HYPERTAC
interconnect
DIN 41612
HDB-HDC-HDD-HDS-HDT SERIES
All of the connectors that we manufacture have machine turned round pins in the male half and the unique
Hypertac® socket in the female half. The socket has a number of spring wires, the position of which is
defined by a wire carrier which is itself fitted into an outer sleeve or shank that carries the termination of the
socket.
The spring wires within the socket are set at a small angle to the centre line and are deflected when the pin
enters. Each spring wire is deflected within its elastic limit and makes a line contact with the pin.
There is a very smooth wiping action and little wear of the plated surfaces of the pin and the socket wires.
This construction allows very tight control of the spring forces and hence of the insertion and withdrawal
forces.
The smallest practical pin diameter is 0.5mm but there is effectively no upper limit.
Performance features of this combination of round pin in a
Hypertac® socket are:
wLow insertion and separation forces
wMultiple contact areas
wLong life and low rate of wear
wLow electrical resistance
wHigh reliability
wUniform electrical and mechanical characteristics over a high
number of operations
wShock and vibration proof
wHigh current and voltage ratings
HYPERTACHYPERTAC
Two Part Printed Board
Connector Catalogue
HDB-HDC-HDD-HDS-HDT Series
CONTENTSCONTENTS
SECTION A - HYPERTAC PAGE No
Brief History of Hypertac/Sitac
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .
Inside Front Cover
Qualification Certificates
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . . . . . .2
SECTION B - REFERENCE SHEETS
The Principle of The Hypertac® Socket...........................................................................................
3
TheBenefits of Hypertac®Contact Technology
..............................................................................4
Contact Plating Finishes....................................................................................................................................
5
Two Part Printed Board Connectors Summary
..........................................................................................
5
Contact -Insertion andRemoval..
.................................................................................................................
6
SECTION C - TWO PART PRINTED BOARD CONNECTORS
Specification
......................................................................................................................................................
8
......................................................................................................................................
9
Ordering Information
..........................................................................................................................................10-17
Insulator Data
............................................................................................................18-19
Contact Termination and Codes
............................................................................................................................
20Co-Axial Contacts
..............................................................................................................................................
21
Power Contacts
22
Polarising, Crimp Tooling, Information
..............................................................................................
SECTION D - ACCESSORIES
Aligners,Polarising Studs/Pins,
Removal Tool
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. . . . . . . . . . . . . .
23
Covers, Mounting Brackets, Alignment Combs
........................................................................................24
HYPERTAC LIMITED reserve the right to modify specifications, materials, processes, etc;
used in the design and manufacture of their products.
ENDURANCE
The Hypertac® contact is capable of significantly enhanced performance, above and beyond the
requirements of BS and MIL approval. Tests have been successfully concluded as follows:
w500 Insertion and withdrawals followed by 1000 hours at 125°C, multiple exposure to salt mist, or 21
days exposure to sulphur dioxide.
w
20,000 full insertion and withdrawal cycles in a benign environment.
wOver 10 million fretting cycles of approximately 1 mm movement.
wThe Hypertac® contact has been monitored for circuit interrupt of greater than 2 Nano-seconds and
has sucessfully passed all tests.
TEMPERATURE
The very low contact resistance of the Hypertac® socket ensures the minimum temperature rise at high
currents.
Peak temperature of insulator material is the primary limiting factor. Materials used in Hypertac®
connectors are chosen to:
w
Provide Widest Ambient Temperature range
w
Withstand Temperature Peaks during assembly, even those generated during Vapour Phase soldering.
VOLTAGE RATING
The exposed airgap and surface path length determine the breakdown voltage. The voltage rating can be
improved by the use of additional dielectric material such as:
w
Fluorosilicone interfacial seals.
w
Potting or conformal coating.
CURRENT RATINGRATING
The Hypertac® contact design and manufacturing tolerances endows the product with the following
attributes:
Double the current rating of other contact designs of a similar size.
Current surges considerably in excess of d.c. rating e.g. 0.6mm dia 4 Amp rated contact will withstand
50 Amp, 5 second pulse, at 25°C
Low contact resistance in high current application minimises temperature rise thereby enabling higher
density interconnects.
We will be pleased to advise on your application and installation requirements. Hypertac® contacts can
provide the solution to your interconnection needs.
FRONT RELEASE/REAR REMOVABLE CONTACTS
CONTACT INSERTION
1 Assembly Tool Tweezer - Non Ferrous.
2 Pick up contact with tweezer, align flats on contact with
flats in insulator.
3 Insert contact into insulator insuring flats are correctly
aligned.
4
Push contact fully into insulator and insure that contact
shoulder is 0.15mm minimum below insulator face.
This will insure the contact retention clips ears spring
out and engage behind the shoulder inside the contact
cavity. A gentle pull - not exceeding 18N (4.0lb) will
check for correct installation.
CONTACT REMOVAL
1 Extraction Tool HPD-286 0.6mm male and female
contacts and 1mm male contact.
HD240 1 mm female contact.
2 Holding main
body of extraction tool, align
contact cavity on mating face of insulator.
above
3
Insert tubular tip fully, insuring that tool remains in line
with the contact cavity. To avoid damage, do not rotate
or exert sideways movement. This will retract contact
retention clip ears from engagement with the shoulder
in the contact cavity.
4 With the tool held fully inserted, depress handle. This
will eject the contact out of the rear of the insulator.
SPECIFICATION
All values at s.t.p. unless otherwise stated. The majority of values given are BS Specification or similar, but in all respects
the performance is superior.
Materials
Insulators
HDB/C/D/S
: Glass reinforced phenolic
HDT : Thermoplastic
Contacts
: Copper alloy
Socket wires
: Copper alloy
Polarising studs
: Copper alloy
and pins
: Nickel plated
Signal and Power Contacts
Male pin diameter : 0.6mm nominal
1.0mm nominal
3.6mm nominal
Contact plating
: Refer to Ordering
Information
Contact resistance
0.6mm contact : 7 milliohms maximum
1.0mm contact : 3 milliohms maximum
3.6mm contact : 1 milliohm maximum
Termination
: 3 milliohms maximum
resistance (i.d.c.)
Current rating
0.6mm contact : 4 Amps
1.0mm contact : 7.5 Amps
3.6mm contact : 10 Amps
Voltage Rating
HDB/C/S/T
HDD
Proof Voltage
HDB/C/S/T
HDD
Insulation Resistance
Engagement/
Withdrawal forces
0.6mm contact
Mechanical endurance
Co-axial Contacts
lmpedence
Frequency
Dielectric withstanding
voltage
Temperature
: 170V dc or ac peak nominal
:250V dc or ac peak nominal
: 1.0kV minimum
: 1.5kV minimum
:5 gigohms minimum at 500V. dc
:0.28N (1.0 oz.) per contact
: In excess of 2000 operations
with appropriate plating finish
: 50 ohm
: 0 - 50 MHz
: 750V rms
: -55 to + 125°C
ORDERING INFORMATION
S O L I DINSULATOR
NON-STANDARD CONNECTORS
Longer contact pins, which mate before standard pins, are available and can be supplied to order. Any
contact or polarising arrangement will be considered on request and supplied if practicable. Centre block
in HDT connector can be used with contacts. Planforms for HDT single eurocard can be offered reversed
(i.e. alignment block on right of connector instead of left).
Consult sales office for all above.
ROW AND CONTACT IDENTIFICATIONIDENTIFICATION
TWO ROW - STYLE HDB/HDS
Male Half Termination Face
Female Half Termination Face
THREE ROW - STYLE HDC/HDD
Male Half Termination Face
Female Half Termination Face
THREE ROW - STYLE HDT
Male Half Termination Face
Female Half Termination Face
Male Half Termination Face
Female Half Termination Face
INSULATORS
All diagrams are shown in 3rd angle projection and dimensioned in millimetres
TWO ROW - STYLE HDB/HDS
Shrouded Male Half (Pin Contacts)
Female Half (Socket Contacts)
THREE ROW - STYLE HDC/HDD
Shrouded Male Half (Pin Contacts)
Female Half (Socket Contacts)
INSULATORS
THREE ROW - STYLE HDT
Shrouded Male Half
Female Half
INSULATORS
THREE ROW - STYLE HDT
Shrouded Male Half
Female Half
INSULATORS
THREE ROW - STYLE HDT
Shrouded Male Half
Female Half
PANEL PREPARATION DETAILS
HDB/HDC/HDD/HDS
CONNECTOR MOUNTING
M2.5 screws must be cheese head type - not supplied
BOARD PREPARATION DETAILS
STYLE HDB/HDS
UNSHROUDED INSULATORS - VERTICAL MOUNTING
UNSHROUDED INSULATORS - TRANSVERSE MOUNTING
(for connectors fitted with female through board solder 90° terminations and using mounting conversion
bracket ref. HD 214)
SHROUDED INSULATORS - TRANSVERSE MOUNTING
† N holes: Increase dia. min. to 1.2 for termination styles F, W and Z.
BOARD PREPARATION DETAILS
STYLE HDC
UNSHROUDED INSULATORS - VERTICAL MOUNTING
UNSHROUDED INSULATORS - TRANSVERSE MOUNTING
(for connectors fitted with female through board solder 90° terminations and using mounting conversion
bracket ref. HD 214)
SHROUDED INSULATORS - TRANSVERSE MOUNTING
† N holes: Increase dia. min. to 1.2 for termination styles F, W and Z.
STYLE HDD
UNSHROUDED INSULATORS - VERTICAL MOUNTING
SHROUDED INSULATORS - TRANSVERSE MOUNTING
N holes: ‡ and † to be increased, when needed, to accept wrap post F, W and Z terminations ‡ to 1.65
dia. min and † to 1.20 dia. min.
PANEL PREPARATION DETAILS
HDT
CONNECTOR MOUNTING
M2.5 screws must be cheese head type - not supplied
BOARD PREPARATION DETAILS
STYLE HDT
UNSHROUDED INSULATORS - VERTICAL MOUNTING
UNSHROUDED INSULATORS - TRANSVERSE MOUNTING
(for connectors fitted with female through board solder 90° terminations and using mounting conversion
bracket ref. HD 214)
SHROUDED INSULATORS - TRANSVERSE MOUNTING
† N holes: Increase dia. min. to 1.20 for termination styles F, W and Z.
MALE CONTACT TERMINATIONS AND CODES
* PLEASE NOTE
When using 1.0mm Pin diameter HDD 032 (Two Row) HDD 042 & 048 (Three Row) up to thirty two 1.0mm pins
will be used. Plus a maximum of sixteen pins 0.6mm diameter.
FEMALE SOCKET TERMINATIONS AND CODES
PLEASE NOTE
When using 1.0mm socket diameter HDD 032 (Two Row) HDD 042 & 048 (Three Row) up to thirty two 1.00mm
sockets will be used. Plus a maximum of sixteen sockets 0.6mm dia.
CO-AXIAL CONTACTS~DIN 41626 CLASS 1
SPECIFICATION
Impedance :
50
Ω
Frequency : 0-10 GHz
Cable group :RG 178 B/U MIL-SPEC
Proof Voltage
: 750V/50Hz
RG 196 A/U Temperature Range :
-55°C to + 125°C
POWER CONTACTS~DIN 41626 CLASS 1
SPECIFICATION
Nominal current : 10A
Cable section : 1.0mm2
Cable stripping length : 7.50/7.00
POLARISING
POLARISING IN LIEU OF CONTACTS (HDB/HDC/HDD/HDS) FOR USE IN
CONNECTOR
Standard polarising utilizes contact positions:
b-11, b-13, b-15
b-17, b-19, b-21
3 off polarising pins or studs willl be supplied loose if
‘W’ specified. Otherwise the letters 'A' through ‘V’
excluding ‘O’ and ‘Q’ may be used to identify the
code required out of the 20 positions available.
Key
•= Polarising stud in female half; = Polarising pin in male half;
Nothing in male half.
Nothing in female half.
POLARISING HDT FOR USE IN ALIGNMENT BLOCK
9 off supplied loose when style ‘W’ specified.
TOOLING INFORMATION
0.6mm and 1.0mm Contacts
Contact extraction tool
0.6mm male and female
contacts and 1.0mm male
Contacts
1.0 Co-axial Contacts and Power Contacts
Consult Sales Office
: HPD 286 0.6mm HD 232 1.0mm male
Spare tips for above
: HPD 280
HPD 280
Contact extraction tool for 1.0mm female contacts :
HD 240
Spare tips from above
: HD 236
Polarising component tool
: HD 210
Contact Insertion Tool
:
Use non ferrous long pointed tweezers
Crimp tool positioner
for 0.6mm contacts
: HPD 309
for 1.0mm contacts
: HD 272
Crimp tool (0.6mm and 1.0mm contacts)
:
MIL-C-22520/201 (BS 5310-34-300)
CRIMP INFORMATION
ACCESSORIES
All diagrams are shown in 3rd angle projection and dimensioned in millimetres
HD 181
HD 182
Polarising stud (front removal) Polarising pin (front removal)
Use with HD 286 Use with HD 283 and HD 285
HD 210
Removal Tool
Polarising pins and studs are to be ordered separately and will be supplied loose.
COVER (HDC/HDD ONLY)
All diagrams are shown in 3rd angle projection and dimensioned in millimetres
PANEL PREPARATION BRACKET HD 297
(for use in conjunction with male connector only)
MOUNTING
BRACKET HD 214
Nickel plated copper alloy
screws for securing bracket to insulator
20-232-5082-18
ALIGNMENT COMB
HD 173 (HDC Style)
HD 174 (HDD Style)
Supplied loose for use with through board solder -
90° termination.
HDB/HDC/HDD/HDS/HDT SERIES. Printed Circuit Board Connectors (PCB)
Interchangeable with DIN 41612 styles B,C and D. Two and three row insulators with up to 192 positions 0.6mm
and 1.0mm pin dia on a 2.54mm square grid. Full range of contact terminations. Mixed contact arrangement including
signal, power, coax and fibre optic contacts.
HPA/HPT SERIES (PCB)
High density connectors using 0.5mm pin dia contacts. Pin carrier option for low profile applications.
HPC SERIES (PCB)
Rugged two part, single and two pcb connectors for heavy duty applications.
4 to 35 contact with current ratings up to 8A.
HPD/HPP/HPF/HPM SERIES (PCB)
Qualified to BS 9525 N 0001, MIL-C-55302 and ESA SCC 3401. Contacts are front release, rear removal.
Two and three rows with up to 320 contacts in shrouded and unshrouded insulators.
Wide range of terminations, jacking and polarising styles.
Contacts 0.6mm dia on a 2.54mm pitch, staggered on a 1.27mm grid.
HPH SERIES (PCB)
Up to 303 contacts on a 1.905mm staggered grid. Nominal pin dia 0.6mm.
Three, four, five and six rows of contacts. Removable contacts for ease of maintenance.
Wide range of termination options including: tin dipped, flex circuit and surface mount.
Epoxy rear contact sealing available.
KMC SERIES (PCB)
Qualified to HE 808 and ESA SCC 3401 and GAM TI listed.
High density configuration using 0.5mm contacts in three rows. Between 26 and 144 positions.
SPF SERIES (PCB)
160 removable contacts in three rows. 0.6mm dia pin contacts on a 1.27mm grid, 2.54mm centres.
Male insulators available shrouded. Tin dipped terminations and back sealing available as options
AIRFRAME CONNECTORS
Hypertac low force contacts designed to MIL-C 32909. Signal, power, coax and databus contacts Crimp, solder
bucket, wire wrap and pc terminations. Field replaceable, enviromentally sealed inserts.
Designed to meet the requirements of Eurofighter J 63110 and J 63312.
Integral mating/unmating device to ensure superior performance.
HYPERGUARD CONNECTORS
ARINC 404, ARINC 600, MIL - C - 83527 and Eurofighter JN 1001, JN 1002 Interface. Custom line by line
protection Modular construction - Tubular Pi network filter arrays - Rear headers for flex interconnections
-Discoidal L-C network filter arrays - low profile planar filter arrays - Removable contacts
-Transorb protection arrays for NEMP, LEMP and spikes - Transport of MOV arrays.
HST SERIES
Designed to meet the requirements of ARINC 608A. Contacts are field replaceable.
Up to 150 signal contacts, or 75 slgnal and 15 power contacts.
HM/HLM SERIES
Robust series of modular connectors with a variety of styles assembled from a range of std modules.
Up to a 1000 positions with a choice of signal, coaxial, high current and high voltage contacts.
Frame styles and sizes to suit both rack and panel and cable to panel applications.
BACK PLANES AND HEADERS
Interchangeable with MIL - C - 28754 and derivatives. Uses Hypertac® low forces high reliability contacts.
Complaint fit contacts for pcb backplanes. Polarising to the NAFI standard.
0.6mm dia male pin on a 2.54mm square grid.
COMPUTER CONNECTOR
HLC SERIES
A unique combination of high durability construction and outstanding electrical characteristics Ideal for barcode
readers, scanners, card - swipes and other data collection devices - as well as downloading data to PC. Designed to
withstand rough treatments and harsh environments.
Features the unique Hypertac® socket which minimises wear and provides reliable long-term data transfer I I -pin D-
sub derivative design.
Wide range of pin and socket configurations, plus avaiIability as a plug, socket and cable assembly.
A joint design project with Psion Computers Ltd.
PLEASE CONTACT SALES FOR FURTHER INFORMATION
TELEPHONE 020 8450 8033
FACSIMILE
020 8208 4114
Hypertac
Interconnect
Group Companies
Hypertac Ltd.
36-38 Waterloo road
London NW2 7UH
United Kingdom
Tel: +44 (0) 020 8450 8033
Fax: +44 (0) 020 8208 4114
www.hypertac.com
FRANCE
FRB Connectron SA
31 rue lsidore Maille
76410 Saint Aubin
Les Elbuef
France
Tel: +33 (0) 232 969 176
Fax: +33 (0) 232 969 170
www.hypertac.com
GERMANY
Interconnectron GmbH
Postfach 1465
94454 Deggendorf
Germany
Tel: +49 991 250 120
Fax: +49 991 250 1244
www.hypertac.com
ITALY
Connei SpA
Via PD. da Bissone 7A
16153 Genova Sestri
Italy
Tel:
+39 010
60
361
Fax:
+39 010
60 36
280
www.hypertac.com
USA
Hypertronics Corp
16 Brent Drive
Hudson, MA 01749 2978
USA
Tel: + 1 (978) 568 0451
Fax: + 1 (978) 568 0680
www.hypertac.com
JAPAN
Smiths Industries Japan Ltd.
Nagoya Office
#6 Meishi Bldg B-3. 79
Issha. Meito-Ku
Nagoya 465-0093
Japan
Tel: 0081 52 704 7926
Fax: 0081 52 704 7928
Hypertac
Export Agents
INDIA
Connekt
191 4th Main Road HAL
3rd Stage
Bangalore
560075
India
Tel: 0091
80 528 0620
Fax: 0091
80 528 0622
Email: nairkg@giasbg01.vsnl.net.in
ISRAEL
Radión Engineering
11 Ha’sivim St. POB 7111
Petah-Tikvah 49520
Israel
Tel: 00972 3 922 6688
Fax: 00972 3 922 6655
Email: elect@radion.co.il
JAPAN
Jepico Corporation
Shinjuku Dai-lchi Seimei Bldg
Nishi-Shinjuku 2-7-1
Shinjuku-Ku
Tokyo 163-07
Japan
Tel: 0081 3 3348 0611
Fax: 0081 3 3348 0623
Email: kfukazaw@jepico.co.jp
SOUTH KOREA
Bochang Trading Co.
Rm201 Burnkyung Building
1364-49 Seacho-Dong
Seocho-gu
Seoul 137-070
Korea
Tel: 0082 2 3487 0890
Fax: 0082 2 3487 3893
Email: kjbochang@netsgo.com
SINGAPORE
Precision Technologies Pte Ltd.
211 Henderson Road
# 13-02 Henderson Industrial Park
Singapore 159552
Tel: 0065 273 4573
Fax: 0065 273 8898
Email: pretech@singnet.com.sg
SPAIN
Conexion Lider
Parque Industrial “Las Monjas”
c/Primavera, 46
28850 Torrejon de Ardoz
Madrid
Tel: 0034 91 655 98 40
Fax: 0034 91 655 98 42
Email: lider@conexionlider.com
www.conexionlider.com
SWEDEN
Satco Komponent
Pyramidvagen 9B
SE 16956 Solna
Sweden
Tel: 0046 87 34 00 40
Fax: 0046 87 34 91 55
Email: christer@satco.se
TAIWAN
Zinby
3-F-I. #344 Fuhsing North Road
Taipei
Taiwan R.O.C.
Tel: 00886 2 2500 7107
Fax: 00886 2 2500 7119
Email: zinby@ms24.hinet.net
SWITZERLAND
Acome Electronic s.a.
Fritz-Courvoisier 40
Case Postale 2346 CH2302 LA
CHAUX-DE-FONDS
Switzerland
Tel: 0041 32 968 49 55
Fax: 0041 32 968 35 74
Email: acome.electronic@bluwin.ch
www.acome.ch
GERMANY
Agenta Elektronik GmbH
Oberhaaner Strasse 2
D42653 Solingen
Germany
Tel: 0049 2 12 258 130
Fax: 0049 2 58 13 33
Email: info@argenta-elektronik.de
www.argenta-elektronik.de
UK Distributors
Micromark Electronics Ltd.
Boyn Valley Road
Maidenhead, Berks SL6 4EG
United Kingdom
Tel: 01628 676 176
Fax: 01628 783 799
www.micromark.net
Spartan Europe Ltd.
Grove Road
Cosham
Portsmouth PO6 1LX
United Kingdom
Tel: 023 9221 0053
Fax: 023 9221 0057
www.spartaneurope.com
CCS Electronics Ltd.
4 Aragon Court
Manor Park, Runcorn
Cheshire WA7 1SR
United Kingdom
Tel: 01928 579 797
Fax: 01928 579 567
www.ccselec.com
Townsend Coates Ltd.
Lunsford Road
Leicester LE5 0HH
United Kingdom
Tel: 0116 274 4444
Fax: 0116 274 4499
www.townsendcoates.co.uk
HYPERTAC LIMITED
36~38 Waterloo Road • London NW2 7UH
Telephone 020 8450 8033
•
Facsimile 020 8208 4114
A Smiths Industries Company