Fine Adjust Applicator for GET 0.64 mm Socket Terminals FineAdjust Applicator Applicator Tooling Specification Sheet Order No. 63901-6100 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: GET 0.64 mm (Global Electronic Technology) Connector System Socket Terminal, 0.50 0.75mm and 18-20 AWG. Insulation Diameter Strip Length IPC/WHMA-A620 Terminal AWG mm mm In. mm In. mm In. 13933 1393366-2 Metric Only 0.50 1.60 .063 1.60 .063 4.40 .073 98853 98853-0014 Metric Only 0.50 1.60 .063 1.60 .063 4.40 .073 To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. Overall insulation OD specification for terminal Terminal Series No. Terminal Order No. Wire Size DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639016100 Revision: B Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for GET 0.64 mm Socket Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush mm In. mm In. mm In. 13933 0.20 .008 0.50 .020 0.00-1.00 .000-.040 98853 0.20 .008 0.50 .020 0.00-1.00 .000-.040 Wire brush must be flush or below top of Conductor Crimp. Terminal Series No. Terminal Series No. Bend up Bend down Twist Roll Degree Degree 1.6 1.6 1.6 1.6 13933 98853 2.5 2.5 2.5 2.5 Punch Width (Ref) Conductor Insulation mm In mm In 1.78 .070 2.05 .081 1.78 .070 2.05 .081 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. 13933 98853 Pull Force Conductor Insulation Maximum Crimp Height Crimp Width Crimp Height Crimp Width (Ref.) Minimum AWG mm2 mm In. mm In. mm In. mm In. N Lb. Metric Only 0.50 0.98-1.06 .040-.042 1.78-1.93 .070-.076 2.10 .083 2.05 .081 75.0 16.86 Metric Only 0.50 0.98-1.06 .040-.042 1.78-1.93 .070-.076 2.10 .083 2.05 .081 75.0 16.86 Wire Size Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639016100 Revision: B Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for GET 0.64 mm Socket Terminals PARTS LIST FineAdjust Applicator 63901-6100 Engineering No. Description Quantity Perishable Tooling 63901-6170 63901-6170 Tool Kit (All "Y" Items) REF 1 63901-6101 63901-6101 Conductor Punch 1Y 2 63901-6102 63901-6102 Conductor Anvil 1Y 3 63901-6103 63901-6103 Insulation Punch 1Y 4 63901-6104 63901-6104 Insulation Anvil 1Y 5 63901-6105 63901-6105 Cut-Off Plunger 1Y 6 63901-6106 63901-6106 Front Plunger Retainer 1Y Other Components 7 11-18-4094 60709A111 Feed Guide 1 8 63443-0021 63443-0021 Key 1 9 63443-0061 63443-0061 Wire stop 1 10 63443-6009 63443-6009 Rear Cover 1 11 63600-3351 63600-3351 Compression Spring 1 12 63700-0539 63700-0539 Cut-off Plunger Spring 1 13 63867-3007 63867-3007 Bottom Cap 1 14 63901-6107 63901-6107 Anvil Mount 1 15 63901-6108 63901-6108 Wire Hold Down 1 16 63901-6109 63901-6109 Front Plunger Striker 1 Frame 17 63800-4901 63800-4901 Top 1 18 63801-3281 63801-3281 Base 1 19 63801-4650 63801-4650 Track 1 Hardware 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M4 by 8 Long Set Screw 1** 22 N/A N/A M4 by 10 Long SHCS 2** 23 N/A N/A M4 by 12 Long BHCS 2** 24 N/A N/A M4 by 16 Long SHCS 1** 25 N/A N/A M4 by 50 Long SHCS 2** 26 N/A N/A M5 by 12 Long SHCS 1** 27 N/A N/A 2mm by 8 Long Roll Pin 1** 28 N/A N/A 3mm by 6 Long Roll Pin 1** 29 N/A N/A #10-32 by 1/4"Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Item Doc No: ATS-639016100 Revision: B Order No Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for GET 0.64 mm Socket Terminals Assembly Drawing 17 29 30 13 29 21 3 11 24 1 16 (2) 23 22 (2) 10 15 17 19 (2) 20 18 7 9 5 2 26 12 14 28 27 Figure 6 4 6 (2) 8 25 Doc No: ATS-639016100 Revision: B Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for GET 0.64 mm Socket Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346"). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639016100 Revision: B Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 5 of 5 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Molex: 63800-7955 63912-7870 63823-2475 63823-8875 63443-1225 63446-3623 11-17-1159 11-17-2026 63455-0112 62200-9099 63455-0021 62203-1008 19228-0107 63911-9900 19286-0368 69127-5012 63802-6570 639022470 63806-2370 63465-0070 63902-4970 63445-1746 19289-0029 63801-7722 63443-2315 19286-0309 63463-0047 62200-1913 63827-1075 11-17-0102 63457-0077 11-17-1917 63457-0087 63903-0270 19286-0361 11-17-1403 62800-4117 11-17-0485 63456-0076 63443-7123 62203-1001 11-17-2048 63901-9870 62200-1100 63465-0080 62800-8637 11-17-0693 85178-0003 63457-0081 62203-0619 11-17-1460 63895-2870 63456-0080 85089-1055 63806-3870 19290-0352 63806-1305 69039-2599 63455-0109 63700-0063 63801-7206 11-01-0153 62500-1079 63464-0070 62800-4208 63806-2307 63902-8470 11-17-2284 63806-0870 63912-2870 63902-6970 63823-8475 11-17-1646 62800-9500 63455-0070 63456-0086 63454-0137 63801-5616 63454-0129 63902-6670 11-17-0437 62201-7513 11-17-1578 62300-5604 63443-1202 63902-5170 63806-2303 62800-5103 63813-8700 63600-6044 63801-5516 19290-0102 63454-0124 63901-8470 63823-2375 63454-0060 63902-6900 62203-1005 63455-0108 19047-5780