POE International Corp
M01-00-E-07
SPECIFICATION OF POWER CHIP RESISTOR
Ver: 1
Page: 1 of 7
R
R
RO
O
OH
H
HS
S
S
c
c
co
o
om
m
mp
p
pl
l
li
i
ia
a
an
n
nc
c
ce
e
e
WF20P
±1%, ±5%
Power chip resistors
Size 2010, 1 watt
Customer :
Approval No :
Issue Date :
Customer Approval :
POE International Corp
M01-00-E-07
SPECIFICATION OF POWER CHIP RESISTOR
Ver: 1
Page: 2 of 7
FEATURE
1. 1 watt high power rating and compact size
2. High reliability and stability
3. Reduced size of final equipment
4. Lead free product is available.
APPLICATION
• Power supply
• PDA
• Digital meter
• Computer
• Automotives
• Battery charger
• DC-DC power converter
DESCRIPTION
The resistors are constructed in a high grade ceramic body (aluminum oxide). Internal metal electrodes are
added at each end and connected by a resistive paste that is applied to the top surface of the substrate. The
composition of the paste is adjusted to give the approximate resistance required and the value is trimmed to
nominated value within tolerance which controlled by laser trimming of this resistive layer.
The resistive layer is covered with a protective coat. Finally, the two external end terminations are added. For
ease of soldering the outer layer of these end terminations is a Lead-tin or Tin (Pb free) alloy.
Fig 1. Consctruction of Chip-R
POE International Corp
M01-00-E-07
SPECIFICATION OF POWER CHIP RESISTOR
Ver: 1
Page: 3 of 7
QUICK REFERENCE DATA
Item General Specification
Series No. WF20P
Size code 2010 (5025)
Resistance Tolerance ±5% (E24); ±1% (E24+E96)
Resistance Range 1Ω ~ 10MΩ
TCR (ppm/°C) 1Ω ≤ Rn < 9.76Ω
10Ω ≤ Rn < 1MΩ
1MΩ ≤ Rn < 10MΩ
± 300 ppm/°C
± 200 ppm/°C
± 300 ppm/°C
Max. dissipation at Tamb=70°C 1 W
Max. Operation Voltage (DC or RMS) 200V
Max. Overload Voltage (DC or RMS) 400V
Climatic category (IEC 60068) 55/125/56
Note :
1. This is the maximum voltage that may be continuously supplied to the resistor element, see “IEC publication
60115-8”
2. Max. Operation Voltage : So called RCWV (Rated Continuous Working Voltage) is determined by
ValueResistancePower RatedRCWV ×= or Max. RCWV listed above, whichever is lower.
Mechanical Data
Symbol Dimensions (mm)
L 5.00±0.20
W 2.50±0.20
T 0.55±0.10
Tt 0.65±0.25
Tb 0.60±0.25
POE International Corp
M01-00-E-07
SPECIFICATION OF POWER CHIP RESISTOR
Ver: 1
Page: 4 of 7
Marking
Each resistor is marked with a four-digit code on the protective coating to designate the nominal
resistance value.
Example:
1R00 = 1Ω
1001 = 1000Ω
FUNCTIONAL DESCRIPTION
Product characterization
Standard values of nominal resistance are taken from the E96 & E24 series for resistors with a tolerance of
±5% & ±1%. The values of the E24/E96 series are in accordance with “IEC publication 60063”.
Derating curve
The power that the resistor can dissipate depends on the operating temperature; see Fig.2
Fig. 2 Maximum dissipation in percentage of rated power
As a function of the ambient temperature
MOUNTING
Due to their rectangular shapes and small tolerances, Surface Mountable Resistors are suitable for handling by
automatic placement systems.
Chip placement can be on ceramic substrates and printed-circuit boards (PCBs).
Electrical connection to the circuit is by individual soldering condition.
The end terminations guarantee a reliable contact.
POE International Corp
M01-00-E-07
SPECIFICATION OF POWER CHIP RESISTOR
Ver: 1
Page: 5 of 7
SOLDERING CONDITION
The robust construction of chip
resistors allows them to be completely
immersed in a solder bath of 260°C for
one minute. Therefore, it is possible to
mount Surface Mount Resistors on one
side of a PCB and other discrete
components on the reverse (mixed
PCBs).
Surface Mount Resistors are tested for
solderability at 230°C during 2
seconds. The test condition for no
leaching is 260°C for 60 seconds.
Typical examples of soldering
processes that provide reliable joints
without any damage are given in Fig 3.
Fig 3. Infrared soldering profile for Chip Resistors WF20P
CATALOGUE NUMBERS
The resistors have a catalogue number starting with .
WF20 P 472_ J T _
Size code
WF20 : 2010
Type code
P : High power type
Resistance code
E24 : 2 significant digits followed
by no. of zeros and a blank
4.7Ω =4R7_
10Ω =100_
220Ω =221_
Jumper =000_
(“_” means a blank)
E96 : 3 significant digits followed
by no. of zeros
102Ω =1020
37.4KΩ =3742
Tolerance
F : ±1%
J : ±5%
Packaging code
T : 7” Reeled taping
Termination code
_ = SnPb base (“_”
means a blank)
L = Sn base (lead
free)
POE International Corp
M01-00-E-07
SPECIFICATION OF POWER CHIP RESISTOR
Ver: 1
Page: 6 of 7
TEST AND REQUIREMENTS
TEST PROCEDURE REQUIREMENT
DC resistance DC resistance values measured at the test voltages
specified below :
<10Ω@0.1V, <100Ω@0.3V, <1KΩ@1.0V,
<10KΩ@3V, <100KΩ@10V, <1MΩ@25V,
<10MΩ@30V
Within the specified tolerance
Temperature
Coefficient of
Resistance
( TCR )
Natural resistance change per change in degree
centigrade.
( )
6
121
12 10×
−
−
ttR RR (ppm/°C)
R1 : Resistance at reference temperature
R2 : Resistance at test temperature
t1 : 25°C
Test temperature –55 ~ +125°C
1Ω ≤ Rn < 9.76Ω, ± 300 ppm/°C
10Ω ≤ Rn < 1MΩ, ± 200 ppm/°C
1MΩ ≤ Rn < 10MΩ, ± 300 ppm/°C
Short time
overload (STOL)
Permanent resistance change after a 5second application
of a voltage 2.5 times RCWV or the maximum overload
voltage specified in the above list, whichever is less.
∆R/R max. ±(2%+0.1Ω)
Resistance to
soldering heat Unmounted chips 10±1 seconds, 260±5ºC no visible damage
∆ R/R max. ±(1%+0.05Ω)
Solderability Termination SnPb base : Unmounted chips completely
immersed for 2±0.5 sec. in a solder bath at 230±5ºC
Termination Sn base (lead free) : Unmounted chip
completely immersed in a lead free solder bath,
245°C±5°C, 3±1 sec
good tinning (>95% covered)
no visible damage
Isolation voltage
AC 500V, 60 sec. no visible damage or flashover
R≥1GΩ
Temperature
cycling 1. 30 minutes at -55°C±3°C,
2. 2~3 minutes at room temperature,
3. 30 minutes at +125°±3°C,
4. 2~3 minutes at room temperature,
Total 5 continuous cycles
no visible damage
∆R/R max. ±(1%+0.05Ω)
Load life
(endurance) 70±2ºC, 1000 hours, loaded with RCWV or Vmax,1.5
hours on and 0.5 hours off ∆R/R max. ±(5%+0.1Ω)
Load life in
Humidity 1000 hours, at rated continuous working voltage in
humidity chamber controller at 40°C±2°C and 90~95%
relative humidity, 1.5hours on and 0.5 hours off
∆R/R max. ±(5%+0.1Ω)
Bending and
Termination
strength
Resistors mounted on a 90mm glass epoxy resin
PCB(FR4); bending : 2 mm, once for 10 seconds
Pulling test : 500grams
∆R/R max. ±(1%+0.05Ω)
POE International Corp
M01-00-E-07
SPECIFICATION OF POWER CHIP RESISTOR
Ver: 1
Page: 7 of 7
PACKAGING
Plastic Tape specifications (unit :mm)
Symbol A B W F E
Dimensions 5.50±0.20 2.80±0.20 12.00±0.30 5.50±0.1 1.75±0.10
Symbol P1 P0 ΦD T
Dimensions 4.00±0.10 4.00±0.10 1.0 0.0
50.1 +
−
Φ Max. 1.2
Reel dimensions
Symbol A B C D
(unit : mm) Φ178.0±2.0 Φ60.0±1.0 13.0±0.2 14.0±0.2
Taping quantity
- Chip resistors 4,000 pcs per reel.
- Production location in PDC- Tau Yuan within WTC Group.
