX 1073 I R Metal Tool, Offset 2 20 JT ATBX 1072 I R Metal Tool, Tweezer Tool 10 20 JT ATBX 1075 I R Metal Tool, Tweezer Tool, .75 tip length 10 20 JT ATBX 1057 I R Metal Tool, Pencil Style 24 22 JT ATBX 1055 I R Metal Tool, Offset 2 22 JT ATBX 1055-S I R Metal Tool, Special 1 22 JT ATBX 1058 I R Metal Tool, Tweezer Tool 10 22 JT ATBX 1059 I R Metal Tool, Tweezer Tool, .260 of Straight 10 22 JT 54 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by Contact Manufacturer AMPHENOL/BENDIX 11-8674-24 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ATBX 1046 I R Metal Tool, Pencil Style ILL. 24 GAGE 22M/D CONNECTOR SERIES JT ATBX 1046-90 I R Metal Tool, 90 Degree Angle 24 22M/D JT ATBX 1046-135 I R Metal Tool, 45 Degree Angle 24 22M/D JT ATBX 1049 I R Metal Tool, Offset 2 22M/D JT ATBX 1049-S I R Metal Tool, Special 2 22M/D JT ATBX 1052 I R Metal Tool for .052 dia. wire 2 22D JT ATBX 1048 I R Metal Tool, Tweezer Tool 10 22M/D JT ATBX 1051 I R Metal Tool, Tweezer Tool, .055 dia. wire 10 22M/D JT 11-8675-12 ATBX 2155 R R Metal Tool, Tweezer Tool 10 12 JT 11-8675-16 ATBX 2103 R R Metal Tool, Tweezer Tool 10 16 JT 11-8675-20 ATBX 2070 R R Metal Tool, Tweezer Tool 10 20 JT ATBX 2075 R R Metal Tool, Tweezer Tool, .75 Tip Length 10 20 JT 11-8675-22 11-8675-24 11-8794-12 Identification Information TOOL IDENTIFICATION NUMBERS ATBX 2057 R R Metal Tool, Tweezer Tool 10 22 JT ATBX 2058 R R Metal Tool, Tweezer Tool, Long Tip 10 22 JT ATBX 2046 R R Metal Tool, Tweezer Tool 10 22M/D JT ATBX 2048 R R Metal Tool, Tweezer Tool, .560 Tip Length 10 22M/D JT ATBX 1159 I R Metal Tool, Tweezer Tool, Straight 10 12 JT 11-8794-16 ATBX 1109 I R Metal Tool, Tweezer Tool, Straight 10 16 JT 11-8794-20 ATBX 1078 I R Metal Tool, Tweezer Tool, Straight 10 20 JT 11-8794-22 ATBX 1060 I R Metal Tool, Tweezer Tool, Straight 10 22 JT 11-8794-24 ATBX 1054 I R Metal Tool, Tweezer Tool, Straight 10 22M/D JT 11-8795-12 ATBX 2160 R R Metal Tool, Tweezer Tool, Straight 10 12 JT 11-8795-16 ATBX 2109 R R Metal Tool, Tweezer Tool, Straight 10 16 JT 11-8795-20 ATBX 2073 R R Metal Tool, Tweezer Tool, Straight 10 20 JT 11-8795-22 ATBX 2059 R R Metal Tool, Tweezer Tool, Straight 10 22 JT 11-8795-24 ATBX 2050 R R Metal Tool, Tweezer Tool, Straight 10 22M/D JT ATBX 2047 R R Metal Tool, Tweezer Tool, Modified Version of ATBX 2050 10 22M/D JT 11-8952 ATBX 2052 R R Metal Tool, Tweezer Tool, Oversize Wire, Min. 10 22M/D JT 11-8953-1 ATBX 1053 I R Modified version of ATBX 1048, 10 22M/D JT .375 Long Straight Section 11-10050-1 ATX 2014 R R Unwired Contacts 16 22D JT 11-10050-2 ATX 2004 R R Unwired Contacts 16 22 JT 11-10050-3 ATX 2003 R R Unwired Contacts 16 20 JT 11-10050-4 ATX 2002 R R Unwired Contacts 16 16 JT 55 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS AMPHENOL/MATRIX I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # I R Mini-Mate ILL. 23 GAGE 90-0001-022 ATM 1046 22 ATM 1046-135 I R Modified version of ATM 1046, 45 degree angle 23 22 90-0002-022 ATM 2052 R F Mini-Mate, Metal Spring-Loaded Probe Tool 8 22 258-6018-16 ATR 2112 R R Metal Tool, Tweezer 10 16 258-6019-16 ATR 1107 I R Metal Tool, Joggled 2 16 259-6002-20 ATR 2080 R R Metal Tool, Tweezer 10 20 5000-026-22 ATRX 2052 R R Metal Tool, Tweezer 10 22 6500-001-20 ATR 1080 and I R Metal Tool, Joggled 2 20 ATR 2080 R R Metal Tool, Tweezer 10 20 ATR 1107 and I R Metal Tool, Joggled 2 16 ATR 2112 R R Metal Tool, Tweezer 10 16 6500-001-12 ATR 1160 and I R Metal Tool, Joggled 2 12 ATR 2160 R R Metal Tool, Tweezer 10 12 6500-018-0 ATC 2565 R R 5015 Connector, Rear Release 19 0 6500-018-4 ATC 2426 R R 5015 Connector, Rear Release 19 4 6500-018-8 ATC 2281 R R 5015 Connector, Rear Release 19 8 6500-028-12 ATC 2157 R R Modified version of ATR 2160, straight 10 12 6500-001-16 6500-028-16 ATC 2106 R R Modified version of ATR 2112, straight 10 16 6500-028-20 ATC 2079 R R Modified version of ATR 2080, straight 10 20 6500-029-12 ATR 2160 R R PLASTIC Tweezer, 70 degree angle 10 12 6500-029-16 ATR 2112-L R R PLASTIC Tweezer, 70 degree angle 10 16 6500-029-20 ATR 2080 R R PLASTIC Tweezer, 70 degree angle 10 20 6500-030-12 ATGH 1160 I R Straight In-Line, PLASTIC 1 12 6500-030-16 ATGH 1112 I R Straight In-Line, PLASTIC 23 16 6500-030-20 ATGH 1079 I R Straight In-Line, PLASTIC 23 20 6500-045-20 ATC 1071 and I R Metal Comparable for Hydraulic Research 23 20 ATC 2076 R R Metal Comparable for Hydraulic Research 10 20 ATM 1050 I R Special Close 90 degree Bend 23 22 56 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com CONNECTOR SERIES Listed by Contact Manufacturer BOEING I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE ATBO 1053 I R Special Plier Repair Tool for m39029/11-22 & 12-22 13 22 ATBO 1054 I R Modified version of ATC 1054, 1.1 Long Tip 2 22 Identification Information TOOL IDENTIFICATION NUMBERS CONNECTOR SERIES (CIT DPXMA22-1) ST 2342A-T1 ST 2342A-T5 ST 2342PB ATBO 1070 I R Contact BACC47DT&S - 20 ATBO 1075 I R NAS 1599 Connector - 20 ATBO 1075-L I R Modified version of ATBO 1075, Longer Tip - 20 ATBO 1081 I R Contact BACC47DT&S - 16 ATBO 1081-L I R Modified version of ATBO 1081, Longer Tip - 16 ATBO 1082 I R NAS 1599 Connector 2 20 ATBO 1105 I R Metal Tool, Tweezer Tool 10 16 ATBO 1107 I R Metal Tool, Joggled "Horses Head" 2 16 ATBO 1108 I R Arbor Press 2 16 ATBO 1108-90 I R Modified version of ATBO 1108, 90 Degree Angle 1 16 ATBO 1154 I R Metal Tool, Joggled "Horses Head" 2 12 ATBO 2054 R R Special Boeing Tool (CET DPXMA22) 2 22 ATBO 2073 R R Hypertronics Connector, Metal Spring-Loaded Probe Tool 8 20 ATBO 2082 R R NAS 1599 -- Oversize Wire 2 20 ATBO 2342-PB I R Handle inserts wire wrap contacts - - ATBO 2342-PB K65 (Replaceable tips for basic tool listed below) /1 I R Original Tip - 22 /2 I R Modified .050 I.D. - 22 /3 I R Modified ATC 1054 Tip - 22 /4 I R Modified to .062 I.D. - 22 CHART ABBREVIATIONS I/R I R I&R R/F Insertion or Removal designation column Insertion Tool Removal Tool Insertion & Removal Tool Rear or Front Release designation column R Rear Release F Front Release R&F Rear and Front Release ILL Illustration reference number GAGage designation NAATT Not Available At This Time 57 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS BURNDY/FCI I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # J-1276-1 I&R R YHMM-22-1 Pins, plastic tip, ILL. GAGE CONNECTOR SERIES - 2 YHMM 29 2 YHMM recommended ATB 3062-2 J-1276-3 ATB 3062-2 I&R R YHMM-22-1 Pins, plastic tip J-1276-4 ATB 3062-4 I&R R YHMM-22-1 Pins, plastic tip (Longer Handle) 29 2 YHMM RTM-12-5 ATA 1144 or I R MIL-C-26500, Metal Interchangeable Probe Tool 26 12 HYFEN AT 1000-12 I R MIL-C-26500, Metal Tool, Joggled 2 12 HYFEN RTM-12-8 ATBX 1157 I R MIL-C-38999, Metal Tool, Joggled 10 12 JT RTM-16-2V ATA 1101 I R MIL-C-26482, Metal Interchangeable Probe Tool 26 16 HYFEN RTM-16-4 ATBX 1108 I R MIL-C-38999, Metal Tool, Tweezer 10 16 JT RTM-20-5 ATB 1064 or I R MIL-C-26482, 26500, 26636, Metal Interchangeable Probe Tool 26 20 HYFEN ATB 1067 or I R Modified version of ATB 1064, Long Tip, Metal Interchangeable Probe Tool 26 20 HYFEN ATB 1068 I R Modified version of ATB 1067, Joggled 2 20 HYFEN RTM-20-5PI ATB 1067-R I R Tip to fit Burndy RTM-20-5 25 20 HYFEN RTM-20-17 ATBX 1072 I R MIL-C-38999, Metal Tool, Tweezer 10 20 JT RTM-22-1 ATBX 1058 I R MIL-C-38999, Metal Tool, Tweezer 10 22 JT RTM-24-3 ATBX 1053 I R MIL-C-38999, Metal Tool, Tweezer 10 24 JT RTM-20-16 AT1000-20 I R Metal Tool, Joggled 2 20 RX-8-1 ATH 2202 R F Metal Tool, Coaxial 6 8 RX-12-7 AT 2012 R F MIL-C-26636, 26482 6 12 HYFEN RX-12-9 ATBX 2155 R R MIL-C-38999 10 12 JT RX-16-7-V1 ATB 2114 R F Modified MS24256R-16, Revision E 6 16 HYFEN RX-16-7-V2 ATB 2114 R F Modified MS24256R-16, Revision E 6 16 HYFEN RX-16-8 AT 2016 R F MIL-C-26482 6 16 HYFEN RX-16-9 ATBX 2103 R R MIL-C-38999 10 16 JT RX-20-10 ATB 2088 R F MIL-C-26500, 26636, Metal Spring-Loaded Probe Tool 8 20 HYFEN RX-20-24 AT 2020 R F MIL-C-26482 6 20 HYFEN RX-20-24V3 ATB 2080 R F MIL-C-26482 (MS24256R-20, Revision E) Modified 6 20 HYFEN RX-20-24V5 ATB 2080 R F MIL-C-26482 (MS24256R-20, Revision E) Modified 6 20 HYFEN RX-20-36 ATBX 2070 R R MIL-C-38999 10 20 JT RX-22-1 ATBX 2057 R R MIL-C-38999 10 22 JT RX-24-3 ATBX 2046 R R MIL-C-38999 10 22D JT ATB 1035 I R Unwired Contact 28-91-S-9000 1 22 ATB 1043 I R Unwired Contact 39029/18-20-20 1 20 ATB 1044 I R Unwired Contact 2749420 1 20 ATB 1066 I R Unwired Contact 0641-1-1631 1 16 TOOL IDENTIFICATION NUMBERS COLLINS RADIO I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE 372-8091-010 ATC 2026 R F Tuning Fork Contacts 11 -- 372-8091-060 ATC 1032 I R Tweezer, Filter Pins 30 -- 58 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com CONNECTOR SERIES Listed by Contact Manufacturer CONTINENTAL 2512 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # AT 5002 R F Metal Spring-Loaded Probe Tool ILL. 8 GAGE 16 CONNECTOR SERIES 25 2534 AT 4002 I R Metal Tool, Joggled 2 16 25 2558 ATBX 1057 I R Metal Tool, Pencil Style 24 22 25 2559 ATCL 2061 R F Metal Spring-Loaded Probe Tool 8 22 25 TOOL IDENTIFICATION NUMBERS DELPHI/HUGHES I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. Identification Information TOOL IDENTIFICATION NUMBERS GAGE CONNECTOR SERIES TD-202-IT-000 AT 4003 I R Deep Insertions G. D. Pomona 2 20 W TE-022-RT-001 ATH 2027 R F PC Connector Jack Pins, Metal Spring-Loaded Probe Tool 8 22 EMS TG-22-IT ATH 1053 I R Metal Tool, Tweezer 10 22D W TG-22-RT ATH 2053 R R Metal Tool, Tweezer 10 22D W THM-22-B000 ATBX 2046 R R Metal Tool, Tweezer 10 22M W TM-016-IT-001 AT 4002 or 4004 I R Joggled Push-In Style 2 16 C-M-R TM-016-IT-003 AT 4004 I R Deep Insertion-MRS-MRE-MRA 2 16 MR TM-016-RT-001 AT 5002 R F MRP Connector, Pins & Sockets, Metal Spring-Loaded Probe Tool 8 16 MR TM-016-RT-006 ATH 2103 R F Pins & Sockets 6 16 M TR-22D-IT ATH 1050 I R Metal Tool, Tweezer #1035415 10 22D W TR-22D-RT ATH 2050 R R Metal Tool, Tweezer #1035416A 10 22D W TU-016-IT-002 ATH 1102 I R Contacts UP 16Y16C000 2 16 U TU-016-RT-000 ATH 2120 R F Universal Contacts, Metal Spring-Loaded Probe Tool 8 16 U TU-016-RT-006 ATH 2121 R F Pins & Sockets 6 16 U TU-020-IT-002 ATH 1067 I R UR-UTE-UTS 1 20 U TU-020-RT-002 AT 5001-S R F URS-UTE-UTS, Metal Spring-Loaded Probe Tool 8 20 U TU-020-RT-006 ATH 2088 R F Pins & Sockets 6 20 U TU-180-RT-000 ATH 2221 R F Co-ax RG 180/U 6 8 U TU-195-RT-000 ATH 2206 R F Co-ax RG 195/U 6 8 U TW-020-IT-000 AT 4001 I R Pins & Sockets 2 20 W TW-020-RT-002 AT 5001 R F WMS-WMW-O-Line, Metal Spring-Loaded Probe Tool 8 20 W TW-020-RT-006 ATH 2088 R F Pins & Sockets 6 20 W TW-022-IT-000 ATH 1046 I 22 W TW-022-IT-001 AT 4000 I R Pins & Sockets 2 22 W TW-022-IT-007 ATH 1052 I R Pins & Sockets 23 22 W TW-022-RT-001 AT 5000 R F WSS 0244 P08-RN-549, Metal Spring-Loaded Probe Tool 8 22 W TW*022-RT-006 ATH 2052 R F Pins & Sockets, Metal Spring-Loaded Probe Tool 8 22 W 652636 AT 5000 R F WSS 0244P08 -Airborn, Metal Spring-Loaded Probe Tool 8 22 W 722698-328 AT 5002 R F Pins & Sockets -Documented, Metal Spring-Loaded Probe Tool 8 16 MR 722698-329 ATAMP 3070 Transfer Tool Termipoint Clib 21 722699-224 ATH 3260 Forming Tool Microelectronic Leads 20 722699-224-1 ATH 3261 Forming Pliers-To form leads before Insertion on circuit board 20 722699-224-2 ATH 3262 Forming Pliers-To form leads before Insertion on circuit board 20 722699-224-3 ATH 3263 Forming Pliers-To form leads before Insertion on circuit board 20 59 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS DELPHI/HUGHES I/R USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE ATH 1031 I R Special for General Dynamics 1 22 ATH 1033 I R Special for General Dynamics 2 22 ATH 1054 I R Metal Tool 23 22 ATH 1094 I R MIL-C-22857 1 16 ATH 2089 R F URS-UTE-UTS-Deep, Metal Spring-Loaded Probe Tool 8 20 ATH 2102 R F MIL-C-22857, Metal Spring-Loaded Probe Tool 8 16 ATH 3037-12 Contact Guide 12" Long used on rear insert 22 GA contacts 22 ATH 3037-18 Contact Guide 18" Long used on rear insert 22 GA contacts 22 TOOL IDENTIFICATION NUMBERS DEUTSCH R/F I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. CONNECTOR SERIES U GAGE CONNECTOR SERIES 15513-12 ATA 1144 I R MIL-C-26636, Metal Interchangeable Probe Tool 26 12 DD, DTK, DPK 15513-16 ATA 1101 I R MIL-C-26636, Metal Interchangeable Probe Tool 26 16 DD, DTK, DPK 15513-20 ATA 1086 I R MIL-C-26636, Metal Interchangeable Probe Tool 26 20 DD, DTK, DPK 81515-20 ATD 1061 and I R MIL-C-81511, Series III & IV 2 20 ATD 2062 R F MIL-C-81511, Series III & IV 10 20 ATD 1094 and I R MIL-C-81511, Series III & IV 2 16 ATD 2094 R F MIL-C-81511, Series III & IV 10 16 81517-23 ATD 2044 R R Metal Tool 17 22 81517-20 ATD 2058 R R Metal Tool 17 20 81515-16 81517-16 ATD 2090 R R Metal Tool 17 16 81517-12 ATD 2150 R R Metal Tool 17 12 M-15513-12 ATA 1159 I R 800 Series 2 12 DS, MDR, DA M-15513-16 ATR 1107 I R 800 Series 2 16 DS, MDR, DA M-15513-20 ATD 1081 or I R 800 Series 2 20 DS, MDR, DA ATD 1081-S I R Modified version of ATD 1081 Straight 1 20 M-15513-25 ATD 1206 I R Coaxial & 8 GA, Metal Long-Slot Tool 27 8 M-15514-12 AT 2012 R F MIL-C-26636 6 12 DD, DTK, DPK M-15514-16 AT 2016 R F MIL-C-26636 6 16 DD, DTK, DPK M-15514-20 AT 2020 R F MIL-C-26636 6 20 DD, DTK, DPK M-15514-25 ATA 2254 R F 800 Series 6 Coax DD, DTK, DPK M-15515-12 ATD 2191 or R F Pins & Sockets 17 12 DS ATD 2190 R F Pins & Sockets 6 12 DS ATD 2127 or R F Connector #6820 17 16 DS ATD 2128 R F Connector #6820 6 16 DS M-15515-20 ATD 2097 or R F Pins & Sockets 17 20 DS ATD 2095 R F Pins & Sockets, Spring Loaded 6 20 DS M-15515-22P/S ATD 2040 R F Metal Tool 23 22 DS M-15515-16 60 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by Contact Manufacturer DEUTSCH M-15513-12 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ATA 1159 I R 800 Series ILL. 2 GAGE 12 CONNECTOR SERIES DS, MDR, DA M-15513-16 ATR 1107 I R 800 Series 2 16 DS, MDR, DA M-15513-20 ATD 1081 or I R 800 Series 2 20 DS, MDR, DA ATD 1081-S I R Modified version of ATD 1081 Straight 1 20 M-15513-25 ATD 1206 I R Coaxial & 8 GA, Metal Long-Slot Tool 27 8 M-15514-12 AT 2012 R F MIL-C-26636 6 12 DD, DTK, DPK M-15514-16 AT 2016 R F MIL-C-26636 6 16 DD, DTK, DPK M-15514-20 AT 2020 R F MIL-C-26636 6 20 DD, DTK, DPK M-15514-25 ATA 2254 R F 800 Series 6 Coax DD, DTK, DPK M-15515-12 ATD 2191 or R F Pins & Sockets 17 12 DS ATD 2190 R F Pins & Sockets 6 12 DS M-15515-16 ATD 2127 or R F Connector #6820 17 16 DS ATD 2128 R F Connector #6820 6 16 DS M-15515-20 ATD 2097 or R F Pins & Sockets 17 20 DS ATD 2095 R F Pins & Sockets, Spring Loaded 6 20 DS M-15515-22P/S ATD 2040 R F Metal Tool 23 22 DS M-15515-25 ATD 2250 R F Coaxial, Metal Spring-Loaded Probe Tool 6 8 DSM M-15570-12 M-15570-16 M-15570-20 ATR 1160 and I R Metal Tool, Joggled 2 12 JTA ATR 2160 R R Metal Tool, Tweezer 10 12 JTA ATR 1107 and I R Metal Tool, Joggled 2 16 JTA ATR 2112 R R Metal Tool, Tweezer 10 16 JTA ATR 1080 and I R Metal Tool, Joggled 2 20 JTA ATR 2080 R R Metal Tool, Tweezer 10 20 JTA M-15570-22 ATD 2048 R R Metal Tool 23 22 RSM-RTK M-15570-22-1 ATD 1035 and I R Metal Tool, Joggled 2 22 RSM-RTK ATD 2047 R R Metal Tool, Tweezer 10 22 RSM-RTK ATD 1035-135 I R Joggled version of ATD 1035, 45 degree angle 2 22 RSM-RTK M-15571 ATK 2115 R R NAS 1599, Unwired Contacts 17 12, 16, 20 JTA M83723-31-12, 16 & 20 SEE THE NATIONAL AEROSPACE STANDARD SECTION RTK Connector Twist Pin 1 22 RTK Wire comb, 6" taper flap, -- -- 10 22D ATD 1020 I R ATD 3312 Identification Information TOOL IDENTIFICATION NUMBERS modified version of ATWC 3312 ATDL 2050 R TOOL IDENTIFICATION NUMBERS ELCO R I/R MIL-C-38999, tweezer R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE 061742-04 ATD 1081 I R Metal Tool, Joggled 2 20 T-06-1877-02 ATE 2057 R R D11890977 Connector, Metal Spring-Loaded Probe Tool 8 20 CONNECTOR SERIES 61 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS FLIGHT CONN. R/F USAGE/ DESCRIPTION ASTRO TOOL # ATF 1101 716-1227-000 I/R I R Metal Long-Slot Tool ILL. 27 GAGE 16 ATF 1105 I R Joggled version of ATF 1101 2 16 ATF 1144 I R Metal Long-Slot Tool 27 12 712-1229-000 ATF 1160 I R Joggled version of ATF 1144 2 12 708-1258-000 ATF 1256 I R Version of ATF 1260 2 8 ATF 1260 I R Metal Long-Slot Tool 27 8 704-1260-000 ATF 1359 I R Joggled version of ATF 1378 2 4 ATF 1378 I R Metal Long-Slot Tool 27 4 ATF 1554 I R Joggled version of ATF 1558 2 0 ATF 1558 I R Metal Tool 27 0 716-1168-000 ATF 2115 R F Front Release 5 16 712-1172-000 ATF 2162 R F Front Release 5 12 700-1262-000 708-1138-000 ATF 2255 R F Front Release 5 8 704-1134-000 ATF 2336 R F Front Release 5 4 700-1130-000 ATF 2518 R F Front Release 5 0 62 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com CONNECTOR SERIES Listed by Contact Manufacturer G & H TECHNOLOGY 847-101-COTO-1 &-2 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ATGH 1055 I&R R Single Tip, No Wire Slot ILL. 23 GAGE 22 CONNECTOR SERIES 847/848 847-101-COTO-3 &-4 ATGH 1081 I&R R Single Tip, No Wire Slot 23 20 847/848 847-101-COTO-5 &-6 ATGH 1104 I&R R Single Tip , No Wire Slot 23 16 847/848 847-101-COTO-7 &-10 ATGH 2057 I&R R Single Tip 23 22 847/848 847-101-COTO-8 &-11 ATGH 2081 I&R R Single Tip 23 20 847/848 847-101-COTO-9 & -12 ATGH 2105 I&R R Single Tip 23 16 847/848 866-1078-COTO-3 ATGH 2048 I&R R Single Tip , Straight with Slot 23 22 866 866 -1078-COTO-4 ATGH 1070 I&R R Single Tip, Straight 23 20 866 882-94 ATGH 2110 R R Metal Tool, Tweezer 10 16 885-277-COTO-OO1 ATGH 2051 R R MIL-C-38999, Breech Lok 10 22D 885-277-COTO-002 ATGH 2078 R R MIL-C-38999, Breech Lok 10 20 885-277-COTO-003 ATGH 2109 R R MIL-C-38999 , Breech Lok 10 16 998-062 ATGH 1079 I R NAS 1599 Connectors 23 20 843 998-063 ATGH 2079 R R NAS 1599 Connectors 23 20 843 998-102 ATGH 1112 I R NA S 1599 Connectors 23 16 843 998-103 ATGH 1160 I&R R NAS 1599 Connectors 1 12 843 998-104 ATGH 1190 I&R R NAS 1599 Connectors 1 8 843 843 998105 ATGH 1079 I&R R NAS 1599 Connectors 23 20 998-142-001 ATGH 2330 R R Coaxial, Metal Long-Slot Tool 27 Coax 998-145-001 ATGH 1050 I R Metal Tool, Tweezer 10 22 847/848 998-145-002 ATGH 2052 R R Metal Tool, Tweezer 10 22 847/848 998-145-003 ATGH 1076 I R Metal Tool, Tweezer 10 20 847/848 998-145-004 ATGH 2076 R R Metal Tool, Tweezer 10 20 847/848 998-145-005 ATGH 1101 I R Metal Tool, Tweezer 10 16 847/848 998-145-006 ATGH 2101 R R Metal Tool, Tweezer 10 16 847/848 ATGH 1071 I&R R Modified for Lockheed S-2406-30 23 20 ATGH 1077 I R Modified version of ATBX 1072 .66 tip length , MIL-C-38999 10 20 ATGH 1109 I R Modified version of ATBX 1108 .66 tip length , MIL-C-38999 10 16 ATGH 2049 R R Metal Tool, Tweezer 10 22 847/848 ATGH 2054 R R Metal Tool, Tweezer 10 22 847/848 ATGH 2075 R R Metal Tool, Tweezer 10 20 847/848 ATGH 2077 R R Metal Tool, Tweezer 10 20 847/848 ATGH 2080 R R Modified version of ATBX 2070 .66 tip length, MIL-C-38999 10 20 ATGH 2103 R R Metal Tool, Tweezer 10 16 ATGH 2104 R R NAS1599, 15 tip angle 10 16 ATGH 2108 R R Modified version of ATBX 2103 .66 tip length, MIL-C-38999 10 16 ATGH 2160 R R Metal Tool, Tweezer 10 12 Identification Information TOOL IDENTIFICATION NUMBERS 63 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS ITT/CANNON CET 4 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ATC 2234 R F Push out, Pins & Sockets ILL. 9 GAGE 4 CONNECTOR SERIES RX CET 8 ATC 2150 R F Push out, Pins & Sockets 9 8 RX CET 8-2 ATC 2281 R R MS3483-1 (Ref. 5015) 19 8 5015 CET 12 ATC 2092 R F Impact Tool, Ring-Lok Connector 22 12 KMBA CET 12-1A ATC 2105 R F Push out, Pins & Sockets 9 12 CA/RX CET 12-2 ATC 2105 R F Push out, Pins & Sockets 9 12 MS-E, EX-G R R Metal Tool, Tweezer, NAS 1599 10 12 CET 12-4 ATR 2160 CET 12-16 0159-0051 CET 16 ATC 2062 R F Impact Tool, Ring-Lok DPGM 22 16 KMBA CET 16-3A ATC 2070 R F Push out, Pins & Sockets 9 16 CA/RX CET 16-4 ATC 2070 R F Push out, Pins & Sockets 9 16 MS-E, EX-G CET 16-9 ATR 2212 R R MIL-C-83723 10 16 Tip Only, Delrin CET 16-21 ATML 3006 CET 16KJ ATBX 2103 R R MIL-C-38999 Tip Only, Delrin 10 16 KJ CET 20-3 ATC 2040-L R F Push out, Pins & Sockets (Long Tip) 9 20 RX CET 20-4 ATC 2040 R F Push out, Pins & Sockets 9 20 KPTM CET 20-5A ATC2046 R F Impact Tool DDSMF Ring-Lok 22 20 D*SM CET 20-8 ATR 2080 R R Metal Tool, Tweezer, NAS 1664 10 20 CET 20-11 ATC 2071 R R Metal Tool, Tweezer 10 20 D*C CET 20-11, 20HD ATC 2076 R R Metal Tool, Tweezer, DCB-DPX-DDCE 10 20 DD CET 20-24 ATML 3005 CET 20-A ATC 2046-L R F Impact Tool Ring-Lok, Long Tip 22 20 DPGM CET 20-D ATC 2071 R R Metal Tool, Tweezer 10 20 D*C Tip Only, Derlin CET 20-D-1 ATC 2073 R R Metal Tool, Tweezer (Dwg. #995-0001-768) 10 20 CET 20KJ ATBX 2070 R R MIL-C-38999 10 20 KJ CET 22KJ ATBX 2057 R R MIL-C-38999 10 22 KJ CET 22M-KJ ATBX 2046 R R MIL-C-38999 10 22M KJ CET C1 ATC 2170 R F Impact Tool 22 20 CET C4 ATC 2200 R F Impact Tool 22 Coax DPXMS CET C6B ATC 2188 R F D Miniature Coax 6 Coax DPXA26 CET C11 ATC 2276 R F D Sub-Miniature 6 Coax CET DPKB 22 ATC 2053 R R Metal Tool, Tweezer 10 22 DPK CET DPKB 22 ATC 2054 R R Metal Tool, Tweezer 10 22 DPK CET FRF-0 ATF 2518 R F MIL-C-5015, Front Release 5 0 CET FRF-4 ATF 2336 R F MIL-C-5015, Front Release 5 4 Revision C CET FRF-8 ATF 2252 R F MIL-C-5015, Front Release 5 8 CET FRF-12 ATF 2162 R F MIL-C-5015, Front Release 5 12 CET FRF-16 ATF 2115 R F MIL-C-5015, Front Release 5 16 CET KPSE 20A AT 2020 R F MIL-C-26500, 26482, 26636 6 20 64 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by Contact Manufacturer ITT/CANNON CET P-CTA I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ATC 2035 R F Centi Lok 2DD Pins ILL. 1 GAGE CONNECTOR SERIES 22 DD DD CET S-CTA ATC 2036 R F Centi Lok 2DD Sockets 1 22 CET TF ATC 2026 R F Tuning Fork Contacts 11 -- CET VE-0 ATC 2565 R R MIL-C-5015, Rear Release 19 0 CET VE-4 ATC 2426 R R MIL-C-5015, Rear Release 19 4 CET VE-8 ATC 2281 R R MIL-C-5015, Rear Release 19 8 CET VE-12 ATC 2184 R R MIL-C-5015, Rear Release 10 12 CET VE-16 ATC 2136 R R MIL-C-5015, Rear Release 10 16 CIET 12 ATR 1160 I R Metal Tool, NAS 1664 for NAS 1599 2 12 KV/PV/DPK ATR 2160 R R Metal Tool, NAS 1664 for NAS 1599 10 12 KV/DPK/PV ATR 1107 I R Metal Tool, NAS 1664 for NAS 1599 2 16 DPXME ATR 2112 R R Metal Tool, NAS 1664 for NAS 1599 10 16 DPXME CIET 16 CIET 20 ATR 1080 I R Metal Tool, NAS 1664 for NAS 1599 2 20 DPXME ATR 2080 R R Metal Tool, NAS 1664 for NAS 1599 10 20 DPXME ATC 1081 I R Metal Tool, Joggled 2 20 D*C ATC 2076 R R Metal Tool, Tweezer 10 20 D*C CIET 20HD ATC 1076 I R Metal Tool, Tweezer 10 20 D*RA ATC 2076 R R Metal Tool, Tweezer 10 20 D*RA CIET 20HDL ATC 2076-L R R Metal Tool, Tweezer, Long Tip 10 20 DPXME CIET CK-1 ATC 3050 R R Metal Tool 3 22 DPX CIET 22 ATC 1054 I R Metal Tool, Joggled 2 22 DPX2MA ATC 2053 R R Metal Tool, Tweezer (ref. ATC 2054) 10 22 CENTI-K ATC 2053-70 R R Modified version of ATC 2053 (70 degree angle) 10 22 CIET 20-18 Identification Information TOOL IDENTIFICATION NUMBERS ATC 1054-S I R Modified version of ATC 1054 (straight) 1 22 CIT 4 ATC 1377 I R Metal Tool, Straight 1 4 RX CIT 8 ATC 1265 I R Metal Tool, Straight 1 8 RX CIT 12 ATC 1160 I R DP*M, DPS, MS-E, KMBA Connector 2 12 RX CIT 12-1 ATC 1160 I R RX Contacts 2 12 RX CIT 12-2 ATC 1160 I R RX Contacts 2 12 RX CIT 16 ATC 1111 I R Ring-Lok DP*M, KMB, SRC 2 16 RX CIT 16-1 ATC 1111 I R Ring-Lok DP*M, KMB, SRC 2 16 RX CIT 16-2 ATC 1111-1 I R Ring-Lok DP*M, KMB, SRC, Long Tip 2 16 RX CIT 16-9 ATC 1112 I R Ring-Lok DP*M, KMB, SRC 2 16 RX CIT 16KJ ATBX 1108 I R MIL-C-38999 10 16 KJ CIT 20 ATA 1086 I R DP*M, KQ, KR, KTM, MIL-C-26636, Metal Interchangeable Probe Tool 26 20 SRC CIT 20-2 ATC 1079 I R DSM 2 20 BFRX CIT 20-5A ATC 1084 I R KPTM 2 20 KPTM CIT 20-18 ATC 1081 I R 038894-0018 2 20 KPTM CIT 20A ATC 1055 I R DDSMI 2 20 D CIT 20D ATC 1072 I R DPXME-20 H.D. 2 20 D 65 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS ITT/CANNON CIT 20KJ I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ATBX 1072 I R ILL. MIL-C-38999 10 GAGE 20 CONNECTOR SERIES KJ CIT 22KJ ATBX 1058 I R MIL-C-38999 10 22 KJ CIT 22M-KJ ATBX 1048 I R MIL-C-38999 10 22M/D KJ CIT C2 ATC 1156 I R DP*M 2 COAX DP CIT CTA-1 ATC 1046 I R Metal Tool, Tweezer 10 22 CTA CIT DPKB ATC 1053 I R DPKB 2 22 DPKB CIT DPX2MA22 ATC 1054 I R DPX 2 22 DPX CIT DPXMA22-1 ATC 1052 I R DPXMA 2 22 DPXMA CIT PS-CTA-22 ATC 1046 I R Tweezer, Pins & Sockets 10 22 D CIT SS-14 ATCS 1105 I R Super Seal Connector 1 20 SS CIT TF/FP ATC 1032 I R Metal Tool, Tweezer, Filter Pins 30 -- -- ATC 1071 I R D*C Connectors 23 20 D* CET-CTA-2 ATC 1080 I R Equivalent NSN 5120-00-409-5217 1 20 ATC 3035 I&R F&R Tool Kit, Centi Lok Pins & Sockets 15 22 TOOL IDENTIFICATION NUMBERS KLIXON I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # GAGE ATK 1052 I R Klixon circuit breaker contacts 1 ATK 1130 I R Insertion Kit - MIL-C-26482, 26500, 26636 connectors, Metal Interchangeable Probe Tool 26 12,16,20 ATK 2115 R R Removal Kit for unwired contacts, NAS 1599 17 12,16,20 ATK 2120 R F Removal Kit-MIL-C-26482, 26500, 26636 connectors, Metal Interchangeable Probe Tool 26 12,16,20 TOOL IDENTIFICATION NUMBERS LOCKHEED ILL. I/R R/F ASTRO TOOL # USAGE/ DESCRIPTION DD ILL. CONNECTOR SERIES GAGE CONNECTOR SERIES L525C19-24 ATL 1112 I R Tip used with L525C19-44 Handle 25 16 L525C19-28 ATL 2097 R F Tip used with L525C19-44 Handle 25 12 L525C19-32 ATL 2095 R F Tip used with L525C19-44 Handle 25 12 L525C19-40 ATL 1108 I R Tip used with L525C19-44 Handle 25 20 L525C19-42 ATL 1105 I R Tip used with L525C19-44 Handle 25 20 L525C19-58 ATL 2040 R F Tip used with L525C19-44 Handle 25 20 69 L525C19-59 ATL 2064 R F Tip used with L525C19-44 Handle 25 16 69 L525C19-68 ATL 2044 R F Tip used with L525C19-44 Handle 25 20 L525C19-69 ATL 2062 R F Tip used with L525C19-44 Handle 25 16 L525C19-86 ATL 1154 I R Tip used with L525C19-44 Handle 25 12 LITTON ATL 2048 R R MIL-C-38999 with wire wrap pins for wrapped contacts (Developed for Litton). - 22M 66 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com 69 Listed by Contact Manufacturer MASTER SPEC.. R USAGE/ DESCRIPTION R Modified version of ATBX 2046, Tip .8 ILL. 10 GAGE ATMS 2062 R R Indicator light case contacts - 22 R R Unwired contacts NAS 1599 17 20 ATMS 2101 R R Unwired contacts NAS 1599 17 16 ATMS 2148 R R Unwired contacts NAS 1599 17 12 ATMS 90562-1 R F MIL-C-22992, Class L Connector - 4/0 ATMS 90562-2 R F MIL-C-22992, Class L Connector - 2/0 ATMS 90562-3 R F MIL-C-22992, Class L Connector - 1/0 ATMS 90562-4 R F MIL-C-22992, Class L Connector - 2 ATMS 90562-5 R F MIL-C-22992, Class L Connector - 4 ATMS 90562-6 R F MIL-C-22992, Class L Connector - 6 ATMS 3115 R F MIL-C-38300 Ultra-mate Connector - 16 ATMS 3080 R F MIL-C-38300 Ultra-mate Connector - 20 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE HT 2285 ATMO 2081 R F 20 GA rolled contacts 6 20 HT 2038 ATMO 2124 R F 16 GA rolled contacts 6 16 TOOL IDENTIFICATION NUMBERS NAT'L. AERO NAS 1664-12 NAS 1664-16 NAS 1664-20 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. CONNECTOR SERIES 22M ATMS 2073 TOOL IDENTIFICATION NUMBERS MOLEX R/F ASTRO TOOL # ATMS 2050 800-P2 I/R Identification Information TOOL IDENTIFICATION NUMBERS GAGE ATR 1160 and I R Single Tip Tool 2 12 ATR 2160 R R Metal Tool, Tweezer 10 12 ATR 1160-135 I R Modified Version of ATR 1160, 45 degree angle 2 12 ATR 1153 I R Metal Tool, Tweezer 10 12 ATR 2160-S R R Modified Version of ATR 2160, straight 10 12 ATR 1107 and I R Single Tip Tool 2 16 ATR 2112 R R Metal Tool, Tweezer 10 16 ATR 1107-135 I R Modified Version of ATR 1107, 45 degree angle 2 16 ATR 1105 I R Metal Tool, Tweezer 10 16 ATR 2112-L R R Same as ATR 2112 10 16 ATR 2112-LS R R Modified Version of ATR 2112, long tip-straight 10 16 ATR 1080 and I R Single Tip Tool 2 20 ATR 2080 R R Metal Tool, Tweezer 10 20 ATR 1080-135 I R Modified Version of ATR 1080, 45 degree angle 2 20 ATR 1078 I R Metal Tool, Tweezer 10 20 ATR 2080-S R R Modified Version of ATR 2080, straight 10 20 ATR 2109 R R MS3162 contacts, tip extension to one inch 10 16 CONNECTOR SERIES CONNECTOR SERIES 67 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS POSITRONICS I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE 9081 ATG 2103 R F Metal Spring-Loaded Probe Tool 8 16 9099 AT 4004 I R Metal Tool, Joggled 2 16 TOOL IDENTIFICATION NUMBERS S.A.E. I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE M81969/33-01 ATSE 1077 I R MIL-C-28840 2 20 M81969/33-02 ATSE 1078 I R MIL-C-28840 1 20 M81969/34-01 ATSE 2071 R F MIL-C-28840 5 20 ATSE 2070 R F MIL-C-28840 5 20 T10149-0 ATC 2565 R R MIL-C-5015, Rear Release 19 0 T10149-4 ATC 2426 R R MIL-C-5015, Rear Release 19 4 T10149-8 ATC 2281 R R MIL-C-5015, Rear Release 19 8 T10149-12 ATSE 2166 R R MIL-C-5015, Rear Release 10 12 T10149-16 ATSE 2109 R R MIL-C-5015, Rear Release 10 16 T10150-0 ATF 1554 I R MIL-C-5015, Rear Release 2 0 T10150-4 ATF 1359 I R MIL-C-5015, Rear Release 2 4 T10150-8 ATF 1256 I R MIL-C-5015, Rear Release 2 8 T10150-12 ATSE 1158-B I R MIL-C-5015, Rear Release 2 12 T10150-16 ATSE 1108 I R MIL-C-5015, Rear Release 2 16 T10438 ATSE 1077 I R MIL-C-28840 1 20 ATSE 1080 I R Metal Tool, Joggled 2 20 ATSE 2049 R R Metal Tool, Tweezer 10 22 ATSE 2112 R R 5015 connector, Tweezer 10 16 TOOL IDENTIFICATION NUMBERS TRANSITRON PCD 91-023 PCD 91-021 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE ATT 1059 I R Metal Tool, Straight 1 22 ATT 1060-B I R Metal Tool, Straight 1 22 ATT 1060-SGA I R Metal Tool, Tweezer ATT 2059 R R Metal Tool, Tweezer 10 22 ATT 2059-S R R Modified version of ATT 2059, straight 10 22 ATT 2060-S R R Metal Tool, Tweezer, Straight 10 22 68 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com CONNECTOR SERIES CONNECTOR SERIES CONNECTOR SERIES Listed by Contact Manufacturer TYCO/AMP 20823-2 I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # AT 2016 R F Metal Tool, Front Release, Plunger ILL. 6 GAGE 16 CONNECTOR SERIES 2017 20823-3 AT 2020 R F Metal Tool, Front Release, Plunger 6 20 2017 200826-1 AT 1000-20 I R Metal Tool, Joggled 2 20 2017 200826-2 AT 1000-16 I R Metal Tool, Joggled 2 16 2017 305141-1 ATAMP 2302 R F Coaxial 6 Coax 305183-0 A 305183 R F AMP 16, 20 17 16, 20 M, W 305183-2 ATAMP 2103 R F Metal Spring-Loaded Probe Tool 8 20 91002-1 ATAMP 1085 I R Series M, Type 3 1 20, 16 M 91039-1 ATSE 1078 I R MIL-C-28840 1 20 Sub 20 91040-1 ATSE 2070 R F MIL-C-28840 5 20 Sub 20 91040-7 ATF 2518 R F MIL-C-5015 5 0 91066-1 ATC 1054 and I R Metal Tool, Joggled 2 22 ATC 2053 R R Metal Tool, Tweezer Tool 10 22 RME 91066-2, 4 ATC 1071 and I R Metal Straight Probe Tool 23 20 RME ATC 2071 R R Metal Tool, Tweezer Tool 10 20 RME ATR 1107 and I R Metal Tool, Joggled 2 16 RME ATR 2112 R R Metal Tool, Tweezer Tool 10 16 RME 91066-3 91067-1 91067-2 91067-3 91074-1 202476-6 ATBX 1048 and I R Metal Tool, Tweezer Tool 10 22D ATBX 2046 R R Metal Tool, Tweezer Tool 10 22D ATBX 1055 and I R Metal Tool, Tweezer Tool 10 22 ATBX 2057 R R Metal Tool, Tweezer Tool 10 22 ATC 1076-L and I R 10 20 ATC 2076-L R R 10 20 U.S. COMPONENDTS R.T.2260 RME ATAMP 2250 R R Metal Tool, Tweezer Tool 10 Coax RM #5 ATA 2073 R F Metal Tool, Front Release, Plunger 6 20 M ATA 2112 R F Metal Tool, Front Release, Plunger 6 16 M ATAMP 1231 I R Connector #202476-6 1 ATAMP 3040 Miniclip Transfer Tool for .025 Square Pins 21 ATAMP 3070 Transfer Tool Kit-transfers AMP terminal climps from gun to terminal's single wires. 21 TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE ATBX 2046 R R Metal Tool, Tweezer 10 22D ATUS 1050 I R #2260 contacts 23 22 ATUS 2052 R F Pins & Sockets, Metal Spring-Loaded Probe Tool 8 22 Identification Information TOOL IDENTIFICATION NUMBERS CONNECTOR SERIES 69 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by contact manufacturer Insertion and Removal Tool Selection Charts TOOL IDENTIFICATION NUMBERS VEAM/WINCHESTER I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. CONNECTOR SERIES 107-1001 ATW 2104 R F Metal Spring-Loaded Probe Tool 107-1005 AT 5002 R F Comparable to ATH 2102, Metal Spring-Loaded Probe Tool 107-1007 ATW 2055 R Flat contacts 8617 107-1011 ATW 1055 I R Proto at Litton 1 22 SREC 107-1012 ATCL 2061 R F Winchester 4040-4024, Metal Spring-Loaded Probe Tool 8 22D SREC 107-1015 ATH 1094 I R MIL-C-22857 1 16 MRAC 107-1026 16 MRAC 8 16 MRAC 11 -- ATS 2133 R F Submarine Connector 6 16 ATWC 3032 -- -- Wire comb, 8" long, hook on one end, blade on other -- -- ATWC 3312 -- -- 12" long phenolic 5/16" dia., point on one end, blade on other -- -- TOOL IDENTIFICATION NUMBERS VIKING 8 GAGE I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE 000407-0003 ATV 1086 I R Metal Tool, Straight 1 20 000407-0004 ATV 2073 R F Metal Spring-Loaded Probe Tool 8 20 000407-0006 AT 2016 R F Miniature relay sockets 6 16 000407-0027 ATA 1101 or I R MIL-R-6106, Metal Long-Slot Tool 27 16 AT 1000-16 I R MIL-R-6106 2 16 000407-0031 ATV 2052 R F Metal Spring-Loaded Probe Tool 8 22 000407-0603 ATV 2073 R F Revision B, Metal Spring-Loaded Probe Tool 8 20 980-0007-002 ATR 1107 and I R NAS 1599 metal tools 2 16 ATR 2112 R R NAS 1599 metal tools 10 16 ATV 2075 R F Modified version of ATV 2073 I.D. .075, Metal Spring-Loaded Probe Tool 8 20 ATV3125 R F Impact Tool 22 20 TOOL IDENTIFICATION NUMBERS VIRGINIA PANEL I/R R/F USAGE/ DESCRIPTION ASTRO TOOL # ILL. GAGE 166223 ATVP 2101 R F Locktite Extraction -- 20 223848 ATVP 1120-2 I R Locktite 12 1 20 223849 ATVP 1120-1 I R Locktite 14-20 AWG 1 20 223850 ATVP 1120-3 I R Locktite 22-24 AWG 1 20 70 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com CONNECTOR SERIES CONNECTOR SERIES Insertion and Removal Tool Selection Charts Listed by Military standard Insertion and Removal Tool Selection Charts listed by Military Standard TOOL IDENTIFICATION NUMBERS MILITARY STANDARD ILL. ASTRO TOOL # MS3156-16 28 SEE M81969/1 MS3156-20 28 SEE M81969/1 MS3156-22 MS3159-12 I/R ASTRO FUNCTIONAL ALTERNATIVE 28 17 SEE M81969/1 COMMENTS ILL. ATR 1107 and 2 I ATR 2112 10 R ATC 1072 and 2 I ATC 2076 10 R ATC 1054 and 2 I ATC 2053 10 R 17 R ATD 2150 MS3159-16 17 ATD 2090 17 R MS3159-20 17 ATD 2058 17 R Used on MIL-C-81659 Series II MIL-C-81511 Series III & IV, Unwired contacts MS3159-22 17 ATD 2044 17 R MS3159-12A 17 0214-1251 17 R Tip Only MS3159-16A 17 0214-1641 17 R Tip Only MS3159-20A 17 0214-2031 17 R Tip Only MS3159-22A 17 0214-2251 17 R Tip Only MS3165-16 28 SEE M81969/29 ATC 2136 MS3165-8 28 SEE M81969/29 ATC 2281 19 R MIL-C-5015 Rear Release Contacts MS3165-4 28 SEE M81969/29 ATC 2426 19 R MS3165-0 28 SEE M81969/29 ATC 2565 19 R MS3323-12 4 ATA 1158 ATA 1159 2 I MS3323-16 4 ATA 1104 ATA 1102 2 I MS3323-20 4 ATA 1080 ATA 1079 2 I MS3323-22 4 ATA 1051 ATA 1052 2 I MS3342-12 3 ATA 2120 ATA 2348-12* 9 R MS3342-16 3 ATA 2065 ATA 2348-16* 9 R MS3342-20 3 ATA 2042 ATA 2348-20* 9 R MS3342-23 3 ATA 2030 ATA 2348-22* 9 R MS3344-12 7 ATA 2093 ATA 2348-12* 9 R MS3344-16 7 ATA 2060 ATA 2348-16* 9 R MS3344-20 7 ATA 2038 ATA 2348-20* 9 R MS3344-23 7 ATA 2026 ATA 2348-22* 9 R MIL-C-81511 Series I & II Pins & Contacts MIL-C-81511 Series I & II Pins MIL-C-81511 Series I & II Sockets * ATA 2348XX tool removes both pins and sockets MS3347-12 28 SEE M81969/14 MS3347-16 28 SEE M81969/14 MS3347-20 28 SEE M81969/14 ATR 1160 and 2 I ATR 2160 10 R ATR 1107 and 2 I ATR 2112 10 R ATR 1080 and 2 I ATR 2080 10 R NAS 1599 Connector Series Verify QPL status (if required) at time of purchase. 71 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by Military standard Insertion and Removal Tool Selection Charts CHART ABBREVIATIONS I/R I R Insertion or Removal designation column Insertion Tool Removal Tool I&R R/F R F Front Release R&F Rear and Front Release ILL Illustration reference number GAGage designation NAATT Not Available At This Time Insertion & Removal Tool Rear or Front Release designation column Rear Release TOOL IDENTIFICATION NUMBERS MILITARY STANDARD I/R ASTRO FUNCTIONAL ALTERNATIVE ILL. ASTRO TOOL # COMMENTS ILL. MS3448-001 17 ATK 2115 17 R NAS 1599 Unwired contacts MS3448-001A 17 0161-0031 17 R Tip Only 17 ATMS 2073 17 R Single Tip Tool 17 0160-0041 17 R Tip Only 17 ATMS 2101 17 R Single Tip Tool MS3448-001C 17 0159-0051 17 R Tip Only 17 ATMS 2148 17 R Single Tip Tool MS3483-1 (or size 8) 19 ATC 2281 19 R MIL-C-5015 Rear Release Contacts MS3448-001B MS3483-2 (or size 4) 19 ATC 2426 19 R MS3483-3 (or size 0) 19 ATC 2565 19 R MS17805 1 ATH 1094 AT 4002 2 I MS17806 7 ATH 2102 AT 5002 8 R MS18278-1 19 NONE ATC 1072 and 2 I ATC 2076 10 R MS24256A-12 27 ATA 1144 AT 1000-12 2 I MS24256A-16 27 ATA 1101 AT 1000-16 2 I MS24256A-20 27 ATA 1086 AT 1000-20 2 I MS24256B-20 27 ATB 1064 ATB 1067 or 1 I ATB 1068 1 I MS24256K 26 ATK 1130 I MS24256R-12 6 AT 2012 R MS24256R-16 6 AT 2016 R MS24256R-20 6 AT 2020 R MS24256RH-16 -- ATMS 3115 -- R MS24256RH-20 -- ATMS 3080 -- R MS27495A-12 10 ATBX 1157 ATBX 1154 2 I MS27495A-16 10 ATBX 1108 ATR 1107 2 I MS27495A-20 10 ATBX 1072 ATBX 1073 2 I MS27495A-22 10 ATBX 1058 ATBX 1055 2 I MS27495A-22D 10 ATBX 1048 ATBX 1049 2 I MS27495A-22M 10 ATBX 1048 ATBX 1049 2 I MS27495A-12-S 10 ATBX 1159 I MS27495A-16-S 10 ATBX 1109 I MS27495A-20-S 10 ATBX 1078 I MS27495A-22-S 10 ATBX 1060 I MS27495A-22D-S 10 ATBX 1054 I MS27495A-22M-S 10 ATBX 1054 I MIL-C-22857 Connector Series MIL-C-24308 Connector Series MIL-C-26482, 265000 & 26636 Connectors MIL-C-38300 ultra-mate Connectors MIL-C-38999 Connectors -"S" designates straight in-line version Verify QPL status (if required) at time of purchase. 72 72 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by Military standard TOOL IDENTIFICATION NUMBERS MILITARY STANDARD I/R ILL. ASTRO TOOL # ASTRO FUNCTIONAL ALTERNATIVE COMMENTS ILL. MS27495R-12 10 ATBX 2155 R MS27495R-16 10 ATBX 2103 R MS27495R-20 10 ATBX 2070 R MS27495R-22 10 ATBX 2057 R MS27495R-22D 10 ATBX 2046 R MS27495R-22M 10 ATBX 2046 R MS27495R-12-S 10 ATBX 2160 R MS27495R-16-S 10 ATBX 2109 R MS27495R-20-S 10 ATBX 2073 R MS27495R-22-S 10 ATBX 2059 R MS27495R-22D-S 10 ATBX 2050 R MS27495R-22M-S 10 ATBX 2050 R MS27509 28 NONE Use MS27495 series tools 10 I&R MIL-C-38999 Connectors - plastic double-ended tool MS27534 28 SEE M81969/14 Use MS27495 series tools 10 I&R MIL-C-38999 Connectors - plastic double-ended tool M83723-12 28 SEE M81969/14 ATR 1160 and 2 I Astro Metal Equivalents for Plastic Tools ATR 2160 10 R ATR 1107 and 2 I ATR 2112 10 R ATR 1080 and 2 I M83723-16 28 SEE M81969/14 MIL-C-38999 Connectors -"S" designates straight in-line version M83723-20 28 SEE M81969/14 ATR2080 10 R MS90455-0 27 ATF 1558 ATF 1554 2 I MS90455-4 27 ATF 1378 ATF 1359 2 I MS90455-8 27 ATF 1260 ATF 1256 2 I MS90455-12 27 ATF 1144 ATF 1160 2 I MS90455-16 27 ATF 1101 ATF 1105 2 I MS90456-0 5 ATF 2518 5 R MIL-C-005015 Series 3400 MS90456-4 5 ATF 2336 5 R & MIL-C-81659 (16 GA only) MS90456-8 5 ATF 2252 5 R front release contacts MS90456-12 5 ATF 2162 5 R MS90456-16 5 ATF 2115 5 R MS90562-1 -- ATMS 90532-1 -- R MIL-C-22992, Class L Connector, MS90562-2 -- ATMS 90532-2 -- R MS90566, MS90559 & MS90560 MS90562-3 -- ATMS 90532-3 -- R MS90562-4 -- ATMS 90532-4 -- R MS90562-5 -- ATMS 90532-5 -- R MS90562-6 -- ATMS 90532-6 -- R MIL-C-005015 Connectors Verify QPL status (if required) at time of purchase. 73 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by Mil # Plastic Insertion & Removal Tool Selection Charts Plastic Insertion and Removal Tool Selection Charts listed by MIL# CHART ABBREVIATIONS I/R I R MIL # MIL-C-83723 I&R R/F R Insertion or Removal designation column Insertion Tool Removal Tool MANUFACTUERS P/N 83723/31-12 83723/31-16 83723/31-20 83723/31-22 83723/31-22D COLOR CODE SIZE M81969/1-01* ATML 08209B 83723 ATML 08210B Blue - Ins. 83723 ATML 08207B White - Rem. 83723 ATML 08208B Red - Ins. 83723 ATML 08205B White - Rem. 83723 ATML 08206B Brown - Ins. 83723 ATBX 1058 White - Rem. 83723 ATBX 2057 Black - Ins. 83723 ATBX 1048 83723 ATBX 2046 MIL-C-24308 ATC 1054 MIL-C-81659 Series II ATC 2053 MIL-C-24308 ATC 1076-L MIL-C-81659 Series II ATC 2076-L MIL-C-81659 Series II ATR 1105 Green - Ins. 22 Red - Ins. 20 Blue - Ins. 16 White - Rem. M81969/1-04* MIL-I-81969 83723 White - Rem. M81969/1-03* MIL # White - Rem. White - Rem. M81969/1-02* ASTRO TOOL METAL EQUIVALENT Yellow - Ins. White - Rem. MIL-I-81969 APPLICATION REFERENCE Insertion & Removal Tool Rear or Front Release designation column Rear Release Green - Ins. MIL-C-24308 COLOR CODE SIZE M81969/14-02 MIL-C-83723 Series I & III M81969/14-03 Blue - Ins. 16 MIL-C-38999 White - Rem. MIL-C-24308 White - Rem. MIL-C-5015 (MS3450 Series) ATR 1105 (Ins.) MIL-C-26482 Series II ATR 2112 (Rem.) MIL-C-81703 Series III ATML 08207B (Ins.) MIL-C-83723 ATML 08208B (Rem.) MIL-T-81714 MIL-C-83733 M81969/14-04 Yellow - Ins. 12 MIL-C-38999 -- ATML 0801B (Ins.) ATML 0802B (Rem.) MIL-C-55302/68/69 20 MIL-C-38999 White - Rem. ATML 0809B (Ins.) ATML 0810B (Rem.) MIL-T-81714 Red - Ins. ATML 0807B (Ins.) ATML 0808B (Rem.) MIL-C-83733 M81969/14-02 MIL-C-38999 White - Rem. 22D ATML 08206B (Rem.) MIL-T-81714 (Size 20 & 22) * Plastic body with metal tips Green - Ins. ASTRO TOOL METAL EQUIVALENT MIL-C-83733 White - Rem. M81969/14-01 APPLICATION REFERENCE MIL-C-81659 ATR 2112 22D MANUFACTUERS P/N F Front Release R&F Rear and Front Release ILL Illustration reference number GAGage designation NAATT Not Available At This Time MIL-C-5015 (MS3450 Series) ATR 1153 (Ins.) MIL-C-81703 Series III ATR 2160 (Rem.) MIL-T-81714 Series III ATML 08209B (Ins.) MIL-C-83723 ATML 08210B (Ins.) MIL-C-83723 ATML 0805B (Ins.) ATML 0806B (Rem.) ATR 1078 (Ins.) MIL-C-26482 Series II ATR 2080 (Rem.) MIL-C-81703 Series III ATML 08205B (Ins.) MIL-C-26482 Series II MIL-C-81659 M81969/14-05 Gray - Ins. White - Rem. Verify QPL status (if required) at time of purchase. 74 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com 10 MIL-C-38999 ATML 0811B (Ins.) ATML 0812B (Rem.) MIL-I-81969 MANUFACTUERS P/N M81969/14-06 M81969/14-07 COLOR CODE Red - Rem. Blue - Rem. SIZE 8 4 APPLICATION REFERENCE ASTRO TOOL METAL EQUIVALENT MIL-C-83723 ATML 0813B (Ins.) MIL-C-5015 ATML 0814B (Rem.) Suggested Application Suggested ATML 1501 MIL-C-83723 Suggested ATML 1502 MIL-C-5015 M81969/14-08 Yellow - Rem. 0 MIL-C-83723 M81969/14-09 Brown - Ins. 22 MIL-C-55302/169, MIL-C-55302/171 only Suggested ATML 1503 M81969/14-10 Red - Ins. Red - Ins. M81969/14 ATML 0803B (Ins.) 20 MIL-C-38999 ATML 0805B (Ins.) ATML 0806B (Rem.) 20 White - Rem. MIL-C-26482 Series II ATML 08205B (Ins.) MIL-C-81703 Series III ATML 08206B (Rem.) M81969/14-12 Green - Rem. 8 MIL-C-38999 ATML 0813B (Ins.) APPLICATION REFERENCE ASTRO TOOL METAL EQUIVALENT ATC 2565 MS3165-4 MIL-C-5015 ATC 2426 MS3165-8 MIL-C-5015 ATC 2281 White - Rem. MIL-C-38999 ATBX 2155 Yellow - Ins. MIL-C-38999 ATBX 1157 White - Rem. MIL-C-38999 ATBX 2103 Blue - Ins. MIL-C-38999 ATBX1108 White - Rem. MIL-C-38999 ATBX 2070 Red - Ins MIL-C-38999 ATBX 1072 White - Rem. MIL-C-38999 ATBX 2057 Brown - Ins. MIL-C-38999 ATBX 1058 White - Rem. MIL-C-38999 ATBX 2046 Black - Ins. MIL-C-38999 ATBX 1048 Black - Ins. MIL-C-38999 ATBX 1048 Yellow - Ins. NAS 1599 Connector ATR 1160 White - Rem. NAS 1599 Connector ATR 2160 Blue - Ins. NAS 1599 Connector ATR 1107 White - Rem. NAS 1599 Connector ATR 2112 Red - Ins. NAS 1599 Connector ATR 1080 White - Rem. NAS 1599 Connector ATR 2080 MS27534-12 MS27534-16 MS27534-20 MS27534-22D MS27534-22M NAS 1664-12 NAS 1664-16 NAS 1664-20 MIL-T-81714 (Size 20 & 22) SIZE MIL-C-5015 MIL-C-83723 Series I & III MIL-C-83733 COLOR CODE MS3165-0 ATML 0804B (Rem.) Orange-Rem. M81969/14-11 M81969/29 MANUFACTUERS P/N MS27534-22 MIL-C-5015 White - Rem. MIL # Listed by Mil # MIL # White - Rem. ATML 0814B (Rem.) M81969/29-01 Blue - Rem. 16 MIL-C-5015 Suggest ATC 2136 M81969/29-02 Red - Rem. 8 MIL-C-5015 ATC 2281 M81969/29-03 Blue - Rem. 4 MIL-C-5015 ATC 2426 M81969/29-04 Yellow - Rem. 0 MIL-C-5015 ATC 2565 M81969/39 Green - Ins. MIL-C-24308 Suggest ATC 1072 White - Rem. (Size 20) Suggest ATC 2076 Verify QPL status (if required) at time of purchase. 75 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by manufacturer Plastic Insertion & Removal Tool Selection Charts Plastic Insertion and Removal Tool Selection Charts listed by Manufacturer MANUFACTURER AMPHENOL MANUFACTURERS P/N 294-108 294-109 294-110 AMPHENOL / BENDIX MS27534-22D MS27534-22 MS27534-20 MS27534-16 MS27534-12 AMPHENOL / MATRIX BURNDY/FCI 6500-001-12 APPLICATION REFERENCE ASTRO TOOL METAL EQUIVALENT Red - Ins. NAS 1664-20 ATR 1080 White - Rem. NAS 1664-20 ATR 2080 Blue - Ins. NAS 1664-16 ATR 1107 White - Rem. NAS 1664-16 ATR 2112 Yellow - Ins. NAS 1664-12 ATR 1160 White - Rem. NAS 1664-12 ATR 2160 Black - Ins. JT/LJT, MIL-C-38999 ATBX 1048 White - Rem. JT/LJT, MIL-C-38999 Brown - Ins. White - Rem. ATR 2080 Green - Ins. 83723 ATC 1054 White - Rem. 83723 ATD 2048 Yellow - Ins. 83723 ATD 1035 White - Rem. 83723 ATD 2047 CET-0-1 MIL-C005015 Series ATC 2565 ATBX 2046 CET-4-8 MIL-C005015 Series ATC 2526 JT/LJT, MIL-C-38999 ATBX 1058 CET-8-2 MIL-C005015 Series ATC 2281 JT/LJT, MIL-C-38999 ATBX 2057 CET-12-4 DPD ATR 2160 ITT/CANNON JT/LJT, MIL-C-38999 ATBX 1072 CET-16-9 DPJ ATR 2112 JT/LJT, MIL-C-38999 ATBX 2070 CET-20-8 Red - Rem. 83723-20 ATR 2080 Blue - Ins. JT/LJT, MIL-C-38999 ATBX 1108 CET-20-11 Green - Rem. D*MA ATC 2071 White - Rem. JT/LJT, MIL-C-38999 ATBX 2103 CET-20-11HD Green - Rem. D*MA ATC 2076 Yellow - Ins. JT/LJT, MIL-C-38999 ATBX 1157 CET-20-14 DF D*MA ATR 2080 White - Rem. JT/LJT, MIL-C-38999 ATBX 2155 CET-C8 MIL-C005015 Series ATC 2281 Yellow - Ins. ATR 1160 CIET 12 Yellow - Ins. NAS 1664-12 ATR 1160 White - Rem. ATR 2160 White - Rem. NAS 1664-12 ATR 2160 Blue - Ins. NAS 1664-16 ATR 1107 White - Rem. NAS 1664-16 ATR 2112 Red - Ins. NAS 1664-20 ATR 1080 White - Rem. NAS 1664-20 ATR 2080 ATC 2426 6500-018-4 Red - Rem. MS3165-0 ATC 2281 6500-028-12 White - Rem. NAS 1599 Connector ATR 2157 6500-029-12 White - Rem. NAS 1599 Connector ATR 2160 6500-030-12 Yellow - Ins. NAS 1599 Connector ATGH 1160 6500-028-16 White - Rem. NAS 1599 Connector ATR 2106 6500-029-16 White - Rem. NAS 1599 Connector ATR 2112 6500-030-16 Blue - Ins. NAS 1599 Connector ATGH 1112 6500-028-20 White - Rem. NAS 1599 Connector ATR 2080 6500-029-20 White - Rem. NAS 1599 Connector ATR 2080 6500-030-20 Red - Ins. NAS 1599 Connector ATGH 1079 6500-045-20 Green - Ins. ATC 1071 White - Rem. ATC 2076 Red - Ins. ATR 1080 White - Rem. ATR 2080 Blue - Ins. ATR 1107 White - Rem. ATR 2112 Yellow - Ins. ATR 1160 White - Rem. ATR 2160 M15570-16 M15570-22-1 Red - Ins. MS3165-0 M15570-12 M15570-22 White - Rem. Blue - Rem. 81515-16 ASTRO TOOL METAL EQUIVALENT ATR 1080 6500-018-4 81515-20 APPLICATION REFERENCE 83723 ATC 2565 81515-23 M15570-20 COLOR CODE 83723 MS3165-0 RXT 12-1 DEUTSCH (con't) MANUFACTURERS P/N Red - Ins. Yellow-Rem. RXT 22-10 MANUFACTURER White - Rem. 6500-018-0 RXT 16-1 DEUTSCH COLOR CODE Yellow - Ins. 81511 3 & 4 ATD 1049 White - Rem. 81511 3 & 4 ATD 2047 Red - Ins. 81511 3 & 4 ATD 1061 White - Rem. 81511 3 & 4 ATD 2062 Blue - Ins. 81511 3 & 4 ATD 1094 White - Rem. 81511 3 & 4 ATD 2094 Yellow - Ins. 83723 ATR 1160 White - Rem. 83723 ATR 2160 Blue - Ins. 83723 ATR 1107 White - Rem. 83723 ATR 2112 CIET 16 CIET 20 CIET 20-18 CIET 20HD CIET 20HDL CIET 22 - Ins. D*C ATC 1081 White - Rem. D*C ATC 2076 - Ins. D*C ATC 1076 White - Rem. D*C ATC 2076 - Ins. D*C ATC 1076-L White - Rem. D*C ATC 2076-L Yellow - Ins. DPX*MA ATC 1054 White - Rem. DPX*MA ATC 2053 CIET 22D 38999 38999 TRANSITRON TYCO/AMP 91-021 White - Rem. 91-023 Green - Ins. 91066-1 Black - Ins. White - Rem. MS3156-22 ATC 1054 MS3156-22 ATC 2053 Red - Ins. MS3156-20 ATC 1071 White - Rem. MS3156-20 ATC 2071 Blue - Ins. MS3156-16 ATR 1107 White - Rem. MS3156-16 ATR 2112 Black - Ins. MS27534-22M ATBX 1048 White - Rem. MS27534-22M ATBX 2046 Yellow - Ins. MS27534-22 ATBX 1055 White - Rem. MS27534-22 ATBX 2057 91066-4 91066-3 91067-1 91067-2 Verify QPL status (if required) at time of purchase. 76 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com ATT 2059 ATT 1059 Special Service Tools for Connectors Listed by Astro tool # Special Service Tools for Connectors VARIOUS SPECIAL TOOLS FOR CONNECTORS ASTRO TOOL # NOMENCLATURE USAGE ATA 3120 Wire Contact Clip Insertion & removal clip for 16 GA. ATAMP 3040 Miniclip Transfer Tool Transfers terminal clips for .025 square pins. ATAMP 3070 Transfer Tool Kit HAC #722698-329 Transfers AMP terminal clips from gun to terminal's single wires. ATBX 3050 Special Removal Tool Special rear release tool for 22M/D contact using .060 dia. wire. ATBX 3-6147-1 Special Connector Plier Assembly & disassembly of connectors. ATC 2046-100 Compliant Pin Tool Insertion/removal of compliant pins ATD 3312 Wire Comb Six inch long phenolic 5/16" diameter with a point on one end and a blade on the other end. ATH 3037-12 Contact Guide Twelve inch long guide used on rear insert 22 GA contacts. ATH 3037-18 Contact Guide Eighteen inch long guide used on rear insert 22 GA contacts. ATH 3260, 3261, 3262, & 3263 Forming Plier Forms joggled leads for flatpack circuits while removing from carrier - HAC P/N 772699-224, -1, -2, & -3. ATWC 3032 Wire Comb Eight inch long metal comb with a hook on one end and a blade on the other end. ATWC 3312 Wire Comb Twelve inch long phenolic 5/16" diameter with a point on one end and a blade on the other end. Metal UnWired Contact tool ASTRO TOOL # NOMENCLATURE USAGE ATX 2001 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts ATX 2002 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts ATX 2003 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts ATX 2004 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts ATX 2005 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts ATX 2006 Metal Unwired Contact Tool NAS-1599 Uncrimped Contacts ATX 2007 Metal Unwired Contact Tool NAS-1599 Uncrimped Contacts ATX 2008 Metal Unwired Contact Tool NAS-1599 Uncrimped Contacts ATX 2009 Metal Unwired Contact Tool Deutsch RSM & RTK Uncrimped Contacts ATX 2010 Metal Unwired Contact Tool Cannon D*C Uncrimped Contacts ATX 2011 Metal Unwired Contact Tool Cannon CK, DPX2MA, DPKB Uncrimped Contacts ATX 2012 Metal Unwired Contact Tool Douglas 2022B Uncrimped Contacts ATX 2013 Metal Unwired Contact Tool G & H Tech. Uncrimped Contacts (ATGH 2054) ATX 2014 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts REtention Test Tools ASTRO TOOL # NOMENCLATURE USAGE ATC 3074 Retention Test Tool Tests contact retention in 22 GA Connector. ATC 3075 Retention Test Tool Tests contact retention in 20 GA Connector. ATC 3076 Retention Test Tool Tests contact retention in 16 GA Connector. ATC 3077 Retention Test Tool Tests contact retention in 12 GA Connector. The above Retention Test Tool are designed to universally cover MIL-C-5015, MIL-C-26482, MIL-C-26500, MIL-C-38999, MIL-C-81511, MIL-C-83723, MIL-C-81703. Consult the factory for special applications. ATC 3078 Retention Test Tool Tests pin and socket contact retention in co-axial connector. 77 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by MIL Document Mil-I-81969 Cross Reference Chart MIL-I-81969 Cross Reference Chart CHART ABBREVIATIONS I/R I R I&R R/F R Insertion or Removal designation column Insertion Tool Removal Tool CURRENT DOCUMENT ILL. GAGE Insertion & Removal Tool Rear or Front Release designation column Rear Release SUPERSEDED DOCUMENT ASTRO TOOL # I/R MIL-I-81969/1-01 M81969/1-01 I&R 28 22 MS3156-22 MIL-I-81969/8-13 ATML 0813B I 10 8 MIL-I-81969/1-02 M81969/1-02 I&R 28 20 MS3156-20, MS24308/18-2 MIL-I-81969/8-14 ATML 0814B R 10 8 MIL-I-81969/8-205 ATML 08205B I 10 20 MIL-I-81969/8-206 ATML 08206B R 10 20 MIL-I-81969/8-207 ATML 08207B I 10 16 MIL-I-81969/8-208 ATML 08208B R 10 16 MIL-I-81969/8-209 ATML 08209B I 10 12 MIL-I-81969/8-210 ATML 08210B R 10 12 MIL-I-81969/1-03 M81969/1-03 I&R 28 16 MS3156-16, MS24308/18-3 MIL-I-81969/1-04 M81969/1-04 I&R 28 22D MS24308/18-1 For Astro's Metal Equivalents of /1 Tools See Page 73. MIL-I-81969/2-01 ATML 0201 I 4 23 MS3323-22 MIL-I-81969/2-02 ATML 0202 I 4 20 MS3323-20 MIL-I-81969/2-03 ATML 0203 I 4 16 MS3323-16 MIL-I-81969/2-04 ATML 0204 I 4 12 MS3323-12 MIL-I-81969/3-01 ATML 0301 R 7 23 MS3344-23 MIL-I-81969/3-02 ATML 0302 R 7 20 MS3344-20 MIL-I-81969/3-03 ATML 0303 R 7 16 MS3344-16 MIL-I-81969/3-04 ATML 0304 R 7 12 MS3344-12 MIL-I-81969/3-05 ATML 0305 R 3 23 MS3344-23 MIL-I-81969/3-06 ATML 0306 R 3 20 MS3344-20 MIL-I-81969/3-07 ATML 0307 R 3 16 MS3344-16 MIL-I-81969/3-08 ATML 0308 R 3 12 MS3344-12 MIL-I-81969/4-01 R MIL-I-81969/4-02 R MIL-C-55302/106 MIL-I-81969/5-01 I MIL-C-55302/105 MIL-I-81969/6-01 R MIL-C-21097/18C MIL-I-81969/7-01 I&R CURRENT DOCUMENT F Front Release R&F Rear and Front Release ILL Illustration reference number GAGage designation NAATT Not Available At This Time ASTRO TOOL # MIL-I-81969/9-01 I/R MIL-C-55302/86 I R MIL-I-81969/11-01 R ATML 1201 MIL-I-81969/12-01 I&R MIL-C-28731/22 10 22 R ATML 1201 SUPERSEDED DOCUMENT MIL-C-55302/28-01 MIL-I-81969/10-01 MIL-I-81969/12-01 GAGE R MIL-I-81969/10-02 MIL-I-81969/11-01 ILL. I&R 10 22 10 22 MIL-I-81969/12-02 ATML 1202 I&R MIL-I-81969/13-01 ATML 1301 I -MIL-C-28731/22 --MIL-C-28731/21 MIL-I-81969/14-01 M81969/14-01 I&R 28 22D MS27534-22D MIL-I-81969/14-02 M81969/14-02 I&R 28 20 NAS 1664-20, MS3447-20, M83723/31-20, MS27534-20 MIL-I-81969/14-03 M81969/14-03 I&R 28 16 NAS 1664-16, MS3447-16, M83723/31-16, MS27534-16 MIL-I-81969/14-04 M81969/14-04 I&R 28 12 NAS 1664-12, MS3447-12, M83723/31-12 MIL-C-21097/12B MIL-I-81969/8-01 ATML 0801B I 10 22M MS27495A22M, M55302/79-01 MIL-I-81969/8-02 ATML 0802B R 10 22M MS27495R22M, M55302/79-02 MIL-I-81969/8-03 ATML 0803B I 10 22 MS27495A22 MIL-I-81969/14-05 M81969/14-05 I&R 28 10 MIL-I-81969/8-04 ATML 0804B R 10 22 MS27495R22 MIL-I-81969/14-06 M81969/14-06 R 28 8 MIL-I-81969/8-05 ATML 0805B I 10 20 MS27495A20 MIL-I-81969/14-07 M81969/14-07 R 28 4 MIL-I-81969/8-06 ATML 0806B R 10 20 MS27495R20 MIL-I-81969/14-08 M81969/14-08 R 28 0 MIL-I-81969/8-07 ATML 0807B I 10 16 MS27495A16 MIL-I-81969/14-09 M81969/14-09 I&R 28 22 MIL-I-81969/8-08 ATML 0808B R 10 16 MS27495R16 MIL-I-81969/8-09 ATML 0809B I 10 12 MS27495A12 MIL-I-81969/14-10 M81969/14-10 I&R 28 20 MIL-I-81969/8-10 ATML 0810B R 10 12 MS27495R12 MIL-I-81969/14-11 M81969/14-11 I&R 28 20 MIL-I-81969/8-11 ATML 0811B I 10 10 MIL-I-81969/14-12 M81969/14-12 R 28 8 MIL-I-81969/8-12 ATML 0812B R 10 10 For Astro's Metal Equivalents of /14 Tools See Page 73 & 74. 78 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com ASTRO TOOL # I/R ILL. GAGE SUPERSEDED DOCUMENT CURRENT DOCUMENT ASTRO TOOL # I/R ILL. GAGE SUPERSEDED DOCUMENT MIL-I-81969/15-01 ATML 1501 R 19 8 MS3483-1 MIL-I-81969/20-01 ATML 2001 R 7 16, 20 MS17806 MIL-I-81969/15-02 ATML 1502 R 19 4 MS3483-2 MIL-I-81969/20-02 ATML 2002 R -- 22 -- MIL-I-81969/15-03 ATML 1503 R 19 0 MS3483-3 MIL-I-81969/21-01 ATML 2101 I&R -- -- -- MIL-I-81969/16-01 M81969/16-01 I&R 28 20 MS3160-20 MIL-I-81969/22-01 ATML R -- 16, 20 -- MIL-I-81969/16-02 M81969/16-02 I&R 28 16 MS3160-16 MIL-I-81969/23-01 ATML I -- 16, 20 -- MIL-I-81969/16-03 M81969/16-03 I&R 28 12 MS3160-12 MIL-I-81969/23-02 ATML I -- 16, 20 -- MIL-I-81969/16-04 M81969/16-04 I&R 28 22 MS3160-22 MIL-I-81969/23-03 ATML I -- 16, 20 -- MIL-I-81969/17-01 ATML 1701 I 27 16 MS90455-16 MIL-I-81969/23-04 ATML I -- 16, 20 -- MIL-I-81969/17-02 ATML 1702 I 27 12 MS90455-12 MIL-I-81969/24-01 R -- -- -- MIL-I-81969/17-03 ATML 1703 I 27 20 MS90455-A20 MIL-I-81969/25-01 I&R 18 MIL-I-81969/17-04 ATML 1704 I 27 16 MS90455-A16 MIL-I-81969/25-02 I&R 18 MIL-I-81969/17-04 ATML 1704 I 27 16 MS90455-A16 MIL-I-81969/25-03 I&R 16 MIL-I-81969/17-05 ATML 1705 I 27 12 MS90455-A12 MIL-I-81969/25-04 I&R 16 MIL-I-81969/17-06 ATML 1706 I 27 8 MS90455-8 MIL-I-81969/25-05 I&R 16 MIL-I-81969/17-07 ATML 1707 I 27 4 MS90455-4 MIL-I-81969/25-06 I&R 16 R MIL-I-81969/17-08 ATML 1708 I 27 0 MS90455-0 MIL-I-81969/26-01 -- -- MIL-I-81969/17-09 ATML 1709 I 27 20 MS90455-B20 MIL-I-81969/27-01 ATML 2701 R -- 4/0 MS90562-1 MIL-I-81969/18-01 ATML 1801 I 1 16, 20 MS17805 MIL-I-81969/27-02 ATML 2702 R -- 2/0 MS90562-2 MIL-I-81969/18-02 ATML 1802 I 1 22 MIL-I-81969/27-03 ATML 2703 R -- 1/0 MS90562-3 MIL-I-81969/19-01 ATML 1901 R 5 16 MS90456-16 MIL-I-81969/27-04 ATML 2704 R -- 2 MS90562-4 MIL-I-81969/19-02 ATML 1902 R 5 12 MS90456-12 MIL-I-81969/27-05 ATML 2705 R -- 4 MS90562-5 MIL-I-81969/19-03 ATML 1903 R 5 8 MS90456-8 MIL-I-81969/27-06 ATML 2706 R -- 6 MS90562-6 MIL-I-81969/19-04 ATML 1904 R 5 4 MS90456-4 MIL-I-81969/28-01 ATML 2801 R -- 5, 9 MS3178-001 MIL-I-81969/19-05 ATML 1905 R 5 0 MS90456-0 MIL-I-81969/28-02 ATML 2802 R -- 12 MS3178-002 MIL-I-81969/28-03 ATML 2803 R -- 8 -- MS24256-R20 MIL-I-81969/29-01 M81969/29-01 R -- 16 MS3165-16 MIL-C-55302/86 MIL-I-81969/29-02 M81969/29-02 R -- 8 MS3165-8, M83723/32-08 MIL-I-81969/29-03 M81969/29-03 R -- 4 MS3165-4, M83723/32-04 MIL-I-81969/29-04 M81969/29-04 R -- 0 MS3165-0, M83723/32-00 MIL-I-81969/19-06 MIL-I-81969/19-07 ATML 1907 R MIL-I-81969/10-01 I MIL-I-81969/10-02 R MIL-I-81969/11-01 R 6 20 MIL-C-28731/22 MIL-I-81969/12-01 ATML 1201 I&R 10 22 -- MIL-I-81969/19-08 ATML 1908 R 6 16 MS24256-R16 MIL-I-81969/19-09 ATML 1909 R 6 12 MS24256-R12 MIL-I-81969/19-10 ATML 1910 R -- 20 MS24256-RH20 MIL-I-81969/19-11 ATML 1911 R -- 16 MS24256-RH16 Listed by MIL Document CURRENT DOCUMENT For Astro's Metal Equivalents of /29 tools See Page 74. Verify QPL status (if required) at time of purchase. 79 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Listed by MIL Document Mil-I-81969 Cross Reference Chart CURRENT DOCUMENT ASTRO TOOL # I/R ILL. GAGE SUPERSEDED DOCUMENT CURRENT DOCUMENT ASTRO TOOL # I/R ILL. GAGE SUPERSEDED DOCUMENT MIL-I-81969/30B-01 ATML 3001B R 17 22 MS3159-22 MIL-I-81969/31-01 MIL-I-81969/30B-02 ATML 3002B R 17 20 MS3159-20 MIL-I-81969/31-02 I MS3178-20-2 MIL-I-81969/30B-03 ATML 3003B R 17 16 MS3159-16 MIL-I-81969/31-03 R MS3178-20-3 MIL-I-81969/30B-04 ATML 3004B R 17 12 MS3159-12 MIL-I-81969/31-04 R MS3178-20-4 MIL-I-81969/30B-05 ATML 3005B R 17 20 MS3448-001A MIL-I-81969/31-05 I MS14035-02 MIL-I-81969/30B-06 ATML 3006B R 17 16 MS3448-001B MIL-I-81969/31-06 I MS14035-03 MIL-I-81969/30B-07 ATML 3007B R 17 12 MS3448-001C MIL-I-81969/31-07 R MS14035-01 MIL-I-81969/30B-08 ATML 3008B R 17 22D MIL-I-81969/31-08 I MS14036-01 MIL-I-81969/30B-09 ATML 3009B R 17 22M MIL-I-81969/31-09 I MS14036-02 MIL-I-81969/30B-10 ATML 3010B R 17 22 MIL-I-81969/21-10 I MS14036-03 MIL-I-81969/30B-11 ATML 3011B R 17 20 MIL-I-81969/32-01 R MIL-I-81969/30B-12 ATML 3012B R 17 16 MIL-I-81969/33-01 ATML 3301 I MIL-I-81969/30B-13 ATML 3013B R 17 12 MIL-I-81969/33-02 ATML 3302 I MIL-I-81969/30B-19 ATML 3019B R 17 22D-12 MIL-I-81969/34-01 ATML 3401 R MIL-I-81969/30B-20 ATML 3020B R 17 -- MIL-I-81969/38-01 MIL-I-81969/30B-21 ATML 3021B R 17 22 MIL-I-81969/38-02 MIL-I-81969/30B-22 ATML 3022B R 17 20 MIL-I-81969/38-03 MIL-I-81969/30B-23 ATML 3023B R 17 16 MIL-I-81969/38-04 MIL-I-81969/30B-24 ATML 3024B R 17 12 MIL-I-81969/38-05 MIL-I-81969/30B-25 ATML 3025B R 17 20 MIL-I-81969/38-06 MIL-I-81969/30B-26 ATML 3026B R 17 16 MIL-I-81969/38-07 MIL-I-81969/30B-27 ATML 3027B R 17 12 MIL-I-81969/38-08 MIL-I-81969/30B-28 ATML 3028B R 17 22D MIL-I-81969/38-09 MIL-I-81969/30B-29 ATML 3029B R 17 22M MIL-I-81969/38-10 MIL-I-81969/30B-30 ATML 3030B R 17 22 MIL-I-81969/38-11 MIL-I-81969/30B-31 ATML 3031B R 17 20 MIL-I-81969/38-12 MIL-I-81969/30B-32 ATML 3032B R 17 16 MIL-I-81969/38-13 MIL-I-81969/30B-33 ATML 3033B R 17 12 MIL-I-81969/38-14 MIL-I-81969/30B-34 ATML 3034B R 17 22-12 MIL-I-81969/38-15 MIL-I-81969/30B-35 ATML 3035B R 17 20-12 MIL-I-81969/38-16 MIL-I-81969/30B-36 ATML 3036B R 17 22D-12 MIL-I-81969/38-17 M81969/39-01 I&R NOTE: ATML 30567 is available as a set consisting of a handle and 1 each of ATML 3005, ATML 3006, ATML 3007 MS3448-001 MS3178-20-1 MIL-I-81969/38-18 MIL-I-81969/39-01 Verify QPL status (if required) at time of purchase. 80 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com 28 20 Insertion & Removal Tool Illustrations Identification Information ILL 2 INSERTION TOOLS Straight (ILL. 1) and joggled tools (ILL. 2) hold contact and wire in line with center or side of the tool handle. Tool sizes are "0" to "24" gage. Handles are color coded aluminum. Tools range from 4 1/2" to 6" long with replaceable tips. ILL 1 FRONT REMOVAL, REAR INSERTION TOOLS FRONT RELEASE Both front removal (Ill. 3) and rear insertion (Ill. 4) Military Standard tools offer a convenient and practical approach to servicing the MIL-C-81511, Series 1 & 2 connectors. Tools are color coded for contact size with half-inch hex metal handles. Front release connecters are easily serviced with these military spec removal tools. Handles are color coded for contact size. Replaceable tips are available. REF: MIL-C-005015, MIL-C-26482, MIL-C-26500, and MIL-C-26636 Connectors. ILL 3 ILL 6 ILL 4 ILL 5 81 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Insertion & Removal Tool Illustrations FRONT REMOVAL SPRING-LOADED PROBE CONTACT TOOLS ILL 8 Employing the floating tip concept, these tools offer quality, as well as ease in operation. Body and handle are anodized aluminum alloy and color coded. Replaceable tips are available and require no special insertion tools. ILL 7 INTERFERENCE FIT CONTACTS A collect grip in the handle allows for a multi-purpose tool. The tips can be set to remove both pins and sockets or insert multi-sized contacts by reversing the replaceable tip. Handles are aluminum alloy and color coded. Sizes are from 1/8" diameter to 1/4" diameter. ILL 9 ILL 10, FIG 1 The tips can be custom designed. REAR REMOVAL AND INSERTION TWEEZERS Tools are for sizes 8 to 24 contacts. Used in NAS 1599, MIL-C-38999 and other rear release connectors ILL 10, FIG 2 The tips can be custom designed. 82 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Identification Information FLAT CONTACT REMOVAL TOOLS Tool is used in the Elco, Winchester, Tri-Star and Collins Radio connectors. Tool slides down both sides of contact from front and releases locking clip (spur). Shedder then ejects contact out of the rear. ILL 11 ILL 12 INSERTION PLIERS Rear insertion pliers are for Amphenol/Bendix, CE, SE, AN/MS and Type "F" contacts in sizes 12, 16, & 20 gage. Handles are color coded. These pliers are used in conjunction with kits in illustration 14. ILL 13 ILL 14 KIT TOOLS The hollow handle kit tools carry the tips inside the handle and come with an assortment of tips, (usually 3 to 5 per kit). Various kits include sizes 20 to 12 gage. ILL. 14 is similar to the Bendix tool kits and ILL. 15 is similar to the Amphenol tool kits. ILL 15 83 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Insertion & Removal Tool Illustrations ILL 16 METAL UNWIRED CONTACT TOOLS Tool removes unwired contacts from connectors and is available in two styles. The metal style (ILL.16) employs a locking wedge and removes contacts from terminal block as well as from the connectors. The Military Standard tools (ILL.17) use plastic probes which are interchangeable and available in sizes 12,16, 20 (MS3448-001 kit) and 12 through 22 (MS3159), series NAS 1599 and MIL-C-81511, Series 3 and 4. ILL 17 RETENTION TEST TOOL This tool is designed to test contacts in connectors to verify a properly "locked in" condition after insertion. These tools impose a controlled spring pressure against pin or socket contacts and will displace when not properly locked. Each tool has interchangeable probes for testing either pin or socket contacts and three sizes of compression springs (light, medium or heavy, covering from 1 1/2 to 18 lbs). Tool is easily adjusted to any requirement. Design features a "visual check" with an indicator button showing when full compression is reached. ILL 18 84 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Identification Information REAR RELEASE PLIERS This tool unlocks MIL-C-005015 contacts and sizes are 0, 4 and 8 gage. ILL 19 FLAT PACK This tool forms straight leads into offset leads for printed circuit boards and is available in four sizes. ILL 20 TRANSFER KITS This tool is designed to move the wired clips from one pin to another with ease. Two sizes are available; .025 square and .058 x .028 pins kits. ILL 21 85 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Insertion & Removal Tool Illustrations IMPACT TOOLS Tool is used mainly on Cannon's "Ring-Lok" contacts. The contacts are "snapped" out by the impact tool. Sizes are coax to 20 gage and remove both pin and socket contacts. The probes are replaceable and handles are color coded. INSERTION AND REMOVAL TOOLS This tool uses 3/8" hex aluminum handle and is used in the smaller gage sizes. Tips are normally straight, from 1" to 4" long. Delrin handles with 20 offset tips work well when inserting 16 to 22M contacts in the MIL-C-38999 connectors. ILL 23 ILL 22 ILL 24 FIG C ILL 25 TIPS Replacement tips come in many shapes and sizes. Lockheed (figure A) Bendix (figure B) Burndy (figure C) 86 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com FIG A FIG B Identification Information Custom Kits are available. ILL 26 INTERCHANGEABLE PROBE REMOVAL KIT INTERCHANGEABLE PROBE INSertion KIT Common handle and 3 tips for sizes 12, 16 and 20 gage contacts, with shedders for MIL-C-26482, 26500 and 26636 connectors. Common handle and 3 tips for sizes 12, 16 and 20 gage contacts for MIL-C-26482, 26500 and 26636 connectors. ILL 27 This long-slot tool illustrates the standard for MIL-C-005015 insertion tools. Modified versions are available on request. PLASTIC TOOLS vs. ASTRO METAL TOOLS Plastic tools are used throughout the industry. Astro Tool Corp's policy is to give our customers the greatest savings for the best quality tools we can manufacture. Metal tools, although initially more costly, offer a quality product and a lower tooling cost in servicing electrical connectors. Please refer to our cross-reference lists for any plastic to metal replacement equivalents you may need. Burndy's YHMM tool ILL 29 The tools are available in two basic lengths with a metal or plastic insertion foot. ILL 28 Collin's Radio filter pin insertion tool ILL 30 87 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com 88 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Appendix appendix Terms & Conditions of Sale (b) CHANGES: If the purchaser at any time changes within the general scope of any order and if any such changes cause an increase or decrease in the cost of, or the time required for the performance of any purchase order or any other order affected by such change, an equitable adjustment in the price, the delivery schedule or both shall be made and such order shall be modified accordingly. (c) SHIPMENT: Shipment generally will be accomplished FOB ATC's plant. Notwithstanding this, if ATC prepays the transportation changes purchaser will be obligated to reimburse ATC upon receipt of invoice for the prepaid transportation charges. Any Special or abnormal packaging required will be included in the unit price of the item to be delivered or as a separate line item. (d) DELIVERY: Delivery will be accomplished within the time specified on the face of the acknowledgment or if no time is specified within the normal lead time necessary for ATC to deliver its products in question. Anything to the contrary notwithstanding, ATC shall not be liable to any reasonable delay in production or delivery. In the event a delay in production or delivery occurs beyond a reasonable period of time, which delay is occasioned by fire, strikes, civil or military authority, war, hostility, riots, government action, energy crises, parental leave, or by other causes beyond the control of ATC or without its fault or negligence, the failure of date or dates of delivery of the products ordered hereunder shall be extended for a period of time lost by reason of any such delay. (e) PAYMENTS: In the event any payments of purchaser under any order are not made in a timely manner ATC may either: (t) declare purchaser's performance in breach and terminate any other order for default, (2) withhold future shipments under any order until delinquent payments are made, (3) deliver future shipments under any order on a C.O.D. or cash in advance basis even after the delinquency is cured, (4) charge interest on the delinquency at a rate of 2% per month or the maximum rate permitted by law, if lower, for each month or part thereof the delinquency in payment plus applicable storage charges or inventory carrying charges, if any, or (5) combine any of the above rights and remedies as a practicable and permitted by law. Nothing herein shall waive any other rights or remedies of ATC permitted by law or set forth in this or any other order between purchaser and ATC and all rights and remedies set forth herein shall be considered cumulative with all other available rights and remedies. (f) MATERIAL SHORTAGES AND ALLOCATIONS: In the event ATC in unable to obtain in a timely manner material sufficient to fulfill all of its orders on hand, ATC shall have the right as a result of said material shortages to equitably allocate lesser quantities of the products to be delivered to all purchasers on the proportionate basis. Unless specifically agreed in writing to the contrary, purchaser agrees to accept partial shipments. (g) INSPECTIONS: The purchaser shall inspect and accept any products delivered immediately after purchaser takes custody of such products. In the event the products do not meet the drawings, designs, and/or specifications, the purchaser shall notify ATC of such noncompliance in writing and give ATC a reasonable opportunity to correct any such noncompliance. The purchaser shall be deemed to have accepted any products delivered and to have waived any such noncompliance in the event a written notification that the products delivered do not comply with the drawings, design, and/or specifications, is not received by ATC within 15 days after the purchaser takes custody of the products delivered. (h) INSOLVENCY: ATC may cancel the whole or any part of any order in the event of the suspension of purchaser's business, insolvency of purchaser, the institution, by the purchaser of others, of bankruptcy reorganization, arrangement of liquidation proceedings involving or affecting the purchaser or any assignment for the benefit of creditors of purchaser or receivership that purchaser places itself in or may be placed in. Such cancellation shall be deemed a cancellation for default of purchaser. (i) RIGHT TO COMMUNICATE: If purchaser is a reseller of ATC products, ATC shall have the absolute right to freely communicate with purchaser's customers concerning the reasons for delay or non-delivery of ATC product. If purchaser is on credit hold for any reason, ATC shall have the absolute right to furnish ATC product directly to purchaser's customer. Purchaser waives all right to claim that such communications and actions are slanderous, libelous, defamatory or constitute interference with a business arrangement. (j) SPECIAL TOOLING: Title to dies, tools, jigs, fixtures, patterns or any other type of special tooling shall remain vested in ATC, whether or not paid for or amortized over the products manufactured under any other purchaser. (k) TAXES: Unless otherwise specifically stated in writing by ATC, prices quoted by ATC do not include sums necessary to cover any taxes or duties including but not limited to Federal, State, Municipal excise, sales or use taxes or import duties upon the production, sale, distribution, or delivery of equipment or furnishing of service hereunder. Any taxes or duties that are due and owing shall be paid by the purchaser. Accordingly, ATC reserves the right to revise any contract between itself and others to include any and all taxes or duties that may become due and ATC may involve purchaser for said additional amount. This cause shall survive the acceptance and complete performance of any order. 89 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Identification Information (a) APPLICABLE TERMS AND CONDITIONS: These Terms and Conditions exclusively control any sale between ATC and purchaser. If purchaser fails to object in writing to ATC's Terms and Conditions within ten (10) days of receipt of these Terms and Conditions, then Purchaser's acceptance of the goods will be deemed an acceptance of the terms and conditions set forth herein. ATC expressly rejects any pre-printed terms and conditions set forth in any of purchaser's forms. Any proposed terms and conditions proposed by purchaser not contained in a pre-printed form shall not be binding upon ATC unless such terms and conditions are expressly agreed upon by ATC in writing. Terms & conditions of Sale (l) SET-OFF: All moneys owed under any order shall be due and payable at Beaverton, Oregon and the purchaser is prohibited from setting off said sums due ATC under this order form sums, whether liquidated or not, that are or may be due the purchaser which arise out of a different transaction with ATC, its divisions, subsidiaries or affiliates. (m) VENUE: Washington County, Oregon shall be the proper venue for any actions arising out of or because of the breach of any agreement entered into with ATC. (n) ATTORNEYS' FEES AND SUIT COSTS: Should ATC have to initiate legal action to collect any moneys owed arising out of any contract, or should ATC be sued by a customer under any contract, then if ATC prevails in whole or in part, customer agrees to pay ATC's attorneys' fees, witness fees, and court costs. (o) TITLE: Title to the goods shall pass to the purchaser on identification of the goods to the contract. Purchaser grants ATC a security interest in the goods identified on this document, to secure payment of the purchase price, including all amounts that come due under the Sale Document. (p) NON-WAIVER: No course of dealing or failure of ATC to strictly enforce any term, right or condition of any contract shall be construed as a waiver of such term, right or condition. (q) CHOICE OF LAW: The construction, interpretation and performance of any agreements entered into and all transactions under such agreements shall be governed by the laws of the State of Oregon. (r) CANCELLATION COSTS: In the event of cancellation of any order by purchaser, purchaser shall be liable for reasonable cancellation costs which shall not exceed the contract price for the items canceled. (s) RISK OF LOSS: Purchaser shall be liable for any loss which occurs after goods leave their F.O.B. point which shall be Factory, Beaverton, Oregon, unless otherwise stated on the reverse side of this document. (t) ERRORS SUBJECT TO CORRECTION: All typographical, stenographic and arithmetical errors are subject to correction. (u) LIABILITY FOR PATENT INFRINGEMENT: If goods are made to purchaser's specifications or design, purchaser assumes liability for patent and copyright infringement and agrees to hold ATC harmless from any actions arising out of any alleged infringement. (v) RESPONSIBILITY FOR SAFETY TRAINING: Purchaser and end users stipulate and agree that tampering with, or the improper or unsafe operation of ATC products, especially power actuated products, can cause severe bodily injury or death. Purchaser and end users agree to assume complete and sole responsibility for fully training and continually supervising each of their operators in the proper use and safe operation of all products from ATC. 90 90 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Warranty, Liabilities & Certificates (w) LIMITED WARRANTY: ATC warrants each new product sold by it to be free from defects in material and workmanship under normal use and service. ATC's obligation under this warranty is limited to the free correction or, at ATC's option , the refund of the purchase price of any such product which proves defective in normal service within ninety (90) days after delivery to the first user, provided that the product is returned to ATC with all transportation charges prepaid and which shall appear to ATC's satisfaction, after ATC's inspection, to have been defective in material or workmanship, it being understood that ATC products are not consumer products. This warranty shall not cover any damage to any product which, in the opinion of ATC, was caused by normal wear, misuse, improper operation, tampering, neglect, or accident. This warranty is in lieu of all other warranties express or implied. No warranty, express or implied, is made or authorized to be made or assumed with respect to products of Astro Tool Corporation other than those herein set forth. (y) SEVERABILITY: If any provision herein is held to be in violation of any Federal, State or Local statute or regulation of illegal or unenforceable for any reason, said provision shall be self-deleting without affecting the validity of the remaining provisions. (z) TOOLING OR TOOLING COMBINATIONS SUGGESTED BY ATC may or may not cover a user's specific contract manufacturing requirements. It is the user's responsibility to conduct sufficient testing to validate the suitability of the ATC product(s) selected for the specific requirements of each particular application. ATC DISCLAIMS ANY LIABILITY DIRECT OR CONSEQUENTIAL ARISING FROM USER'S FAILURE TO CARRY OUT SUCH VALIDATION TESTING. (x) LIMITATION OF LIABILITY: ATC IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE USE, OR MISUSE OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF ATC PRODUCTS ASSUME FULL RESPONSIBILITY FOR INSTRUCTING THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS. Certificate of Conformance Certificate of Calibration/Inspection Astro Tool Corporation certifies that documentary evidence in the form of test reports and inspection records on this material and/ or associated processes indicating conformance to applicable specifications are on file and available for review, by appointment, at its home office. The parts so submitted meet dimensional, unctional and quality requirements as covered by the applicable purchase order, part numbers and/or specifications. CERTIFICATES OF CONFORMANCE: A standard Certificate of Conformance is printed on the back of invoices and packing lists. There will be an additional charge for additional and/or non-standard Certificates of Conformance. The parts so submitted by Astro Tool Corporation meet dimensional, functional and quality requirements as covered by the applicable purchase order, part numbers and/or specifications. The quality system meets IS09001/AS9000. ATC's metrology system is maintained according to ANSI/NCSL Z540-1-1994 and uses test equipment and material traceable to N.I.S.T. 91 (c) Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 * Tel: (503) 642-9853 * www.astrotool.com Identification Information Limited Warranty and Limitations of Liability