N CONTENTS PAGE Introduction .............................................................................................................. 4 General..................................................................................................................... 5 Finder guide...........................................................................................................6-8 N 50 Interface.................................................................................................................... 9 Characteristics...................................................................................................10-11 Straight plugs ....................................................................................................12-13 Right angle plugs............................................................................................... 14-15 Straight jacks .....................................................................................................15-17 Flange mount, straight jacks..............................................................................17-19 Bulkhead mount, straight jacks..........................................................................19-21 Receptacles.......................................................................................................22-24 In series adapters ................................................................................................... 25 Caps ....................................................................................................................... 26 Accessories ............................................................................................................ 27 Cable assemblies ..............................................................................................29-35 N 75 Interface.................................................................................................................. 36 Characteristics........................................................................................................ 37 Straight plugs ......................................................................................................... 38 Right-angle plugs.................................................................................................... 39 Straight jacks .......................................................................................................... 40 Flange mount, straight jacks................................................................................... 41 Bulkhead mount, straight jacks............................................................................... 41 Receptacles & adapters ......................................................................................... 42 Panel drilling ........................................................................................................... 43 Assembly instructions........................................................................................44-65 13-3 N INTRODUCTION Radiall offers a wide range with a standard plating finish : BBR (Bright Bronze Radiall) = high performance non magnetic alloy. * FULL CRIMP MODELS A fast and reliable attachment system that can be easily achieved in a field environment, with minimum easy-to-use tooling (including models for 2 and 2.6 mm dia cables). All our full crimp connectors are single piece body. * LOW INTERMODULATION CONNECTORS Radiall maintains extensive knowledge in this field and has developed N series connectors that are specially designed for base stations of applications where the elimination of intermodulation products is of the utmost importance : - optimized for 900 - 1800 MHz bands (and able to work up to 11 GHz like the standard models), - IMP3 performance = -110 dBm (- 153 dBc), - new models for corrugated and low loss flexible cables, - high performance non magnetic materials and platings (silver and BBR), - new 6 flats coupling nut (18 mm), allowing high coupling torque (170 Ncm) thanks to torque wrench, - non slotted outer contact. * VERY LOW INTERMODULATION CABLE ASSEMBLIES For severe intermodulation conditions, we propose a range of low intermodulation cable assemblies IMP3 -125 dBm. * EZ FIT CONNECTORS Radiall introduces its new EZ fit connectors. These two piece parts connectors are designed for a quick and easy installation in field conditions. Connectors are simply assembled by screwing the cable attachment and the body on the cable to create feeders or jumpers in only 3 steps without anticipation of the length of the cable assembly. With a very low intermodulation level, -112 dBm, these connectors feature as well a good moisture level, IP68. IMPORTANT: the 50 and the 75 connectors are NOT INTERMATEABLE, resulting in the interface destruction. For further details, please read our: - Intermodulation application guide (D1 032 DE) - BBR plating application guide (D1 030 DE) 13-4 N GENERAL 50 DC - 11 GHz 75 DC - 1.5 GHz GENERAL * * * * * * Standard coaxial connectors Screw-on coupling High durability and proven strength High power rating Excellent RF performance 2 ranges : N 50 N 75 APPLICABLE STANDARDS * * * * MIL-C-39012 / MIL STD 348-304 CEI 169-16 CECC 22210 NF-C-93566 APPLICATIONS * * Wireless communications * * * Countermeasure Civil and equipment military radio-telecommunication Navy equipment Industrial applications 13-5 N FINDER GUIDE CABLE CONNECTORS R161 = 50 / R162 = 75 Model Intermod straight plug Straight plug cable full crimp 2.6/50/S (RG 316) R161 072 000 (page 12) 2.6/50/D (RD 316) R161 072 000 (page 12) 5/50/S (RG 58) R161 082 000 (page 12) R161 006 000 R161 010 000 (page 12) 5/50/D (RG 142) R161 083 000 (page 12) R161 006 000 R161 010 000 (page 12) 6/75/S (RG 59) R162 084 000 (page 38) R162 012 000 (page 38) 8/75/D (RG 6) clamp/EZ FIT solder crimp or clamp/ EZ FIT Intermod rightangle plug Right-angle plug crimp and full crimp clamp R161 182 000 (page 14) R161 157 000 (page 14) R161 183 000 (page 14) R161 157 000 (page 14) R162 184 000 (page 39) R162 162 000 (page 39) solder crimp or clamp/ EZ FIT Straight jack full crimp clamp R161 237 000 (page 15) R161 206 000 (page 16) R161 238 000 (page 15) R161 206 000 (page 16) R162 239 000 (page 40) R162 212 000 (page 40) R161 004 000 (page 12) R161 083 137 (page 12) R161 183 137 (page 14) R162 013 000 (page 38) R162 213 000 (page 40) 10/50/S (RG 213) R161 075 000 (page 12) R161 020 000 R161 022 000 (page 12) R161 185 000 R161 184 000 (page 14) R161 168 000 (page 14) R161 241 000 (page 15) R161 222 000 R161 220 000 (page 16) 10/75/S (RG 11) R162 075 000 (page 38) R162 017 000 (page 38) R162 185 000 (page 39) R162 168 000 (page 39) R162 241 000 (page 40) R161 222 000 R162 217 000 (page 40) 10.3/50/S (ETHERNET) R161 076 000 (page 12) 10.3/50/S (LMR400) R161 075 060 (page 12) 11/50/D (RG 214) R161 088 000 (page 12) R161 020 000 R161 022 000 (page 12) R161 243 000 (page 15) R161 222 000 R161 220 000 (page 16) 11/75/D (RG 216) R162 088 000 (page 38) R162 017 000 (page 38) R162 243 000 (page 40) R161 222 000 R162 217 000 (page 40) R161 184 036 (page 14) .141" (RG 402) R161 052 000 R161 051 000 (page 13) (page 13) .250" (RG 401) R161 053 000 R161 054 000 (page 13) (page 13) R161 088 137 (page 12) R161 186 000 R161 187 000 (page 14) R161 168 000 (page 14) R162 187 000 (page 39) R162 168 000 (page 39) R161 186 137 (page 14) R161 152 107 (page 15) R161 227 080 R161 226 020 (page 17) (page 17) 1/4" superflexible corrugated R161 036 007 (page 13) R161 177 007 (page 15) R161 232 007 (page 16) 3/8" superflexible corrugated R161 036 207 (page 13) R161 177 207 (page 15) R161 232 207 (page 16) 1/2"flexible corrugated R161 091 020W (page 13) 1/2" superflexible corrugated 7/8"flexible corrugated solder R161 230 320W (page 16) R161 037 020 (page 13) R161 033 020W (page 13) R161 177 137 (page 15) R161 232 407 (page 16) R161 231 020W (page 16) 13-6 N FINDER GUIDE CABLE CONNECTORS R161 = 50 / R162 = 75 Model Intermod straight jack cable clamp/EZ FIT Intermod square flange straight jack Square flange straight jack full crimp clamp 2.6/50/S (RG 316) R161 252 000 (page 18) R161 311 x00 (page 19) R161 321 000 R161 322 000 (page 20) 2.6/50/D (RG 316) R161 252 000 (page 18) R161 311 x00 (page 19) R161 321 000 R161 322 000 (page 20) 5/50/S (RG 58) R161 256 000 (page 18) R161 329 000 (page 19) R161 325 000 (page 20) R161 256 000 (page 18) R161 329 200 (page 19) R161 325 000 (page 20) R162 262 000 (page 41) R162 335 000 (page 41) R162 328 000 (page 41) 5/50/D (RG 142) full crimp R161 283 000 (page 17) 6/75/S (RG 59) 10/50/S (RG 213) R161 286 000 (page 17) 10/75/S (RG 11) clamp solder clamp/EZ FIT Bulkhead straight jack (panel sealed) R161 270 000 (page 18) R161 286 200 (page 17) 11/75/D (RG 216) clamp/EZ FIT R161 332 000 (page 20) R162 267 000 (page 41) 11/50/D (RG 214) solder Intermod bulkhead straight jack R162 336 000 (page 41) R161 270 000 (page 18) R162 332 000 (page 41) R161 332 000 (page 20) R162 267 000 (page 41) R162 339 000 (page 41) R162 332 000 (page 41) .085" (RG 405) R161 335 200 (page 21) .141" (RG 402) R161 277 000 (page 19) .250" (RG 401) R161 278 000 (page 19) R161 277 300 (page 19) R161 323 0x0 (page 21) R161 332 200 R161 323 200 R161 336 000 (page 21) R161 337 200 (page 21) 1/4" superflexible corrugated R161 232 007 (page 16) R161 279 007 (page 18) R161 341 007 (page 20) 3/8" superflexible corrugated R161 232 207 (page 16) R161 279 207 (page 18) R161 341 207 (page 20) 1/2" superflexible corrugated R161 232 407 (page 16) R161 279 407 (page 18) R161 341 407 (page 20) 13-7 N FINDER GUIDE PANEL RECEPTACLES R161 = 50 / R162 = 75 Model 12.7 mm back 17.5 mm square Contact with solder pot Extended dielectric contact Right-angle Straight male female flange flange Straight female flange square 2 holes R161 410 000 (page 22) R161 410 520 (page 22) 25.4 mm 25.4 mm 25.4 mm square square square front mount rear mount R161 404 xxx R161 412 020 R161 430 020 (page 23) R162 403 000 (page 42) R161 653 000 (page 24) R161 440 020 R161 441 000 (page 23) R161 570 000 R161 625 000 (page 24) R162 570 000 (page 42) R161 606 000 (page 24) R161 416 130 (page 23) Flat tab contact R161 461 000 (page 22) Slotted contact R161 441 400 (page 23) R161 419 020 (page 23) R161 419 300 (page 23) Removable contact (universal receptacle) Straight female bulkhead (panel sealed or hermetical) R161 444 037 (page 23) R161 418 000 (page 22) IN-SERIES ADAPTERS R161 = 50 / R162 = 75 Model Straight M-M R161 703 000 (page 25) R162 703 000 (page 42) F-F R161 705 000 (page 25) R162 705 000 (page 42) Straight flange Straight bulkhead R161 715 000 (page 25) R161 730 000 R161 753 000 (page 25) M-F Straight slide-on Right-angle Tee R161 791 5x0 (page 25) R161 771 000 (page 25) F-F/M R161 780 000 (page 25) F-F/F R161 782 000 (page 25) CAPS Model Cord Chain Chain short- circuit M R161 804 000 R161 805 410 (page 26) R161 853 000 (page 26) R161 862 000 (page 26) F R161 844 000 (page 26) R161 841 000 (page 26) ATTENTION ! This guide is intended as an information and does not include all N SERIES P/N 13-8 N 50 INTERFACE PLUG LETTER JACK mm inch min. max. min. max. A 0.13 1.03 .005 .13 B 2.80 3.56 .110 .140 C 5.33 5.83 .210 D 1 2 .016 LETTER mm inch min. max. min. max. A 9.05 9.19 .356 .362 B 4.75 5.25 .187 .207 .229 C 1.20 1.95 .047 .077 .066 D 4.4 5.1 .173 .201 E 4.54 5.39 .179 .212 E 6.8 9 .268 .354 F 4.05 4.20 .159 .165 F 10.9 11.2 .429 .441 G 10.23 10.43 .403 .411 G DIA 6.98 7.02 .275 .276 H DIA 8.27 8.37 .326 .329 H DIA 8.03 8.13 .316 .320 J DIA 16.1 16.2 .634 .638 J DIA 8.53 8.73 .336 .344 K DIA 20.9 21 .823 .827 K DIA 15.65 15.85 .616 .624 L DIA 3.01 3.05 .118 .120 L DIA 3.01 3.05 .118 .120 M DIA 1.63 1.67 .064 .066 IMPORTANT: the 50 and the 75 connectors are NOT INTERMATEABLE, resulting in the interface destruction All dimensions are given in mm (inch) 13-9 N 50 CHARACTERISTICS TEST/CHARACTERISTICS STANDARD REFERENCE VALUES/REMARKS ELECTRICAL CHARACTERISTICS Impedance 50 Frequency range DC - 11 GHz V.S.W.R. (typ.) Frequency * Straight models cable group .085" .141" .250" 5S+5D 10 S + 11 D * Right angle models 5S+D 10 S + 11 D 1 GHz 1.03 1.03 1.03 1.05 1.04 1.04 1.04 Intermodulation product (IMP3) * Standard connectors * Intermodulation connectors * Home made intermodulation cable assemblies Insertion loss straight connector right-angle connector 2.5 GHz 1.03 1.05 1.03 1.06 1.05 1.05 1.1 5 GHz 1.05 1.05 1.05 1.1 1.09 1.18 1.20 11 GHz 1.08 1.08 1.07 1.16 1.2 - 90 dBm typ. (- 133 dBc typ. / 20W) - 110 dBm typ. (- 153 dBc typ / 20 W) - 125 dBm typ. (- 165 dBc typ. / 20W) MIL < 0.15 dB max at 10 GHz ~ < 0.05 F (GHz) < 0.15 dB max at 10 GHz ~ < 0.1 F (GHz) RF Leakage MIL - 90 dB min from 2 to 3 GHz (interface) Insulation resistance MIL 5000 M min Contact resistance center contact outer contact MIL Working voltage in VRMS Initial 1 m 0.2 m After tests 1.5 m - CECC Cable 5 / 50: Cable .085" / .141": Cable 10+11/50: Cable LMR 400/600: Cable .250": 850 350 1400 1400 1400 (250) (250) (400) (400) (400) Dielectric withstanding voltage in VRMS at sea level (at 70, 000 feet) CECC Cable 5 / 50: Cable .085" / .141": Cable 10/50: Cable LMR400/600: Cable .250": 1500 1000 2500 2500 2500 (350) (350) (600) (600) (600) RF testing voltage CECC 1500 VRMS (5 MHz sine wave) Durability CECC 500 matings Force to engage and disengage CECC 6.6 Ncm max (.58 Inch-pounds) at sea level (at 70, 000 feet) sea level MECHANICAL CHARACTERISTICS Recommended coupling nut torque 40 to 60 Ncm (manual) 130 Ncm (11.45 inch pounds) (with pliers R 282 202 000) 170 Ncm (14.96 inch pounds) (with torque wrench R 282 303 020) Proof torque CECC 170 Ncm (14.96 inch pounds) Coupling nut retention force CECC 450 N (101.25 Lbs) CECC Cable 5/50/S: 150 N (33.75 Lbs) Cable 5/50/D: 200 N (48 Lbs) Cable 10/50: 300 N (67.5 Lbs) Cable 11/50: 400 N (90 Lbs) Cable .141": 270 N (60.75 Lbs) Cable retention force Center contact retention force axial MIL 27 N (6.08 Lbs) cables < O 8 mm 68 N (15.30 Lbs) cables > O 8 mm Standard packaging = 50 pieces. For unit packaging add W after the P/N 13-10 N 50 CHARACTERISTICS TEST/CHARACTERISTICS STANDARD REFERENCE VALUES/REMARKS ENVIRONMENTAL CHARACTERISTICS Temperature range standard models semi-rigid cables CECC - 55C + 155C - 55C + 105C Thermo cycling test CECC - 55C / + 155C / 21 j Thermal shock CECC - 40C / + 155C or - 40C / + 85C - 5 cycles Hight temperature test CECC 125C / 1000 H Corrosion salt spray CECC 48 H CECC CECC Sinus 10 g / 10 - 500 Hz 1/2 Sinus 50g / 11 ms IP 67 IP 65 (with heatshrink sleeve) 10-5 bar. cm3/s Differential pressure 100 to 110 KPa: 1 bar cm3 / H ENVIRONMENTAL CHARACTERISTICS Vibration Shock Moisture resistance clamp type crimp type Hermetic test Leakage IEC 529 CECC CECC MATERIALS Body / nut / center male contact / outer contact Center female contact Ferrule Insulator Gasket Brass Treated beryllium copper Brass PTFE Silicon elastomer PLATINGS Standard Body Coupling nut / Design Center contacts Outer contacts / Design crimp + clamp type solder type BBR* Gold BBR* / cross knurled Gold BBR* / slotted Intermodulation models + COAXI-KIT Silver + BBR* Silver BBR* / hex. Silver Silver + BBR* / non slotted POWER RANGE Some connectors may feature different performances depending on the application they have been designed for, or according to the applicable cable. * BBR : Bright Bronze Radiall 13-11 N 50 PLUGS STRAIGHT PLUGS, FULL CRIMP TYPE, FOR FLEXIBLE CABLES (single piece body) Fig. 1 Fig. 2 Fig. 3 Dimensions (mm) Cable group Part number Fig. 2.6 / 50 / S+D R161 072 000 5 / 50 / S R161 082 000 Captured Assembly center instructions contact A B C D 1 39.7 3.25 3.38 1.63 2 38.5 5.41 3.11 yes M09 yes M12 5 / 50 / D R161 083 000 2 38.5 5.8 3.11 yes M12 5 / 50 / D R161 083 137 3 38.5 5.8 3.11 yes M11 Note For intermodulation application / tool 10 / 50 / S R161 075 000 2 40.2 11.05 7.46 yes M10 10.3 / 50 / S R161 075 060 2 40.2 11.05 7.46 yes M10 LMR 400 cable 40.2 11.4 6.4 yes M10 ETHERNET cable 10.3 / 50 / D R161 076 000 2 11 / 50 / D R161 088 000 2 11 / 50 / D R161 088 137 3 40.2 11.4 7.46 M10 yes M11 For intermodulation application / tool STRAIGHT PLUGS, CLAMP TYPE, FOR FLEXIBLE CABLES Fig. 1 Fig. 2 Dimensions (mm) A B C Captured center contact Assembly instructions 1 33.9 3.1 1.7 yes M01 R161 006 000 1 34.4 5.6 no M02 R161 010 000 1 34.9 5.6 yes M03 10 + 11 / 50 / S + D R161 020 000 2 38.1 11.2 no M04 10 + 11 / 50 / S + D R161 022 000 2 38.9 11.2 yes M05 Cable group Part number Fig. 2.6 / 50 / S + D R161 004 000 5 / 50 / S + D 5 / 50 / S + D 13-12 N 50 PLUGS STRAIGHT PLUGS, EZ FIT TYPE, FOR CORRUGATED CABLES Fig. 1 Fig. 2 Fig. 3 Cable group Part number Fig. 1/4" superflexible corrugated R161 036 007 3/8" superflexible corrugated R161 036 207 Dimensions (mm) Captured center contact Assembly instructions A B C 1 44.7 7.95 4.7 yes M18 1 45.1 11 7.1 yes M18 45.1 14 8.8 1/2" flexible corrugated R161 091 020W 2 1/2" superflexible corrugated R161 037 020 1 7/8" flexible corrugated R161 033 020W 3 yes M19 yes M18 yes M20 STRAIGHT PLUGS, FOR SEMI-RIGID CABLES Fig. 1 Cable group Part number Fig. .141" R161 051 000 3 .141" R161 052 000 .250" R161 053 000 .250" R161 054 000 Fig. 2 Dimensions (mm) A B 24.4 3.65 1 35 5.6 1 35.4 6.6 2 24.4 6.45 C 3.65 Fig. 3 Captured center contact Assembly instructions no M07 Solder type no M06 Clamp type no M06 Clamp type no M07 Solder type Note 13-13 N 50 PLUGS RIGHT ANGLE PLUGS, CRIMP TYPE, FOR FLEXIBLE CABLES Fig. 1 Fig. 2 Fig. 3 Fig. 4 Cable group Part number Fig. Fig. 5 Dimensions (mm) A B C D Captured Assembly center contact instructions 5 / 50 / S R161 182 000 1 34.5 28 5.41 3.1 yes M08 5 / 50 / D R161 183 000 1 34.5 28 5.8 3.1 yes M08 28.3 5.8 3.1 5 / 50 / D R161 183 137 4 35 10 / 50 / S R161 184 000 2 37.5 10 / 50 / S R161 185 000 3 42.4 10.3 / 50 / S R161 184 036 2 46.25 11 / 50 / D R161 186 000 2 37.6 11 / 50 / D R161 187 000 3 42.4 11 / 50 / D R161 186 137 5 11.05 33.2 11.05 7.46 11.05 11.4 33.2 11.4 7.46 yes M08 yes M08 Note For intermodulation application / tool yes M11 Full crimp yes M08 LMR 400 cable yes M08 yes M11 Full crimp yes M08 For intermodulation application / tool RIGHT ANGLE PLUGS, CLAMP TYPE, FOR FLEXIBLE CABLES Fig. 1 Fig. 2 Dimensions (mm) Cable group Part number Fig. 5 / 50 / S + D R161 157 000 1 32 10 + 11 / 50 / S + D R161 168 000 2 34.85 A C Captured center contact Assembly instructions 32 5.6 yes M15 49.4 11.2 yes M16 B 13-14 N 50 PLUGS AND JACKS RIGHT ANGLE PLUG, SOLDER TYPE, FOR SEMI-RIGID CABLES Cable group Part number Captured center contact Assembly instructions .141" R161 152 107 yes M17 RIGHT ANGLE PLUGS, EZ FIT TYPE, FOR CORRUGATED CABLES Dimensions (mm) A B Captured center contact R161 177 007 41.8 7.95 yes M13 R161 177 207 42.25 11 yes M13 R161 177 137 41.75 14 yes M13 Cable group Part number 1/4" superflexible corrugated 3/8" superflexible corrugated 1/2" superflexible corrugated Assembly instructions STRAIGHT JACKS, FULL CRIMP TYPE, FOR FLEXIBLE CABLES (single piece body) Fig. 1 Fig. 2 Dimensions (mm) A B C Captured center contact Assembly instructions 1 39.3 5.41 3.11 yes M12 Cable group Part number Fig. 5 / 50 / S R161 237 000 5 / 50 / D R161 238 000 1 39.3 5.8 3.11 yes M12 10 / 50 / S R161 241 000 2 40.6 11.05 7.46 yes M10 11 / 50 / D R161 243 000 2 40.6 11.4 7.46 yes M10 13-15 N 50 JACKS STRAIGHT JACKS, CLAMP TYPE, FOR FLEXIBLE CABLES Fig. 1 Fig. 2 Cable group Part number Fig. 5 / 50 / S + D R161 206 000 1 Dimensions (mm) A B Captured center contact Assembly instructions 35.3 5.6 yes M03 10 + 11 / 50 / S + D R161 220 000 2 39.3 11.2 yes M05 10 + 11 / 50 + 75 / S + D R161 222 000 2 39.3 11.2 yes M05 STRAIGHT JACKS, EZ FIT TYPE, FOR CORRUGATED CABLES A A Fig. 1 Fig. 2 Fig. 3 Fig. 4 Cable group Part number Fig. 1/4" superflexible corrugated R161 232 007 3/8" superflexible corrugated R161 232 207 1/2" superflexible corrugated 1/2" flexible corrugated 7/8" flexible corrugated R161 231 020W Dimensions (mm) Captured center contact Assembly instructions 7.9 yes M18 11 yes M18 14 yes M18 yes M21 yes M22 A B 1 52.7 2 66 R161 232 407 2 66 R161 230 320W 3 4 13-16 N 50 JACKS STRAIGHT JACKS, FOR SEMI RIGID CABLES Fig. 1 Fig. 2 Dimensions (mm) A B C Captured center contact Assembly instructions 1 35.5 5.6 3.65 no M06 Clamp type 2 32 3.65 no M14 Solder type Cable group Part number Fig. .141" R161 227 000 .141" R161 226 020 Note 25.4 mm SQUARE FLANGE, STRAIGHT JACKS, FULL CRIMP TYPE, FOR FLEXIBLE CABLES (single piece body) (25.4 mm = 1 inch) Cable group Part number Dimensions (mm) A B C Captured center contact Assembly instructions Panel drilling 5 / 50 / D R161 283 000 39.3 5.8 3.11 yes M12 P01 10 / 50 / S R161 286 000 40.6 11.05 7.46 yes M10 P01 11 / 50 / D R161 286 200 40.6 11.4 7.46 yes M10 P01 13-17 N 50 JACKS 25.4 mm SQUARE FLANGE, STRAIGHT JACKS, CLAMP TYPE FOR FLEXIBLE CABLES (25.4 mm = 1 inch) Fig. 1 Fig. 2 Dimensions (mm) A B C Captured center contact Assembly instructions Panel drilling 34.3 3.1 1.7 yes M01 P01 5.6 yes M03 P01 11.2 yes M05 P01 Cable group Part number Fig. 2.6 / 50 / S + D R161 252 000 1 5 / 50 / S + D R161 256 000 1 35.4 10 + 11 / 50 / S + D R161 270 000 2 39.3 25.4 mm SQUARE FLANGE, STRAIGHT JACKS, EZ FIT TYPE, FOR CORRUGATED CABLES (25.4 mm = 1 inch) A Fig. 1 A Fig. 2 Cable group Part number Fig. Dimensions (mm) A B Captured center contact Assembly instructions Panel drilling 1/4" superflexible corrugated R161 279 007 1 52.7 7.9 yes M18 P01 3/8" superflexible corrugated R161 279 207 2 66 11 yes M18 P01 1/2" superflexible corrugated R161 279 407 2 66 14 yes M18 P01 13-18 N 50 JACKS 25.4 mm SQUARE FLANGE, STRAIGHT JACKS, FOR SEMI RIGID CABLES (25.4 mm = 1 inch) Fig. 1 Fig. 1 & 2 Cable group Part number Dimensions (mm) Fig. A Fig. 2 B C Captured center contact Assembly instructions Panel drilling 3.65 Note .141" R161 277 000 1 35.5 5.6 no M06 P01 Clamp type .141" R161 277 300 2 32 3.65 no M14 P01 Solder type .250" R161 278 000 1 35.9 6.6 no M06 P01 Clamp type BULKHEAD STRAIGHT JACKS, FULL CRIMP TYPE, FOR FLEXIBLE CABLES (PANEL SEALED) (single piece body) Fig. 2 Fig. 1 Fig. 3 Cable group Part number Fig. 2.6 / 50 / S + D R161 311 200 1 2.6 / 50 / S + D R161 311 300 2 5 / 50 / S R161 329 000 5 / 50 / D R161 329 200 3 Dimensions (mm) A B C D E 40.4 6.5 3.38 3.25 1.63 39.8 6.5 3.11 Captured center contact Assembly Panel instructions drilling Note yes M09 P14 Front mount yes M09 P14 Rear mount 5.41 yes M12 P14 Rear mount 5.8 yes M12 P14 Rear mount 13-19 N 50 BULKHEAD JACKS BULKHEAD STRAIGHT JACKS, CLAMP TYPE, FOR FLEXIBLE CABLES (PANEL SEALED) Fig. 1 Fig. 2 Fig. 3 Cable group Part number Fig. 2.6 / 50 / S + D R161 321 000 2.6 / 50 / S + D R161 322 000 5 / 50 / S + D 10 + 11 / 50 / S + D Dimensions (mm) Captured Assembly center contact instructions Panel drilling Note A C D 1 34.3 3.1 1.7 yes M01 P14 Front mount 2 34.3 3.1 1.7 yes M01 P14 Rear mount R161 325 000 2 35.4 5.6 yes M03 P14 Rear mount R161 332 000 3 43 11.2 no M04 P14 Rear mount BULKHEAD STRAIGHT JACKS, EZ FIT TYPE, FOR CORRUGATED CABLES A A Fig. 1 Cable group Part number Fig. Fig. 2 Dimensions (mm) A B C Captured center contact Assembly instructions Panel drilling 1/4" superflexible corrugated R161 341 007 1 52.7 6.5 7.9 yes M18 P14 3/8" superflexible corrugated R161 341 207 2 66 6.5 11 yes M18 P14 1/2" superflexible corrugated R161 341 407 2 66 6.5 14 yes M18 P14 13-20 N 50 BULKHEAD JACKS BULKHEAD STRAIGHT JACKS, FOR SEMI RIGID CABLES (PANEL SEALED) Fig. 1 Fig. 2 Fig. 3 Fig. 4 Dimensions (mm) Cable group Part number Fig. A B C D Captured center contact Assembly instructions Panel drilling Note .085" R161 335 200 1 32 6.5 2.25 no M14 P14 Solder type / Rear mount .141" R161 323 000 2 35.5 8 5.6 3.65 no M06 P14 Clamp type / Front mount .141" R161 323 200 4 35.5 6.5 5.6 3.65 yes M06 P14 Clamp type / Rear mount .141" R161 336 000 1 32 6.5 3.65 no M14 P14 Solder type / Rear mount .141" R161 336 200 3 32 6.5 3.65 no M14 P14 Solder type / Front mount .250" R161 337 200 1 32 6.5 6.6 no M14 P14 Solder type / Rear mount 13-21 N 50 RECEPTACLES 12.7 mm (SMA) FLANGE, STRAIGHT FEMALE RECEPTACLES (12.7 mm = 1/2 inch) Part number R161 410 520 Dimensions (mm) A B C Captured center contact Panel drilling 17.9 15 2.9 yes P11 Note Extended dielectric 17.5 mm FLANGE, STRAIGHT FEMALE RECEPTACLES (17.5 mm = 3/4 inch) Fig. 1 Fig. 2 Fig. 3 Fig. A Part number Fig. R161 410 000 1+A R161 418 000 2+A R161 461 000 3+B Dimensions (mm) Fig. B A B C Captured center contact Panel drilling 5.7 1.5 8.9 yes P03 6.2 3.9 0.6 Note yes P03 Universal / see contacts page 27 yes P12 2 hole flange / Flat tab contact 13-22 N 50 RECEPTACLES 25.4 mm FLANGE, STRAIGHT MALE AND FEMALE RECEPTACLES (25.4 mm = 1 inch) Fig. 1 Fig. 2 Fig. A Part number Fig. R161 404 000 1+A Fig. 3 Fig. 5 Dimensions (mm) A B C 9.3 0.8 14.6 D Fig. 4 Fig. 6 Captured center contact Panel drilling yes P07 Fig. 7 Note Solder pot R161 404 117 1+A 9.3 2.5 14.6 yes P07 Solder pot R161 404 137 1+A 9.3 0.8 14.6 yes P07 For intermodulation application/Center contact brass R161 412 020 1+A 9.3 3.5 12 R161 416 130 4+A 17.9 15 yes P10 Solder pot yes P09 Extended dielectric R161 419 020 2+A 2.5 yes P10 Flat tab contact R161 419 300 3+A 2 yes P01 Slotted contact R161 430 020 1+A 6.5 yes P10 Short back length R161 440 020 5+A 6 0 R161 441 000 5+A 8.7 0.8 R161 441 400 6+A 17.9 15 R161 444 037 7+A 2 14.6 20.6 yes P08 Male / solder pot 20.6 yes P02 Male / solder pot yes P06 Male / extended dielectric yes P05 Male / slotted contact 13-23 N 50 RECEPTACLES 25.4 mm FLANGE, RIGHT ANGLE FEMALE RECEPTACLE (25.4 mm = 1 inch) Dimensions (mm) Part number R161 653 000 A B C Captured center contact Panel drilling 36.9 34.4 2.5 yes P02 Note Solder pot BULKHEAD STRAIGHT RECEPTACLES (fully sealed or panel hermetic) Fig. 1 Fig. 2 Fig. 3 Dimensions (mm) A B C Captured center contact Panel drilling 1 28 4.5 2.4 yes P13 R161 606 000 2 34.6 6.5 2.4 yes P14 Rear mount /Fully sealed R161 625 000 3 34 6.5 2.5 yes P14 Front mount / Panel hermetic Part number Fig. R161 570 000 Note Front mount 13-24 N 50 IN SERIES ADAPTERS IN SERIES ADAPTERS Fig. 1 Fig. 2 Fig. 4 Fig. 3 Fig. 5 Fig. 6 Fig. 7 Fig. 8 Fig. 9 Fig. 10 Dimensions (mm) Fig. 11 Part number Fig. R161 703 000 1 36.7 R161 705 000 2 37.5 R161 715 000 3 37.5 R161 730 000 4 37.5 R161 753 000 5 38 R161 771 000 6 34.4 34 R161 780 000 7 42 36.9 TEE F - F/M R161 782 000 8 42 29.1 TEE F - F/F R161 791 500 9 37.37 R161 791 530 10 37.12 screwing male / Push - on female R161 792 500* 11 37.12 Push - on male / male screwing A B Panel drilling Note M-M F-F P01 F - F / Flange 6.5 P14 F - F / Bulkhead panel sealed 6.5 P14 F - F / Hermetic / bulkhead M - F / Right-angle Push - on male / female screwing * Upon request 13-25 N 50 CAPS PROTECTIVE CAPS Fig. 1 Fig. 2 Fig. 4 Part number Fig. R161 804 000 Fig. 3 Fig. 5 Dimensions (mm) Fig. 6 Note A B 1 13.9 3.8 Male with cord Male with cord R161 805 410 2 13.9 2 R161 841 000 3 20.4 3.9 Female with chain R161 844 000 4 20.4 3.8 Female with cord R161 853 000 5 13.9 3.9 Male with chain R161 862 000 6 20.1 3.9 Male short circuit with chain 13-26 N 50 ACCESSORIES FIELD-REPLACEABLE CONTACTS (For universal receptacle) These accessories have been specifically designed for the adjustment at the rear of hermetically sealed universal receptacles. The choice of their dimensions depends on the PCB or on the thickness of the MIC box. Moreover these contacts and insulators are also compatible with SMA UNIVERSAL RECEPTACLES. Fig. 1 Fig. 3 Fig. 2 Fig. 4 Part number Fig. A R280 460 000 1 1.77 Packaging R280 461 000 1 3.37 Flat tab R280 468 0000 R280 462 000 2 1.77 Cylindrical tab R280 467 0000 R280 463 000 2 3.37 Cylindrical tab R280 468 0000 R280 464 000* 3 Symetrical N/A R280 465 000 4 Flat recessed tab N/A 10 Note Associated insulator P/N Flat tab R280 467 0000 FIELD-REPLACEABLE INSULATORS Part number A Packaging R280 467 000 1.57 10 R280 468 000 3.17 10 * Upon request 13-27 N 50 What is INTERMODULATION ? IM (abbreviation for InterModulation) is an undesired modulation which leads to a distortion of the output High Frequency carrier. It is defined as the ratio of the 3rd order intermodulation products against the incident signal power because, the most troublesome IM products are those of 3rd order. For more detailed information, please ask for our application guide where we present: - our intermodulation measurement system, - our product range. D1C 032 DE BBR (Bright Bronze RADIALL) plating has been specifically developed and employed by RADIALL for its excellence in Intermodulation sensitive applications. For more detailed information, an application guide about the BBR high quality plating is available upon request. D1C 030 DE 13-28 N 50 CABLE ASSEMBLIES Radiall proposes you 3 types of cable assemblies with N type connectors. This range includes standard and custom cable assemblies, offering you standard, main and high level of intermodulation performance (see our intermodulation application guide: D1C 032 DE). * Standard level: IMP3 = -90 dBm typical (see page 30-31) The main characteristics of this range are: - cross-knurled coupling nut coupling torque 130 Ncm (with pliers R282 202 000) slotted outer contact plating: BBR (Bright Bronze Radiall) connectors also available uncabled 3 types of cable mounting: full crimp, clamp or solder * Main level: IMP3 = -110 dBm typical (see page 32-33) The main characteristics of this range are: - hexagonal coupling nut (170 Ncm) non-slotted outer contact plating: silver (finish: strike of BBR) connectors also available uncabled (except for SHF cable) 3 types of cable mounting: full crimp, clamp or solder * High level: IMP3 = -125 dBm typical (see page 34-35) The main characteristics of this range are: - hexagonal coupling nut (170 Ncm) non-slotted outer contact plating: silver (finish: strike of BBR) connectors only available for cable assemblies made by Radiall only solder type models: the most rigid cable attachment Intermodulation curves available upon request moisture resistance: IP 68 overmolding SERVICE + webtool: fast and reliable: Your solution for RF & Microwave cable-assemblies on www.radiall.com SIMPLE - FAST - EFFICIENT 13-29 N 50 -90 dBm CUSTOM CABLE ASSEMBLIES CABLE ASSEMBLIES WITH STANDARD CONNECTORS (-90 dBm typ.) (-133 dBc typ./20W) HOW TO ORDER L : Overall length + 2 % Example: Straight plug N / Cable 5/50 D RG223 / Right angle plug / length 100 cm R161 083 000 / C291 330 000 / R161 183 000 / 100 Connector 1 part number (see table 1) Coax cable part number (see table 2) Connector 2 part number (see table 1) Overall length in cm 13-30 N 50 -90 dBm CUSTOM CABLE ASSEMBLIES CABLE ASSEMBLIES WITH STANDARD CONNECTORS (-90 dBm typ.) (-133 dBc typ./20W) Table 1 Connectors part number guide SEMI-RIGID CABLES FLEXIBLE CABLES TIMES MODEL .085" Straight plug .141" .250" Solder R161 051 000 R161 054 000 Clamp R161 052 000 R161 053 000 Full crimp R/A plug 2.6 /5 0 S 2.6 / 50 D 5 / 50 S 5 / 50 D R161 004 000 R161 006 000 R161 010 000 R161 072 000 R161 082 000 R161 083 000 Clamp R161 157 000 Crimp R161 182 000 R161 183 000 Full crimp Solder Straight jack R161 206 000 Full crimp Straight bulkhead jack rear mount 11 / 50 D LMR 400 R161 020 000 R161 022 000 R161 075 000 R161 088 000 R161 075 060 R161 168 000 R161 184 000 R161 186 000 R161 185 000 R161 187 000 R161 184 036 R161 226 020 Clamp Solder 10 / 50S R161 237 000 R161 238 000 R161 335 200 Clamp R161 336 000 R161 222 000 R161 220 000 R161 241 000 R161 243 000 R161 337 200 R161 323 200 Full crimp R161 321 000 R161 322 000 R161 325 000 R161 311 300 R161 329 000 R161 329 200 R161 332 000 Solder Straight bulkhead jack front mount Clamp R161 323 000 R161 323 020* R161 321 000 Full crimp Straight jack flange mount R161 311 200 Solder R161 277 300 Clamp R161 277 000 R161 278 000 R161 252 000 R161 256 000 Full crimp R161 283 000 R161 270 000 R161 286 000 R161 286 200 Table 2 Radiall cable part number guide CABLE TYPE SEMI-RIGID FLEXIBLE TIMES * Manufactured upon request P/N .085" RG 405 C291 850 001 .141" RG 402 C291 860 001 .250" RG 401 C291 870 001 2 / 50 S RG 178 C291 145 007 2 / 50 D FILOTEX C291 146 087 2.6 / 50 S RG 174 C291 150 000 2.6 / 50 D OREBRO C291 185 067 5 / 50 S RG 58 C291 305 000 5 / 50 D RG 223 C291 330 000 10 / 50 S RG 213 C291 510 000 11 / 50 D RG 214 C291 600 000 5 / 50 S LMR 200 C291 316 070 10.3 / 50 S LMR 400 C291 516 070 15.2 / 50 S LMR 600 C291 626 070 All our bulkhead mount jacks are panel sealed 13-31 N 50 -110 dBm CUSTOM CABLE ASSEMBLIES CABLE ASSEMBLIES WITH LOW INTERMODULATION CONNECTORS (-110 dBm typ.) (-153 dBc typ./20W) HOW TO ORDER L : Overall length + 2 % Example: Straight plug N / Cable 11 / 50 D RG 214 / Right angle plug N / length 100 cm R161 088 137 / C291 600 000 / R161 186 137 / 100 Connector 1 part number (see table 1) Coax cable part number (see table 2) Connector 2 part number (see table 1) Overall length in cm 13-32 N 50 -110 dBm CABLE ASSEMBLIES CABLE ASSEMBLIES WITH LOW INTERMODULATION CONNECTORS (-110 dBm typ.) (-153 dBc typ./20W) Table 1 Connectors part number guide SERIES CABLES MODEL Straight plug R/A plug N Straight jack SUPER FLEXIBLE CABLES 1/4" 3/8" 1/2" R161 036 007 R161 036 207 R161 037 020 Clamp R161 177 007 R161 177 207 R161 177 137 Clamp R161 232 007 R161 232 207 R161 232 407 Full crimp 5 / 50 D 11 / 50 D R161 083 137 R161 088 137 R161 183 137 R161 186 137 Clamp Crimp Straight bulkhead jack Clamp R161 341 007 R161 341 207 R161 341 407 Straight flange mount jack Clamp R161 279 007 R161 279 207 R161 279 407 All these connectors are also available unassembled, except models for SHF cables only sold on cable assemblies made by RADIALL. Table 2 Radiall cable part number guide CABLE TYPE SEMI-RIGID FLEXIBLE (PTFE) FLEXIBLE .141" 5 / 50 D RG 223 C291 330 000 RG 214 C291 600 000 5 / 50 D RG 400 C291 326 007 10 / 50 D RG 393 C291 511 007 High flexible CELLFLEX C291 993 170 HELIAX C291 993 070 High flexible CELLFLEX C291 996 170 HELIAX C291 996 070 High flexible CELLFLEX C291 994 170 HELIAX C291 994 070 3/8" superflexible corrugated 1/2" superflexible corrugated SHF* C291 860 001 11 / 50 D 1/4" superflexible corrugated CORRUGATED P/N RG 405 5 TD 5 LI For more details about SHF cables, see our catalog D1C 287 CE RADIALL C291 999 902 C291 955 192 Note: All our bulkhead mount jacks are panel sealed 13-33 N 50 -125 dBm CABLE ASSEMBLIES VERY LOW INTERMODULATION CABLE ASSEMBLIES (-125 dBm typ.) (-165 dBc typ./20W) HOW TO ORDER L : Overall length + 2 % Example: Straight plug N / Cable 1/4" high flexible Cellflex / right angle plug N / length 50 cm 865 48 030 / C291 993 170 / 865 48 040 / 50 Connector 1 part number (see table 1) Coax cable part number (see table 2) Connector 2 part number (see table 1) Overall length in cm 13-34 N 50 -125 dBm CABLE ASSEMBLIES VERY LOW INTERMODULATION CABLE ASSEMBLIES (-125 dBm typ.) (-165 dBc typ./20W) Table 1 Connectors part number guide SERIES SUPERFLEXIBLE CORRUGATED SEMI-RIGID MODEL Solder Type 1/4" 3/8" 1/2" .141" Straight plug 865 48 030 865 48 080 865 48 120 865 48 000 865 48 010 R/A plug 865 48 040 865 48 090 865 48 130 Straight jack 865 48 050 865 48 100 865 48 140 Straight panel sealed bulkhead jack 865 48 060 865 48 110 865 48 150 Straight flange mount jack 865 48 070 865 48 170 865 48 160 N (PTFE) FLEXIBLE RG 400 RG 393 Please consult us 865 48 020 These connectors are only available for cable assemblies made by Radiall. Table 2 Cable assemblies with standard lengths CONNECTOR 1 Series CABLE Model Type Straight plug 1/2" superflexible corrugated CONNECTOR 2 Length (m) Series 3/8" superflexible corrugated N 1.5 N 3/8" superflexible corrugated Straight plug 1/2" superflexible corrugated 3/8" superflexible corrugated R/A plug 1/4" superflexible corrugated R285 780 083 1 R/A plug R285 783 063 2 R285 786 063 3 R285 720 063 R285 720 083 R285 725 063 7/16 Straight flange jack 1/2" superflexible corrugated R285 780 063 Straight bulkhead jack Straight plug 1.5 Fig P/N Straight plug 3/8" superflexible corrugated R/A plug CABLE ASSEMBLY Model 1 R285 725 083 R285 724 042 Fig. 1 Fig. 4 Fig. 2 Fig. 5 Fig. 3 Fig. 6 4 5 6 13-35 N 75 INTERFACE PLUG LETTER JACK mm inch min. max. min. max. LETTER mm inch min. max. min. max. A 0.13 1.03 .005 .13 A 9.05 9.19 .356 .362 B 2.80 3.56 .110 .140 B 4.75 5.25 .187 .207 C 5.33 5.83 .210 .230 C 1.20 1.95 .047 .077 D 1 2 .016 .066 D 4.4 5.1 .173 .201 E 4.54 5.39 .179 .212 E 6.8 9 .268 .354 F 4.05 4.20 .159 .165 F 10.9 11.2 .429 .441 G 10.23 10.43 .403 .411 G DIA 6.98 7.02 .275 .276 H DIA 8.27 8.37 .326 .329 H DIA 8.03 8.13 .316 .320 J DIA 16.1 16.2 .634 .638 J DIA 8.53 8.73 .336 .344 K DIA 20.9 21 .823 .827 K DIA 15.65 15.85 .616 .624 L DIA 1.96 2 .077 .079 L DIA 1.96 2 .077 .079 M DIA 0.87 0.91 .034 .036 IMPORTANT: the 50 and the 75 connectors are NOT INTERMATEABLE, resulting in the interface destruction * statistics dimensions: .0539 .0055 (.0594 max)/(1.37 0.14)(1.51 max) 1) Coupling nut against on datum 1 2) Coupling nut against on datum 2 13-36 N 75 CHARACTERISTICS TEST/CHARACTERISTICS STANDARD REFERENCE VALUES/REMARKS ELECTRICAL CHARACTERISTICS Impedance 75 Frequency range DC - 1.5 GHz V.S.W.R. (typical) Cable 6/75 Cable 10 +11/75 Insertion loss straight connector right-angle connector 1.06 1.10 MIL < 0.15 dB RF Leakage MIL - 90 dB min at 1 GHz Insulation resistance MIL 5000 M min Contact resistance center contact outer contact Working voltage in VRMS Initial 1 m 0.2 m MIL After tests 1.5 m - CECC Cable 10 + 11/75: Cable 6/75: 1400 850 (400) (250) Dielectric withstanding voltage in VRMS at sea level (at 70, 000 feet) CECC Cable 10 + 11/75: Cable 6/75: 2500 1500 (600) (350) RF testing voltage CECC 1500 VRMS (5 MHz sine wave) Durability CECC 500 matings Force to engage and disengage CECC at sea level (at 70, 000 feet) sea level MECHANICAL CHARACTERISTICS Recommended coupling nut torque 6.6 Ncm max (.58 Inch-pounds) 40 to 60 Ncm (manual) 130 Ncm (11.45 inch pounds) (with pliers R282 202 000) Proof torque CECC 170 Ncm (14.96 inch pounds) Coupling nut retention force CECC 450 N (101.25 Lbs) CECC 200 N 300 N Cable retention force cable 6/75 cable 10 +11/75 Center contact retention force axial MIL 27 N (6.08 Lbs) Temperature range CECC - 55C + 155C Thermo cycling test CECC - 55C / + 155C / 21 j Thermal shock CECC - 40C / + 155C or - 40C / + 85C - 5 cycles Hight temperature test CECC 125C / 1000 H Corrosion salt spray CECC 48 H Vibration CECC Sinus 10 g / 10 - 500 Hz Shock CECC 1/2 Sinus 50g / 11 ms ENVIRONMENTAL CHARACTERISTICS Moisture resistance clamp type crimp type IEC 529 IP 67 IP 65 (with heatshrink sleeve) Hermetic test CECC 10-5 bar. cm3/s Leakage CECC Differential pressure 100 to 110 KPa: 1 bar cm3 / H MATERIALS Body (nut) / center male contact / outer contact Brass Center female contact Treated beryllium copper Ferrule Brass Insulator PTFE Gasket Silicon elastomer PLATINGS Body BBR Coupling nut / Design BBR / cross knurled Center contacts Gold Outer contacts / Design BBR / slotted Standard packaging = 50 pieces. For unit packaging add W after the P/N All dimensions in mm 13-37 N 75 PLUGS STRAIGHT PLUGS, CRIMP TYPE, FOR FLEXIBLE CABLES Dimensions (mm) A B C Captured center contact Assembly instructions R162 084 000 33.9 6.6 4 yes M12 10 / 75 / S R162 075 000 37.25 11.05 7.46 yes M12 11 / 75 / D R162 088 000 37.25 11.4 7.46 yes M12 Cable group Part number 6 / 75 / S STRAIGHT PLUGS, CLAMP TYPE, FOR FLEXIBLE CABLES Fig. 2 Fig. 1 Fig. 3 Cable group Part number Fig. Captured center contact 6 / 75 + 93 R162 012 000 1 no M02 8 / 75 / D R162 013 000 2 no M16 10 + 11 / 75 R162 017 000 3 no M04 Assembly instructions 13-38 N 75 PLUGS RIGHT ANGLE PLUGS, CRIMP TYPE, FOR FLEXIBLE CABLES Cable group Part number 6 / 75 / S R162 184 000 Dimensions (mm) A B C Captured center contact Assembly instructions 38.25 6.6 4 yes M12 10 / 75 / S R162 185 000 42.25 11.05 7.46 yes M12 11 / 75 / D R162 187 000* 42.25 11.4 7.46 yes M12 RIGHT ANGLE PLUGS, CLAMP TYPE, FOR FLEXIBLE CABLES Dimensions A (mm) Captured center contact Assembly instructions R162 162 000 6.5 yes M16 R162 168 000 11.2 yes M16 Cable group Part number 6 / 75 + 93 10 + 11 / 75 * Upon request 13-39 N 75 JACKS STRAIGHT JACKS, CRIMP TYPE, FOR FLEXIBLE CABLES Dimensions (mm) A B C Captured center contact Assembly instructions R162 239 000 36.6 6.6 4 yes M12 10 / 75 / S R162 241 000* 40.6 11.05 7.46 yes M12 11 / 75 / D R162 243 000* 40.6 11.4 7.46 yes M12 Cable group Part number 6 / 75 / S STRAIGHT JACKS, CLAMP TYPE, FOR FLEXIBLE CABLES Fig. 2 Fig. 1 Fig. 3 Cable group Part number Fig. Captured center contact Assembly instructions 6 / 75 + 93 / S R162 212 000* 1 no M02 8 / 75 / D R162 213 000* 2 no M16 10 + 11 / 75 R162 217 000 3 no M04 * Upon request 13-40 N 75 JACKS SQUARE FLANGE STRAIGHT JACKS, CLAMP TYPE, FOR FLEXIBLE CABLES Dimensions (mm) A B C Captured center contact Assembly instructions Panel drilling R162 262 000 34.9 6.6 11 no M02 P01 R162 267 000 38.5 11.2 17.4 no M04 P01 Cable group Part number 6 / 75 + 93 / S 10 + 11 / 75 STRAIGHT BULKHEAD JACKS, CRIMP TYPE, FOR FLEXIBLE CABLES Dimensions (mm) A B Captured center contact Assembly instructions Panel drilling R162 335 000* 6.6 4 yes M12 P14 10 / 75 / S R162 336 000 11.05 7.46 yes M12 P14 11 / 75 / D R162 339 000* 11.4 7.46 yes M12 P14 Cable group Part number 6 / 75 / S STRAIGHT BULKHEAD JACKS, CLAMP TYPE, FOR FLEXIBLE CABLES Fig. 1 Fig. 2 Cable group Part number Fig. Captured center contact Assembly instructions Panel drilling 6 / 75 + 93 / S R162 328 000* 1 no M02 P14 10 + 11 / 75 R162 332 000* 2 no M04 P14 * Upon request 13-41 N 75 RECEPTACLE & ADAPTERS FEMALE RECEPTACLES Fig. 1 Fig. 2 Part number Fig. Captured center contact Panel drilling R162 403 000 1 yes P07 R162 570 000 2 yes P15 IN SERIES ADAPTERS Fig. 1 Fig. 2 Part number Fig. Captured center contact R162 703 000 1 yes R162 705 000 2 yes 13-42 N PANEL DRILLING P01 P02 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12 P13 P14 P15 13-43 N ASSEMBLY INSTRUCTIONS M 01 STRIPPING DIMENSIONS Part number R161 004 000 R161 252 000 R161 321 000 R161 322 000 Stripping length (mm) a b c d e 4 2 8 2 4 1 3 - Slide clamp nut onto cable. Strip the cable. Cut the jacket (2 slots) appart if necessary. - Slide the clamp braid sleeve between cable dielectric and braid. Cut the braid flush with the clamp braid sleeve. Slide the insulator. 2 - Solder the cable inner conductor into center contact. Slide the back nut over the clamp assembly. 4 - - Mount the gasket into the connector. Screw sub-assembly into the connector body. (recommended coupling torque 13.27 in.lb 150 Ncm). 13-44 N ASSEMBLY INSTRUCTIONS M 02 STRIPPING DIMENSIONS Part number R161 006 000 R162 012 000 R162 212 000 Stripping length (mm) a b 7.5 R162 262 000 R162 328 000 1 c 1 4 8 2 3 - Strip the cable. - Slide the clamp nut, the washer and the 'V' groove gasket onto the cable. Slide clamp braid sleeve over braid. Fold back braid and trim off excess of braid. Trim back dielectric as shown. 2 - Solder the cable inner conductor into center contact. - Screw sub-assembly into the connector body. (recommended coupling torque 39.82 in.lb 450 Ncm). 4 - 13-45 N ASSEMBLY INSTRUCTIONS M 03 STRIPPING DIMENSIONS Stripping length (mm) Part number a b 4 7.5 R161 010 000 R161 206 000 R161 256 000 c 2 R161 325 000 1 1 3 - Strip the cable. - 2 Slide the washer and the insulator onto the dielectric. Solder the cable inner conductor into center contact. 4 - Slide the clamp nut, the washer and the 'V' groove gasket onto the cable. Slide clamp braid sleeve over braid. Fold back braid and trim off excess of braid. Trim back dielectric as shown. - Screw sub-assembly into the connector body. (recommended coupling torque 39.83 in.lb 450 Ncm). a 13-46 N ASSEMBLY INSTRUCTIONS M 04 STRIPPING DIMENSIONS Part number R161 020 000 R161 332 000 R162 017 000 R162 217 000 1 R162 267 000 R162 332 000 3 - Strip the cable. - Slide the clamp nut and the 'V' groove gasket onto the cable. Slide clamp braid sleeve over braid. Fold back braid and trim off excess of braid. Trim back dielectric as shown. 2 - Solder the cable inner conductor into center contact. - Screw sub-assembly into the connector body. (recommended coupling torque 70.87 in.lb 800 Ncm). 4 - 13-47 N ASSEMBLY INSTRUCTIONS M 05 STRIPPING DIMENSIONS Part number R161 022 000 R161 220 000 1 R161 222 000 R161 270 000 3 - Strip the cable. - Slide the clamp nut, the washer and the 'V' groove gasket onto the cable. Slide clamp braid sleeve over braid. Fold back braid and trim off excess of braid. Trim back dielectric as shown. 2 - Mount washer and rear insulator. Solder the cable inner conductor into center contact. - Mount front insulator. Screw sub-assembly into the connector body. (recommended coupling torque 70.87 in.lb 800 Ncm). 4 - 13-48 N ASSEMBLY INSTRUCTIONS M 06 Part number STRIPPING DIMENSIONS Stripping length (mm) a Stripping tool Trimmer Solder barrel gauge R161 052 000 R282 053 000 R282 066 010 R282 744 320 R161 053 000 R282 054 000 R282 074 020 R282 744 330 R282 053 000 R282 066 010 R282 744 320 R161 278 000 R282 054 000 R282 074 020 R282 744 330 R161 323 000 R161 323 200 R282 053 000 R282 066 010 R282 744 320 R161 227 000 R161 277 000 4.5 1 Positioner R282 744 261 R282 744 260 3 - Take the tool kit: R282 125 010 (or spare tools). Strip the dielectric of the cable with stripping tool. Trim cable center conductor with trimmer. Clean the cable. - Once cooled, remove the solder barrel gauge. Cut the dielectric flush to clamp braid sleeve. Slide the insulator onto the cable inner conductor. Slide the center contact onto the cable inner conductor against insulator. Fit the cable assembly onto the soldering jig R282 740 030 and the positioner. Tighten cable and solder the center contact. 2 - - Slide the clamp nut, the washer, the 'V' groove gasket, the clamp braid sleeve and the solder barrel onto the cable. Position solder barrel flush against solder barrel gauge and solder to the cable or align with outer the conductor. 4 - Screw sub-assembly into the connector body. (recommended coupling torque 22.12 in.lb 250 Ncm). 13-49 N ASSEMBLY INSTRUCTIONS M 07 Part number STRIPPING DIMENSIONS Stripping length (mm) a R161 051 000 Stripping tool Trimmer Solder gauge [thickness b] Positioner Dielectric insertion tool + plunger Dielectric recess tool R282 053 000 R282 066 010 R282 862 070 [0.35] R282 744 340 R282 730 161 R282 915 030 R282 054 000 R282 074 020 R282 862 080 [0.45) R282 744 350 R282 730 160 R282 915 040 4.5 R161 054 000 1 3 - - Take the tool kit : R282 125 010 (or spare tools). Strip the dielectric of the cable with stripping tool cable. Trim the cable center conductor with trimmer Clean the cable. - After cooling remove cable assembly from the jig. Screw positioner into the connector. Slide cable into the connector until it bottoms against positioner. Tighten. Put 3 rings of solder around the cable and solder. 2 - Screw the positioner R282 744 261 onto the soldering jig R282 740 030. Slide contact into positioner. Insert solder gauge between contact and cable Tighten and solder the contact. 4 - - After cooling remove cable assembly from the jig. Screw female dielectric insert tool onto connector and cut the excess of dielectric with the dielectric recess tool. Insert insulator with the dielectric plunger. 13-50 N ASSEMBLY INSTRUCTIONS M 08 STRIPPING DIMENSIONS Stripping length(mm) Part number R161 182 000 R161 183 000 R161 183 137 a b c d Dies included MIL standard R282 293 000 (M22520/5-01) + Dies 3.5 7 18 14.5 R282 223 000 Hex : 5.41 R282 235 011 (M22520/5-11) 10 22.5 20 16.7 29.2 26.7 10 22.5 20 R282 231 000 Hex : 10.54 R282 235 116 (Y116 Daniels) 8 21 16 R161 184 000 R161 184 036 2.5 R161 186 000 R161 186 137 Crimping tool 5 1 3 - Slide onto the cable the ferrule. Strip the cable. - Fan the braid. Push connector body under the braid. Slide the ferrule on the braid (in direction F). 2 - Crimp the ferrule with crimping tool. Solder inner conductor. - Screw the nut into the body or press cap flush or slightly bellow surface of body assembly. 4 13-51 N ASSEMBLY INSTRUCTIONS M 09 STRIPPING DIMENSIONS Stripping length (mm) Part number R161 072 000 R161 311 200 R161 311 300 Crimping tool a b c d Dies included MIL standard R282 293 000 (M22520/5-01) + Dies 4.5 9.5 14 8 R282 223 000 Hex : 5.41 R282 235 011 (M22520/5-11) 1 Center contact R282 223 000 Hex : 1.73 3 - Slide the ferrule onto the cable. Strip the cable. 2 - Slide cable dielectric into the body while gently ginding the braid over the knurl. Push until the dielectric clicks into position. Slide ferrule over the braid (in direction F). - Crimp the ferrule with crimping tool. Cut the excess of braid. 4 - Fan the braid. Slide the braid clamp and insulator between the dielectric and the braid. Slide on center contact until it bottoms against cable dielectric. Crimp center contact with crimping tool or solder. 13-52 N ASSEMBLY INSTRUCTIONS M 10 STRIPPING DIMENSIONS Stripping length (mm) Part number R161 075 000 R161 088 000 R161 241 000 R161 243 000 R161 286 000 R161 286 200 R161 075 060 R161 076 000 a 5 Crimping tool b c d Dies included MIL standard R282 293 000 (M22520/5-01) + Dies 8 14 9 R282 231 000 Hex: 2.54 - 10.54 R282 235 116 Y116 Daniels 9 15 10 1 3 - - Slide the ferrule onto the cable. Strip the cable. 2 - Fan the braid. Slide cable dielectric into the body while gently ginding the braid over the knurl. Push until the dielectric clicks into position. Slide ferrule over the braid (in direction F). - Crimp the ferrule with crimping tool. Cut the excess of braid. 4 - Slide on center contact until it bottoms against cable dielectric. Crimp center contact with crimping tool. 13-53 N ASSEMBLY INSTRUCTIONS M 11 STRIPPING DIMENSIONS Stripping length (mm) Part number a R161 083 137 4.5 R161 088 137 5 R161 185 000 R161 187 000 4.5 b c 14 8 Crimping tool d 9.5 9 15 10.5 1 Hex. Dies included MIL standard R282 293 000 (M22520/5-01) + Dies ferrule 5.41 center contact 1.73 R282 223 000 R282 235 011 (M22520/5-11) ferrule 10.54 center contact 2.54 R282 231 000 R282 235 116 (Y116 Daniels) 3 - Slide onto the cable the ferrule. Strip the cable. 2 - Fan the braid. Slide cable dielectric into the body while gently ginding the braid over the knurl. Push until the dielectric clicks into position. Slide ferrule over the braid (in direction F). - Crimp the ferrule with crimping tool. Cut the excess of braid. 4 - Slide on the center contact until it bottoms against cable dielectric. Crimp center contact with crimping tool. 13-54 N ASSEMBLY INSTRUCTIONS M 12 STRIPPING DIMENSIONS Stripping length (mm) Part number a R162 084 000 R162 184 000 R162 239 000 4.5 R162 335 000 R162 075 000 c d 8 14 9.5 7.5 15.5 11 16 11.5 8 14 9 R162 088 000 7.5 17 12.5 R162 185 000 8 15 10.5 R162 187 000 R162 241 000 R162 243 000 7.5 17 12.5 16 11.5 14 9.5 R162 336 000 R162 339 000 R161 082 000 R161 083 000 R161 237 000 R161 238 000 R161 283 000 R161 329 000 R161 329 200 5 b Center contact crimping tool Hex. Dies included MIL standard R282 293 000 (M22520/5-01) + dies 1.73-6.48 1.73-10.54 4.5 R282 235 011 (M22520/5-11) R282 223 000 Ferrule crimping tool Dies included MIL standard R282 293 000 (M22520/5-01) + dies R282 223 000 R282 235 013 (M22520/5-13) R282 231 000 R282 235 116 (Y116 DANIELS) R282 223 000 R282 235 011 (M22520/5-11) 8 1.73-5.41 1 3 - - Slide the ferrule onto the cable. Strip the cable. - Fan the braid. Slide the cable into the body until it bottoms against insulator. Slide the ferrule over the braid (in direction F). - Crimp the ferrule. Cut the excess of braid if necessary. 2 - Slide center contact on until it bottoms against cable dielectric. Crimp the center contact. 4 13-55 N ASSEMBLY INSTRUCTIONS M 13 STRIPPING DIMENSIONS Part number Stripping tool R161 177 007 R282 010 030 R161 177 207 R161 177 137 Stripping length (mm) a b c d 7.5 10 22.5 15 R282 010 040 9 12 29 20 R282 010 050 10.5 14 33.5 23 1 e f 16 21 20 3 - Strip the cable. Strip the cable inner conductor with stripping tool. - - Screw the clamp nut into the connector body. (recommended coupling torque 70.8 in.lb 800 Ncm). (The cable must not turn into the right angle body). Solder the cable inner conductor into center contact. 2 - Slide the clamp nut and the gasket-1 onto the cable. Screw the clamp braid sleeve with the gasket-2 on to the spiral braid of the cable. Tighten manualy. 4 - Place the cap. Press fit the cap with a flat punch. 13-56 N ASSEMBLY INSTRUCTIONS M 14 STRIPPING DIMENSIONS Part number Stripping length (mm) a Stripping tool Trimmer R161 335 200 3.17 R282 051 000 R282 063 000 R282 053 000 R282 066 010 R282 054 000 R282 074 020 R161 226 020 R161 277 300 R161 336 000 R161 336 200 R161 337 200 Solder gauge [thickness b] Positioner R282 744 300 R282 862 090 [0.7] R282 744 310 4.5 1 R282 862 080 [0.45] R282 744 330 3 - Take the tool kit : R282 125 010. Strip the dielectric of the cable with stripping tool. Trim the cable center conductor with trimmer. Clean the cable. Screw the reducer on the cable. - Screw the positioner R282 744 060 onto the soldering jig R282 740 030. Slide contact into positioner. Insert solder gauge between contact and cable. Tighten and solder the contact. - After cooling remove cable assembly from the jig. Put positioner on the soldering jig. Slide cable into the reducer until it bottoms against positioner. Tighten. Put 3 rings of solder around the cable and solder. 2 - 4 - After cooling remove cable assembly from the jig. Slide insulator into the center contact. Screw sub-assembly into the connector body. (recommended coupling torque 13.27 in.lb 150 Ncm). 13-57 N ASSEMBLY INSTRUCTIONS M 15 STRIPPING DIMENSIONS Part number R161 157 000 1 3 - Strip the cable. 2 - Slide the clamp nut, the washer and the gasket onto the cable. Slide clamp braid sleeve over braid. Fold back braid and trim off excess of braid. Trim back dielectric as shown. - - Screw sub-assembly into the connector body. (recommended coupling torque 13.27 in.lb 150 Ncm). Solder center contact. - Screw clamp nut into the body. 4 13-58 N ASSEMBLY INSTRUCTIONS M 16 Stripping length (mm) Part number a R161 168 000 R162 013 000 R162 213 000 R162 162 000 R162 168 000 Center contact crimping tool b c Dies included MIL standard R282 293 000 (M22520/5-01) + dies 4 2.5 R282 231 000 Hex. 2.54 R282 235 116 (Y116 DANIELS) 4.5 1.5 4 1 10 8.5 1 3 - Strip the cable. - Slide the clamp nut, the washer and the gasket onto the cable. Slide clamp braid sleeve over braid. Fold back braid and trim off excess of braid. Trim back dielectric as shown. 2 - Solder the cable inner conductor into center contact. - Screw sub-assembly into the connector body. (recommended coupling torque 44.25 in.lb 500 Ncm). 4 - 13-59 N ASSEMBLY INSTRUCTIONS M 17 STRIPPING DIMENSIONS We recommend a thermal preconditionning cable Part number R161 152 107 Stripping length (mm) a b 9 3 1 Soldering Assembly R282 740 030 3 - - Strip the dielectric of the cable . Clean the cable. Temperature stoking do not exceed 250 max. - After cooling remove cable assembly from the jig. Slide body into positioner until it bottoms againts the positioner. Slide cable assembly onto the jig. Tighten and solder the contact. After cooling remove cable assembly from the jig. 2 - Slide cable and connector onto the soldering jig. Slide cable into connector until it bottoms againts the body and tighten. Solder the body onto the cable. 4 - Screw the cap until it bottoms againts the body (direction F). 13-60 N ASSEMBLY INSTRUCTIONS M 18 Part number STRIPPING DIMENSIONS Stripping length (mm) a b Stripping tool c R161 036 007 R161 232 007 R161 279 007 R161 341 007 R161 036 207 R161 232 207 R161 279 207 R161 341 207 Torque spanner R282 010 030 5.5 5 11.5 R161 037 020 R161 232 407 R161 279 407 R161 341 407 1 R282 010 040 R282 303 220 (0.708 in 84.075 in lb) R282 010 050 3 - Strip the cable. Do not damage the outer conductor. Deburr cable inner conductor. - Slide the heatshrink sleeve onto the cable. Screw manually the braid clamp nut onto cable outer conductor until stop. 2 - Screw the connector onto the assembly. WARNING : Screw the connector on the braid clamp nut turning left (left-hand thread) so that the copper outer conductor is being squeezed. 4 13-61 N ASSEMBLY INSTRUCTIONS M 19 STRIPPING DIMENSIONS c e a Part number R161 091 020 W Stripping length (mm) a b c e 5 16 23.7 2.7 1 b Stripping tool R282 011 050 3 - - - Cut the cable end in a hollow ( between two rings) with a hacksaw. Raise the handle and introduce the cable until it stops in the stripping tool. Push down the handle by exerting a light pressure on it, keep turning the tool until it turns freely. Hold the handle down, and turn the tool (of approximately 1/4 of tour) in the opposite direction, while pulling gently on the cable in order to release pieces of the cable cut. Raise the handle, slide the cable out and remove loose pieces of cable. In case of cut parts jammed in the tool : raise the handle, introduce again the stripped cable in the tool, screw slightly the cable into the copper previously cut and remove cable + loose parts. Push down again the handle. - Introduce the cable in the tool as shown. Turn the tool to point the inner conductor of the cable. - Mount the clamp nut on the cable, until the clipsage of the elastic contact on the first annelure. To push the part defers the tow press in stop on the elastic contact. 4 - 5 2 - Introduce the cable in the opposite side of the tool. Turn the tool and exert a light pressure until stop. After cutting the dielectric cut will be extracted on the other side of the tool. - Mount the clamp nut with the cable in the body of the connector. Couple of tightening recommended: 800 Ncm 13-62 N ASSEMBLY INSTRUCTIONS M 20 STRIPPING DIMENSIONS Part number Stripping length (mm) a Stripping tool for cable 7/8 corrugated R161 033 020W 26 R282 011 060 1 2 - - Cut the front extremity of the cable on the summit of a ring with a hacksaw ("a" dimension). Raise the handle and push the cable stops until it. Lowered the handle using a light pressure on it. Hold the handle down, and turn the tool (of approximately 1/4 of tour) in the opposite direction, while pulling gently on the cable in order to release pieces of the cable cut. Raise the handle, slide the cable out and remove loose pieces of cable. Split the sheath with a cutter, perpendicular to the previously split. Remove the sheath. - - Slide the clamp device over the cable, until the elastic part snap into the first groove of the outer conductor. Push foward the nut of the clamp device until it stops against the elastic part. 3 - Screw the connector on the nut of the clamp device. Recommended mating torque: 2500 Ncm 13-63 N ASSEMBLY INSTRUCTIONS M 21 STRIPPING DIMENSIONS c e a Part number R161 230 320W Stripping length (mm) a b c e 5 16 23.7 2.7 1 b Stripping tool R282 011 050 3 - - - Cut the cable end in a hollow (between two rings) with a hacksaw. Raise the handle and introduce the cable until it stops in the stripping tool. Push down the handle by exerting a light pressure on it, keep turning the tool until it turns freely. Hold the handle down, and turn the tool (of approximately 1/4 of tour) in the opposite direction, while pulling gently on the cable in order to release pieces of the cable cut. Raise the handle, slide the cable out and remove loose pieces of cable. In case of cut parts jammed in the tool: raise the handle, introduce again the stripped cable in the tool, screw slightly the cable into the copper previously cut and remove cable + loose parts. Push down again the handle. - Introduce the cable in the tool as shown. Turn the tool to point the inner conductor of the cable. - Mount the clamp nut on the cable, until the clipsage of the elastic contact on the first annelure. To push the part defers the tow press in stop on the elastic contact. 4 - 5 2 - Introduce the cable in the opposite side of the tool. Turn the tool and exert a light pressure until stop. After cutting the dielectric cut will be extracted on the other side of the tool. - Mount the clamp nut with the cable in the body of the connector. Couple of tightening recommended: 800 Ncm. 13-64 N ASSEMBLY INSTRUCTIONS M 22 STRIPPING DIMENSIONS Part number Stripping length (mm) a Stripping tool R161 231 020W 26 R282 011 060 1 2 - - Cut the front extremity of the cable on the summit of a ring with a hacksaw (a dimension). Raise the handle and push the cable stops until it. Lowered the handle using a light pressure on it. Hold the handle down, and turn the tool (of approximately 1/4 of tour) in the opposite direction, while pulling gently on the cable in order to release pieces of the cable cut. Raise the handle, slide the cable out and remove loose pieces of cable. To split the sheath with a tool cutting perpendiculary to the previously undertaken split. To remove the sheath cut. - - Slide the clamp device over the cable, until the elastic part snap into the first groove of the outer conductor. Push foward the nut of the clamp device until it stops against the elastic part. 3 - Screw the connector on the nut of the clamp device. Recommended mating torque: 2500 Ncm. 13-65 NOTES