SITRANS T SITRANS T Explosion protected temperature sensor Operating Instructions Type *X-****-* or *MX-***-* with the order number 7MC1*** or 7MC2*** 10/2006 A5E01001363-01 General information 1 Marking of the degree of protection 2 Range of uses 3 Installation 4 Assembly and disassembly 5 Commissioning 6 Maintenance 7 Appendix 1 8 Appendix 2 9 Safety notes This manual contains instructions which must be complied with for the sake of your personal safety and also to prevent damage to property. The notes concerning your personal safety are indicated with a warning triangle; notes solely concerning damage to property are given without a warning triangle. Depending on the level of danger, the warnings are given in decreasing order, as follows: Danger means that death or severe injury will result if the corresponding precautions are not taken. Warning means that death or severe injury may result if the corresponding precautions are not taken. Caution with a warning triangle means that slight injury may result if the corresponding precautions are not taken. Caution without a warning triangle means that damage to property may result if the corresponding precautions are not taken. Notice means that an undesirable event or condition may result if the corresponding note is not observed. If more than one level of danger applies, warnings for the highest level will always be given. If a warning against personal injury is given with a warning triangle, it may contain an additional warning against damage to property. Qualified personnel This device/system may only be installed and operated together with this document. Commissioning and operation of devices/systems are to be carried out only by qualified personnel. Qualified personnel is defined within the context of the safety information contained in this document as persons who have been authorized to operate, ground or mark devices, systems and electrical circuits in accordance with accepted technical safety standards. Correct usage Observe the following: Warning The device may only be used in the cases prescribed in the catalog and in the technical description and only in conjunction with third-party devices and components recommended or approved by Siemens. Proper shipping, storage, installation, operation and maintenance of the product are essential for ensuring correct and safe operation. Trademarks All names marked with the (R) symbol are registered trademarks of Siemens AG. Other names in this document may be trademarks whose use by a third party for their own purposes may impinge on the rights of the owner. Exclusion of liability We have checked to ensure that the information contained in this document corresponds to the characteristics of the actual hardware and software. Nevertheless, we cannot assume responsibility for any deviations that may arise. The information contained in this document is checked regularly for errors. Necessary corrections made to the text appear in later editions. Siemens AG Automation and Drives Postfach 48 48 D-90437 NURNBERG GERMANY A5E01001363-01 Edition 11/2006 Copyright (c) Siemens AG 2006. Subject to changes Table of contents 1 General information ................................................................................................................................... 1 1.1 Intended use ................................................................................................................................. 1 1.2 1.2.1 1.2.2 Type marking ................................................................................................................................ 1 Type marking for versions of device group II ................................................................................ 1 Type marking for measuring elements.......................................................................................... 2 1.3 Protection type .............................................................................................................................. 2 2 Marking of the degree of protection ........................................................................................................... 2 3 Range of uses ........................................................................................................................................... 3 3.1 Description .................................................................................................................................... 3 3.2 3.2.1 3.2.2 3.2.3 3.2.4 Parameters.................................................................................................................................... 3 Type *X-*D**-* or measuring element type *MX-D**-*.................................................................. 3 Type *X-*E**-*, type *X-*F**-* or measuring elements type *MX-E**-*, type *MX-F**-*.............. 4 Thermometer type *X-*P**-*.......................................................................................................... 4 Thermometer type *X-*O**-*, measuring element type *MX-O**-* ............................................... 4 3.3 3.3.1 3.3.2 Thermal parameters...................................................................................................................... 4 Range of ambient temperature and temperature class ................................................................ 4 Process temperature..................................................................................................................... 5 3.4 Requirements and conditions for safe application ........................................................................ 5 4 Installation ................................................................................................................................................. 6 5 Assembly and disassembly........................................................................................................................ 6 6 Commissioning .......................................................................................................................................... 6 7 Maintenance .............................................................................................................................................. 6 8 Appendix 1................................................................................................................................................. 7 9 Appendix 2................................................................................................................................................. 8 SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 iii General information 1 General information 1.1 Product information on the Internet Manual is available on the Internet on the Siemens homepage. Instructions and Manuals http://www.siemens.com/processinstrumentation/documentation 1.2 Intended use Temperature sensors, such as resistance thermometers and thermocouples, are used to measure temperatures in many industrial plants and test devices where explosion protected sensor units are used to convert temperature information into electrical signals. 1.3 Type marking The type marking is *X-****-*, or *MX-***-* and includes the markings listed in the following tables. 1.3.1 Type marking for versions of device group II Table 1 Type key for complete thermometers Sensor type Resistance thermometer Thermocouple Design of the protective fitting Screw-in fitting Flanged fitting Flanged fitting without protective tube Without protective tube Transmitter (installed in the cover) Without SITRANS TH100 (PTB 05 ATEX 2049 X, type 7NG3211-0AN00) SITRANS TH200 (PTB 05 ATEX 2040 X, type 7NG3211-1AN00) SITRANS TH300 (PTB 05 ATEX 2040 X, type 7NG3212-0AN00) SITRANS T3KPA (ZELM 99 ATEX 0001, type 7NG3213-1NN00) Number of sensors Single Dual Sensor Pt 100 Pt 1000 Ni 100 Ni - CrNi (K) Fe - CuNi (L) Fe - CuNi (J) NiCrSi - NiSi (N) Cu - CuNi (U) Cu - CuNi (T) NiCr - CuNi (E) Pt10%Rh - Pt (S) Pt13%Rh - Pt (R) Pt30%Rh - Pt6%Rh (B) Diameter 8.0 mm 6.0 mm 3.0 mm SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 # X- # # # #- # W T E F A O O D E F P 1 2 Pt100 Pt1000 Ni100 K L J N U T E S R B 8 6 3 1 Marking of the degree of protection 1.3.2 Type marking for measuring elements Table 2 Type key for measuring elements Sensor type Resistance thermometer Thermocouple 1) Transmitter (installed on the round blank) Without SITRANS TH100 (PTB 05 ATEX 2049 X, type 7NG3211-0AN00) SITRANS TH200 (PTB 05 ATEX 2040 X, type 7NG3211-1AN00) SITRANS TH300 (PTB 05 ATEX 2040 X, type 7NG3212-0AN00) Number of sensors Single Dual Sensor Pt 100 Pt 1000 Ni 100 NiCr - Ni (K) Fe - CuNi (L) Fe - CuNi (J) NiCrSi - NiSi (N) Cu - CuNi (U) Cu - CuNi (T) NiCr - CuNi (E) Pt10%Rh - Pt (S) Pt13%Rh - Pt (R) Pt30%Rh - Pt6%Rh (B) 8.0 mm 6.0 mm 3.0 mm 1) Possible only in combination with single-sensors 1.4 # MX - # # #- # W T O D E F 1 2 Pt100 Pt1000 Ni100 K L J N U T E S R B 8 6 3 Protection type Thermometers listed here are in conformity with the intrinsically-safe protection type "i", category ia 2 Marking of the degree of protection EEx ia IIC T4/T6 2 SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 Range of uses 3 Range of uses 3.1 Description The type *X-E***-* or type *X-F***-* thermometers are suitable for applications in areas of category II 1/2 G (installed in the divider of category II 1G, zone 0 areas) and areas of category II 2G. Marking: II 1/2 G EEx ia IIC T4/T6 The type *X-A***-* or type *X-O***-* as well as type *MX-***-* measuring elements are suited for applications in the areas of category II 2G. Marking: II 2 G EEx ia IIC T4/T6 The temperature class (T4/T6) depends on the installed transmitters, as per the table. Type Marking Ambient temperature *X-ED**-*, *X-FD**-* II 1/2G EEx ia IIC T4/T6 - 40C < Ta < + 85C (T4) - 40C < Ta < + 55C (T6) *X-EP**-*, *X-EO**-*, *X-FP**-*, *X-FO**-* II 1/2G EEx ia IIC T4/T6 - 40C < Ta < + 80C (T4) - 40C < Ta < + 60C (T6) *X-EE**-*, *X-EF**-*, *X-FE**-*, *X-FF**-* II 1/2G EEx ia IIC T4/T6 - 40C < Ta < + 85C (T4) - 40C < Ta < + 60C (T6) *X-OP**-*, *X-OO**-*, *MX-O**-* *X-AP**-*, *X-AO**-* II 2G EEx ia IIC T4/T6 - 40C < Ta < + 80C (T4) - 40C < Ta < + 60C (T6) *X-AD**-*, *X-OD**-*, *MX-D**-* II 2G EEx ia IIC T4/T6 - 40C < Ta < + 85C (T4) - 40C < Ta < + 55C (T6) *X-AE**-*, *X-AF**-*, *X-OE**-*, *X-OF**-*, *MX-E**-*, *MX-F**-* II 2G EEx ia IIC T4/T6 - 40C < Ta < + 85C (T4) - 40C < Ta < + 60C (T6) 3.2 Parameters 3.2.1 Type *X-*D**-* or measuring element type *MX-D**-* (Connection through a built-in or fitted SITRANS TH100 type 7NG3211-0AN00 transmitter, connections 1(+) and 2(-), certificate number: PTB 05 ATEX 2049 X) Power supply and signal circuit (electrical specifications as per PTB 05 ATEX 2049 X) Maximum input voltage Ui DC Maximum input current Ii 100 mA Maximum input power Pi 750 mW Maximum internal capacitance Maximum internal inductance 30 V Ci Li SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 7.3 106 nF H 3 Range of uses 3.2.2 Type *X-*E**-*, type *X-*F**-* or measuring elements type *MX-E**-*, type *MX-F**-* (Connection through a built-in or fitted SITRANS TH200 type 7NG3211-1AN00 or SITRANS TH300 type 7NG3212-0AN00 transmitter, connections 1(+) and 2(-), certificate number: PTB 05 ATEX 2040 X) Power supply and signal circuit (electrical specifications as per PTB 05 ATEX 2040 X) Maximum input voltage Ui DC Maximum input current Ii 100 mA Maximum input power Pi 750 mW Maximum internal capacitance Maximum internal inductance 3.2.3 30 V Ci 13 Li 106 nF H Thermometer type *X-*P**-* (Connection through a built-in or fitted SITRANS T3K PA type 7NG3213-1NN00 TH100 transmitter, terminals 5 and 6, certificate number: ZELM 99 ATEX 0001) Power supply/signal circuit (electrical specifications as per ZELM 99 ATEX 0001) FISCO supply unit Maximum input voltage Ui Maximum input power Pi Maximum internal capacitance Maximum internal inductance 3.2.4 Linear barrier 17.5 V 24 V 1.2 W Ci 1.1 nF Li 5.5 H -- Thermometer type *X-*O**-*, measuring element type *MX-O**-* Power/data flow circuit DC 30 Maximum input voltage Ui Maximum input power Pi 200 Maximum internal capacitance Ci negligible Maximum internal inductance Li negligible Li 15 3.3 Thermal parameters 3.3.1 Range of ambient temperature and temperature class V mW H Thermometer type *X-*D**-* or measuring element type *MX-D**-* Temperature class T4, range of ambient temperature: - 40C to + 85C Temperature class T6, range of ambient temperature: - 40C to + 55C Thermometer type *X-*E**-*, type *X-*F**-* or measuring elements type *MX-E**-*, type *MX-F**-* Temperature class T4, range of ambient temperature: - 40C to + 85C Temperature class T6, range of ambient temperature: - 40C to + 60C For thermometer type *X-*P**-* and thermometer type *X-*O**-*, measuring element type *MX-O**-* Temperature class T4, range of ambient temperature: - 40C to + 80C Temperature class T6, range of ambient temperature: - 40C to + 60C When measuring process temperatures deviating from these values, the determination of the range of ambient temperature and the temperature class exclusively refers to the connection head or connection terminals; the 4 SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 Range of uses effect of the process temperature on the temperature of the neck tube must be taken into account separately when operating the thermometer or the measuring element. 3.3.2 Process temperature Depending on the design and other process conditions: For resistance thermometers For thermocouples 3.4 - 200C to + 600C - 50C to + 900C Requirements and conditions for safe application Take suitable measures, e.g. by selecting a neck tube of adequate length, to ensure the decoupling of the connection head temperature from the process temperature in case of type *X-****-* and the decoupling of the connection terminal temperature from the process temperature in case of type *MX-***-*. Follow the manufacturer's application instructions regarding permissible process conditions. Follow the requirements / conditions for safe operation that are listed in the corresponding transmitter certificates The following also applies to the measuring elements of type *MX-***-*: Install the measuring element in a suitable housing that ensures at least an IP20 degree of protection. The internal wiring must fulfill conditions specified in section 6.4.11 of EN 50020. Install it such that there is a gap of at least 3 mm between the bare parts of the intrinsically-safe electrical circuits and the metallic parts of the housing. SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 5 Installation 4 Installation Adhere to standards such as EN 60079-14, "Electrical apparatus for explosive gas atmospheres" when carrying out the installation If types # X - E # # # - # or # X - F # # # - # are installed in the boundary wall of the hazardous area having category 1 requirements, the installation must be sufficiently thick or flashover-proof. 5 Assembly and disassembly The temperature sensors must be connected to the process equipment in a sealed, firm and secure manner, as per recognized technical standards. Also ensure that the thermometers have adequate "heat exchange surface" with the medium to be measured and that the error due to heat dissipation through the protective tube is kept to a minimum. The thermometers must be firmly connected to the connecting leads. Ensure correct connection of the circuit type in the case of resistance thermometers, and correct polarity in case of thermocouples. Notes regarding the use of cables and leads are given in chapter 9 of EN 60079-14. When exchanging measuring elements, ensure that they can be pulled out from the protective fitting slightly and re-installed. If complete protective fittings are to be replaced, the process should be shut down and the container should be empty and depressurized in order avoid risk of injuries due to escaping medium. In general, damaged parts must be replaced with new parts. 6 Commissioning Check all Ex-relevant parameters of connected components before commissioning. Check the correct connection of the circuit type in the case of resistance thermometers, and the correct polarity in the case of thermocouples. 7 Maintenance Adhere to European and national directives for maintenance. As a rule, check the functioning of temperature sensors regularly. This is especially applicable for the parts that the type of protection depends upon. Only replace defective sensors with new ones of the same type. 6 SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 Appendix 1 8 Appendix 1 EC-type examination certificate page 1 SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 7 Appendix 2 9 Appendix 2 EC declaration of conformity 8 SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 Appendix 2 SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01 9 Appendix 2 10 SITRANS T - Explosion protected temperature sensor Operating Instructions, 10/2006, A5E01001363-01