US1GHE3_AH - VISHAY - Pdf.Support

RCL e3

www.vishay.com Vishay Draloric

Revision: 14-Sep-16 1Document Number: 20046

For technical questions, contact: thickfilmchip@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

Long Side Termination Thick Film Chip Resistors

RCL e3 resistors series are the perfect choice for most fields

of power measurement electronics where reliability,

stability, power dissipation, and robust design is of major

concern.

Typical applications include power electronics in automotive

and industrial appliances.

FEATURES

• Enhanced power rating

• Long side terminations

• Enhanced thermal cycling performance

• Pure tin solder contacts on Ni barrier layer,

provides compatibility with lead (Pb)free and

lead containing soldering processes

• AEC-Q200 qualified

• Material categorization: for definitions of compliance

please see www.vishay.com/doc?99912

APPLICATIONS

• Automotive

• Industrial

• Commercial

Notes

(1) Please refer to APPLICATION INFORMATION below.

(2) Specified power rating requires dedicated mounting conditions to achieve the required thermal resistance.

APPLICATION INFORMATION

When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal

resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted

film temperature is not exceeded.

These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift

increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a

functional lifetime.

TECHNICAL SPECIFICATIONS

DESCRIPTION

RCL0406 e3 RCL0612 e3 RCL1020 e3 RCL1218 e3 RCL1225 e3

Imperial size 0406 0612 1020 1218 1225

Metric size code RR1016M RR1632M RR2550M RR3246M RR3263M

Resistance range 1  to 1 M Jumper (0)1  to 2.2 M;

Jumper (0 )

1  to 1 M;

Jumper (0 )

Resistance tolerance ± 5 %; ± 1 %

Temperature coefficient ± 200 ppm/K; ± 100 ppm/K

Rated dissipation, P70 (1) 0.25 W 0.5 W 1.0 W 1.0 W 2.0 W (2)

Operating voltage, Umax. ACRMS/DC 50 V 75 V 200 V 200 V 200 V

Permissible film temperature,



F max. (1) 155 °C

Operating temperature range -55 °C to +155 °C

Max. resistance change at P70

for resistance range, |R/R| after:

1000 h  1.0 %

8000 h  2.0 %

Permissible voltage against ambient

(insulation):

1 min, Uins 100 V 100 V 300 V 300 V 300 V

RCL e3

www.vishay.com Vishay Draloric

Revision: 14-Sep-16 2Document Number: 20046

For technical questions, contact: thickfilmchip@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

Note

• The temperature coefficient of resistance (TCR) is not specified for 0  jumpers.

TEMPERATURE COEFFICIENT AND RESISTANCE RANGE

TYPE / SIZE TCR TOLERANCE RESISTANCE E-SERIES

RCL0406 e3

± 200 ppm/K ± 5 % 1  to 1 ME24

± 100 ppm/K ± 1 % 1  to 1 ME24; E96

Jumper, Imax. = 4 A  10 m0 -

RCL0612 e3

± 200 ppm/K ± 5 % 1  to 1 ME24

± 100 ppm/K ± 1 % 1  to 1 ME24; E96

Jumper, Imax. = 6 A  10 m0 -

RCL1020 e3

± 200 ppm/K ± 5 % 1  to 1 ME24

± 100 ppm/K ± 1 % 1  to 1 ME24; E96

Jumper, Imax. = 10 A  10 m0 -

RCL1218 e3

± 200 ppm/K ± 5 % 1  to 2.2 ME24

± 100 ppm/K ± 1 % 1  to 2.2 ME24; E96

Jumper, Imax. = 7 A  20 m0 -

RCL1225 e3

± 200 ppm/K ± 5 % 1  to 1 ME24

± 100 ppm/K ± 1 % 1  to 1 ME24; E96

Jumper, Imax. = 12 A  10 m0 -

PACKAGING

TYPE / SIZE CODE QUANTITY PACKAGING STYLE WIDTH PITCH PACKAGING

DIMENSIONS

RCL0406 e3

EA = ET1 5000

Paper tape acc. to

IEC 60286-3, Type 1a 8 mm

4 mm

Ø 180 mm/7"

EB = ET5 10 000 Ø 285 mm/11.25"

EC = ET6 20 000 Ø 330 mm/13"

RCL0612 e3

EA = ET1 5000

4 mm

Ø 180 mm/7"

EB = ET5 10 000 Ø 285 mm/11.25"

EC = ET6 20 000 Ø 330 mm/13"

RCL1020 e3 EF = E02 4000

Blister tape acc. to

IEC 60286-3, Type 2a 12 mm

4 mm

Ø 180 mm/7"

RCL1218 e3 EK = ET9 4000

RCL1225 e3 EG = E67 2000 8 mm

EH = E82 4000 4 mm

PART NUMBER AND PRODUCT DESCRIPTION

Part Number: RCL061210K0FKEA

Part Number: RCL06120000Z0EA

MODEL RESISTANCE TOLERANCE TCR PACKAGING

RCL0406

RCL0612

RCL1020

RCL1218

RCL1225

R = decimal

K = thousand

M = million

0000 = jumper

F = ± 1 %

J = ± 5 %

Z = jumper

K = ± 100 ppm/K

N = ± 200 ppm/K

0 = jumper

Product Description: RCL0612 100 10K 1 % ET1 e3

Product Description: RCL0612 0R0 ET1 e3

RCL0612 100 10K 1 % ET1 e3

MODEL TCR RESISTANCE TOLERANCE PACKAGING LEAD (Pb)-FREE

RCL0406

RCL0612

RCL1020

RCL1218

RCL1225

± 100 ppm/K

± 200 ppm/K

10R = 10 

1K = 1 k

10K = 10 k

1M0 = 1 M

0R0 = jumper

± 1 %

± 5 %

ET1

ET5

ET6

ET9

E02

E67

E82

e3 = pure tin

termination

finish

R C L 0 6 1 2 1 0 K 0 F E AK

RCL e3

www.vishay.com Vishay Draloric

Revision: 14-Sep-16 3Document Number: 20046

For technical questions, contact: thickfilmchip@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

DESCRIPTION

Production is strictly controlled and follows an extensive set

of instructions established for reproducibility. A cermet film

layer and a glass-over are deposited on a high grade (Al2O3)

ceramic substrate with its prepared inner contacts on both

sides. A special laser is used to achieve the target value by

smoothly fine trimming the resistive layer without damaging

the ceramics. The resistor elements are covered by a

protective coating designed for electrical, mechanical and

climatic protection. The terminations receive a final pure tin

on nickel plating.

The result of the determined production is verified by an

extensive testing procedure on 100 % of the individual chip

resistors. Only accepted products are laid directly into

the tape in accordance with IEC 60286-3 Type 1a and

Type 2a (1).

ASSEMBLY

The resistors are suitable for processing on automatic SMD

assembly systems. They are suitable for automatic

soldering using wave, reflow or vapor phase as shown in

IEC 61760-1 (1). The encapsulation is resistant to all

cleaning solvents commonly used in the electronics

industry, including alcohols, esters and aqueous solutions.

The suitability of conformal coatings, potting compounds

and their processes, if applied, shall be qualified by

appropriate means to ensure the long-term stability of the

whole system.

The resistors are RoHS-compliant, the pure tin plating

provides compatibility with lead (Pb)-free and

lead-containing soldering processes. Solderability is

specified for 2 years after production or requalification. The

permitted storage time is 20 years. The immunity of the

plating against tin whisker growth has been proven under

extensive testing.

MATERIALS

Vishay acknowledges the following systems for the

regulation of hazardous substances:

• IEC 62474, Material Declaration for Products of and for the

Electrotechnical Industry, with the list of declarable

substances given therein (2)

• The Global Automotive Declarable Substance List

(GADSL) (3)

• The REACH regulation (1907/2006/EC) and the related list

of substances with very high concern (SVHC) (4) for its

supply chain

The products do not contain any of the banned

substances as per IEC 62474, GADSL, or the SVHC list,

see www.vishay.com/how/leadfree.

Hence the products fully comply with the following

directives:

• 2000/53/EC End-of-Life Vehicle Directive (ELV) and

Annex II (ELV II)

• 2011/65/EU Restriction of the Use of Hazardous

Substances Directive (RoHS) with amendment

2015/863/EU

• 2012/19/EU Waste Electrical and Electronic Equipment

Directive (WEEE)

Vishay pursues the elimination of conflict minerals from its

supply chain, see the Conflict Minerals Policy at

www.vishay.com/doc?49037.

APPROVALS

The resistors are qualified according to AEC-Q200.

Where applicable, the resistors are tested in accordance

with EN 140401-802 which refers to EN 60115-1,

EN 60115-8 and the variety of environmental test

procedures of the IEC 60068 (1) series.

RELATED PRODUCTS

The RCA-LS e3, Sulfur Resistant, Long Side Termination

Thick Film Chip Resistors series is designed for harsh

environment applications. For ordering RCA-LS e3 products

please refer to latest edition of datasheet,

www.vishay.com/doc?20060.

Notes

(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.

(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.

(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at

www.gadsl.org.

(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.

RCL e3

www.vishay.com Vishay Draloric

Revision: 14-Sep-16 4Document Number: 20046

For technical questions, contact: thickfilmchip@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

FUNCTIONAL PERFORMANCE

Single Pulse

Maximum pulse load, single pulse; applicable if and n < 1000 and  max.;

for permissible resistance change equivalent to 8000 h operation

Continuous Pulse

Maximum pulse load, continuous pulses; applicable if  P (



amb) and  max.;

for permissible resistance change equivalent to 8000 h operation

Pulse Voltage

Maximum pulse voltage, single and continuous pulses; applicable if  max.;

for permissible resistance change equivalent to 8000 h operation

100

1000

10000

0.01

0.1

100

1000

0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100

Axis Title

1st line

2nd line

^2 nd line

Pmax. - Pulse Load (W)

ti- Pulse Duration (s)

2nd line

1225

1218

1020 in work

0612

0406

P0

100

1000

10000

0.01

0.1

100

1000

0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100

Axis Title

1st line

2nd line

^2 nd line

Pmax. - Continuous Pulse Load (W)

ti- Pulse Duration (s)

2nd line

1225

1218

1020 in work

0612

0406

100

1000

10000

100

200

300

400

500

600

700

800

0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10

Axis Title

1st line

2nd line

^2 nd line

Umax. - Pulse Voltage (V)

ti- Pulse Duration (s)

2nd line

1020, 1218, 1225

0612

0406

RCL e3

www.vishay.com Vishay Draloric

Revision: 14-Sep-16 5Document Number: 20046

For technical questions, contact: thickfilmchip@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

Derating

100

1000

10000

0.5

1.5

2.5

Axis Title

1st line

2nd line

P- Power Dissipation (W)

ϑamb - Ambient Temperature (°C)

2nd line

RCL0612

RCL1020, RCL1218

RCL0406

-50 050 100 150

RCL1225

RCL e3

www.vishay.com Vishay Draloric

Revision: 14-Sep-16 6Document Number: 20046

For technical questions, contact: thickfilmchip@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

TESTS AND REQUIREMENTS

All executed tests are carried out in accordance with the

following specifications:

EN 60115-1, generic specification

EN 60115-8 (successor of EN 140400),

sectional specification

EN 140401-802, detail specification

IEC 60068-2-xx, test methods

The parameters stated in the Test Procedures and

Requirements table are based on the required tests

and permitted limits of EN 140401-802. The table presents

only the most important tests, for the full test schedule refer

to the documents listed above. However, some additional

tests and a number of improvements against those

minimum requirements have been included.

The testing also covers most of the requirements specified

by EIA/IS-703 and JIS-C-5201-1.

The tests are carried out under standard atmospheric

conditions in accordance with IEC 60068-1, 4.3, whereupon

the following values are applied:

Temperature: 15 °C to 35 °C

Relative humidity: 25 % to 75 %

Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).

TEST PROCEDURES AND REQUIREMENTS

EN 60115-1

CLAUSE

IEC

60068-2 (1)

TEST

METHOD

TEST PROCEDURE REQUIREMENTS

PERMISSIBLE CHANGE (R)

Stability for product types: STABILITY CLASS 1

OR BETTER

STABILITY CLASS 2

OR BETTER

RCL e3 1 to 2.2 M

4.5 - Resistance - ± 1 % ± 5 %

4.8 - Temperature

coefficient

(20 / -55 / 20) °C and

(20 / 155 / 20) °C ± 100 ppm/K ± 200 ppm/K

4.25.1 - Endurance at 70 °C

U = or U = Umax.;

whichever is the less severe;

1.5 h on; 0.5 h off

70 °C; 1000 h ± (1 % R + 0.05 )± (2 % R + 0.1 )

70 °C; 8000 h ± (2 % R + 0.1 )± (4 % R + 0.1 )

4.25.3 -

Endurance at

upper category

temperature

155 °C, 1000 h ± (1 % R + 0.05 )± (2 % R + 0.1 )

4.24 78 (Cab) Damp heat,

steady state

(40 ± 2) °C; 56 days;

(93 ± 3) % RH; ± (1 % R + 0.05 )

4.37 67 (Cy)

Damp heat,

steady state,

accelerated

(85 ± 2) °C; (85 ± 5) % RH;

U = 0.1 x  100 V;

1000 h

± (1 % R + 0.05 )± (2 % R + 0.1 )

4.23 - Climatic sequence: -

± (1 % R + 0.05 )± (2 % R + 0.1 )

4.23.2 2 (Bb) dry heat 125 °C; 16 h

4.23.3 30 (Db) damp heat, cyclic 55 °C; 24 h;  90 % RH;

1 cycle

4.23.4 1 (Ab) cold -55 °C; 2 h

4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; (25 ± 10) °C

4.23.6 30 (Db) damp heat, cyclic

55 °C; 24 h;

 90 % RH;

5 cycles

4.23.7 - DC load U =  Umax.; 1 min

- 1 (Aa) Cold -55 °C; 2 h ± (0.25 % R + 0.05 ) ± (0.5 % R + 0.05 )

4.19 14 (Na) Rapid change of

temperature

30 min at -55 °C and

30 min at 125 °C;

1000 cycles

± (1 % R + 0.05 )

no visible damage

P70 x R

RCL e3

www.vishay.com Vishay Draloric

Revision: 14-Sep-16 7Document Number: 20046

For technical questions, contact: thickfilmchip@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

Note

(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.

4.13 - Short time overload

U = 2.5 x  2 x Umax.;

whichever is the less severe;

5 s

± (2 % R + 0.05 )

4.27 - Single pulse high

voltage overload

Severity no. 4:

U = 10 x or

U = 2 x Umax.;

whichever is the less severe;

10 pulses 10 μs/700 μs

± (1 % R + 0.05 )

no visible damage

4.39 - Periodic electric

overload

U = or

U = 2 x Umax.;

whichever is the less severe;

0.1 s on; 2.5 s off;

1000 cycles

± (1 % R + 0.05 )

no visible damage

4.40 -

Electrostatic

discharge

(human body model)

IEC 61340-3-1 (1);

3 pos. + 3 neg. discharges;

ESD voltage acc. to the size

± (1 % R + 0.05 )

4.22 6 (Fc) Vibration

Endurance by sweeping;

10 Hz to 2000 Hz;

no resonance;

amplitude  1.5 mm or

 200 m/s2;

7.5 h

± (0.25 % R + 0.05 )

no visible damage

± (0.5 % R + 0.05 )

no visible damage

4.17 58 (Td) Solderability

Solder bath method;

Sn60Pb40

non-activated flux;

(235 ± 5) °C;

(2 ± 0.2) s Good tinning ( 95 % covered)

no visible damage

Solder bath method;

Sn96.5Ag3Cu0.5

non-activated flux;

(245 ± 5) °C;

(3 ± 0.3) s

4.18 58 (Td) Resistance to

soldering heat

Solder bath method

(260 ± 5) °C;

(10 ± 1) s

± (0.25 % R + 0.05 ) ± (0.5 % R + 0.05 )

4.29 45 (XA) Component solvent

resistance

Isopropyl alcohol;

+50 °C; method 2 No visible damage

4.32 21 (Uu3)Shear

(adhesion) 17.7 N No visible damage

4.33 21 (Uu1) Substrate bending Depth 2 mm;

3 times

± (0.25 % R + 0.05 )

no visible damage, no open circuit in bent position

4.7 - Voltage proof U = 1.4 x Uins; 60 s No flashover or breakdown

4.35 - Flammability,

needle flame test

IEC 60695-11-5 (1);

10 s No burning after 30 s

TEST PROCEDURES AND REQUIREMENTS

EN 60115-1

CLAUSE

IEC

60068-2 (1)

TEST

METHOD

TEST PROCEDURE REQUIREMENTS

PERMISSIBLE CHANGE (R)

Stability for product types: STABILITY CLASS 1

OR BETTER

STABILITY CLASS 2

OR BETTER

RCL e3 1 to 2.2 M

P70 x R

15 x P70 x R

RCL e3

www.vishay.com Vishay Draloric

Revision: 14-Sep-16 8Document Number: 20046

For technical questions, contact: thickfilmchip@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

DIMENSIONS

SOLDER PAD DIMENSIONS

Notes

• The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g in standards IEC 61188-5-x (1) or

in publication IPC-7351.

Still, the given solder pad dimensions will be found adequate for most general applications.

(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.

DIMENSIONS AND MASS

TYPE / SIZE L

(mm)

MASS

(mg)

RCL0406 e3 1.0 ± 0.10 1.6 ± 0.10 0.35 ± 0.10 0.2 +0.10 / -0.15 0.2 ± 0.10 2

RCL0612 e3 1.6 ± 0.20 3.2 ± 0.20 0.55 ± 0.10 0.35 ± 0.15 0.25 ± 0.15 11

RCL1020 e3 2.5 ± 0.20 5.0 ± 0.20 0.55 ± 0.10 0.38 ± 0.15 0.25 ± 0.15 25.5

RCL1218 e3 3.2 +0.10 / -0.20 4.6 ± 0.15 0.55 ± 0.05 0.45 ± 0.20 0.4 ± 0.20 29.5

RCL1225 e3 3.2 ± 0.20 6.3 ± 0.20 0.70 ± 0.10 0.8 ± 0.20 0.4 ± 0.20 55

RECOMMENDED SOLDER PAD DIMENSIONS

TYPE / SIZE

WAVE SOLDERING REFLOW SOLDERING

(mm)

RCL0406 e3 0.30 0.80 1.95 1.90 0.35 0.60 1.75 1.55

RCL0612 e3 0.50 1.20 3.70 2.90 0.60 1.00 3.50 2.60

RCL1020 e3 1.30 1.25 5.50 3.80 1.30 1.10 5.25 3.50

RCL1218 e3 1.80 1.30 5.10 4.40 1.90 1.10 4.90 4.10

RCL1225 e3 1.10 1.80 6.80 4.70 1.20 1.60 6.60 4.40

Legal Disclaimer Notice

www.vishay.com Vishay

Revision: 08-Feb-17 1Document Number: 91000

Disclaimer



ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE

RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.

Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,

“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other

disclosure relating to any product.

Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or

the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all

liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,

consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular

purpose, non-infringement and merchantability.

Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of

typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding

statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a

particular product with the properties described in the product specification is suitable for use in a particular application.

Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over

time. All operating parameters, including typical parameters, must be validated for each customer application by the customer’s

technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,

including but not limited to the warranty expressed therein.

Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining

applications or for any other application in which the failure of the Vishay product could result in personal injury or death.

Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk.

Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for

such applications.

No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document

or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners.