TNPS .... ESCC Vishay Draloric Hi-Rel Thin Film Chip Resistors FEATURES * High-reliability product * Approved to ESCC 4001/029 * Advanced thin film technology * SnPb termination plating, minimum 6 % Pb APPLICATIONS * Aerospace TNPS .... ESCC high-reliability thin film chip resistors are the premium choice for design and manufacture of equipment, where matured technology and proven reliability are of utmost importance. They are regularly used in communication and research satellites and fit equally well into aircraft and military electronic systems. * Avionics * Military METRIC SIZE IMPERIAL Approval of the TNPS .... ESCC products is granted by the European Space Components Coordination and registered in the ESCC Qualified Parts List, REP005. METRIC 0603 0805 1206 RR1608M RR2012M RR3216M TECHNICAL SPECIFICATIONS DESCRIPTION Metric size Resistance range TNPS0603 .... ESCC TNPS0805 .... ESCC RR1608M RR2012M RR3216M 10.0 to 221 k 10.0 to 422 k 10.0 to 1.00 M Resistance tolerance TNPS1206 .... ESCC 1 %; 0.5 %; 0.1 % Temperature coefficient 50 ppm/K; 25 ppm/K; 15 ppm/K Rated dissipation P70 0.1 W 0.125 W 0.25 W Operating voltage, Umax. ACRMS or DC 75 V 150 V 200 V Film temperature, F max. 125 C Operating temperature range - 55 C to 125 C Max. resistance change at P70, |R| max., after: (0.05 % R + 10 m) 1000 h (0.1 % R + 20 m) 2000 h Permissible voltage against ambient (insulation) 100 V 200 V Storage temperature range 300 V - 55 C to 125 C Note * These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. TEMPERATURE COEFFICIENT AND RESISTANCE RANGE DESCRIPTION TCR 50 ppm/K 25 ppm/K 15 ppm/K RESISTANCE RANGE TOLERANCE TNPS0603 .... ESCC TNPS0805 .... ESCC 1% 10.0 to 221 k 10.0 to 422 k TNPS1206 .... ESCC 10.0 to 1.00 M 0.5 % 10.0 to 221 k 10.0 to 422 k 10.0 to 1.00 M 0.1 % 10.0 to 221 k 10.0 to 422 k 10.0 to 1.00 M 0.1 % 10.0 to 221 k 10.0 to 422 k 10.0 to 1.00 M Notes * The indicated combinations of TCR, tolerance and resistance range are a subset of those combinations approved to ESCC 4001/029 * According to ESCC 4001/029, resistance values are to be selected from the E96 series only Document Number: 28789 Revision: 08-Jan-10 For technical questions, contact: specialresistors@vishay.com www.vishay.com 1 TNPS .... ESCC Vishay Draloric Hi-Rel Thin Film Chip Resistors PART NUMBER AND PRODUCT DESCRIPTION PART NUMBER: TNPS08057502DEBX0C T N P S 0 8 0 5 7 5 0 2 D E B X 0 C MODEL AND SIZE VALUE TOLERANCE TCR PACKAGING TESTING LEVEL TNPS0603 TNPS0805 TNPS1206 3 digit value 1 digit multiplier F=1% D = 0.5 % B = 0.1 % H = 50 ppm/K E = 25 ppm/K X = 15 ppm/K BX LX 0C = Level C 0B = Level B MULTIPLIER 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 PRODUCT DESCRIPTION: TNPS0805 25 75K0 0.5 % BX ESCC 4001/029 C TNPS0805 25 75K0 0.5 % BX ESCC 4001/029 C MODEL AND SIZE TCR RESISTANCE VALUE TOLERANCE PACKAGING SPECIFICATION AND TESTING TNPS0603 TNPS0805 TNPS1206 50 ppm/K 25 ppm/K 15 ppm/K 33R2 = 33.2 75K0 = 75.0 k 1% 0.5 % 0.1 % BX LX ESCC 4001/029 C ESCC 4001/029 B Note * Products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION ESCC 4001/022 COMPONENT NUMBER AND ELECTRICAL CHARACTERISTICS Example of the component number and electrical characteristics for a resistor: TNPS0805 25 75K0 0.5 % ESCC 4001/029 C 400102902C 7502D2 The elements used in the component number have the following meaning: 4001029 02 C Detail specification number, ESCC 4001/029 Type variant, used for identification of chip size: 01 ...... 0603 02 ...... 0805 03 ...... 1206 Testing Level, B or C The elements used in the electrical characteristics have the following meaning: 7502 D 2 www.vishay.com 2 Resistance value acc. IEC 60062, four-character code system Tolerance on rated resistance acc. IEC 60062 Temperature coefficient of resistance: 3 ......... 50 ppm/K 2 ......... 25 ppm/K 1 ......... 15 ppm/K For technical questions, contact: specialresistors@vishay.com Document Number: 28789 Revision: 08-Jan-10 TNPS .... ESCC Vishay Draloric Hi-Rel Thin Film Chip Resistors PACKAGING ANTISTATIC BLISTER TAPE ACC. IEC 60286-3 (1) MODEL TNPS0603 TNPS0805 TNPS1206 UNIT QUANTITY Box 100 to 499 Reel 180 mm/7" 500 to 3000 MATRIX TRAY (2) CODE QUANTITY CODE BX 1 to 30 LX Notes (1) Leader is extended to 500 mm cover tape, including 200 mm carrier tape with empty compartments (2) Matrix tray (waffle tray) packaging, code LX, is available only for samples for lot acceptance testing DIMENSIONS L T2 W H T1 DIMENSIONS AND MASS TYPE L (mm) W (mm) H (mm) T1, T2 (mm) MASS (mg) TNPS0603 1.60 0.10 0.85 0.10 0.45 0.10 0.30 0.20 2 TNPS0805 2.00 0.15 1.25 0.15 0.45 0.10 0.40 0.20 5 TNPS1206 3.20 0.15 1.60 0.15 0.55 0.10 0.50 0.25 10 Note * Alphanumeric coding of the resistance value is applied, using the four-character code of IEC 60062 (3), where the character R is used instead of the decimal point for values below 100 PATTERN STYLES FOR CHIP RESISTORS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING REFLOW SOLDERING TYPE G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) TNPS0603 0.55 1.05 1.10 2.65 0.90 0.70 0.95 2.30 TNPS0805 0.80 1.20 1.55 3.20 1.10 0.85 1.40 2.80 TNPS1206 1.40 1.50 1.90 4.40 1.80 1.15 1.75 4.10 Note * The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x, or in publication IPC-7351. They do not guarantee any supposed thermal properties, however, they will be found adequate for most general applications. Document Number: 28789 Revision: 08-Jan-10 For technical questions, contact: specialresistors@vishay.com www.vishay.com 3 TNPS .... ESCC Vishay Draloric Hi-Rel Thin Film Chip Resistors DESCRIPTION TESTING LEVELS Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic substrate (Al2O3) and conditioned to achieve the desired temperature coefficient. Specially designed inner contacts are deposited on both sides. A special laser is used to achieve the target value by smoothly fine trimming resistive layer without damaging the ceramics. A further conditioning is applied in order to stabilize the trimming result. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final SnPb plating, controlled for a minimum lead contents of 6 %. The resistance value is stamped on the coating with a four-character code system according to IEC 60062 (3). The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual chip resistors. Only accepted products are placed into a special matrix case packaging or into antistatic blister tape in accordance with IEC 60286-3 (3). These products are available with Testing Level B or C according to the ruling of the generic specification ESCC 4001, issue 1, and the detail specification ESCC 4001/029. ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in IEC 61760-1 (3). The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. Solderability is specified for 2 years after production. The permitted storage time is 20 years. For Testing Level C, the production is succeeded by a final production test sequence for resistance and dimensions. This sequence is followed by an overload test, a non-linearity test, measurement of the resistance at room temperature and a visual inspection. A Certificate of Conformity provides summary information by reporting the numbers of rejects for each test or inspection. For Testing Level B, additional measurements of resistance at low and high temperatures are performed. The Certificate of Conformity is completed with a detailed record of all resistance measurements. LOT ACCEPTANCE TESTS Execution of Lot Acceptance Tests according to the ruling of ESCC 4001, Issue 1 is available as a separate order item. This is to be combined with the dedicated order line for the required amount of samples, using packaging code "LX". The applicable scope of the Lot Acceptance Tests, graduated to Level 1, Level 2 and Level 3 is illustrated further below with the number samples required for each level. Deliverable item to the Lot Acceptance Tests is the test report together with the used samples, shipped in waffle tray package. APPROVALS The resistors are approved to ESCC 4001/029. Conformity is indicated by the ESCC Qualified Components logo on the package label. Approval is granted by the European Space Components Coordination and registered in the ESCC Qualified Parts List, REP005. The detail specification ESCC 4001/029 has been established after successful completion of an Evaluation Test Programme according to ESCC 2264000. Waffle Tray Note (3) The quoted IEC standards are also released as EN standards with the same number and identical contents www.vishay.com 4 For technical questions, contact: specialresistors@vishay.com Document Number: 28789 Revision: 08-Jan-10 TNPS .... ESCC Vishay Draloric Hi-Rel Thin Film Chip Resistors Power Dissipation P FUNCTIONAL PERFORMANCE TNPS1206 TNPS0805 TNPS0603 0.3 W 0.2 0.1 0 - 50 0 50 70 125 C 150 100 Ambient Temperature amb Current Noise A1 Derating 1 TNPS1206 TNPS0805 TNPS0603 V/V 0.1 0.01 100 1K 10K 100K 1M Resistance Value R In accordance with IEC 60195 Non-Linearity A 3 Current Noise - A1 120 dB 100 80 60 TNPS1206 TNPS0805 TNPS0603 40 10 100 1K 10K 100K 1M Resistance Value R In accordance with IEC/TR 60440 Non-linearity - A3 Document Number: 28789 Revision: 08-Jan-10 For technical questions, contact: specialresistors@vishay.com www.vishay.com 5 TNPS .... ESCC Pulse Voltage U1.2/50 Vishay Draloric Hi-Rel Thin Film Chip Resistors TNPS1206 TNPS0805 TNPS0603 1K V 100 10 10 100 1K 10K 100K 1M Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 1.2 s/50 s; 5 pulses at 12 s intervals; for permissible resistance change 0.5 % Pulse Voltage U10/700 1.2/50 Pulse TNPS1206 TNPS0805 TNPS0603 1K V 100 10 10 100 1K 10K 100K 1M Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 10 s/700 s; 10 pulses at 1 min intervals; for permissible resistance change 0.5 % |Z |/R 10/700 Pulse 2 Inductive, > 0 10 24.9 TNPS0603 49.9 100 226 1 499 1 k Capactive, < 0 0.5 0.1 0.3 0.5 1.0 GHz 3.0 Frequency f RF-Behaviour www.vishay.com 6 For technical questions, contact: specialresistors@vishay.com Document Number: 28789 Revision: 08-Jan-10 TNPS .... ESCC Vishay Draloric |Z |/R Hi-Rel Thin Film Chip Resistors 2 10 Inductive, > 0 TNPS0805 20 47.5 100 1 221 499 Capactive, < 0 0.5 0.1 1 k 0.3 0.5 GHz 1.0 3.0 Frequency f |Z |/R RF-Behaviour 2 10 Inductive, > 0 22.1 TNPS1206 49.9 100 1 226 499 Capactive, < 0 0.5 0.1 1 k 0.3 0.5 1.0 GHz 3.0 Frequency f RF-Behaviour TESTS AND REQUIREMENTS All tests are carried out in accordance with the following specifications: Unless otherwise specified atmospheric conditions apply: ESCC 4001, generic specification, issue 1 (2002) Temperature: 15 C to 35 C ESCC 4001/029, detail specification Relative humidity: 45 % to 75 % The components are approved within the ESCC system. For the full test schedule refer to the documents listed above. Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar) The tests are carried out in accordance with the stated specifications. Document Number: 28789 Revision: 08-Jan-10 the following standard The components are mounted for testing on printed-circuit boards in accordance with IEC 60115-1, 4.31, unless otherwise specified. For technical questions, contact: specialresistors@vishay.com www.vishay.com 7 TNPS .... ESCC Vishay Draloric Hi-Rel Thin Film Chip Resistors TEST PROCEDURES AND REQUIREMENTS ESCC 4001 PARAGRAPH ESCC 4001/029 PARAGRAPH TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) Stability for product types: TNPS0603 10.0 to 221 k TNPS0805 10.0 to 422 k TNPS1206 10.0 to 1.00 M FINAL PRODUCTION TESTS (CHART II) 4.4 4.5.1 Marking - - 9.5.4 9.4 4.6.1 Resistance (22 3) C 1 % R; 0.5 % R; 0.1 % R 4.3.1 Dimension check - - BURN-IN AND ELECTRICAL MEASUREMENTS (CHART III) U= 9.1 4.2.2 Overload k x P 70 x R 1 ms Style k 0603 30 0805 32 1206 32 (0.05 % R + 10 m) (IEC/TR 60440) Non-linearity (3rd harmonic attenuation) - A3 A3 min. according to diagram non-linearity 9.5.3 4.6.2 Resistance at high and low temperature - (55 3) C (125 3) C Required for testing level B only: 50 ppm/K; 25 ppm/K; 15 ppm/K 9.5.4 4.6.1 Resistance (22 3) C 1 % R; 0.5 % R; 0.1 % R 9.17 4.2.3 External visual inspection - - Solder bath method; (260 5) C; (10 1) s No visible damage (0.02 % R + 10 m) - LOT ACCEPTANCE TESTS (CHART V) (IEC 60068-2-20, Tb) Resistance to soldering heat 4.2.5 Robustness of terminations: 9.10.2.2 (IEC 60115-1, 4.32) Adhesion (shear test) 5 N; 10 s No visible damage (0.05 % R + 10 m) 9.10.2.3 4.3.3 Bend strength of the end face plating (substrate bending test) Depth 2 mm; 5 s; 10 times No visible damage (0.05 % R + 10 m) 9.11 9.10.2 9.14 9.14.2 (0.1 % R + 20 m) Rins 1 G Climatic sequence: (IEC 60068-2-2, Ba) Dry heat 125 C; 16 h 9.14.3 (IEC 60068-2-30, Db) Damp heat, cyclic 55 C; 90 % RH; 24 h; 1 cycle 9.14.4 (IEC 60068-2-1, Aa) Cold - 55 C; 1 h off; 0.75 h on 9.14.5 (IEC 60068-2-13, M) Low air pressure 2 kPa; (25 10) C; 1 h; U = P 70 x R Umax. 9.14.6 (IEC 60068-2-30, Db) Damp heat, cyclic 55 C; 90 % RH; 24 h; 5 cycles 9.14.7 - DC load U = P 70 x R Umax.; 1 min www.vishay.com 8 For technical questions, contact: specialresistors@vishay.com Document Number: 28789 Revision: 08-Jan-10 TNPS .... ESCC Vishay Draloric Hi-Rel Thin Film Chip Resistors TEST PROCEDURES AND REQUIREMENTS ESCC 4001 PARAGRAPH ESCC 4001/029 PARAGRAPH TEST REQUIREMENTS PERMISSIBLE CHANGE (R) PROCEDURE Stability for product types: 10.0 to 221 k TNPS0603 TNPS0805 10.0 to 422 k TNPS1206 10.0 to 1.00 M 9.15 - Endurance at operating life U = P 70 x R Umax.; 70 C; 1000 h; 1.5 h on; 0.5 h off (0.05 % R + 10 m) Rins 1 G 9.6 (IEC 60115-1, 4.6.1.5) Insulation resistance V-shaped test jig U = 100 V; 1 min Rins 1 G 9.8 (IEC 60115-1, 4.7) Voltage proof V-shaped test jig URMS = 1.4 x Uins RMS; f = (50 10) Hz; 1 min No breakdown; no flashover 4.6.2 Temperature coefficient At (22/- 55/22) C and (22/125/22) C 50 ppm/K; 25 ppm/K; 15 ppm/K Solderability Solder bath method; SnPb40; non-activated flux (235 5) C; (2 0.5) s Good tinning ( 95 % covered); no visible damage; (0.02 % R + 10 m) Permanence of marking a) Ethyl alcohol b) Isopropyl alcohol 25 C; 3 x 1 min hard toothbrush; 3 x 10 strokes Marking legible; no visible damage 9.7 9.5.3 9.9 9.19 (IEC 60068-2-20, Ta) (ESCC 24800) LOT ACCEPTANCE TESTS Execution of Lot Acceptance Tests is available as a separate order item. Deliverable item to the Lot Acceptance Tests is the test report together with the used samples. The samples need to be ordered as a separate item. SCOPE OF LOT ACCEPTANCE TESTS LEVEL1 ENVIRONMENTAL AND MECHANICAL 31 samples Resistance to soldering heat ESCC 4001, 9.11 Robustness of terminations: Adhesion ESCC 4001, 9.10.2.2 Robustness of terminations: Bend strength of the end face plating ESCC 4001, 9.10.2.3 Climatic sequence ESCC 4001, 9.14 LEVEL 2 ENDURANCE Endurance at operating life, 1000 h LEVEL 3 Document Number: 28789 Revision: 08-Jan-10 25 samples ESCC 4001, 9.15 10 samples ELECTRICAL Insulation resistance ESCC 4001, 9.6 Voltage proof ESCC 4001, 9.8 Temperature coefficient ESCC 4001, 9.7 Solderability ESCC 4001, 9.9 Permanence of marking ESCC 4001, 9.19 For technical questions, contact: specialresistors@vishay.com www.vishay.com 9 TNPS .... ESCC Vishay Draloric Hi-Rel Thin Film Chip Resistors PART NUMBER AND PRODUCT DESCRIPTION FOR LOT ACCEPTANCE TESTS PART NUMBER: LOTCHG-LA1-4001029 L O T C H G - L A 1 - 4 0 0 1 0 2 9 PREFIX LOT ACCEPTANCE TEST SPECIFICATION LOTCHG LA1 = LAT Level 1 LA2 = LAT Level 2 LA3 = LAT Level 3 ESCC 4001/029 TNPS ESCC 4001/029 LAT1 MODEL SPECIFICATION LOT ACCEPTANCE TEST TNPS ESCC 4001/029 LAT1 = LAT Level 1 LAT2 = LAT Level 2 LAT3 = LAT Level 3 PRODUCT DESCRIPTION: TNPS ESCC 4001/029 LAT1 Note * Execution of Lot Acceptance Tests can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION ORDER TEXT EXAMPLE An order of a Lot Acceptance Tests shall be combined with a dedicated order line for the required amount of samples, using packaging code "LX", see the example below: POS QTY ITEM 0030 950 TNPS0805 25 75K0 0.5 % BX ESCC 4001/029 C 400102902C 7502D2 {Quantity for consumption} 0031 25 TNPS0805 25 75K0 0.5 % LX ESCC 4001/029 C 400102902C 7502D2 {Quantity for LAT samples} 0032 1 TNPS ESCC 4001/029 LAT2 {Lot Acceptance Test, Level 2} ... ... www.vishay.com 10 For technical questions, contact: specialresistors@vishay.com Document Number: 28789 Revision: 08-Jan-10 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1