A – Soldering procedure using automatic pick and place
equipment
1-Solder paste :
R516 series are « Lead Free », and Lead Free Sn-Ag3.5-Cu0.7
solder cream may be used as well as standard Sn63–Pb35–
Ag2. RADIALL recommends using a « no clean - low residue »
solder cream (5% solid residue of flux quantity) that will permit
the elimination of the cleaning operation step after soldering.
Note : Due to the gold plating of the switch PCB interface, it is
important to use a paste made with silver. This will help in
avoiding formation of intermetallics as part of the solder joint.
2-Solder paste deposition :
Solder cream may be applied on the board with screen printing
or dispenser technologies. For either method, the solder paste
must be coated to appropriate thickness and shapes to achieve
good solder wetting. Please optically verify that the edges of the
zone are clean and without contaminates, and that the PCB
zoned areas have not oxydated. The design of the mounting
pads and the stenciling area are available upon request, for a
thickness of the silk-screen printing of 0.15 mm (0.006 ‘’).
3-Placement of the component :
For small lightweight components such as chip components, a
self-alignment effect can be expected if small placement errors
exist. However, this effect is not as expected for relays
components and they require a accurate positioning on their
soldering pads, typically +/- 0.1mm (+/-0.004’’).
Place the relay onto the PCB with automatic pick and place
equipment. Various types of suction can be used.
RADIALL does not recommend using adhesive agents on the
component or on the PCB.
4-Soldering : infra-red process
Please follow the RADIALL recommended max temperature
profile for infra-red reflow or forced air convection :
Higher temperature (>260°C) and longer
process duration would damage
permanently the switches.
5-Cleaning procedure :
On miniature relays, high frequency cleaning may cause the
contacts to stick. If cleaning is needed, please avoid
ultrasonic cleaning and use alcohol based cleaning solutions.
In-line cleaning process, spraying, immersion,
especially under temperature, may cause a
risk of degradation of internal contacts. For
such cleaning process please contact us.
6-Quality check :
Verify by visual inspection that the component is centred on
the mounting pads.
Solder joints : verify by visual inspection that the formation of
meniscus on the pads are proper.
B – Soldering procedure by manual operation
: manual soldering is not recommended for
high frequencies, as it generates resonance
and lower RF characteristics due to gaps
between PC board and relay grounds,.
1-Solder paste and flux deposition :
Refer to procedure A – 1
Deposit a thin layer of flux on solder pad area. Allow the flux
to evaporate a few seconds before applying the solder paste,
it will prevent dilution of the paste.
2-Solder paste deposition :
RADIALL recommends depositing a small amount of solder
paste on solder pad area by syringe, according to the
manual soldering pattern (available upon request).
Be careful, not to apply solder paste outside of the zone
area.
3-Placement of the component :
During manipulation, avoid contaminating gold surfaces by
contact with fingers.
Place the component on the mounting zone by pressing on
the top of the relay lid.
4-Hand soldering :
Iron wattage 30 to 60 W.
To keep better RF characteristics, apply pressure on the
relay lid during all the soldering stage, so as to reduce the air
gap between the PC board and the relay.
If possible, fix the ground plane of the relay on the board with
two M1.2 screws before the soldering stage. On each side of
the central RF access, the RF body edge must be soldered to
the ground of the PC board. To improve RF characteristics
and avoid soldering the RF body on the ground, a conductive
gasket may be used (please contact us for detailed
application note).
5-Cleaning procedure :
Refer to procedure A – 5.
6-Quality check:
Verify by visual inspection that component is centred on the
mounting pads.
Solder joints : verify by visual inspection that there is no
solder excess on the RF pads.