Digital Controllers E5@R New DeviceNet-compatible models offer high-speed and high-precision as general-purpose Digital Controllers with an even broader range of application. E5@R Series E5AR E5ER 96 x 96 x 95 mm 96 x 48 x 95 mm Contents Digital Controllers E5AR ............................................................ 5 E5ER ............................................................ 19 Common to All Controllers * * * * * * * * * * * * Nomenclature ............................................... Installation .................................................... Drawing Out.................................................. Wiring Precautions ....................................... Initial Setup................................................... Specification Setting after Turning ON Power Error Display (Troubleshooting) .................... Troubleshooting ............................................ Peripheral Devices ....................................... Precautions .................................................. Warranty and Limitations of Liability............. Application Considerations ........................... 36 37 38 38 39 40 50 51 52 53 55 55 Digital Controllers E5@R 1 E5@R Selection Guide Standard type Standard E5AR (96 x 96 mm) Basic models 1 loop for standard control/ 1 loop for heating and cooling control 2-loop models 4 alarm outputs, 2 event inputs, 2 outputs (control/transfer) 4 alarm outputs, 6 event inputs, RS-485 communications, 2/4 outputs (control/transfer) 4 alarm outputs, 4 event inputs, RS-485 communications, 2/4 outputs (control/transfer) 2 loops for standard control/ 2 loops for heating and cooling control 1 loop for cascade control 1 loop for control with remote SP 1 loop for proportional control 4-loop models 4 alarm outputs, 4 event inputs, RS-485 communications, 4 outputs (control/transfer) 4 loops for standard control 2 loops for heating and cooling control Position-proportional control models 1 loop for position-proportional control Standard E5ER (48 x 96 mm) Basic models 1 loop for standard control/ 1 loop for heating and cooling control 2-loop models 4 alarm outputs, 4 event inputs, 2 relay outputs (open, closed) 4 alarm outputs, 4 event inputs, 2 relay outputs (open, closed) RS-485 communications, 1 output (transfer) 4 alarm outputs, 2 event inputs, 2 outputs (control/transfer) 2/4 alarm outputs, 2/6 event inputs, RS-485 communications, 2/4 outputs (control/transfer) 4 alarm outputs, 4 event inputs, RS-485 communications, 2 outputs (control/transfer) 2 loops for standard control/ 1 loop for heating and cooling control 1 loop for cascade control 1 loop for control with remote SP 1 loop for proportional control Position-proportional control models 1 loop for position-proportional control 2 Digital Controllers E5@R 4 alarm outputs, 4 event inputs, 2 relay outputs (open, closed) 4 alarm outputs, no event input, 2 relay outputs (open, closed) RS-485 communications, 1 output (transfer) DeviceNet type DeviceNet-compatible E5AR (96 x 96 mm) Basic models 4 alarm outputs, 2 event inputs, DeviceNet communications 1 loop for standard control/ 1 loop for heating and cooling control 2-loop models 2 alarm outputs, no event inputs, DeviceNet communications 2 loops for standard control 1 loop for heating and cooling control 2 loops for heating and cooling control 1 loop for cascade control 1 loop for control with remote SP 1 loop for proportional control 4-loop models 4 alarm outputs, no event inputs, DeviceNet communications 4 loops for standard control 2 loops for heating and cooling control Position-proportional control models 4 alarm outputs, no event inputs, 2 relay outputs (open, closed) DeviceNet communications 1 loop for position-proportional control DeviceNet-compatible E5ER (48 x 96 mm) Basic models 2 alarm outputs, 2 event inputs, DeviceNet communications 1 loop for standard control/ 1 loop for heating and cooling control 2-loop models 2 alarm outputs, no event inputs, DeviceNet communications 2 loops for standard control/ 1 loop for heating and cooling control 1 loop for cascade control 1 loop for control with remote SP 1 loop for proportional control Position-proportional control models 2 alarm outputs, no event inputs, 2 relay outputs (open, closed) DeviceNet communications 1 loop for position-proportional control Digital Controllers E5@R 3 Applications Coi Highspeed Problem Lack of reasonably-priced controller for devices requiring high-speed response (e.g., ceramic heaters) resulting in using expensive machinery with unnecessary functions. Solution Problem Need for high-resolution measuring and monitoring of internal temperatures of devices while handling fluctuations at high-resolution. Solution Improved control performance with high-speed sampling at 50 ms. Moderately priced and easily operated. Applications * Bonding equipment * Evaporation equipment * Coil winding machinery Highresolution Greater input resolution with Pt sensor (0.01C resolution) Applications * Semiconductor production lines (exposure, air-conditioning) * Environmental testing equipment * Vacuum heating furnace * Sterilizing equipment * Food processing machinery Features Easily Coordinate Control with PLCs Using Various I/O Control Up to 4 Loops with a Single Unit Externally output PVs, SPs, MVs, and ramp SP monitor values for each loop. Models with 1, 2, and 4 analog inputs are available (see note). Various control modes can also be selected in the software settings, including standard control, heating/cooling control, cascade control, position-proportional control, and remote SP control. This allows a single Unit to perform multipoint control (up to 4 loops for the E5AR, and up to 2 loops for the E5ER), cascade control, and proportional control. Temperature, humidity, and pressure can be controlled simultaneously for up to 4 points from a single Unit, contributing to reduced costs and smaller panels. * Up to 4 Auxiliary Outputs Note: Models with 4 analog inputs are 96 x 96 mm (E5AR only). * Up to 6 Event Inputs Externally control bank switching (4/8 banks), RUN/STOP, auto/manual, SP mode, communications write enable/disable, and other operations with event inputs. * Up to 2 Transfer Outputs Externally output warnings for 11 alarm modes and input errors. Control 4 Loops with a Single Unit Cascade Control with a Single Unit * RS-485 Serial Communications E5AR/ E5ER Simply share data, such as PVs and SPs, with an OMRON PLC (without requiring special programming). Only settings are required. PV1 MV1+=RSP * DeviceNet Communications PV1 PV2 PV3 PV4 PV2 Perform high-speed data communications with the PLC without requiring special programming. Unified management of communications from a DeviceNet Configurator is also possible. MV2 E5AR MV1 Ethernet MV2 MV3 MV4 Proportional Control with a Single Unit Ratio setting DeviceNet Master NS Library DeviceNet Configurator E5AR/ E5ER PV MV DeviceNet-compatible E5@R-DRT Digital Controller 4 Digital Controllers E5@R Digital Controllers E5AR E5AR Digital Controllers offer high speed, high precision, and multiple I/O and use a 5digit, 3-row LCD display for high visual clarity. * A short sampling period of 50 ms enables use in applications requiring high-speed response. * PV, SP, and MV data is displayed simultaneously in a 3-row, negative LCD display with a backlight. * Bar graph to show MV (manipulated variable), valve opening, or deviation. * Multiloop control, cascade control, and proportional control are possible with a single Controller. * When using models with communications functions, initial settings can be downloaded and settings can be masked using Support Software (Thermo Tools). * Equipped with calculation functions as a standard (e.g., square root calculation and broken-line approximation). * DeviceNet Communications Data setting and monitoring can be performed without special programming. Model Number Structure Model Number Legend E5AR-@@@@@@@@@-@@@ 1 2 3 4 5 6 7 8 9 10 1. Constant values/Program None: Constant value 2. Control method Blank:Standard or heating/cooling control P: Position proportional control 3. Output 1 R: DPST-NO relay outputs Q: Pulse voltage and pulse voltage/current outputs C: Current and current outputs 4. Output 2 Blank:None R: Relay outputs Q: Pulse voltage and pulse voltage/current outputs C: Current and current outputs 5. Auxiliary Outputs Blank:None 4: 4PST-NO relay outputs T: 2 transistor outputs 6. Optional Function 1 Blank:None 3: RS-485 communications 7. Optional Function 2 Blank:None D: 4 event inputs 8. Input 1 B: Multi-input and 2 event inputs F: Multi-input and FB (Potentiometer input) W: Multi-input and multi-input 9. Input 2 Blank:None W: Multi-input and multi-input 10.Communications Method Blank:None FLK: RS-485 (CompoWay F/MODBUS) DRT: DeviceNet Digital Controllers E5AR 5 Ordering Information Digital Controllers Standard Controllers Size Control type Control mode Outputs (control/transfer) 2 points: Pulse volt96 x 96 Basic control Single-loop standard control mm (1 loop) Single-loop heating and cooling control age and Pulse voltage/current Optional functions Auxiliary outputs (SUB) 4 Event inputs 2 No 2 points: Current and Current RS-485 2 points: Current and Current 4-loop control 4-loop standard control 2-loop heating and cooling control 6 E5AR-Q43DB-FLK (See note 2.) 2 points: Current and Current E5AR-C43DB-FLK (See note 2.) 4 points: Pulse voltage and Pulse voltage/current and Current (2 points) E5AR-QC43DB-FLK 2 points: Pulse voltage and Pulse voltage/current 4 4 RS-485 E5AR-Q43DW-FLK (See note 2.) 2 points: Current and Current E5AR-C43DW-FLK (See note 2.) 4 points: Pulse voltage (2 points) and Pulse voltage/current (2 points) E5AR-QQ43DW-FLK 4 points: Current out- 4 put (4 points) 4 RS-485 Relay output (1 open, 1 close) Relay output (1 open, 1 close) and 1 current (transfer) output E5AR-CC43DWWFLK E5AR-QQ43DWWFLK (See note 2.) 4 points: Pulse voltage (2 points) and Pulse voltage/current (2 points) Position-pro- Single-loop position-proportional control portional control (1 loop) E5AR-Q43B-FLK (See note 2.) E5AR-C43B-FLK (See note 2.) 2 points: Pulse voltage and Pulse voltage/current 2-loop standard control 2-loop heating and cooling control Single-loop cascade control Single-loop control with remote SP Single-loop proportional control E5AR-Q4B E5AR-C4B 2 points: Pulse voltage and Pulse voltage/current 2-loop control 2-loop standard control Single-loop heating and cooling control Single-loop cascade control Single-loop control with remote SP Single-loop proportional control Model Serial communications 4 4 No E5AR-PR4DF RS-485 E5AR-PRQ43DF-FLK Note 1: Specify the power supply specifications when ordering. Model numbers for 100 to 240 VAC are different from those for 24 VAC/VDC. 2: These models are for 100 to 240 VAC only. 6 Digital Controllers E5AR DeviceNet-compatible Controllers Size 96 x 96 mm Control type Control mode Outputs (control/transfer) Basic control 1 loop for standard control 2 points: Pulse volt(1 loop) Single-loop heating and cooling control age and Pulse voltage/current Optional functions Auxiliary Event outputs inputs (SUB) 4 2 Model DeviceNet communications Yes E5AR-Q4B-DRT 2 points: Current and Current E5AR-C4B-DRT 4 points: Pulse voltage and Pulse voltage/current and Current (2 points) E5AR-QC4B-DRT 2-loop control 2-loop standard control 2-loop heating and cooling control Single-loop cascade control Single-loop control with remote SP Single-loop proportional control 4 points: Pulse voltage (2 points) and Pulse voltage/current (2 points) 4 None Yes E5AR-QQ4W-DRT 4-loop control 4-loop standard control 2-loop heating and cooling control 4 points: Current (4 points) 4 None Yes E5AR-CC4WW-DRT Position-pro- Single-loop position-proportional conportional con- trol trol (1 loop) Relay output (1 open, 1 close) 4 None Yes E5AR-PR4F-DRT E5AR-PRQ4F-DRT Relay output (1 open, 1 close) and Current (transfer) output (1 point) Note: Specify the power supply specifications when ordering. Model numbers for 100 to 240 VAC are different from those for 24 VAC/VDC. Inspection Results The Inspection Report can be ordered at the same time as the Digital Controller using the following model number. Inspection Report (Sold Separately) Descriptions Inspection Report for E5AR Model E5AR-K Terminal Cover (Sold Separately) Descriptions Terminal Cover for E5AR Model E53-COV14 Digital Controllers E5AR 7 Specifications Ratings Item Supply voltage (See note 1.) 100 to 240 VAC, 50/60 Hz 24 VAC, 50/60 Hz; 24 VDC Operating voltage range 85% to 110% of rated supply voltage Power consumption 22 VA max. (with maximum load) Sensor input (See note 2.) Thermocouple: K, J, T, E, L, U, N, R, S, B, W Platinum resistance thermometer: Pt100 Current input: 4 to 20 mA DC, 0 to 20 mA DC (including remote SP input) Voltage input: 1 to 5 VDC, 0 to 5 VDC, 0 to 10 VDC (including remote SP input) (Input impedance: 150 for current input, approx. 1 M for voltage input) Control output Voltage (pulse) output 12 VDC, 40 mA max. with short-circuit protection circuit (E5AR-QQ@WW-@: 21 mA max.) Current output 0 to 20 mA DC, 4 to 20 mA DC; load: 500 max. (including transfer output) (Resolution: Approx. 54,000 for 0 to 20 mA DC; Approx. 43,000 for 4 to 20 mA DC) Relay output Position-proportional control type (open, closed) N.O., 250 VAC, 1 A (including inrush current) Auxiliary output 15 VA/10 W max. (with maximum load) Relay Output N.O., 250 VAC, 1 A (resistive load) Transistor Output Maximum load voltage: 30 VDC; Maximum load current: 50 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max. Potentiometer input 100 to 2.5 k Event input Contact Input ON: 1 k max.; OFF: 100 k min. No-contact Input ON: Residual voltage of 1.5 V max.; OFF: Leakage current of 0.1 mA max. Short-circuit: Approx. 4 mA Remote SP input Refer to the information on sensor input. Transfer output Refer to the information on control output. Control method 2-PID or ON/OFF control Setting method Digital setting using front panel keys or setting using serial communications Indication method 7-segment digital display and single-lighting indicator Character Height No. 1 display: 12.8 mm; No. 2 display: 7.7 mm; No. 3 display: 7.7 mm Other functions Depends on model. Ambient operating temperature -10 to 55C (with no icing or condensation) For 3 years of assured use: -10 to 50C (with no icing or condensation) Ambient operating humidity 25% to 85% Storage temperature -25 to 65C (with no icing or condensation) Note 1: The supply voltage (i.e., 100 to 240 VAC or 24 VAC/VDC) depends on the model. Be sure to specify the required type when ordering. 2: The Controller is equipped with multiple sensor input. Temperature input or analog input can be selected with the input type setting switch. There is basic insulation between power supply and input terminals, power supply and output terminals, and input and output terminals. 8 Digital Controllers E5AR Input Ranges The E5AR has multi-inputs. The default setting is 2 (K-type thermocouple, -200.0 to 1300.0C or -300.0 to 2300.0F). Platinum Resistance Thermometer Input Input Pt100 Range C -200.0 to 850.0 -150.00 to 150.00 F -300.0 to 1500.0 -199.99 to 300.00 Setting 0 1 Minimum setting unit (SP and alarm) 0.1 0.01 Input type setting switch TC.PT Set to TC.PT. IN1 TYPE ANALOG Thermocouple Input Input K Range C F Setting J T E L U N R S B W -200.0 to -20.0 to -100.0 to -20.0 to -200.0 0.0 to 1300.0 500.0 850.0 400.0 to 400.0 600.0 -100.0 to -200.0 -200.0 to 0.0 to 850.0 to 400.0 1300.0 1700.0 0.0 to 1700.0 100.0 to 0.0 to 1800.0 2300.0 -300.0 to 0.0 to 2300.0 900.0 -100.0 to 0.0 to 1500.0 750.0 -300.0 0.0 to to 700.0 1100.0 -100.0 to -300.0 -300.0 to 0.0 to 1500.0 to 700.0 2300.0 3000.0 0.0 to 3000.0 300.0 to 0.0 to 3200.0 4100.0 2 4 6 8 12 13 3 5 7 9 10 11 14 Minimum set- 0.1 ting unit (SP and alarm) Input type Set to TC.PT. setting switch TC.PT IN1 TYPE ANALOG Current/Voltage Input Input Current 4 to 20 mA Voltage 0 to 20 mA 1 to 5 V 0 to 5 V Range Depending on the scaling settings, one of the following ranges will be displayed. -19999 to 99999 -1999.9 to 9999.9 -199.99 to 999.99 -19.999 to 99.999 -1.9999 to 9.9999 Setting 15 16 Input type setting switch Set to ANALOG. TC.PT 17 18 0 to 10 V 19 IN1 TYPE ANALOG Digital Controllers E5AR 9 Characteristics Indication accuracy Thermocouple input with cold junction compensation: (0.1% of PV or 1C, whichever is greater) 1 digit max. (See note 1.) Thermocouple input without cold junction compensation: (0.1% FS or 1C, whichever is smaller) 1 digit (See note 2.) Analog input: 0.1% FS 1 digit max. Platinum resistance thermometer input: (0.1% of PV or 0.5C, whichever is greater) 1 digit max. Position-proportional potentiometer input: 5% FS 1 digit max. Control mode Standard control (heating or cooling control), heating/cooling control, standard control with remote SP (2-input models only), heating/ cooling control with remote SP (2-input models only), cascade standard control (2-input models only), cascade heating/cooling control (2-input models only), proportional control (2-input models only), position-proportional control (control-valve control models only) Control period 0.2 to 99.0 s (in units of 0.1 s) for time-proportioning control output Proportional band (P) 0.00% to 999.99% FS (in units of 0.01% FS) Integral time (I) 0.0 to 3,999.9 s (in units of 0.1 s) Derivative time (D) 0.0 to 3,999.9 s (in units of 0.1 s) Hysteresis 0.01% to 99.99% FS (in units of 0.01% FS) Manual reset value 0.0% to 100.0% (in units of 0.1% FS) Alarm setting range -19,999 to 99,999 EU (See note 3.) (The decimal point position depends on the input type and the decimal point position setting.) Input sampling period 50 ms Insulation resistance 20 M min. (at 500 VDC) Dielectric strength 2,000 VAC, 50/60 Hz for 1 min (between charged terminals of different polarities) Vibration resistance 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions Shock resistance 100 m/s2, 3 times each in X, Y, and Z directions Inrush current 100 to 240-VAC models: 50 A max. 24 VAC/VDC models: 30 A max. Weight E5AR: Controller only: Approx. 450 g; Mounting bracket: Approx. 60 g; Terminal cover: Approx. 30 g E5ER: Controller only: Approx. 330 g; Mounting bracket: Approx. 60 g; Terminal cover: Approx. 16 g Degree of protection Front panel: NEMA4X for indoor use (equivalent to IP66); Rear case: IP20; Terminals: IP00 Memory protection Non-volatile memory (number of writes: 100,000) Applicable standards UL3121-1, CSA C22.2 No. 1010-1 EN61010-1 (IEC61010-1): Pollution degree 2/overvoltage category 2 EMC EMI: EN61326 Radiated Interference Electromagnetic Field Strength: EN55011 Group 1 Class A Noise Terminal Voltage: EN55011 Group 1 Class A EMS: EN61326 ESD Immunity: EN61000-4-2: 4 kV contact discharge (level 2) 8 kV air discharge (level 3) 10 V/m (amplitude-modulated, 80 MHz to 1 GHz, 1.4 GHz to 2 GHz) (level 3) 2 kV power line (level 3) 2 kV output line (relay output) (level 4) 1 kV measurement line, I/O signal line (level 4) 1 kV communications line (level 3) Conducted Disturbance Immunity: EN61000-4-6: 3 V (0.15 to 80 MHz) (level 3) Surge Immunity: EN61000-4-5: 1 kV line to line (power line, output line (relay output)) (level 2) 2 kV line to ground (power line, output line (relay output)) (level 3) Power Frequency Magnetic Field Immunity: EN61000-4-8: 30 A/m (50 Hz) continuous field Voltage Dip/Interrupting Immunity: EN61000-4-11: 0.5 cycle, 100% (rated voltage) Electromagnetic Immunity:EN61000-4-3: Burst Noise Immunity: EN61000-4-4: Note 1: K-, T-, or N-type thermocouple at -100C max.: 2C 1 digit max. U- or L-type thermocouple: 2C 1 digit max. B-type thermocouple at 400C max.: No accuracy specification. R- or S-type thermocouple at 200C max.: 3C 1 digit max. W-type thermocouple: (0.3% of PV or 3C, whichever is greater) 1 digit max. 2: U- or L-type thermocouple: 1C 1 digit R- or S-type thermocouple at 200C max.: 1.5C 1 digit 3: "EU" (Engineering Unit) represents the unit after scaling. If a temperature sensor is used it is either C or F. Communications Specifications RS-485 Serial Communications Transmission path connection Multiple points Communications method RS-485 (two-wire, half duplex) Synchronization method Start-stop synchronization Baud rate 9,600, 19,200, or 384,000 bps Transmission code ASCII (CompoWay/F), RTU Remote Terminal Unit (MODBUS) Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Error detection Vertical parity (none, even, odd) Block check character (BCC) Start-stop synchronization data format Flow control None Interface RS-485 Retry function None 10 Digital Controllers E5AR DeviceNet Item Communications protocol Specifications Conforms to DeviceNet Communications func- Remote I/O communi- * Master-slave connections (polling, bit-strobe, COS, or cyclic) tions cations * Conform to DeviceNet specifications. I/O allocations * Can allocate any I/O data from the Configurator. * Can allocate any data, such as parameters specific to the DeviceNet and the Digital Controller variable area. * Up to 2 blocks for the IN Area, up to a total of 100 words. * One block for the OUT Area, up to 100 words (first word is always allocated to Output Enable Bits). Message communica- * Explicit message communications tions * CompoWay/F communications commands can be sent (commands are sent in explicit message format). Connection format Combination of multidrop and T-branch connections (for trunk and drop lines) Baud rate DeviceNet: 500, 250, or 125 kbps, or automatic detection of master baud rate Communications media Special 5-wire cable (2 signal lines, 2 power lines, and 1 shield line) Communications distance Baud rate Network length Drop line length Total drop line length 500 kbps 100 m max. (100 m max.) 6 m max. 39 m max. 250 kbps 250 m max. (100 m max.) 6 m max. 78 m max. 125 kbps 500 m max. (100 m max.) 6 m max. 156 m max. The values in parentheses apply when Thin Cables are used. Supply voltage DeviceNet power supply: 24 VDC Allowable voltage range DeviceNet power supply: 11 to 25 VDC Current consumption 50 mA max. (24 VDC) Maximum number of nodes that can be connected 64 (includes Configurator when used) Maximum number of slaves that can be connected 63 Error control CRC error detection Power supply Power supplied from DeviceNet communications connector. Digital Controllers E5AR 11 Wiring Terminals E5AR Standard Controller Connections E5AR-Q4B E5AR-C4B E5AR-A4B-500 24 VAC/DC 100-240 VAC + - A B C D E E5AR-A4B-500 Auxiliary outputs B (Relay outputs) 1 2 + - 3 4 5 6 1 Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) 2 1 COM 2 SUB1 3 SUB2 4 5 6 COM E5AR-A4B-500 24 VAC/DC 100-240 VAC + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) SUB3 SUB4 1 COM 2 SUB1 3 SUB2 5 6 1 4 5 6 COM 1 J K F G H I E53-ARCC 1 EV2 2 COM 3 PT 4 5 6 K + - - + + I V TC (Current) (Voltage) (Thermocouple) (Resistance thermometer) OUT2 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) OUT1 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) E5AR-Q43B-FLK 100-240 VAC 1 B(+) RS-485 A(-) 2 OUT2 + Voltage output 3 12 V 40 mA 4 OUT1 + Voltage output 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) SUB4 1 + + - J K E5AR-A4B-500 Event inputs EV1 1 2 EV2 2 3 COM 3 + 4 5 6 F - - - + I + V PT TC 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5AR-C43B-FLK E5AR-A4B-500 E53-ARQC3 SUB3 2 5 6 E5AR-A4B-500 Event inputs EV1 E5AR-A4B-500 Auxiliary outputs B (Relay outputs) 3 4 5 6 2 OUT2 Voltage output 12 V + 3 40 mA 4 OUT1 Voltage output 12 V + 5 40 mA or Current output 6 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) A B C D E E5AR-A4B-500 Auxiliary outputs B (Relay outputs) 1 1 COM 2 2 3 4 5 6 1 E5AR-A4B-500 100-240 VAC A 1 COM SUB1 2 2 SUB1 3 SUB2 SUB2 COM 3 4 3 4 5 6 4 5 6 COM SUB3 SUB4 5 6 1 2 2 3 4 3 4 5 6 5 6 F G H I J K F G H I 2 COM 3 PT 4 5 6 K - I + V 1 EV2 + - B C D E E5AR-A4B-500 Auxiliary outputs B (Relay outputs) 1 E5AR-A4B-500 Event inputs EV1 + TC (Current) (Voltage) (Thermocouple) (Resistance thermometer) 12 - 3 4 F G H I B C D E 2 + 3 4 E53-ARQC + A 1 Digital Controllers E5AR E53-ARCC3 + B(+) RS-485 A(-) OUT2 Current output + 4-20mA DC, 500 max. 0-20mA DC, 500 max. (Switch using output + type setting.) OUT1 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) 1 SUB3 SUB4 J K E5AR-A4B-500 Event inputs EV1 1 2 EV2 2 3 COM 3 4 5 6 F + - - I + V - PT + TC 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5AR-Q43DB-FLK E5AR-C43DB-FLK E5AR-A4B-500 100-240 VAC E53-ARQC3 + 1 B(+) RS-485 A(-) 2 OUT2 + Voltage output 3 12 V 40 mA 4 OUT1 + Voltage output 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) A B C D E E5AR-A4B-500 Auxiliary outputs B (Relay outputs) E5AR-A4B-500 100-240 VAC A B C D E E5AR-A4B-500 Auxiliary outputs B (Relay outputs) 1 1 COM 1 1 COM 2 2 SUB1 2 2 SUB1 3 4 3 SUB2 SUB2 COM 3 4 3 4 5 6 4 5 6 COM 5 6 1 2 3 4 5 6 SUB3 SUB4 E53-ARB4 Event inputs E 1 EV3 2 EV4 3 EV5 4 5 6 EV6 F G H I J K COM E5AR-A4B-500 Event inputs EV1 2 COM 3 PT 4 5 6 K + - - I + V + TC 2 3 4 5 6 (Current) (Voltage) (Thermocouple) (Resistance thermometer) SUB3 SUB4 E53-ARB4 Event inputs E 1 EV3 2 EV4 3 EV5 4 5 6 EV6 F G H I E53-ARCC3 + B(+) RS-485 A(-) OUT2 Current output + 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) + OUT1 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) 1 EV2 5 6 1 1 J K COM E5AR-A4B-500 Event inputs EV1 1 2 EV2 2 3 COM 3 4 5 6 F + - - I + V - PT + TC 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5AR-QC43DB-FLK E5AR-A4B-500 24 VAC/DC 100-240 VAC + + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) E53-ARQC3 B(+) RS-485 + 1 - A(-) 2 OUT2 + Voltage output 3 12 V 40 mA 4 OUT1 + Voltage output 5 12 V 40 mA or 6 Current output 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) A B C D E E5AR-A4B-500 Auxiliary outputs B (Relay outputs) 1 1 COM 2 2 SUB1 3 4 3 SUB2 4 5 6 COM 5 6 1 2 3 4 5 6 SUB4 E53-ARB4 Event inputs E 1 EV3 2 EV4 3 EV5 4 5 6 EV6 F G H I E53-ARCC OUT4 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) OUT3 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) SUB3 1 + + - J K COM E5AR-A4B-500 Event inputs EV1 2 EV2 3 COM 4 5 6 G 2 3 + - - I + V - PT 1 + TC 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) Digital Controllers E5AR 13 E5AR-Q43DW-FLK (2-loop Control) A(-) 2 + OUT2 3 Voltage output 12 V 40 mA 4 OUT1 + 5 Voltage output 12 V 40 mA or 6 Current output 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) F G H I J K SUB1 3 SUB2 4 5 6 COM SUB3 SUB4 E53-ARB4 Event inputs E 1 EV3 2 EV4 3 EV5 4 5 6 EV6 COM E5AR-A4W-500 + 1 - 2 + TC 3 - Input 2 + V PT - - + - Input 1 + I V PT + TC 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5AR-QQ43DW-FLK (2-loop Control) E5AR-A4W-500 Auxiliary outputs B (Relay outputs) E5AR-A4W-500 24 VAC/DC 100-240 VAC + A + Input power supply depend on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) 1 RS-485 A(-) 2 OUT2 + 3 Voltage output 12 V 40 mA 4 OUT1 + Voltage output 5 12 V 40 mA or 6 Current output 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) F G H I J K SUB1 3 SUB2 4 5 6 COM SUB3 SUB4 E53-ARB4 Event inputs E 1 EV3 2 EV4 3 EV5 4 5 6 COM E53-ARQC E5AR-A4W-500 1 - - 2 + + TC 3 Input 2 I V PT - - 1 2 OUT4 + Voltage output 3 12 V 40 mA 4 OUT3 + Voltage output 12 V 5 40 mA or Current output 6 4-20 mA DC, 500 max. G 0-20 mA, DC 500 max. (Switch using output type setting.) 14 COM 2 EV6 - + + B(+) 1 + E53-ARQC3 B C D E 1 2 3 4 5 6 1 2 3 4 5 6 - Input 1 + I V E53-ARCC3 + B(+) RS-485 A(-) OUT2 Current output + 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) + OUT1 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) 1 2 3 4 5 6 F B C D E F G H I J K 1 COM 2 SUB1 3 SUB2 4 5 6 COM SUB3 SUB4 E53-ARB4 Event inputs E 1 EV3 2 EV4 3 EV5 4 5 6 EV6 COM E5AR-A4W-500 - I A 1 2 3 4 5 6 1 2 3 4 5 6 PT + TC 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) Digital Controllers E5AR 1 - - 2 + TC 3 Input 2 I + V PT - - 1 COM 2 + + RS-485 1 E5AR-A4W-500 Auxiliary outputs B (Relay outputs) 100-240 VAC + B(+) B C D E 1 2 3 4 5 6 1 2 3 4 5 6 E5AR-A4W-500 - A E53-ARQC3 E5AR-C43DW-FLK (2-loop Control) E5AR-A4W-500 Auxiliary outputs B (Relay outputs) E5AR-A4W-500 100-240 VAC - Input 1 + I V PT + TC 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5AR-CC43DWW-FLK (4-loop Control) B C D E 3 4 5 6 F F G H I J K SUB1 3 SUB2 4 5 6 COM SUB3 E53-ARQC3 SUB4 B(+) E53-ARB4 Event inputs E 1 EV3 2 EV4 3 EV5 4 5 6 EV6 COM E53-ARCC + - - + I - V PT - + - Input 1(K) Input 3(J) V + TC 3 - 4 5 6 + TC + I - Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) PT (Current) (Voltage) (Thermocouple) (Resistance thermometer) A B C D E COM 2 SUB1 3 SUB2 4 5 6 COM SUB3 SUB4 E53-ARB4 Event inputs E 1 EV3 2 EV4 3 EV5 4 5 6 EV6 COM E5AR-A4WW-500 1 Input 2(K) Input 4(J) 1 + I V PT - Input 1(K) Input 3(J) + I V PT - 2 + TC 3 - 4 5 6 + TC (Current) (Voltage) (Thermocouple) (Resistance thermometer) J, K E5AR-PA4F-500 Auxiliary outputs B (Relay outputs) 1 1 COM 2 2 SUB1 3 4 3 SUB2 4 5 6 COM 5 6 1 2 3 4 5 6 SUB3 SUB4 E53-ARB4 Event inputs E 1 EV3 2 EV4 3 EV5 4 5 6 EV6 F G H I J K COM E5AR-PA4F-500 Potentiometer O E53-ARRR 1 2 OUT1 F G H I J K 1 J, K E5AR-PRQ43DF-FLK E5AR-PA4F-500 24 VAC/DC 100-240 VAC + OUT2 RS-485 A(-) 2 + OUT2 3 Voltage output 12 V 21 mA 4 OUT1 + 5 Voltage output 12 V 21 mA or 6 Current output 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) 2 OUT4 + Voltage output 3 12 V 21 mA OUT3 4 Voltage output 12 V + 5 21 mA or Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. G (Switch using output type setting.) 2 E5AR-PR4DF + 1 1 1 Input 2(K) Input 4(J) + B C D E E53-ARQC E5AR-A4WW-500 OUT4 Current output 2 4-20 mA DC, 500 max. + 3 0-20 mA DC, 500 max. (Switch using output 4 type setting.) + 5 OUT3 Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. G (Switch using output type setting.) A 1 2 3 4 5 6 1 2 3 4 5 6 - 2 COM 2 + 1 1 E5AR-A4WW-500 Auxiliary outputs B (Relay outputs) 100-240 VAC - 1 2 3 4 5 6 1 2 3 4 5 6 E5AR-A4WW-500 + A + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) E53-ARCC3 + B(+) RS-485 A(-) OUT2 Current output + 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output + type setting.) OUT1 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) E5AR-QQ43DWW-FLK (4-loop Control) E5AR-A4WW-500 Auxiliary outputs B (Relay outputs) E5AR-A4W-500 24 VAC/DC 100-240 VAC + 3 4 5 6 F W Relay outputs 250 VAC 1 A C + Closed - - Open - + I V + PT TC E5AR-PA4F-500 24 VAC/DC 100-240 VAC + + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) E53-ARQC A B C D E 1 1 COM 2 2 SUB1 3 4 3 SUB2 4 5 6 COM 5 6 1 1 2 OUT4 + Voltage output 3 12 V 40 mA 4 OUT3 Voltage output + 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. G 0-20 mA DC, 500 max. (Switch using output type setting.) 2 B(+) RS-485 A(-) 3 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) OUT2 OUT1 SUB3 SUB4 E53-ARB4 Event inputs E 1 3 4 EV3 2 EV4 3 5 6 EV5 4 5 6 2 EV6 F G H I E53-ARRR3 1 E5AR-PA4F-500 Auxiliary outputs B (Relay outputs) J K COM E5AR-PA4F-500 Potentiometer O 1 2 3 4 5 6 F W Relay output 250 VAC 1 A Closed C + - - Open I + V + PT TC 1 2 3 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) Digital Controllers E5AR 15 E5AR DeviceNet-compatible Controller Connections E5AR-Q4B-DRT E5AR-C4B-DRT E5AR-A4B-500 24 VAC/DC 100-240 VAC + + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) E53-ARQC 1 2 + OUT2 3 Voltage output 12 V 40 mA 4 OUT1 + 5 Voltage output 12 V 40 mA or 6 Current output 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) A B C D E E5AR-A4B-500 Auxiliary outputs B (Relay outputs) 1 1 COM 2 2 SUB1 3 4 3 SUB2 4 5 6 COM 5 6 1 5 6 F G H I J K E5AR-A4B-500 Event inputs EV1 + V + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) E53-ARQC 1 2 + OUT2 3 Voltage output 12 V 40 mA 4 OUT1 + 5 Voltage output 12 V 40 mA or 6 Current output 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) B C D E + TC 16 E5AR-A4B-500 Auxiliary outputs B (Relay outputs) 3 4 3 SUB2 4 5 6 COM SUB3 SUB4 E53-ARDRT 2 DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) 3 4 5 6 J K E5AR-A4B-500 Event inputs EV1 2 EV2 3 COM - I + V 3 - PT 1 2 + - 3 4 DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) 5 6 F G H I J K E5AR-A4B-500 Event inputs EV1 1 PT - COM 4 5 6 G 2 4 5 6 F SUB4 E53-ARDRT 3 SUB1 1 3 SUB3 4 5 6 K 2 E53-ARCC COM 2 1 OUT4 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. + (Switch using output type setting.) OUT3 + Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) SUB2 4 5 6 COM 2 F G H I 3 3 1 5 6 1 3 4 COM E5AR-QC4B-DRT A SUB1 EV2 (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5AR-A4B-500 24 VAC/DC 100-240 VAC + COM 2 2 - I 1 EV2 + - 1 B C D E 2 2 1 OUT2 Current output + 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) + OUT1 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) A E5AR-A4B-500 Auxiliary outputs B (Relay outputs) 1 5 6 1 E53-ARCC SUB4 DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) 3 4 + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) SUB3 E53-ARDRT 2 E5AR-A4B-500 24 VAC/DC 100-240 VAC + + TC 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) Digital Controllers E5AR + - - I + V - PT + TC 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermocouple) E5AR-QQ4W-DRT (2-loop Control) E5AR-CC4WW-DRT (4-loop Control) E5AR-A4W-500 Auxiliary outputs B (Relay outputs) B C D E 2 + OUT2 3 Voltage output 12 V 40 mA 4 OUT1 + 5 Voltage output 12 V 40 mA or 6 Current output 4-20 mA DC, 500 max. F 0-20 mA DC, 500 max. (Switch using output type setting.) SUB1 3 SUB2 4 5 6 COM SUB4 E53-ARQC DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) E5AR-A4W-500 1 - - - 2 Input 2 + + I V 3 + TC PT - - 2 OUT4 + Voltage output 3 12 V 40 mA OUT3 4 Voltage output 12 V + 5 40 mA or Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. G (Switch using output type setting.) 4 5 6 K - Input 1 + I V + TC PT (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5AR-PR4F-DRT E5AR-PA4F-500 24 VAC/DC 100-240 VAC + + - Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) A B C D E E5AR-PA4F-500 Auxiliary outputs B (Relay outputs) 1 1 COM 2 2 SUB1 3 4 3 SUB2 4 5 6 COM 5 6 1 SUB3 SUB4 E53-ARDRT DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) 3 4 5 6 F G H I J K E5AR-PA4F-500 Potentiometer O E53-ARRR 1 OUT2 OUT1 3 4 5 6 F 2 3 4 5 6 F 1 COM 2 SUB1 3 SUB2 4 5 6 COM SUB3 SUB4 E53-ARDRT DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) F G H I J K E5AR-A4WW-500 1 1 OUT4 Current output 2 4-20 mA DC, 500 max. + 3 0-20 mA DC, 500 max. (Switching by output 4 type setting) + 5 OUT3 Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. G (Switch using output type setting.) Input 2(K) Input 4(J) + I V PT - Input 1(K) Input 3(J) + I V PT - 2 + TC 3 - 4 5 6 + TC (Current) (Voltage) (Thermocouple) (Resistance thermometer) J, K E5AR-PRQ4F-DRT 2 2 1 E53-ARCC + 1 E53-ARCC OUT2 Current output + 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output + type setting.) OUT1 Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) B C D E 1 2 3 4 5 6 1 2 3 4 5 6 SUB3 E53-ARDRT F G H I J K A + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) - 1 COM 2 + 4 5 6 1 2 3 4 5 6 E53-ARQC 1 E5AR-A4WW-500 Auxiliary outputs B (Relay outputs) - A + Input power supply depends 1 on the model. 2 100 to 240 VAC 3 or 24 VAC/DC (no polarity) E5AR-A4WW-500 24 VAC/DC 100-240 VAC + + E5AR-A4W-500 24 VAC/DC 100-240 VAC + W Relay output 250 VAC 1 A C + Closed - - Open - + I V + PT TC E5AR-PA4F-500 24 VAC/DC 100-240 VAC + + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) E53-ARQC A B C D E 1 1 COM 2 2 SUB1 3 4 3 SUB2 4 5 6 COM 5 6 1 1 2 OUT4 + Voltage output 3 12 V 40 mA 4 OUT3 Voltage output + 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. G 0-20 mA DC, 500 max. (Switch using output type setting.) 2 5 6 F G H I J K E5AR-PA4F-500 Potentiometer O 1 2 3 3 (Current) (Voltage) (Thermocouple) (Resistance thermometer) SUB4 DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) 3 4 2 4 5 6 K SUB3 E53-ARDRT E53-ARRR 1 E5AR-PA4F-500 Auxiliary outputs B (Relay outputs) OUT2 OUT1 4 5 6 F W Relay output 250 VAC 1 A Closed C + - - Open I + V + PT TC 1 2 3 4 5 6 K (Current) (Voltage) (Thermocouple) (Resistance thermometer) Digital Controllers E5AR 17 Dimensions Note: All units are in millimeters unless otherwise indicated. 110 95 (99)* 11.5 96 3 Terminal cover (E53-COV14; sold separately) 2 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 111 96 Panel Cutouts 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 * The value in parentheses is for DeviceNet-compatible Controllers. Crimp terminal size: M3 92+0.8 0 DeviceNet-compatible Controllers, Rear Panel 110 min. MS/NS indicators Top: MS Bottom: NS 92+0.8 0 120 min. * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible. (Maintain the specified mounting space between Controllers.) * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. DeviceNet communications connector Used to connect the DeviceNet communications cables. The DeviceNet communications power is also supplied through this connector. The connector included with the DeviceNet-compatible Controllers is the FKC 2.5/5-STF-5.08 AU M (PHOENIX CONTACT). Rubber Packing (Sold Separately) Unit Label Sheet (Sold Separately) Y92S-P4 (for E5AR) Y92S-L1 If the rubber packing is lost or damaged, it can be ordered using the following model number: Y92S-P4. 11.8 (Depending on the operating environment, deterioration, contraction, or hardening of the rubber packing may occur and so, in order to ensure the level of waterproofing specified in NEMA4, periodic replacement is recommended.) Note: Rubber packing is provided with the Controller. Terminal Cover (Sold Separately) E53-COV14 (for E5AR) 95 95 28.5 10.1 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. 18 Digital Controllers E5AR 4.8 Digital Controllers E5ER E5ER Digital Controllers offer high speed, high precision, and multiple I/O and use a 5digit, 3-row LCD display for high visual clarity. * A short sampling period of 50 ms enables use in applications requiring high-speed response. * PV, SP, and MV data is displayed simultaneously in a 3-row, negative LCD display with a backlight. * Multipoint control, cascade control, and proportional control are possible with a single Controller. * When using models with communications functions, initial settings can be downloaded and settings can be masked using Support Software (Thermo Tools). * Equipped with calculation functions as a standard (e.g., square root calculation and broken-line approximation). * DeviceNet Communications Data setting and monitoring can be performed without any special programming. Model Number Structure Model Number Legend E5ER-@@@@@@@@@-@@@ 1 2 3 4 5 6 7 8 9 10 1. Constant values/Program None: Constant values 2. Control method Blank: Standard, or heating/cooling control P: Position-proportional control 3. Output 1 R: DPST-NO relay outputs Q: Pulse voltage and pulse voltage/current outputs C: Current and current outputs 4. Output 2 Blank:None R: Relay Q: Pulse voltage and pulse voltage/current outputs C: Current and current outputs 5. Auxiliary outputs Blank:None 4: 4PST-NO relay outputs T: 2 transistor outputs 6. Optional function 1 Blank:None 3: RS-485 communications 7. Optional function 2 Blank:None D: 4 event inputs 8. Input 1 B: Multi-input and 2 event inputs F: Multi-input and FB (Potentiometer input) W: Multi-input and multi-input 9. Input 2 Blank:None W: Multi-input and multi-input 10.Communications Method Blank:None FLK: RS-485 (CompoWay F/MODBUS) DRT: DeviceNet Digital Controllers E5ER 19 Ordering Information Digital Controllers Standard Controllers Size 48 x 96 mm Control type Basic control (1 loop) Control mode Outputs (control/ transfer) Single-loop standard control 2 points: Pulse voltSingle-loop heating and cooling control age and Pulse voltage/current Optional functions Auxiliary outputs (SUB) 4 Event inputs 2 No 2 points: Current and Current RS-485 2 points: Current and Current 6 2 (See note 3.) E5ER-QT3DB-FLK (See note 2.) E5EAR-CT3DBFLK (See note 2.) 4 points: Pulse voltage and Pulse voltage/current and Current (2 points) 4 2 points: Pulse voltage and Pulse voltage/current 4 2 (See note 3.) 2 E5ER-QC43B-FLK RS-485 2 points: Current and Current Position-pro- Single-loop position-proportional control Relay output (1 open, 1 closed) portional control (1 loop) Relay output (1 open, 1 closed) and Current (transfer) output (1 point) E5ER-Q43B-FLK (See note 2.) E5ER-C43B-FLK (See note 2.) 2 points: Current and Current 2-loop control 2-loop standard control Single-loop heating and cooling control Single-loop cascade control Single-loop control with remote SP Single-loop proportional control E5ER-Q4B E5ER-C4B 2 points: Pulse voltage and Pulse voltage/current 2 points: Pulse voltage and Pulse voltage/current Model Serial communications E5ER-QT3DW-FLK E5ER-CT3DW-FLK 4 2 (See note 3.) No E5ER-PRTDF 4 RS-485 E5ER-PRQ43F-FLK No Note 1: Specify the power supply specifications when ordering. Model numbers for 100 to 240 VAC are different from those for 24 VAC/VDC. 2: These models are for 100 to 240 VAC only. 3: The auxiliary outputs are transistor outputs. 20 Digital Controllers E5ER DeviceNet-compatible Controllers Size 48 x 96 mm Control type Control mode Basic control Single-loop standard control (1 loop) Single-loop heating and cooling control Outputs (control/ transfer) Optional functions 2 (See 2 points: note 2.) Pulse voltage Pulse voltage/current 2 Yes 2-loop standard control Single-loop heating and cooling control Single-loop cascade control Single-loop standard control with remote SP Single-loop proportional control 2 (See 2 points: note 2.) Pulse voltage Pulse voltage/current None Yes E5ER-QTW-DRT E5ER-CTW-DRT 2 points: Current Current Position-pro- Single-loop position-proportional control Relay output (1 open, 1 closed) portional control (1 loop) E5ER-QTB-DRT E5ER-CTB-DRT 2 points: Current Current 2-loop control Model Auxiliary Event DeviceNet outputs inputs communi(SUB) cations 2 (See note 2.) None Yes E5ER-PRTF-DRT Note 1: Specify the power supply specifications when ordering. Model numbers for 100 to 240 VAC are different from those for 24 VAC/VDC. 2: The auxiliary outputs are transistor outputs. Inspection Results The Inspection Report can be ordered at the same time as the Digital Controller using the following model number. Inspection Report (Sold Separately) Descriptions Inspection Report for E5ER Model E5ER-K Terminal Cover (Sold Separately) Descriptions Terminal Cover for E5ER Model E53-COV15 Digital Controllers E5ER 21 Specifications Ratings Item Supply voltage (See note 1.) 100 to 240 VAC, 50/60 Hz 24 VAC, 50/60 Hz; 24 VDC Operating voltage range 85% to 110% of rated supply voltage Power consumption 17 VA max. (with maximum load) Sensor input (See note 2.) Thermocouple: K, J, T, E, L, U, N, R, S, B, W Platinum resistance thermometer: Pt100 Current input: 4 to 20 mA DC, 0 to 20 mA DC (including remote SP input) Voltage input: 1 to 5 VDC, 0 to 5 VDC, 0 to 10 VDC (including remote SP input) (Input impedance: 150 for current input, approx. 1 M for voltage input) Control output Voltage (pulse) output 12 VDC, 40 mA max. with short-circuit protection circuit (E5AR-QQ@WW-@: 21 mA max.) Current output 0 to 20 mA DC, 4 to 20 mA DC; load: 500 max. (including transfer output) (Resolution: Approx. 54,000 for 0 to 20 mA DC; Approx. 43,000 for 4 to 20 mA DC) Relay output Position-proportional control type (open, closed) N.O., 250 VAC, 1 A (including inrush current) Auxiliary output 11 VA/7 W max. (with maximum load) Relay Output N.O., 250 VAC, 1 A (resistive load) Transistor Output Maximum load voltage: 30 VDC; Maximum load current: 50 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max. Potentiometer input 100 to 2.5 k Event input Contact Input ON: 1 k max.; OFF: 100 k min. No-contact Input ON: Residual voltage of 1.5 V max.; OFF: Leakage current of 0.1 mA max. Short-circuit: Approx. 4 mA Remote SP input Refer to the information on sensor input. Transfer output Refer to the information on control output. Control method 2-PID or ON/OFF control Setting method Digital setting using front panel keys or setting using serial communications Indication method 7-segment digital display and single-lighting indicator Character Height No. 1 display: 9.5 mm; No. 2 display: 7.2 mm; No. 3 display: 7.2 mm Other functions Depends on model. Ambient operating temperature -10 to 55C (with no icing or condensation) For 3 years of assured use: -10 to 50C (with no icing or condensation) Ambient operating humidity 25% to 85% Storage temperature -25 to 65C (with no icing or condensation) Note 1: The supply voltage (i.e., 100 to 240 VAC or 24 VAC/VDC) depends on the model. Be sure to specify the required type when ordering. 2: The Controller is equipped with multiple sensor input. Temperature input or analog input can be selected with the input type setting switch. There is basic insulation between power supply and input terminals, power supply and output terminals, and input and output terminals. 22 Digital Controllers E5ER Input Ranges The E5ER has multi-inputs. The default setting is 2 (K-type thermocouple, -200.0 to 1300.0C or -300.0 to 2300.0F). Platinum Resistance Thermometer Input Input Pt100 Range C -200.0 to 850.0 -150.0 to 150.0 F -300.0 to 1500.0 -199.99 to 300.0 Setting 0 1 Minimum setting unit (SP and alarm) 0.1 0.01 Input type setting switch TC.PT Set to TC.PT. IN1 TYPE ANALOG Thermocouple Input Input K Range C F Setting J T E L U N R S B W -200.0 to -20.0 to -100.0 to -20.0 to -200.0 0.0 to 1300.0 500.0 850.0 400.0 to 400.0 600.0 -100.0 to -200.0 -200.0 to 0.0 to 850.0 to 400.0 1300.0 1700.0 0.0 to 1700.0 100.0 to 0.0 to 1800.0 2300.0 -300.0 to 0.0 to 2300.0 900.0 -100.0 to 0.0 to 1500.0 750.0 -300.0 0.0 to to 700.0 1100.0 -100.0 to -300.0 -300.0 to 0.0 to 1500.0 to 700.0 2300.0 3000.0 0.0 to 3000.0 300.0 to 0.0 to 3200.0 4100.0 2 4 6 8 12 13 3 5 7 9 10 11 14 Minimum set- 0.1 ting unit (SP and alarm) Input type Set to TC.PT. setting switch TC.PT IN1 TYPE ANALOG Current/Voltage Input Input Current Voltage Range 4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V Setting 15 16 17 18 19 Input type setting switch Set to ANALOG. TC.PT IN1 TYPE ANALOG Digital Controllers E5ER 23 Characteristics Indication accuracy Thermocouple input with cold junction compensation: (0.1% of PV or 1C, whichever is greater) 1 digit max. (See note 1.) Thermocouple input without cold junction compensation: (0.1% FS or 1C, whichever is smaller) 1 digit (See note 2.) Analog input: 0.1% FS 1 digit max. Platinum resistance thermometer input: (0.1% of PV or 0.5C, whichever is greater) 1 digit max. Position-proportional potentiometer input: 5% FS 1 digit max. Control mode Standard control (heating or cooling control), heating/cooling control, standard control with remote SP (2-input models only), heating/cooling control with remote SP (2-input models only), cascade standard control (2-input models only), cascade heating/cooling control (2-input models only), proportional control (2-input models only), position-proportional control (control-valve control models only) Control period 0.2 to 99.0 s (in units of 0.1 s) for time-proportioning control output Proportional band (P) 0.00% to 999.99% FS (in units of 0.01% FS) Integral time (I) 0.0 to 3,999.9 s (in units of 0.1 s) Derivative time (D) 0.0 to 3,999.9 s (in units of 0.1 s) Hysteresis 0.01% to 99.99% FS (in units of 0.01% FS) Manual reset value 0.0% to 100.0% (in units of 0.1% FS) Alarm setting range -19,999 to 99,999 EU (See note 3.) (The decimal point position depends on the input type and the decimal point position setting.) Input sampling period 50 ms Insulation resistance 20 M min. (at 500 VDC) Dielectric strength 2,000 VAC, 50/60 Hz for 1 min (between charged terminals of different polarities) Vibration resistance 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions Shock resistance 100 m/s2, 3 times each in X, Y, and Z directions Inrush current 100 to 240-VAC models: 50 A max. 24 VAC/VDC models: 30 A max. Weight E5AR: Controller only: Approx. 450 g; Mounting bracket: Approx. 60 g; Terminal cover: Approx. 30 g E5ER: Controller only: Approx. 330 g; Mounting bracket: Approx. 60 g; Terminal cover: Approx. 16 g Degree of protection Front panel: NEMA4X for indoor use (equivalent to IP66); Rear case: IP20; Terminals: IP00 Memory protection Non-volatile memory (number of writes: 100,000) Applicable standards UL3121-1, CSA C22.2 No. 1010-1 EN61010-1 (IEC61010-1): Pollution degree 2/overvoltage category 2 EMC EMI: EN61326 Radiated Interference Electromagnetic Field Strength: EN55011 Group 1 Class A Noise Terminal Voltage: EN55011 Group 1 Class A EMS: EN61326 ESD Immunity: EN61000-4-2: 4 kV contact discharge (level 2) 8 kV air discharge (level 3) 10 V/m (amplitude-modulated, 80 MHz to 1 GHz, 1.4 GHz to 2 GHz) (level 3) 2 kV power line (level 3) 2 kV output line (relay output) (level 4) 1 kV measurement line, I/O signal line (level 4) 1 kV communications line (level 3) Conducted Disturbance Immunity: EN61000-4-6: 3 V (0.15 to 80 MHz) (level 3) Surge Immunity: EN61000-4-5: 1 kV line to line (power line, output line (relay output)) (level 2) 2 kV line to ground (power line, output line (relay output)) (level 3) Power Frequency Magnetic Field Immunity: EN61000-4-8: 30 A/m (50 Hz) continuous field Voltage Dip/Interrupting Immunity: EN61000-4-11: 0.5 cycle, 100% (rated voltage) Electromagnetic Immunity:EN61000-4-3: Burst Noise Immunity: EN61000-4-4: Note 1: K-, T-, or N-type thermocouple at -100C max.: 2C 1 digit max. U- or L-type thermocouple: 2C 1 digit max. B-type thermocouple at 400C max.: No accuracy specification. R- or S-type thermocouple at 200C max.: 3C 1 digit max. W-type thermocouple: (0.3% of PV or 3C, whichever is greater) 1 digit max. 2: U- or L-type thermocouple: 1C 1 digit R- or S-type thermocouple at 200C max.: 1.5C 1 digit 3: "EU" (Engineering Unit) represents the unit after scaling. If a temperature sensor is used it is either C or F. Communications Specifications RS-485 Serial Communications Transmission path connection Multiple points Communications method RS-485 (two-wire, half duplex) Synchronization method Start-stop synchronization Baud rate 9,600, 19,200, or 384,000 bps Transmission code ASCII (CompoWay/F), RTU Remote Terminal Unit (MODBUS) Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Error detection Vertical parity (none, even, odd) Block check character (BCC) Start-stop synchronization data format Flow control None Interface RS-485 Retry function None 24 Digital Controllers E5ER DeviceNet Item Communications protocol Specifications Conforms to DeviceNet Communications func- Remote I/O communi- * Master-slave connections (polling, bit-strobe, COS, or cyclic) tions cations * Conform to DeviceNet specifications. I/O allocations * Can allocate any I/O data from the Configurator. * Can allocate any data, such as parameters specific to the Devicenet, and the Digital Controller variable area. * Up to 2 blocks for the IN Area, up to a total of 100 words. * One block for the OUT Area, up to 100 words (first word is always allocated to Output Enable Bits). Message communica- * Explicit message communications tions * CompoWay/F communications commands can be sent (commands are sent in explicit message format). Connection format Combination of multidrop and T-branch connections (for trunk and drop lines) Baud rate DeviceNet: 500, 250, or 125 kbps, or automatic detection of master baud rate Communications media Special 5-wire cable (2 signal lines, 2 power lines, and 1 shield line) Communications distance Baud rate Network length Drop line length Total drop line length 500 kbps 100 m max. (100 m max.) 6 m max. 39 m max. 250 kbps 250 m max. (100 m max.) 6 m max. 78 m max. 125 kbps 500 m max. (100 m max.) 6 m max. 156 m max. The values in parentheses apply when Thin Cables are used. Supply voltage DeviceNet power supply: 24 VDC Allowable voltage range DeviceNet power supply: 11 to 25 VDC Current consumption 50 mA max. (24 VDC) Maximum number of nodes that can be connected 64 (includes Configurator when used) Maximum number of slaves that can be connected 63 Error control CRC error detection Power supply Power supplied from DeviceNet communications connector. Digital Controllers E5ER 25 Wiring Terminals E5ER Standard Controller Connections E5ER-Q4B E5ER-C4B - + + - B A E5ER-AB-500 24 VAC/DC 100-240 VAC E53-ARR4 Auxiliary outputs B (Relay outputs) 1 Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) 2 1 COM 3 4 2 SUB1 3 SUB2 5 6 1 4 5 6 COM A E5ER-AB-500 24 VAC/DC 100-240 VAC - + + - Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) SUB3 SUB4 1 COM 3 4 2 SUB1 3 SUB2 5 6 1 4 5 6 COM 2 3 4 3 4 5 6 5 6 C D E 2 OUT2 + Voltage output 3 12 V 40 mA 4 OUT1 Voltage output + 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. C 0-20 mA DC, 500 max. (Switch using output type setting.) 2 COM 3 + TC PT 2 OUT2 Current output + 3 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. 4 (Switching by output + type setting) 5 OUT1 6 Current output 4-20 mA DC, 500 max. C 0-20 mA DC, 500 max. (Switch using output type setting.) 4 5 6 E - + V 1 1 EV2 - I (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5ER-Q43B-FLK A 100-240 VAC E53-ARR4 Auxiliary outputs B (Relay outputs) B 1 2 1 COM 3 4 2 SUB1 3 SUB2 5 6 1 4 5 6 COM E5ER-AB-500 2 COM 3 + - - + V I 4 5 6 E + TC PT (Current) (Voltage) (Thermocouple) (Resistance thermometer) A 100-240 VAC SUB4 2 1 COM 3 4 2 SUB1 3 SUB2 5 6 1 4 5 6 COM 2 2 3 4 3 4 5 6 5 6 C D E + V E53-ARCC3 1 EV2 2 COM 3 PT 4 5 6 E - I SUB3 SUB4 C D E + - E53-ARR4 Auxiliary outputs B (Relay outputs) B 1 SUB3 E5ER-AB-500 Event inputs EV1 + TC (Current) (Voltage) (Thermocouple) (Resistance thermometer) 26 1 EV2 E5ER-C43B-FLK E5ER-AB-500 E53-ARQC3 + B(+) 1 RS-485 A(-) - 2 OUT2 + Voltage output 3 12 V 40 mA OUT1 4 Voltage output + 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. C (Switch using output type setting.) SUB4 E5ER-AB-500 Event inputs EV1 E53-ARCC + - SUB3 C D E E5ER-AB-500 Event inputs EV1 1 E53-ARR4 Auxiliary outputs B (Relay outputs) 2 2 E53-ARQC B 1 Digital Controllers E5ER RS-485 B(+) + 1 A(-) - 2 OUT2 Current output + 3 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. 4 (Switch using output + type setting.) 5 OUT1 6 Current output 4-20 mA DC, 500 max. C 0-20 mA DC, 500 max. (Switch using output type setting.) E5ER-AB-500 Event inputs EV1 2 COM 3 + - - I + V 1 EV2 - PT + TC 4 5 6 E (Current) (Voltage) (Thermocouple) (Resistance thermocouple) E5ER-QT3DB-FLK E5ER-CT3DB-FLK E5ER-AB-500 A 100-240 VAC E53-ARB4 B 1 2 3 4 5 6 1 2 E53-ARQC3 + B(+) 1 RS-485 A(-) 2 OUT2 + 3 Voltage output 12 V 40 mA 4 OUT1 + Voltage output 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. C (Switch using output type setting.) SUB2 EV5 4 5 6 3 4 C D E E5ER-AB-500 Event inputs EV1 3 - 4 5 6 D D - 2 3 5 6 + + 2 EV4 3 4 2 SUB1 EV3 COM 1 1 EV2 2 COM 3 PT 4 5 6 E + V I + TC (Current) (Voltage) (Thermocouple) (Resistance thermometer) E53-ARB4 B 1 5 6 1 2 E53-ARCC3 + B(+) 1 RS-485 A(-) - 2 OUT2 + Current output 3 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. 4 (Switch using output + 5 type setting.) OUT1 6 Current output 4-20 mA DC, 500 max. C 0-20 mA DC, 500 max. (Switch using output type setting.) Auxiliary outputs (Transistor outputs) SUB2 2 EV4 3 EV5 4 5 6 COM C D E 1 3 - 4 5 6 D D - EV3 5 6 + + B 1 EV6 E5ER-AB-500 Event inputs EV1 2 SUB1 Event inputs 3 4 E53-ART2 + - A 100-240 VAC B 1 EV6 E53-ART2 Auxiliary outputs (Transistor outputs) E5ER-AB-500 Event inputs 2 COM 3 + - - I + V 1 EV2 - PT + TC 4 5 6 E (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5ER-QC43B-FLK E5ER-AB-500 24 VAC/DC 100-240 VAC A E53-ARR4 Auxiliary outputs B (Relay outputs) B - + 1 + - 2 1 COM 3 4 2 SUB1 3 SUB2 5 6 1 2 4 5 6 COM Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) E53-ARQC3 + B(+) 1 RS-485 A(-) - 2 OUT2 + Voltage output 3 12 V 40 mA 4 OUT1 Voltage output + 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. C (Switch using output type setting.) SUB3 SUB4 3 4 5 6 C D E E53-ARCC 1 2 OUT2 Current output + 3 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. 4 (Switch using output + type setting.) 5 OUT1 6 Current output 4-20 mA DC, 500 max. D 0-20 mA DC, 500 max. (Switch using output type setting.) E5ER-AB-500 Event inputs EV1 2 COM 3 + - - I + V 1 EV2 - PT + TC 4 5 6 E (Current) (Voltage) (Thermocouple) (Resistance thermometer) Digital Controllers E5ER 27 1 + - 2 Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) B 3 4 5 6 1 2 E53-ARQC3 + B(+) 1 RS-485 A(-) - 2 OUT2 + 3 Voltage output 12 V 40 mA 4 OUT1 + Voltage output 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. C (Switch using output type setting.) Event inputs B 1 EV3 2 EV4 3 EV5 4 5 6 EV6 COM E5ER-AW-500 24 VAC/DC 100-240 VAC C D E 1 - - 2 3 + SUB2 - + SUB1 I 4 5 6 D D Input 1 + V PT - - + - 2 + TC 3 - + I V PT + TC A 2 EV3 2 3 4 EV4 3 EV5 5 6 1 EV6 4 5 6 1 - E53-ARRR 1 OUT1 B 1 + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) Relay output 250 VAC 1 A COM B 1 EV3 2 EV4 3 EV5 4 5 6 EV6 COM 3 4 5 6 C D E E5ER-AW-500 1 Input 2 SUB1 + 3 - 4 5 6 D D + SUB2 - Input 1 1 + I V PT - 2 + TC 3 + TC + I - V PT 4 5 6 E (Current) (Voltage) (Thermocouple) (Resistance thermometer) O 1 W 2 C - 4 5 6 D D 1 2 3 4 5 6 C Relay output 250 VAC 1 A + - - I + V + PT TC 2 3 4 5 6 E (Current) (Voltage) (Thermocouple) (Resistance thermometer) Digital Controllers E5ER E53-ARR4 Auxiliary outputs B (Relay outputs) 2 1 COM 3 4 2 SUB1 3 SUB2 5 6 1 4 5 6 COM SUB3 SUB4 2 Closed 3 4 Open 5 6 C D E 1 1 B 1 E53-ARQC E5ER-PAF-500 Potentiometer 3 - - OUT1 + + SUB2 + OUT2 C D E SUB1 + E53-ARRR3 + B(+) RS-485 A(-) 5 6 Auxiliary outputs (Transistor outputs) - Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) 3 4 Open A E5ER-PAF-500 24 VAC/DC 100-240 VAC 2 Closed E53-ART2 28 B Event inputs + 4 5 6 C 5 6 1 2 Event inputs E5ER-PRQ43F-FLK E53-ARB4 - 3 3 4 2 (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5ER-PAF-500 24 VAC/DC 100-240 VAC OUT2 + Auxiliary outputs (Transistor outputs) 4 5 6 E E5ER-PRTDF 2 2 E53-ART2 + Input 2 - B(+) 1 RS-485 A(-) - 2 OUT2 + Current output 3 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. 4 (Switch using output + type setting.) 5 OUT1 6 Current output 4-20 mA DC, 500 max. C 0-20 mA DC, 500 max. (Switch using output type setting.) 5 6 1 + E53-ARCC3 E5ER-AW-500 Auxiliary outputs (Transistor outputs) 1 Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) 3 4 E53-ART2 + E53-ARB4 B A - - + + A - E5ER-CT3DW-FLK (2-loop Control) E53-ARB4 + E5ER-AW-500 24 VAC/DC 100-240 VAC - E5ER-QT3DW-FLK (2-loop Control) 2 OUT4 + Voltage output 3 12 V 40 mA 4 OUT3 + Voltage output 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. D 0-20 mA DC, 500 max. (Switch using output type setting.) E5ER-PAF-500 Potentiometer O W C + - - I + V + PT TC 1 2 3 4 5 6 E (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5ER DeviceNet-compatible Controller Connections E5ER-CTB-DRT 3 4 E53-ARQC 1 2 OUT2 + Voltage output 3 12 V 40 mA 4 OUT1 Voltage output + 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. C (Switch using output type setting.) SUB1 + SUB2 - C D E E5ER-AB-500 Event inputs EV1 1 3 EV2 2 COM 3 PT 4 5 6 E + 4 5 6 D D - - I - + V + TC A - + 1 + - 2 2 OUT2 + 3 Voltage output 12 V 40 mA 4 OUT1 + Voltage output 5 12 V 40 mA or Current output 6 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. C (Switch using output type setting.) SUB1 SUB2 DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) 3 4 5 6 1 2 5 6 C D E Input 2 - Input 1 I - - 2 + + TC 3 V PT - - + I Input 1 1 - I + V PT - 2 + TC 3 - + I - V PT + TC 4 5 6 E (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5ER-AW-500 24 VAC/DC 100-240 VAC A - + 1 + - 2 Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) V PT + TC 4 5 6 E 5 6 1 2 3 4 5 6 C D E (Current) (Voltage) (Thermocouple) (Resistance thermometer) 1 Input 2 1 2 + 3 - 4 5 6 D D + SUB2 DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) E5ER-AW-500 Auxiliary outputs (Transistor outputs) SUB1 E53-ARDRT B 3 4 E53-ART2 1 - + SUB2 3 4 5 6 D D - 2 OUT2 + Current output 3 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. - 4 (Switch using output + type setting.) 5 OUT1 6 Current output 4-20 mA DC, 500 max. C 0-20 mA DC, 500 max. (Switch using output type setting.) 3 4 + + - 4 5 6 D D 1 2 SUB1 3 E53-ARCC - 1 Input 2 E5ER-CTW-DRT (2-loop Control) + Auxiliary outputs (Transistor outputs) 1 + E5ER-AW-500 E53-ART2 C D E 2 E53-ARDRT B 5 6 + (Current) (Voltage) (Thermocouple) (Resistance thermometer) E5ER-AW-500 24 VAC/DC 100-240 VAC 3 4 E5ER-AW-500 Auxiliary outputs (Transistor outputs) E5ER-QTW-DRT (2-loop Control) 1 5 6 1 2 E53-ART2 1 DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) 3 4 2 OUT2 + Current output 3 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. - 4 (Switch using output + type setting.) 5 OUT1 6 Current output 4-20 mA DC, 500 max. C 0-20 mA DC, 500 max. (Switch using output type setting.) 5 6 E53-ARQC 2 1 3 4 Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) - E53-ARCC 2 + + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) 5 6 1 2 E53-ART2 Auxiliary outputs (Transistor outputs) 1 E53-ARDRT B - Input 1 I - - 2 + + TC 3 V PT - - 2 + + - A - - + Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) E5ER-AW-500 24 VAC/DC 100-240 VAC DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) + 1 B + + - A - E53-ARDRT + E5ER-AB-500 24 VAC/DC 100-240 VAC - E5ER-QTB-DRT - + I V PT + TC 4 5 6 E (Current) (Voltage) (Thermocouple) (Resistance thermometer) Digital Controllers E5ER 29 E5ER-PRTF-DRT E5ER-PAF-500 24 VAC/DC 100-240 VAC A - + 1 + - 2 Input power supply depends on the model. 100 to 240 VAC or 24 VAC/DC (no polarity) 1 OUT2 OUT1 3 4 5 6 C DeviceNet Connector Red (V+) White (CAN H) - (Shield) Blue (CAN L) Black (V-) 3 4 5 6 1 E53-ARRR 2 E53-ARDRT B Relay output 250 VAC 1 A 2 3 4 Closed 5 6 Open C D E E5ER-PAF-500 Potentiometer E53-ART2 Auxiliary outputs (Transistor outputs) O 1 W 2 SUB1 + 3 - 4 5 6 D D + SUB2 30 - C + - - I + V + PT TC 1 2 3 4 5 6 E (Current) (Voltage) (Thermocouple) (Resistance thermometer) Digital Controllers E5ER Dimensions Note: All units are in millimeters unless otherwise indicated. 110 95 (99)* 11.5 48 3 Terminal cover (E53-COV15; sold separately) 2 1 2 3 4 5 6 96 1 111 2 3 4 5 6 * The value in parentheses are for DeviceNet-compatible Controllers. Panel Cutouts 45 +0.8 0 DeviceNet-compatible Controllers, Rear Panel MS/NS Indicators Top: MS Bottom: NS 60 min. 120 min. * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible. (Maintain the specified mounting space between Controllers.) 92 +0.8 0 Crimp terminal size: M3 * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. DeviceNet communications connector Used to connect the DeviceNet communications cables. The DeviceNet communications power is also supplied through this connector. The connector included with the DeviceNet-compatible Controllers is the FKC 2.5/5STF-5.08 AU M (PHOENIX CONTACT). Rubber Packing (Sold Separately) Unit Label Sheet (Sold Separately) Y92S-P5 (for E5ER) Y92S-L1 If the rubber packing is lost or damaged, it can be ordered using the following model number: Y92S-P5. 11.8 (Depending on the operating environment, deterioration, contraction, or hardening of the rubber packing may occur and so, in order to ensure the level of waterproofing specified in NEMA4, periodic replacement is recommended.) 4.8 Note:Rubber packing is provided with the Controller. Terminal Cover (Sold Separately) E53-COV15 (for E5ER) 48 95 28.5 10.1 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Digital Controllers E5ER 31 E5AR/E5ER Common Information Features/Performance Conforms to DeviceNet Multivendor Network High-speed Sampling at 50 ms for Stable Control of Targets Requiring High-speed Response A DeviceNet connection enables high-speed data transfer by allocating settings and parameters to be monitored in PLC I/O areas. This greatly reduces the program development requirements for communications. The E5@R-DRT offers high-speed sampling at 50 ms for 4 loops (two to fivefold improvement on previous OMRON products). This is optimal for control operations such as high-speed response control by ceramic heaters, flowrate control, and pressure control. Using the DeviceNet Configurator, all parameters can be uploaded or downloaded in a single operation. Set parameters can also be saved, loaded, and printed, dramatically reducing maintenance time. Precision Control through High-resolution Temperature/ Analog Inputs. Extraction of Square Root for Flowrate Control. The high resolution and precision of inputs (Pt100, 0.01C resolution), and high resolution and external overshooting adjustment function of outputs allow precision control/transfer. The analog inputs have a high resolution (5-digit display at 0.01% resolution for Pt), and high precision of 0.1% FS (two to three times better than previous OMRON products). The transfer and control outputs also have a high resolution of 1/43,000 (for 4 to 20 mA, a twentyfold improvement on previous OMRON products). In addition to PID autotuning, external interference gain parameters are provided to improve resistance to external interference. This allows high resolution when measuring, detecting changes, or logging internal temperature and humidity of devices, such as environmental testing equipment. Simultaneous 5-digit Digital Display of PVs and SPs Process values (PVs), set points (SPs), and manipulated variables (MVs)/Bank No. data is displayed simultaneously in a 3-row digital display. This simplifies PID tuning and monitoring of device status. The negative LCD display with backlight and simultaneous display of a bar graph (E5AR only) provides high visual clarity. Multipoint, Cascade, and Proportional Control Using a Single Unit with 2 Temperature/Analog Inputs, and Standard Control of 4 Loops from a Single Unit with 4 Inputs (See Note). And Position-proportional Control. The series includes models with 1, 2, and 4 temperature/analog inputs (see note). Various control modes can be selected in the software settings, including standard control, heating and cooling control, cascade control, proportional control, and remote SP control. This enables a single Unit to perform multipoint control (up to 4 inputs for the E5AR only), cascade control, and proportional control. Particularly with multipoint control, a single Unit can be used to simultaneously control up to 4 points, such as temperature, humidity, and pressure, thereby contributing to reduced costs per loop and smaller panels. Models that perform position-proportional control can be used to control proportional motors. Note: The size of models with 4 analog inputs is 96 x 96 mm (E5AR only). Easily Coordinate Control of PLCs Using Multiple I/O Up to 6 event inputs are provided (depending on the model). These can be used to externally control memory bank switching, RUN/ STOP, auto/manual, SP mode, and remote/local operations. A single transfer output (depends on the model) is also provided. This allows external output of PVs, SPs, MVs, and SP ramp values for each loop. Up to 4 auxiliary outputs are also provided. This allows external output of 11 alarm modes and input errors. Using RS-485 communications (CompoWay/F), data can be easily shared with CS/CJ-series or other OMRON PLCs through a CJ1WCIF21 Simple Communications Unit. MODBUS protocol is also supported. 32 Digital Controllers E5AR/E5ER Various Calculation Functions Calculation functions are provided as a standard feature, such as SP ramp, extraction of square root, and straight-line and broken-line approximation. Download Initial Settings, and Mask, Print, Save in CSV Format, or Tune Display Settings Interactively from a Personal Computer. (CompoWay/F-compatible Models with Communications Functions Only) Thermo Tools (Support Software sold separately) can be used to simply set initial settings from a personal computer. (Downloading initial settings reduces the time required for setting.) Required setting data alone can also be displayed and set. Setting data can be saved as a document. PID tuning can also be performed while monitoring PV trends (fine tuning is also possible). E5AR/E5ER Common Information I/O Block Diagram Standard Control Mode EV2 EV1 EV3 EV4 EV5 EV6 Event Input Assignments Externally controls bank switching (4/8), RUN/STOP, auto/manual, SP mode, and communications write enable/disable settings for up to 6 input points. Bank No. selection: Event input or key operation, communications Broken-line approximation operation 1 First order lag operation 1 Moving average operation 1 IN1 Extraction of square root operation 1 To transfer output (See note.) SP ramp SP (set point) PV1 BANK 0 Bank No.0 BANK 1 Bank No.1 Local SP LSP (local SP) To transfer output (See note.) BANK 6 Bank No.6 BANK 7 Bank No.7 PID PID set No. selection: Automatically selected according to PV or deviation, or specified for every bank. MV To transfer output (See note.) To transfer output (See note.) PID 1 PID set No.2 PID 2 MV change rate limiter Local SP, alarm value, PID set No. PID set No.1 PID 7 MV limiter PID set No.7 PID set No.8 PID 8 PID value, MV upper/lower limit, PID set No. automatic selection range upper limit Error MV at PV error RUN/STOP STOP Note: Transfer Output Assignments MV at STOP A/M MV (heating), MV (cooling), SP, SP ramp SP, PV, MV (closed), MV (open), or valve opening for specified loops. Manual Manual MV OUT1 OUT2 Auxiliary Output Assignments Alarm 1, alarm 2, alarm 3, alarm 4, input error, RSP input error for specified loops or for OR of all loops for each of 4 outputs. OUT4 OUT3 SUB1 SUB2 SUB4 SUB3 Heating and Cooling Control Mode EV1 EV2 EV3 EV4 EV5 EV6 Event Input Assignments Externally controls bank switching (4/8), RUN/STOP, auto/manual, SP mode, and communications write enable/disable settings for up to 6 input points. Bank No. selection: Event input or key operation, communications Broken-line approximation operation 1 First order lag operation 1 Moving average operation 1 IN1 Extraction of square root operation 1 SP ramp To transfer output (See note.) PV1 Local SP SP (set point) PID MV To transfer output (See note.) Bank No.0 BANK 1 To transfer output (See note.) To transfer output (See note.) PID 1 Bank No.1 BANK 6 Bank No.6 BANK 7 PID set No. selection: Automatically selected according to PV or deviation, or specified for every bank. Bank No.7 Local SP, alarm value, PID set No. PID set No.1 PID 2 MV change rate limiter PID set No.2 PID 7 MV limiter PID set No.7 PID 8 PID set No.8 PID value, MV upper/lower limit, PID set No. automatic selection range upper limit Error MV at PV error BANK 0 LSP (local SP) RUN/STOP STOP MV at STOP A/M Manual Manual MV Note: Transfer Output Assignments MV (heating), MV (cooling), SP, SP ramp SP, PV, MV (closed), MV (open), or valve opening for specified loops. Dead band MV (heating) OUT1 MV (cooling) OUT2 OUT3 OUT4 Auxiliary Output Assignments Alarm 1, alarm 2, alarm 3, alarm 4, input error, RSP input error for specified loops or for OR of all loops for each of 4 outputs. SUB1 SUB2 Digital Controllers SUB3 SUB4 E5AR/E5ER 33 Single-loop Position-Proportional Control Mode EV1 EV2 EV3 EV4 EV5 EV6 Event Input Assignments Externally controls bank switching (4/8), RUN/STOP, auto/manual, SP mode, and communications write enable/disable settings for up to 6 input points. Bank No. selection: Event input or key operation, communications Broken-line approximation operation 1 First order lag operation 1 IN1 Moving average operation 1 Extraction of square root operation 1 SP ramp Bank No.1 BANK 1 SP (set point) To transfer output (See note.) PID PV1 Bank No.0 BANK 0 Local SP LSP (local SP) To transfer output (See note.) BANK 6 PID set No. selection: Automatically selected according to PV or deviation, or specified for every bank. MV To transfer output (See note.) To transfer output (See note.) Bank No.7 Local SP, alarm value, PID set No. PID set No.1 PID 1 PID 2 MV change rate limiter Bank No.6 BANK 7 PID set No.2 PID 7 MV limiter PID set No.7 PID set No.8 PID 8 PID value, MV upper/lower limit, PID set No. automatic selection range upper limit Error MV at PV error RUN/STOP STOP MV at STOP A/M Manual Manual MV Note: Transfer Output Assignments MV (heating), MV (cooling), SP, SP ramp SP, PV, MV (closed), MV (open), or valve opening for specified loops. Opening control (with dead band) Closed Open O Position-proportional motor W C OUT1 OUT2 Open Closed OUT3 Auxiliary Output Assignments Alarm 1, alarm 2, alarm 3, alarm 4, input error, RSP input error for specified loops or for OR of all loops for each of 4 outputs. OUT4 SUB1 SUB2 SUB3 SUB4 Feedback resistance (opening) Single-loop Cascade Control Mode (2-Loop Controller) EV1 EV2 EV3 EV4 EV5 EV6 Event Input Assignments Externally controls bank switching (4/8), RUN/STOP, auto/manual, SP mode, and communications write enable/disable settings for up to 6 input points. Bank No. selection: Event input or key operation, communications Bank No.0 Broken-line approximation operation 1 First order lag operation 1 First order lag operation 2 Moving average operation 1 Moving average operation 2 IN2 Extraction of square root operation 2 IN1 Extraction of square root operation 1 SP ramp PV1 BANK 0 Local SP LSP (local SP) To transfer output (See note.) SP (set point) PID1 Bank No.1 BANK 1 To transfer output (See note.) Bank No.6 BANK 6 Local SP, alarm value, PID set No. MV To transfer output (See note.) PV2 RSP PID2 MV To transfer output (See note.) Bank No.7 BANK 7 PV1 To transfer output (See note.) PID set No. selection: Automatically selected according to PV or deviation, or specified for every bank. PID 1 PID 2 MV change rate limiter PID set No.1 PID set No.2 PID 7 MV limiter PID 8 PID set No.7 PID set No.8 PID value, MV upper/lower limit, PID set No. automatic selection range upper limit Error MV at PV error RUN/STOP STOP Note: Transfer Output Assignments MV at STOP A/M MV (heating), MV (cooling), SP, SP ramp SP, PV, MV (closed), MV (open), or valve opening for specified loops. Manual Manual MV OUT1 34 Digital Controllers E5AR/E5ER OUT2 OUT3 OUT4 Auxiliary Output Assignments Alarm 1, alarm 2, alarm 3, alarm 4, input error, RSP input error for specified loops or for OR of all loops for each of 4 outputs. SUB1 SUB2 SUB3 SUB4 Single-loop Proportional Control Mode (2-Loop Controller) EV1 EV2 EV3 EV4 EV5 EV6 IN2 Moving average operation 2 Event Input Assignments Externally controls bank switching (4/8), RUN/STOP, auto/manual, SP mode, and communications write enable/disable settings for up to 6 input points. AP1 Ratio setting First order lag operation 2 Straight-line approximation operation 1 Multiplication Bank No. selection: Event input or key operation, communications Straight-line approximation operation 2 RSP (remote SP) R/L BANK 0 PV1 Local SP SP (set point) To transfer output (See note.) PID MV To transfer output (See note.) To transfer output (See note.) PID 1 Bank No.1 BANK 6 Bank No.6 BANK 7 PID set No. selection: Automatically selected according to PV or deviation, or specified for every bank. PID 2 MV change rate limiter Bank No.0 BANK 1 LSP (local SP) To transfer output (See note.) Broken-line approximation operation 1 First order lag operation 1 Moving average operation 1 IN1 Extraction of square root operation 1 SP ramp Bank No.7 Local SP, alarm value, PID set No. PID set No.1 PID set No.2 PID 7 MV limiter PID 8 PID set No.7 PID set No.8 PID value, MV upper/lower limit, PID set No. automatic selection range upper limit Error MV at PV error RUN/STOP STOP Note: Transfer Output Assignments MV at STOP MV (heating), MV (cooling), SP, SP ramp SP, PV, MV (closed), MV (open), or valve opening for specified loops. A/M Manual Manual MV OUT1 OUT2 OUT3 OUT4 Auxiliary Output Assignments Alarm 1, alarm 2, alarm 3, alarm 4, input error, RSP input error for specified loops or for OR of all loops for each of 4 outputs. SUB1 Digital Controllers SUB2 SUB3 SUB4 E5AR/E5ER 35 Nomenclature E5AR Operation Indicators Bar Graph * SUB1 Lit when the function allocated to auxiliary output 1 is ON and unlit when it is OFF. * SUB2 Lit when the function allocated to auxiliary output 2 is ON and unlit when it is OFF. Channel Display Displays the channel number of displayed setting data that is set independently for different channels. The channel is displayed only with multi-input models; it is constantly unlit with other models. (Orange) No. 1 Display Displays the PVs, setting names, and errors. (Red) No. 2 Display Displays SPs, setting values, and heater current monitor values. (Green) * SUB3 No. 3 Display Lit when the function allocated to auxiliary output 3 is ON and unlit when it is OFF. Displays MVs, bank numbers, and level names. (Orange) * SUB4 Lit when the function allocated to auxiliary output 4 is ON and unlit when it is OFF. Up Key Press this key to increase the value in the No. 2 display. Hold the key down to increase the value more quickly. It can also be used to proceed through the setting items. * CMW Lit when communications writing is enabled and unlit when it is disabled. * MANU Down Key Lit during operation in manual mode. Unlit otherwise. Press this key to decrease the value in the No. 2 display. Hold the key down to decrease the value more quickly. It can also be used to go back through the setting items. * OUT1 Lit when control output 1 is ON. Unlit when it is OFF. * OUT2 Mode Key Lit when control output 2 is ON. Unlit when it is OFF. Press this key to switch between different setting data within a setting level. * OUT3 Lit when control output 3 is ON. Unlit when it is OFF. * OUT4 Lit when control output 4 is ON. Unlit when it is OFF. * STOP Lit when operation is stopped. Unlit otherwise. Lights when operation is stopped by event or run/stop input. * RSP Lit when the SP mode is remote. Unlit otherwise. Function Key 2/Channel Key With multi-input models, this key operates as a channel key. With single-input models, it operates as a function key and activates the function set with the PF2 setting when pressed. / Function Key 1 Level Key Press this key to switch between different levels. + Level and Mode Keys Use this key combination to switch to the protect level. This key operates as a function key and activates the function set with the PF1 setting when pressed. E5ER Items without explanations are explained in the diagram for the E5AR. Operation Indicators No. 1 Display * CH2 Lit when values for channel 2 are displayed. Unlit otherwise. No. 2 Display No. 3 Display Operation Keys + Level and Mode Keys Use this key combination to switch to the protect level. 36 Digital Controllers E5AR/E5ER Installation E5AR E5ER 1. Ensure waterproofing by mounting with waterproof packing. 2. Insert the E5AR into the mounting hole panel. 1. Ensure waterproofing by mounting with waterproof packing. 2. Insert the E5ER into the mounting hole panel. Waterproof packing A E5 Waterproof packing R ER E5 3. Insert the mounting brackets into the grooves on the top and bottom of the rear case. 3. Insert the mounting brackets into the grooves on the top and bottom of the rear case. 4. Tighten the screws on the mounting brackets alternately, keeping an even balance, until the ratchet stops tightening. 4. Tighten the screws on the mounting brackets alternately, keeping an even balance, until the ratchet stops tightening. Digital Controllers E5AR/E5ER 37 Drawing Out Although the Unit does not have to be drawn out for standard operation, it can be drawn out for maintenance if necessary. Removing the Front Panel A flat-bladed screwdriver (shown below) is required to remove the front panel. 1. Insert the screwdriver in the holes (2) at the top and bottom of the front panel and unfasten the hooks. 2. Insert the screwdriver in the gap between the front panel and the rear case and pull out the front panel a little. Then, hold the top and bottom of the front panel and pull in the direction of the arrow (below) to remove. F l a t- b l a d e d S c r e w d r i v e r ( U n i ts : m m ) 20 min. (1) (2) (1) 0.4 2.0 Wiring Precautions * Prevent the influence of noise by separating input lines and power lines. * Use crimp terminals. * Tighten the terminal screws using a torque between 0.40 and 0.56 N*m. * Use M3 crimp terminals with the following dimensions. 5.8 mm max. 5.8 mm max. 38 Digital Controllers E5AR/E5ER Initial Setup Typical Example This example shows how to perform initial setup for the E5AR-Q4B (100 to 240 VAC) and is based on the following conditions. Input type: Pt100 (-200.0 to 850.0C) Control method: PID control Output: Pulse voltage output Control period: 0.5 s Alarm 1: Upper limit alarm at 5.0C Alarm 2: Absolute-value upper limit alarm at 200.0C PID: Obtained by auto-tuning (AT) SP: 150.0C Control object Temperature sensor: Pt100 SSR COM SUB1 SUB2 Alarm 1 Alarm 2 IN1 OUT1 Voltage output: 12 VDC 1. Power ON Control stops. Power ON Operation level Operation level 25.0 0.0 PV/SP/MV 0.0 25.0 0.0 PV/SP/MV 0.0 Less than 1 s Control stops. Input initial setting level The input type is displayed. Adjustment level Press for 3 s min. l.0 will appear in the No. 3 display (input initial setting level). Setting area 1 i1-t Input 1 type bank Bank number l.0 2 2 : K (1) -200.0 to 1300.0C l.0 5. Change the control period M Change the control period with the UD Keys. cp Control period (heating) 0.5 20.00.5 : 0.5 s l.adj UD Input initial setting level 2. Set input type 3. Set control mode Change the input type with the UD Keys. i1-t Input 1 type l.adj 0 0 : Bank 0 l.adj Less than 1 s Bank setting level l.0 Check that the displayed bank selection is 0. 0 20 : l.0 Pt100 (1) -200.0 to 850.0C Press for less than 1 s. l.1 will appear in the No. 3 display (control initial setting level). Control initial setting level l.1 Change the M indicates o1-t Output 1 type output type 0 10 : Pulse voltage output that the M Key with the l.1 is pressed UD Keys. repeatedly until M the desired mode Control mode Check the setting is 0 0 : Standard PID control control mode. displayed. l.1 M indicates that the M Key is pressed repeatedly until the desired setting is displayed. 6. Set alarm value 1 7. Set alarm value 2 l.bnk [1.bnk Displayed bank selection 0 0 : Bank 0 l.bnk M Set alarm value 1 with the UD Keys. 0.al-1 Bank 0 alarm value 1 Set alarm value 2 with the UD Keys. 0.al-2 Bank 0 alarm value 2 200.0 0.0200.0 : 200.0C l.bnk 5.0 0.05.0 : 5.0C l.bnk M indicates that the M Key is pressed repeatedly until the desired setting is displayed. M Less than 1 s PID setting level l.pid d.pid Displayed PID selection Press for less than 1 s. l.3 will appear in the No. 3 display (alarm setting level). 1 l.pid 1 : PID No.1 Alarm setting level Check the alarm type. 4. Set alarm type Change the alarm type with the UD Keys. alt1 Alarm 1 type l.3 Less than 1 s Operation level 2 2 : Upper limit alarm l.3 M 8. Set the SP alt2 Alarm 2 type 25 Set the SP with the UD Keys. 150.0 PV/SP/MV 0.0 0.0150.0 : 150.0C 8 28 : Absolute-value l.3 upper limit alarm Less than 1 s Adjustment level bank Bank number Press for 1 s min. to return to the operation level. l.adj 0 0 : Bank 0 l.adj 9. Execute AT Execute AT with the UD Keys. M at Bank number 0 off0 : AT execution l.adj Less than 1 s Operation level 25.0 150.0 PV/SP/bank number 0.0 During AT at 0 l.adj After AT at off l.adj 10. Start operation Start operation Digital Controllers E5AR/E5ER 39 Specification Setting after Turning ON Power Setting Level Configuration and Key Operations Setting items are divided into "levels" and the settings are referred to as "parameters." With the E5AR/E5ER, setting items are classified into the 17 types shown below. When power is turned ON, all the indicators light for approx. 1 min before the Unit enters the operation level. Power ON Adjustment level +M Display flashes when pressed. Less than 1 s Adjustment 2 level Less than 1 s Bank setting level Less than 1 s Operation level Less than 1 s Less than 1 s Less than 1 s Monitor item level +M 1s +M 3s 1s Less than 1 s Approximation setting level PID setting level Display flashes when pressed 1s Protect level Control stops. 3s Control initial setting level Less than 1 s Control initial setting level 2 Less than 1 s Less than 1 s Input initial setting level Alarm setting level Less than 1 s Less than 1 s Communications setting level Less than 1 s Display adjustment level 1s Password input setting "-169" Less than 1 s Advanced function setting level Expansion control setting level Control in progress Less than 1 s Control stopped Password input setting "1201" Calibration level Note: Return from calibration level by resetting the power. Note: Depending on the model or settings, some levels may not be displayed. 40 Digital Controllers E5AR/E5ER (control stopped for all loops with multi-input models) Input Allocation List Set Input type value name 0 Pt100 (1) 1 2 K 3 4 J 5 Input range (F) -200.0 to 850.0 -300.0 to 1500.0 -150.00 to 150.00 -199.99 to 300.00 -200.0 to 1300.0 -300.0 to 2300.0 -20.0 to 500.0 0.0 to 900.0 The following example shows the settings required for the alarm to turn ON when the temperature exceeds 110C/F. -100.0 to 850.0 -100.0 to 1500.0 -20.0 to 400.0 0.0 to 750.0 Alarms Other Than Absolute-value Alarms (Alarm Types 1 to 7) 6 T -200.0 to 400.0 -300.0 to 700.0 7 E 0.0 to 600.0 0.0 to 1100.0 8 L -100.0 to 850.0 -100.0 to 1500.0 9 U -200.0 to 400.0 -300.0 to 700.0 10 N -200.0 to 1300.0 -300.0 to 2300.0 11 R 0.0 to 1700.0 0.0 to 3000.0 12 S 0.0 to 1700.0 0.0 to 3000.0 13 B 100.0 to 1800.0 300.0 to 3200.0 14 W 0.0 to 2300.0 0.0 to 4100.0 15 4 to 20 mA One of the following ranges is displayed by scaling. 0 to 20 mA -19999 - 99999 -1999.9 - 9999.9 1 to 5 V -199.99 - 999.99 -19.999 - 99.999 0 to 5 V -1.9999 - 9.9999 0 to 10 V 16 17 18 19 Input type switch (C) Set to TC.PT TC.PT IN1 TYPE ANALOG Input type switch (bottom) Set the alarm value as a deviation from the SP. Absolute-value Alarms (Alarm Types 8 to 11) Set the alarm value as an absolute value with respect to 0C/F. 10 /F SV 0C/F 100C/F Set to ANALOG TC.PT IN1 TYPE ANALOG * The initial set value is 2 and the factory setting for the input type switch is TC.PT. Digital Controllers E5AR/E5ER 41 Alarm Type List Alarm values are indicated by "X" in the following table. In cases where upper and lower limits are set independently, the upper limit is indicated by "H" and the lower limit is indicated by "L." If upper/lower limit, upper/lower limit range, or upper/lower limit with standby sequence is selected as the alarm type, set both the alarm upper limit and alarm lower limit values. For any other selection, set the (single) alarm value. Set value Alarm type Alarm output function Positive alarm value (X) 0 Negative alarm value (X) No alarm func- Output OFF tion Upper/lower 1 limit (See note 1.) 2 L ON OFF Upper limit 3 SP (See note 3.) H SP (See note 4.) L OFF Absolute-value upper-limit X ON OFF Absolute-value lower-limit 10 (See note 6.) Absolute-value upper-limit with standby sequence 11 (See note 6.) Absolute-value lower-limit with standby sequence OFF X OFF X OFF X OFF 0 X ON 0 ON 0 X ON 0 OFF X OFF X ON SP ON 0 OFF X OFF X ON SP ON SP ON X ON SP OFF 9 H SP Lower limit with ON standby seOFF quence 8 X OFF SP ON Upper limit with 6 standby se(See quence note 6.) 7 SP ON L OFF Upper/lower limit with standby sequence OFF X ON X ON SP ON Upper/lower 4 limit range (See note 1.) SP SP after ramp X OFF 5 (See notes 1 and 6.) H ON Lower limit Point where alarm operates (upper limit alarm) (See note 2.) SP OFF 0 X ON OFF 0 0 Note 1: With set values 1, 4, and 5, upper and lower limit values can be set independently. They are indicated by "H" and "L" respectively. 2: Set value 1: Upper/lower limit alarm Case 2 Case 1 Case 3 (Always ON) H < 0, L < 0 L H L SP H H |H| < |L| |H L| H SP L H < 0, L > 0 |H L| L SP SP H L |H L| 3: Set value 4: Upper/lower limit range Case 1 Case 3 (Always ON) Case 2 H < 0, L < 0 L H< SP >0 H L H> SP L H< <0 H >0 L SP SP H L 42 4: Set value 5: Upper/lower limit with standby sequence Based on the above explanation for the upper/lower limit alarm, in cases 1 and 2, if the upper and lower limits effectively overlap because of hysteresis, operation will be always OFF; in case 3, operation will be always OFF. 5: Set value 5: Upper/lower limit with standby sequence If the upper and lower limits effectively overlap because of hysteresis, operation will be always OFF. 6: For more details on the standby sequence, refer to the User's Manual (Z182). 7: If SP ramp is used, the alarm function will operate with respect to the SP after ramp during operation, and will operated with respect to the SP while operation is stopped. > |H Digital Controllers E5AR/E5ER < L| Digital Controllers E5AR/E5ER 43 Parameter Lists Display of Parameter Names and Set Values Power ON 1.p 10. 00 Operation level Parameter name less than 1 second Adjustment level less than 1 second l. adj CH Set value (The default value is displayed.) CH PV/manual MV . (Position proportional 0. 0 control type: manu PV/value opening 25 0 CH bank BANK: Bank No. 0 0 to 7 (See note 1.) M CH M AT: AT execute/cancel off OFF/0 to 8 at 25. 0 PV/SP (display 1) 0. 0 PV/SP/bank No. bnk. 0 Change with UD keys CH Note: Although all the parameters are listed here, the parameters that are actually displayed may vary with the model and/or functions used. Entered from initial setting area. CH off OFF/ON 25. 0 (See note 2.) M 25. 0 CH lsp LSP/RSP M M CH CH M M c-cp M A-M: AUTO/MANU CH M db DB: Position proportional dead band 2. 0 Note 1: In manual mode 2: One of the following is displayed depending on the "Display screen 1. Display 1/Display 2 2. Display 2/Display 3 3. Display 1 only 4. Display 2 only CH +M less than 1 second OC-H: 0. 8 Open/close hysteresis 0.1 to 20.0 M CH M sprh SPRH: SP ramp rise value 0 to 9999 0 M CH CH CH OAPT: M icpt 0 ICPT: Initial setting protect 0 to 2 M wtpt M pfpt off PFPT: PF key protect OFF(0)/ON(1) (0: Disable SP ramp function) MV-S: MV at stop mV-s -5.0 to 105.0 (standard type) M -105.0 to 105.0 (heating/cooling type)* MV-E: MV at PV error mV-e -5.0 to 105.0 (standard type) M ORL: orl MV change rate limit (heating) 0.0 to 100.0 0. 0 CH M CORL: corl MV change rate limit (cooling) 0.00 to 100.0 0. 0 CH M WTPT: Setting change protect off OFF(0)/ON(1) SPRL: 0 -105.0 to 105.0 (heating/cooling type)* oapt Operation Adjustment 0 Protect 0 to 4 (0: Disable SP ramp function) sprl SP ramp fall value 0 to 9999 0 Protect level M SPRU: ramp time unit spru SP EU/sec: S, EU/min: M, 0. 0 l.prt 0.1 to 10.0 oc-h m EU/hour: H CH +M less than 3 seconds 0.01 to 99.99 CP: 20. 0 Control period (heating) M 0.2 to 99.0 C-CP: 20. 0 Control period (cooling) 0.2 to 99.0 CH auto 0.01 to 99.99 cp R-S: RUN/STOP M a-m 0.0 to 100.0 HYS: chys CHYS: Hysteresis (cooling) 0. 10 CH M run CH 0. 10 CH M V-m V-M: Valve r-s M of-r OF-R: Manual reset value M M c-o C-O: MV monitor 0. 0 opening monitor CH Dead band c-db C-DB: -199.99 to 999.99 hys Hysteresis (heating) M 0. 0 (cooling) CH M 0. 00 CH sp-m SP-M: o C-SC: c-sc Cooling coefficient 50. 0 O: MV monitor 0. 0 (heating) CH M 1. 00 0.01 to 99.99 0. 0 Ramp SP monitor CH spmd SPMD: SP mode M rsp RSP: 0. 0 Remote SP monitor CH M CH PV/SP (display 3) 0. 0 Present/SP/bank No. bnk. 0 CH CMWT: Write via cmwt communication M PV/SP (display 2) 0. 0 Present/SP/MV 0. 0 M M M isi.1 ISI.1: -200. 0 Input value 1 for input correction -19999 to 99999 CH M ISS.1: iss.1 Input correction 1 0. 00 -199.99 to 999.99 CH CH CH CH CH CH M isi. 2 ISI.2: 1300. 0 Input value 2 for input correction M -19999 to 99999 iss. 2 ISS.2: 0. 00 Input correction 2 M -199.99 to 999.99 dogn DOGN: 0. 65 Disturbance gain -1.00 to 1.00 M dotc DOTC: 1. 00 Disturbance time constant M 0.01 to 99.99 do-b DO-B: 0. 000 Disturbance rectification band M 0.000 to 9.999 dojw DOJW: 0. 00 Disturbance judgment width -99.99 to 99.99 * Position proportional type: Closed/Hold/Open (-1/0/1) 44 Digital Controllers E5AR/E5ER Operation adjustment area Adjustment 2 level less than 1 second Bank setting level lagp.1 0. 0 M lagp. 2 0. 0 M lagp. 3 0. 0 M M lagp0.. 4 0 M CH M 1 1/2/4/8/16/32 M sqrp.1 0. 000 M sqrp. 2 0. 000 M sqrp. 3 0. 000 M sqrp. 4 0. 000 M ap.1 1. 000 SQRP.1: Extraction of square root 1 Low-cut point 0.000 to 9.999 SQRP.2: Extraction of square root 2 Low-cut point 0.000 to 9.999 SQRP.3: Extraction of square root 3 Low-cut point 0.000 to 9.999 SQRP.1: Extraction of square root 4 Low-cut point 0.000 to 9.999 AP.1: Analog parameter Control rate -1.999 to 9.999 M so1.1 0 CH 0.pid 0 M CH 0 CH 0 si2.2 CH M M 1.d so1.2 0 M M so2.2 CH SO1.2: Straight-line approximation 2 -1.999 to 9.999 SO2.2: Straight-line approximation 2 1. 000 Output 2 M M fi01.1 0. 000 -5. 0 M SI2.2: Straight-line approximation 2 0. 000 Output 1 1.ol-l 0.al1l -1.999 to 9.999 1. 000 Input 2 -1.999 to 9.999 105. 0 M CH M 1.i 1.ol-h 0.al1h SI1.2: Straight-line approximation 2 0. 000 Input 1 M 40. 0 M -1.999 to 9.999 SO2.1: Straight-line approximation 1 1. 000 Output 2 -1.999 to 9.999 so2.1 si1.2 233. 0 0.al-1 SO1.1: Straight-line approximation 1 M 1.p 10. 00 M CH M M -1.999 to 9.999 0. 000 Output 1 8 PID8 CH SI2.1: Straight-line approximation 1 1. 000 Input 2 U 0.lsp CH MAVP: Move average 4 D M CH 1 1/2/4/8/16/32 maVp. 4 Move average count M si2.1 PID3 3 D M CH 1 1/2/4/8/16/32 si1.1 PID2 2 Bank 2 7 Bank 7 MAVP: Move average 2 MAVP: Move average 3 l.tec SI1.1: Straight-line approximation 1 Input 1 0. 000 -1.999 to 9.999 1 U maVp. 2 Move average count M Approximation setting level PID selection d.pid Display PID1 Bank 1 2 maVp.1 maVp. 3 Move average count CH bank selection d.bnk Display Bank 0 1 less than 1 second less than 1 second l. pid 0 MAVP: Move average 1 Move average count 1 1/2/4/8/16/32 M PID setting level l. bnk l. ad2 LAGP.1: First order lag operation 1: Time constant 0.0 to 999.9 LAGP.2: First order lag operation 2: Time constant 0.0 to 999.9 LAGP.3: First order lag operation 3: Time constant 0.0 to 999.9 LAGP.4: First order lag operation 4: Time constant 0.0 to 999.9 less than 1 second M -1.999 to 9.999 FI01.1: Broken-line approximation 1 Input 1 -1.999 to 9.999 FI20.1: Broken-line approximation 1 0. 000 Input 20 -1.999 to 9.999 fi20.1 1.aut 1450. 0 CH M 0.al4l 0 M CH 0. copy CH off CH CH M 7.LSP: Bank 7 LSP SP lower limit 0 to SP upper limit CH 7.lsp CH M 7.PID: Bank 7 CH 7.AL-1: Bank 7 CH M 0.0 to 3999.9 8.OL-H: PID8 MV upper limit 3 M 8.OL-L: PID8 MV lower limit -5.0 to MV lower limit -5. 0 MV upper limit -0.1 (standard )*4 8.ol-l 0. 0 -19999 to 99999 M 7.AL1H: Bank 7 Alarm upper limit 1 0. 0 -19999 to 99999 7.al1h CH M M 7.AL1L: Bank 7 8.AUT:PID8 selection range upper limit 8.aut Automatic Sensor setting range, 1450. 0 M 7.al1l Alarm lower limit 1 0. 0 M PID8 8.d 8.D: Derivative time 105. 0 M 7.al-1 Alarm value 1 CH 8.i lower limit 8.ol-h MV 0.1 to 105.0 (standard)* 0. 0 0 to 8 CH 8.P: PID8 Proportional band M 8.I: PID8 Integral time 0.0 to 3999.9 233. 0 (standard, position proportional (closed control))*2 40. 0 7.pid PID set number CH M 8.p 1 10. 00 0.00 to 999.99 (standard)* M -19999 to 99999 (temperature)*5 -19999 to 99999 M CH 7.AL4L: Bank 7 7.al4l Alarm lower limit 4 0 -19999 to 99999 M *1 *2 *3 *4 *5 Press the Position proportional type: 0.01 to 999.99. Position proportional (floating control) type: 0.1 to 3999.9. Heating and cooling control: 0.0 to 105.0. Heating and cooling control: -105.0 to 0.0. Analog type: -10% to 110% of scaling display range, with a maximum of -19999 to 99999. key for 3 seconds to move to the input initial setting level (page 28). Control stops. Digital Controllers E5AR/E5ER 45 Entered from operation adjustment area. less than 1 second Expansion control setting level l.exc CH less than 1 second 1 s min. Advanced function setting level l. adf M M pV M CH CH M PIDH: 0. 50 hysteresis M 0.10 to 99.99 CH M p-db cjc.1 on M 0 CH CH 0. 65 CH M pVtr PVTR: PV tracking off OFF/ON CH M mant MANT: Manual output method hold HOLD/INIT CH CH M MANI: Manual MV initial value -5.0 to 105.0 (standard control) 0. 0 (See note 1.) mani M ORLM: orlm MV change rate limit mode 0 Mode 0:0/Mode 1:1 CH M AT calculated gain at-g AT-G: 0.1 to 10.0 M pf2.2 0 PF2.2: PF2 monitor/ Setting item 2 0 to 20 PF2.5: PF2 monitor/ Setting item 5 0 0 to 20 CH CH i4-t I4-T: Input 4 input type M 1 0 to 20 mA (0)//4 to 20 mA (1) CH CH CH M ch-n M CH INP.1: 4. 000 Scaling input value 1 inp.1 CH CH CH M CH M bkup M cmoV CMOV: 0 Move to calibration level -1999 to 9999 M oreV or-r CH 0 +1 to 99999 M RAM write mode ramm RAMM: BKUP/RAM DSP.2: 3 0 inp.2 INP.2: Scaling input value 2 M SL-L: SP lower limit*2 M dsp.1 dsp.2 Scaling display value 2 M sl-l mode MODE: Control mode* 20. 000 CH-N: Number of enabled channels SL-H: SP upper limit*1 -200. 0 M DSP.1: Scaling display value 1 0 -19999 to Scaling display M value 2-1 M sl-h 1300. 0 i4du CH CO4-T: co4-t Linear current output 4 type M I4DU: Input 4 temperature units c C/F pf2.5 M OREV: Forward/reverse operation Reverse (heating): OR-R/ Forward (cooling): OR-D CLFL: Closed/Floating clfl Floating: FLOAT/ float Closed: CLOSE Decimal point position dp DP: 0 to 4 0 RSPH: SP upper limit rsph Remote Lower limit of sensor setting range to 1300. 0 upper limit of sensor setting range CH M M CH RSPL: SP lower limit rspl Remote Lower limit of sensor setting range to -200. 0 M upper limit of sensor setting range PV decimal point display pVdp PVDP: OFF/ON on LCMA: lcma Limit cycle MV amplitude 20. 0 5.0 to 50.0 CH i3du pf2.1 AT hysteresis at-h AT-H: 0.1 to 9.9 M 1 0 to 20 mA (0)//4 to 20 mA (1) I3DU: Input 3 temperature units c C/F M CO3-T: co3-t Linear current output 3 type 0 0 to 19 0. 2 CH M 2 M M 1. 0 CH 1 0 to 20 mA (0)//4 to 20 mA (1) Input 3 input type i3-t I3-T: 0 to 19 pf1.5 CO2-T: co2-t Linear current output 2 type M PF1.2: PF1 monitor/ Setting item 2 0 to 20 PF1.5: PF1 monitor/ Setting item 5 0 0 to 20 PF2.1: PF2 monitor/ Setting item 1 1 10 to 20 CH M I2DU: Input 2 temperature units c C/F i2du M CO1-T: 1 0 to 20 mA (0)//4 to 20 mA (1) M M CJC.4: Input 4 Cold junction on compensation OFF/ON alfa ALFA: 0.00 to 1.00 pf1.2 M co1-t Linear current output 1 type 2 M CH CJC.1: Input 1 Cold junction compensation OFF/ON cjc.4 CH PF1.1: PF1 monitor/ 1 0 to 20 CH P-DB: PV dead band 0 0 to 99999 M M pf1.1 Setting item 1 1 Linear current output (1) Input 2 input type i2-t I2-T: 0 to 19 PF2: PF2 setting OFF/RUN/STOP/R-S/ALLR/ r-s ALLS/AT/BANK/A-M/PFDP 03-T: Output 3 type o3-t Pulse voltage output (0)/ M pf2 PV/DV pidh PID set automatic selection M I1DU: Input 1 temperature units c C/F M SPID set automatic pidi SPID: selection data 1 Linear current output (1) i1du PF1: PF1 setting OFF/RUN/STOP/R-S/ALLR/ a-m ALLS/AT/BANK/A-M/PFDP M CH 01-T: Output 1 type o1-t Pulse voltage output (0)/ M pf1 off less than 1 second l. 1 2 off OFF/ON SP tracking sptr SPTR: OFF/ON Control initial setting level Input 1 input type i1-t I1-T: 0 to 19 init Parameter initialization cont less than 1 second l. 0 INIT: Operation at power ON p-on P-ON: CONT/STOP/MANU CH Input initial setting level M tate TATE: Tentative AT execute judgment 10. 0 deviation M 0.0 to 100.0 RBMP: Bumpless at Run Disable: OFF/ Enable: ON off M SNC: Sensor induction snc noise reduction 50hz 50 Hz/60 Hz M AMOV: amoV0 Move to advanced function setting level -1999 to 9999 rbmp M Password: -169 PMEC: pmec Operation at potentiometer off input error Stop: OFF/Continue: ON CH M DOST: dost Disturbance overshoot off adjustment function OFF/ON *1 Note: Heating/cooling control: -105.0 to 105.0. *2 *3 46 Digital Controllers E5AR/E5ER Temperature: SP lower limit +1 to upper limit of sensor setting range Analog: SP lower limit + 1 to 99,999 or display value corresponding to input upper limit, whichever is smaller display value 2 Temperature: Lower limit of sensor setting range to SP upper limit -1 Analog: -1,999 or display value corresponding to input lower limit 1/4 input Standard (0)/heating or cooling (1) 2 input Standard (0)/heating or cooling (1) Standard with remote SP (2)/ Heating or cooling (3) with remote SP/ Proportion (4)/Cascade standard (5)/ Cascade heating or cooling (6) Initial setting area Control initial setting 2 level less than 1 second Alarm setting level 0 CH OUT.1: Control/transfer output 1 allocation 0 to 32 OUT.4: Control/transfer output 4 allocation 0 0 to 16 CH M 0 EV.1: Event input 1 allocation 0 to 25 eV.6 EV.6: Event input 6 allocation 0 M 0 to 25 M CH SBO.1: Auxiliary output 1 allocation 0 to 36 CH sbo.4 SBO.4: Auxiliary output 4 allocation CH 1 4 trh.1 TRH.1: Transfer output 1 upper limit M CH CH lower limit CH CH M Transfer output 2 trl.2 TRL.2: lower limit trh.3 TRH.3: Transfer output 3 upper limit M trl.3 TRL.3: Transfer output 3 lower limit M trh.4 TRH.4: Transfer output 4 upper limit M trl.4 M M a3lt A3LT: Alarm 3 latch M M LAG.1: First order lag operation 1 enabled off OFF/ON LAG.2: First order lag operation 2 off enabled OFF/ON M MAV.1: Movement average 1 enabled OFF/ON off MAV.2: Movement average 2 enabled off OFF/ON lag.1 lag.2 bps M off D.REF: Display refresh period OFF/0.5/1/2/4 MONL: Monitor item level setting* off sc-m SC-M: Start display scan at power ON OFF/ON off M M M LEN: Communication data length 7 7/8 len M SBIT: Communication sbit stop bit M monl BPS: Baud rate 9.6/19.2/38.4 9. 6 SC-T: Display scan period sc-t 0 to 99 2 1/2 M Communication prty PRTY: parity eVen M NONE/EVEN/ODD SDWT: Transmission sdwt wait time 20 0 to 99 2 ALH3: Alarm 3 hysteresis 0. 02 0.01 to 99.99 M alt4 M a4lt A4LT: Alarm 4 latch M Alarm 4 hysteresis alh4 ALH4: 0.01 to 99.99 M REST: Standby sequence restart rest Condition A/ a Condition B * Disabled: OFF Input initial setting level: l.0 Control initial setting level: l.1 Control initial setting 2 level: l.2 Alarm setting level: l.3 Display adjustment level: l.4 Communication setting level: l.5 Advanced function setting level: l.adf Expansion control setting level: l.exc M Auxiliary output 1 non-exciting sb1n SB1N: Excitation: N-O/ n-o M Non-excitation: N-C Auxiliary output 2 non-exciting sb2n SB2N: Excitation: N-O/ n-o TRL.4: Transfer output 4 lower limit M Manipulated variable (cooling): C-O alh3 0. 02 CH d.ref M alt3 off OFF/ON CH M alh2 ALT4: Alarm 4 type 2 0 to 11 Transfer output 2 trh.2 TRH.2: upper limit M U-NO: Communication 1 0 to 99 ret M PSEL: Protocol selection CWF/MOD u-no unit no. RET: Display auto-return time 0 to 99 0 (0: Display auto-return disabled) alt2 ALT2: Alarm 2 type ALH2: Alarm 2 hysteresis 0. 02 0.01 to 99.99 cwf M std Manipulated variable (heating) Valve opening: O/ M M M psel BART: Bar graph display item Alarm 1 hysteresis alh1 ALH1: 0.01 to 99.99 a2lt l. 5 SPDP: "PV/SP" display screen selection 0 to 3 bart OFF/Deviation 1: EU, 2EU, 5EU, 10EU/ M A2LT: Alarm 2 latch off OFF/ON Communication setting level M a1lt off OFF/ON trl.1 TRL.1: Transfer output 1 M 0 A1LT: Alarm 1 latch off OFF/ON ALT3: Alarm 3 type 2 0 to 11 0 to 36 M spdp M 2 0 to 11 M sbo.1 alt1 ALT1: Alarm 1 type 0. 02 CH less than 1 second less than 1 second l. 4 2 0 to 11 CH out.4 eV.1 Display adjustment level l. 3 l. 2 out.1 less than 1 second M Non-excitation: N-C Auxiliary output 3 non-exciting sb3n SB3N: Excitation: N-O/ n-o M Non-excitation: N-C Auxiliary output 4 non-exciting sb4n SB4N: Excitation: N-O/ n-o Non-excitation: N-C maV.1 maV.2 M SQR.1: Extraction of square root 1 enabled OFF/ON off SQR.2: Extraction of square root 2 enabled off OFF/ON sqr.1 sqr.2 M scl.1 off SCL.1: Straight-line approximation 1 enabled OFF/ON SCL.2: Straight-line approximation 2 enabled off OFF/ON scl.2 M fnc.1 off CH M FNC.1: Broken-line approximation 1 enabled OFF/ON CALB: Motor calibration calb OFF/ON off CH M mot MOT: Travel time 30 1 to 999 Press the key for 1 s min. to move to the operation level (page 26). Digital Controllers E5AR/E5ER 47 Protect Level The protect function can be used to restrict the setting items that can be changed and thereby prevent unintentional setting changes. The protection functions that can be used include operation adjustment protection, initial setting level protection, setting change protection, and PF key protection. Operation/Adjustment Protection Key operations in the operation level, adjustment level 2, bank setting level, PID setting level, approximation setting level, and monitor item level can be restricted using the settings shown below. Set value Operation PV/SP Other Adjustment, adjustment 2 Bank setting, PID setting, approximation setting, monitor item 0 1 2 3 4 : Can be displayed and changed : Can be displayed : Cannot be displayed and moving levels is not possible. Default set value: 0 Initial Setting Level Protection * If the set value for initial setting level protection is set to 2, nothing will happen when an attempt is made to enter the input initial setting level from the operation level, adjustment level, adjustment level 2, bank setting level, PID setting level, approximation setting level, or monitor item level by pressing the Level Key for 1 s min. (Also, the display will not flash as it usually does when changing level.) * The default set value for initial setting level protection is 0. Setting Change Protection Settings can be protected from changes using the Up and Down Keys using the settings shown below. Set value Description OFF Settings can be changed with key operations. ON Settings (except those in the protect level) cannot be changed with key operations. * Default set value: OFF PF Key Protection The PF1 and PF2 Keys can be enabled/disabled using the settings shown below. Set value Description OFF PF1 and PF2 Keys enabled. ON PF1 and PF2 Keys disabled. (Operations as function keys or loop keys are prohibited.) * The default set value for PF key protection is OFF. Movement to the input initial setting level, control initial setting level, control initial setting level 2, alarm setting level, display adjustment level, and communications setting level can be restricted using the settings shown below. Set value Movement to the input initial setting level Movement to control initial setting level, control initial setting level 2, alarm setting level, display adjustment level, and communications setting level 0 Permitted: Move to advanced Permitted function setting levels" displayed. 1 Permitted: Move to advanced Permitted function setting levels" not displayed. 2 Prohibited Prohibited Communications Setting Level Set the communications specifications in the communications setting level using panel operations. The communications parameters and their settings are listed in the following table. Parameter Protocol selection Displayed characters psel Set values Displayed set values CompoWay/F, Modbus cwt / mod Communications unit number u-no 0 to 99 0, 1 to 99 Baud rate bps 9.6/19.2/38.4 (kbps) 9.6 / 19.2 / 38.4 Data length len 7/8 (bits) 8 (bit) Stop bits sbit 1/2 (bits) 1/2 Parity prty None/even/odd none / eUen / odd Response send waiting time sdwt 0 to 9,999 s 0 to 20 to 9999 Note: The highlighted values indicate default settings. Before executing communications, set the communications unit number, baud rate, and other communications parameters using key operations in the way described below. Refer to the User's Manual (Z182) for details on other operations. 48 Digital Controllers E5AR/E5ER 1. Press the Level Key for 3 s min. to move from the operation level to the initial setting level. 2. Press the Level Key to move from the initial setting level to the communications setting level. 3. Press the Mode Key to move around the parameters in the way shown below. 4. Change the parameter settings as required using the Up and Down Keys. Protocol selection Communications unit number Baud rate Data length Stop bits Parity Response send wait time Set the communications parameters to match those of the computer to be communicated with. Protocol Selection (psel) Select either CompoWay/F or Modbus as the communications protocol. CompoWay/F is a general-purpose communications-based unified communications protocol developed by OMRON Modbus is a communications protocol that conforms to the RTU Mode of the Modicon Inc.'s Modbus Protocol (specifications: PI-MBUS-300 Rev. J). Communications Unit Number (u-no) When communicating with the host computer, the unit number must be set in each Controller so that the host computer can identify each one. The number can be set to any integral value in the range 0 to 99. The default setting is 1. When using more than one Controller, be careful not to use the same number twice. Duplicate settings will cause malfunction. The set value becomes valid when the power is turned OFF and ON again. Baud Rate (bps) Use this parameter to set the speed of communications with the host computer. It can be set to one of the following values; 9.6 (9,600 bps), 19.2 (19,200 bps), or 38.4 (38,400 bps). The setting becomes valid when the power is turned OFF and ON again. Data Length (len) The length of communications data can be set to either 7 or 8 bits. Stop Bits (sbit) The number of communications stops bits can be set to either 1 or 2. Parity (prty) The communications parity can be set to none, even, or odd. Response Send Wait Time (sdwt) Changes to the response send wait time are enabled either after software reset or when the power is turned OFF and ON again. Digital Controllers E5AR/E5ER 49 Error Display (Troubleshooting) When an error occurs, error codes will be displayed in the No.1 and/or No. 2 displays. Check the error contents and take the appropriate countermeasures. Display 1 Display 2 Error description Remedies Output state at error Control output unit err unit chg disp err sys err eep err s.err Normal dis- Sensor inplay put error <<<<< >>>>> Normal dis- Outside dis- This is not an error, however, the present value is outside of Normal operation play play range the display range (-19999 to 99999). (below) Outside display range (above) Alarm output First, reset the power. If the display does not change, repair OFF Unit change is necessary. If the error is removed, it is possible that the original error was caused by noise. Check that there are no Display unit possible sources of noise. error OFF Main unit error First, reset the power. If the display does not change, repair OFF is necessary. If the error is removed, it is possible that the original error was caused by noise. Check that there are no possible sources of noise. OFF EEPROM error First, reset the power. If the display does not change, repair OFF is necessary. If the error is removed, it is possible that the original error was caused by noise. Check that there are no possible sources of noise. OFF Unit error MV is output accord- Same operation as Check that the input wiring is correct, that the input type switch is set correctly, that there is no disconnection or short- ing to the "MV at PV when upper limit is exceeded. error" setting. circuit, and that the input type is correct. If there are no irregularities with the above items, reset the power. If the display does not change, repair is necessary. If the error is removed, it is possible that the original error was caused by noise. Check that there are no possible sources of noise. Normal operation Check and see if the wire to the RSP input is broken or short- MV is output accord- OFF ed. ing to the "MV at PV error" setting. Normal dis- The RSP play run indicator is blinking RSP input error Normal dis- ----play Potentiome- Check the potentiometer wire. ter input error Normal operation Normal operation calb err Motor cali- Check the wiring to the potentiometer and the valve drive bration error motor, and then repeat motor calibration. OFF OFF i1-t i2-t i3-t i4-t A set value flashes Input type Make sure the input type switch and the displayed "Input switch error type" setting accord with the input type you will use. OFF OFF Note: If the Controller does not operate as expected after making the settings, check the wiring and the settings. If the Controller still does not operate as expected, it is possible that parameters have been set incorrectly. It is recommended that the Controller is initialized and the settings performed again. (Initializing the Controller will return all settings to their default values. Make a note of the settings before performing initialization.) 50 Digital Controllers E5AR/E5ER Troubleshooting If the temperature does not increase, outputs do not turn ON, or large discrepancies in the temperature occur, perform the checks listed in the following table. Problem The temperature does not rise. Outputs do not turn ON. Items to check and probable cause Countermeasure 1. Has control stopped? If the STOP indicator is lit, Set run/stop to run in the operation level. The control has stopped. STOP indicator will turn OFF. 2. Is control set to forward operation? Control must be set to reverse operation for heating control. Set oreU to or-r in the initial setting level. 3. Are the OUT indicators for control output lit or flashing? If the control output is not current output, the OUT indicators turn ON in synchronization with the output. If the OUT indicators do not light at all, check items 1 and 2. If the OUT indicators are continuously lit, check connections to sensors, heaters, and other peripheral devices. 4. If PID control is used, it is possible that the PID If possible, obtain the PID constants using autoconstants are unsuitable. tuning. (Auto-tuning uses 100% output with respect to the load and so overshooting may occur.) There are large discrepancies in the temperature. 1. Is the correct type of sensor used? After checking the sensor type, check the setting for input type (i-t) in the initial setting level. (: 1 to 4) 2. Are input correction values set? Check the settings for input correction (isi., iss.) in the adjustment level. (isi, : 1 to 4) To display the temperature as measured by the sensor, set to 0.0. 3. Is a compensating conductor used to extend the thermocouple connection? Be sure to use a compensating conductor that is suitable for the sensor used. 4. Is the sensor separated by a long distance? Is Check the installation location of the sensor with the insertion length short? respect to the measured object. The sensor's insertion length must be at least 20 times the diameter of the protective tubing. Checking temperature controller input: Thermocouple Short the input terminals to display the room temperature. Platinum Resistance Thermometer Connect a resistance to the input terminals and check the display. Connect 100 to A-B and short B-B: 0C Connect 140 to A-B and short B-B: Approx. 100C Digital Controllers E5AR/E5ER 51 Peripheral Devices Temperature Sensor and SSR Connection Example with SSR Controller SSR Load Heater Voltage output terminal (for driving SSR) INPUT Load power LOAD Direct connection possible Max. No. of SSRs connectable in parallel E5@R 5 Units (E5AR/ E5ER) G3PC (SSR with failure detection) 240 VAC (20 A) Rated input voltage: 12 to 24 VDC Compact and slim models with a built-in heat sink G3PB (Single-phase) 240 VAC (15 A, 25 A, 35 A, 45 A) 5 Units (E5AR/ E5ER) Rated input voltage: 12 to 24 VDC E5AR Compact and slim models with a built-in heat sink Analog values representing temperature, flowrate, or concentration Converter, digital panel meter, flowrate meter, non-contact temperature sensor, displacement sensor, etc. 4 Units (E5AR/ E5ER) G3PB (Three-phase) 240 VAC/400 VAC (15 A, 25 A, 35 A, 45 A) Rated input voltage: 12 to 24 VDC AGHT AGHT AGHT URWN AGHT BVCD URWN S AGHT BVCD AGHTU S RWNBV AGHTU CDS RWNBV CDS AGHT URWN BVCD S AGHTURW AGHT AGHT Simultaneous threephase control with a built-in heat sink AGHT AGHT AGHT AGHT AGHT AGHT AGHT G3PA 240 VAC (10 A, 20 A, 40 A, 60 A) 400 VAC (20 A, 30 A, 50 A) 5 Units (E5AR/ E5ER) Rated input voltage: 5 to 24 VDC AG NOT AAA AA OMRON AGHTU R AG AGHTURW NBVC Compact and slim models with a built-in heat sink E52 E5ER 5 Units (E5AR/ E5ER) AGHT G3NA 240 VAC (5 A, 10 A, 20 A, 40 A) 480 VAC (10 A, 20 A, 40 A) A Rated input voltage: 5 to 24 VDC AG OM HTUR AG AG RO WNB HTU AG HTUR N AG HTUR WN VC HT WN BV AG URWN BVCD CDSIO BV HT CD SIO LHGF UR WNB SIOLH LHGF VC GF AG A A HT U A Standard models with screw terminals G3NE Calculating the Maximum Number of SSRs Connectable in Parallel A: Max. load current of Digital Controller's voltage output driving the SSRs is 40 mA for the E5AR (E5AR-QQ@WW-@ = 21 mA). B: SSR's input impedance is 7 mA for G3NA In this case, the maximum number of SSRs connectable in parallel would be as follows: A/B = 5 The maximum load current in the connection example is 40 mA. 52 Digital Controllers E5AR/E5ER 2 Units (E5AR/ E5ER) 240 VAC (5 A, 10 A, 35 A, 20 A) Rated input voltage: 12 VDC Compact and low-cost models with tab terminals G3NH 440 VAC (75 A, 150 A) 8 Units (E5AR/ E5ER) Rated input voltage: 5 to 24 VDC For controlling highpower heaters Precautions !WARNING Always provide protective circuits in the network. Without protective circuits, malfunctions may possibly result in accidents that cause serious injury or significant property damage. Provide double or triple safety measures in external control circuits, such as emergency stop circuits, interlock circuits, or limit circuits, to ensure safety in the system if an abnormality occurs due to malfunction of the product or another external factor affecting the product's operation. !CAUTION Do not attempt to disassemble, repair, or modify the product. Doing so may occasionally result in minor injury due to electric shock. Do not touch the terminals, or electronic components or patterns on the PCB within 1 minute after turning OFF the power. Doing so may occasionally result in minor injury due to electric shock. Do not allow pieces of metal, wire clippings, or fine metallic shavings or filings from installation to enter the product. Doing so may occasionally result in electric shock, fire, or malfunction. Do not use the product in locations where flammable or explosive gases are present. Doing so may occasionally result in minor or moderate explosion, causing minor or moderate injury, or property damage. Tighten the screws on the terminal block and the connector locking screws securely using a tightening torque within the following ranges. Loose screws may occasionally cause fire, resulting in minor or moderate injury, or damage to the equipment. Terminal block screws: 0.40 to 0.56 N*m Connector locking screws: 0.25 to 0.30 N*m Perform correct setting of the product according to the application. Failure to do so may occasionally cause unexpected operation, resulting in minor or moderate injury, or damage to the equipment. Ensure safety in the event of product failure by taking safety measures, such as installing a separate overheating prevention alarm system. Product failure may occasionally prevent control, or operation of alarm outputs, resulting in damage to the connected facilities and equipment. Do not use the equipment for measurements within Measurement Categories II, III, or IV (according to IEC61010-1). Doing so may occasionally cause unexpected operation, resulting in minor or moderate injury, or damage to the equipment. Use the equipment for measurements only within the Measurement Category for which the product is designed. The service life of the output relays depends on the switching capacity and switching conditions. Consider the actual application conditions and use the product within the rated load and electrical service life. Using the product beyond its service life may occasionally result in contact welding or burning. Make sure that the product will not be adversely affected if the DeviceNet cycle time is lengthened as a result of changing the program with online editing. Extending the cycle time may cause unexpected operation, occasionally resulting in minor or moderate injury, or damage to the equipment. Before transferring programs to other nodes or changing I/O memory of other nodes, check the nodes to confirm safety. Changing the program or I/O memory of other nodes may occasionally cause unexpected operation, resulting in minor or moderate injury, or damage to the equipment. Do not attempt to disassemble, repair, or modify the product. Doing so may occasionally result in minor or moderate injury due to electric shock. Precautions for Safe Use 1. Use and store the product within the specified ambient temperature and humidity ranges. If several products are mounted sideby-side or arranged in a vertical line, the heat dissipation will cause the internal temperature of the products to rise, shortening the service life. If necessary, cool the products using a fan or other cooling method. 2. Provide sufficient space around the product for heat dissipation. Do not block the vents on the product. 3. Use the product within the noted supply voltage and rated load. 4. Be sure to confirm the name and polarity for each terminal before wiring the terminal block and connectors. 5. Do not connect anything to unused terminals. 6. Use the specified size of crimp terminals (M3, width: 5.8 mm max.) for wiring the terminal block. 7. To connect bare wires to the terminal block, use AWG22 to AWG14 (cross-sectional area: 0.326 to 2.081 mm2) to wire the power supply terminals and AWG28 to AWG16 (cross-sectional area: 0.081 to 1.309 mm2) for other terminals. (Length of exposed wire: 6 to 8 mm) 8. Ensure that the rated voltage is achieved no longer than 2 s after turning the power ON. 9. Turn OFF the power first before drawing out the product. Never touch the terminals or the electronic components, or subject them to physical shock. When inserting the product, do not allow the electronic components to contact the case. 10. Do not remove the inner circuit board. 11. Output turns OFF when shifting to the initial setting level in certain modes. Take this into consideration when setting up the control system. 12. Allow the product to warm up for at least 30 minutes after the power is turned ON. 13. Install surge absorbers or noise filters in devices near the product that generate noise (in particular, devices with an inductance component, such as motors, transformers, solenoids, and magnetic coils). If a noise filter is used for the power supply, check the voltage and current, and install the noise filter as close as possible to the product. Separate the product as far as possible from devices generating strong high-frequency noise (e.g., high-frequency welders and high-frequency sewing machines) or surges. Do not tie noise filter input/output wires together. 14. Keep the wiring for the product's terminal block and connector separate from high-voltage, high-current power lines to prevent inductive noise. Do not run the wiring parallel to or in the same cable as power lines. The influence of noise can also be reduced by using separate wiring ducts or shield lines. 15. Install an external switch or circuit breaker and label them clearly so that the operator can quickly turn OFF the power. 16. Do not use the product in the following locations. * Locations where dust or corrosive gases (in particular, sulfuric or ammonia gas) are present. * Locations where icing or condensation may occur. * Locations exposed to direct sunlight. * Locations subject to excessive shock or vibration. Digital Controllers E5AR/E5ER 53 * Locations where the product may come into contact with water or oil. * Locations subject to direct radiant heat from heating equipment. * Locations subject to extreme temperature changes. Cleaning: Do not use thinners. Use commercially available alcohol. Use the specified cables for the communications lines and stay within the specified DeviceNet communications distances. Refer to the DeviceNet Manual (W267) for details on communications distance specifications and cables. Do not pull the DeviceNet communications cables with excessive force or bend them past their natural bending radius. Do not connect or remove connectors while the DeviceNet power is being supplied. Doing so will cause product failure or malfunction. 17. 18. 19. 20. Precautions for Correct Use Service Life Use the product within the following temperature and humidity ranges: Temperature: -10 to 55C (with no icing or condensation) Humidity: 25% to 85% When the product is installed inside a control panel, make sure that the temperature around the product, not the temperature around the control panel, does not exceed 55C. The service life of this product and similar electronic devices is determined not only by the number of switching operations of relays but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature becomes, the shorter the service life becomes and, the lower the temperature becomes, the longer the service life becomes. Therefore, the service life can be extended by lowering the temperature of the product. Be sure to install the product according to the specified conditions. Otherwise, the heat generated by the product will cause the internal temperature to rise, shortening the service life. If necessary, cool the product using fans or other means of air ventilation. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors. Noise Countermeasures To prevent inductive noise, separate the wiring for the product's terminal block and connector from high-voltage, high-current power lines. Do not run the wiring parallel to or in the same cable as power lines. The influence of noise can also be reduced by using separate wiring ducts or shield lines. Install surge absorbers or noise filters in devices near the product that generate noise (in particular, devices with an inductance component, such as motors, transformers, solenoids, and magnetic coils). If a noise filter is used for the power supply, check the voltage and current, and install the noise filter as close as possible to the product. Separate the product as far as possible from devices generating strong high-frequency noise (e.g., high-frequency welders and highfrequency sewing machines) or surges. Measurement Accuracy When extending the thermocouple lead wire, be sure to use a compensating wire that matches the thermocouple type. When extending the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance, and make sure that the resistances of the three lead wires are the same. If the measurement accuracy is low, check whether the input shift is set correctly. 54 Digital Controllers E5AR/E5ER Waterproofing The degree of protection is as shown below. Front panel NEMA 4X indoor use (equivalent to IP66) Rear case IP20 Terminals IP00 Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products. * Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. * Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. * Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Digital Controllers E5AR/E5ER 55 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. H122-E1-02 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company Industrial Devices and Components Division H.Q. Measuring Components Department Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7080/Fax: (81)75-344-7189 56 Printed in Japan 1203-1M (0403) (B) Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: E5ER-QTB-DRT AC24V