GE Energy
Data Sheet
July 27, 2012 ©2012 General Electric Company. All rights reserved.
9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output
1
, 3A to 0.7A Scaled output current
Features
Compliant to RoHS EU Directive 2002/95/EC (Z versions)
Compatible in a Pb-free or SnPb reflow environment (Z
versions)
Extra Wide Input voltage range (9Vdc–36Vdc)
Output voltage programmable from 3Vdc to 18 Vdc via
external resistor
Tunable Loop
TM
to optimize dynamic output voltage
response
Patent Pending AutoLimit automatic scaling of current limit
with output voltage
Output overcurrent protection (non-latching)
Overtemperature protection
Remote On/Off
Remote Sense
Small size: 20.3 mm x 11.4 mm x 8.5 mm (0.8 in x 0.45 in x
0.335 in)
Wide operating temperature range (-40°C to 85°C)
UL* 60950-1, 2
nd
Ed. Recognized, CSA
C22.2 No. 60950-1-
07 Certified, and VDE
(EN60950-1, 2
nd
Ed.) Licensed
ISO** 9001 and ISO 14001 certified manufacturing facilities
Applications
Industrial equipment
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Description
The 9-36V ProLynx
TM
series of power modules are non-isolated dc-dc converters that can deliver up to 3A of output current. These
modules operate over an extra wide range of input voltage (V
IN
= 9Vdc–36Vdc) and provide a precisely regulated output voltage from
3Vdc to 18Vdc, programmable via an external resistor. Two new features added with this family of products are the ability to
externally tune the voltage control loop and a variable current limit inversely dependent on output voltage. Other features include
remote On/Off, adjustable output voltage, over current and overtemperature protection. The Tunable Loop
TM
, allows the user to
optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on
cost and PWB area and AutoLimit enables the module to deliver the max possible output power across the entire voltage range.
*
UL is a registered trademark of Underwriters Laboratories, Inc.
CSA is a registered trademark of Canadian Standards Association.
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
1
Output range linked to input voltage range see page 24
RoHS Compliant
Co
VOUT
Vin+
SENSE
Q1
Vout+
TRIM
ON/OFF
Cin
VIN
MODULE
RTUNE
GND
RTrim
CTUNE
R
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 2
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings
only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations
sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage All VIN -0.3 37 Vdc
Continuous
Operating Ambient Temperature All TA -40 85 °C
(see Thermal Considerations section)
Storage Temperature All Tstg -55 125 °C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 9
36 Vdc
Maximum Input Current All IIN,max 2 Adc
(VIN=9V to 36V, IO=IO, max )
Input No Load Current
(VIN = 28V, IO = 0, module enabled) VO,set = 3Vdc IIN,No load 22 mA
(VIN = 28V, IO = 0, module enabled) VO,set = 18Vdc IIN,No load 54 mA
Input Stand-by Current All IIN,stand-by 1.3 mA
(VIN = 28Vdc, module disabled)
Inrush Transient All I2t 0.5 A2s
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; VIN =0 to
36V, IO= IOmax ; See Test Configurations)
All 25 mAp-p
Input Ripple Rejection (120Hz) All -41 -54 -69 dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part
of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum
safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating
of 8 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc
input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further
information.
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 3
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point All VO, set -2 +2 % VO, set
Output Voltage All VO, set -2.5 +2.5 % VO, set
(Over all operating input voltage, resistive load, and
temperature conditions until end of life)
Adjustment Range (elected by an external resistor)
(Some output voltages may not be possible depending
on the input voltage – see Feature Descriptions Section)
All VO 3 18 Vdc
Output Regulation
Line (VIN=VIN, min to VIN, max) All
0.4 % VO, set
Load (IO=IO, min to IO, max) All
0.4 % VO, set
Temperature (Tref=TA, min to TA, max) All
0.4 % VO, set
Remote Sense Range All 0.5 Vdc
Output Ripple and Noise on nominal output
(VIN=VIN, nom and IO=IO, min to IO, max Co = 0.1μF // 10 μF
ceramic capacitors)
Vout=3.3V, Vin=28V
Peak-to-Peak (5Hz to 20MHz bandwidth) All 38 mVpk-pk
RMS (5Hz to 20MHz bandwidth) All 12 mVrms
Vout=18V, Vin=28V
Peak-to-Peak (5Hz to 20MHz bandwidth) All 116 mVpk-pk
RMS (5Hz to 20MHz bandwidth) All 38 mVrms
External Capacitance1
Without the Tunable LoopTM
ESR 1 m All CO, max 0 47 μF
ESR 10 m All CO, max 0 100 μF
With the Tunable LoopTM
ESR 0.15 m All CO, max 0 100 μF
ESR 10 m All CO, max 0 2000* μF
Output Current
Vo=3V
Vo=5V
Vo=12V
Vo=18V
All Io
0
0
0
0
3
2.5
2
1.5
Adc
Output Current Limit Inception (Hiccup Mode ) All IO, lim 200 % Io,max
Output Short-Circuit Current All IO, s/c 1 Arms
(VO250mV) ( Hiccup Mode )
Efficiency (IO=IO, max , VO= VO,set)
VIN= 12Vdc, TA=25°C VO, set = 3.3Vdc η 93.2 %
VIN= 12Vdc, TA=25°C VO, set = 5Vdc η 95.5 %
VIN= 28Vdc, TA=25°C VO,set = 12Vdc η 96.0 %
VIN= 28Vdc, TA=25°C VO,set = 18Vdc η 97.0 %
Switching Frequency All fsw 300 kHz
1Depending on Input and Output Voltage, external capacitors require using the new Tunable LoopTM feature to ensure that the module is
stable as well as getting the best transient response. See the Tunable LoopTM section for details.
* Larger values may be possible at specific output voltages. Please consult your Lineage Technical representative for additional details.
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 4
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (IO=0.8IO, max, TA=40°C) Telcordia Issue 2 Method 1 Case 3 18,014,158 Hours
Weight 3.5 (0.123) g (oz.)
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 5
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
On/Off Signal Interface
(VIN=VIN, min to VIN, max ; open collector or equivalent,
Signal referenced to GND)
Device is with suffix “4” – Positive Logic (See Ordering Information)
Logic High (Module ON)
Input High Current All IIH 160 µA
Input High Voltage All VIH 4.2 12 V
Logic Low (Module OFF)
Input Low Current All IIL 0.5 mA
Input Low Voltage All VIL -0.3 3.3 V
Device Code with no suffix – Negative Logic (See Ordering
Information)
Logic High (Module OFF)
Input High Current All IIH3 mA
Input High Voltage All VIH 1.5 36 Vdc
Logic Low (Module ON)
Input low Current All IIL220 μA
Input Low Voltage All VIL -0.2 1 Vdc
Turn-On Delay and Rise Times
(VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state)
Case 1: On/Off input is enabled and then input power is
applied (delay from instant at which VIN = VIN, min until Vo =
10% of Vo, set)
All Tdelay 12 msec
Case 2: Input power is applied for at least one second and
then the On/Off input is enabled (delay from instant at
which Von/Off is enabled until Vo = 10% of Vo, set)
All Tdelay 11 msec
Output voltage Rise time (time for Vo to rise from
10% of Vo, set to 90% of Vo, set) All Trise — 19 msec
Output voltage overshoot (TA = 25oC 3 % VO, set
VIN= VIN, min to VIN, max,IO = IO, min to IO, max)
With or without maximum external capacitance
Over Temperature Protection All Tref 130 °C
(See Thermal Considerations section)
Input Undervoltage Lockout
Turn-on Threshold All 8.45 Vdc
Turn-off Threshold All 8.25 Vdc
Hysteresis All
0.2 Vdc
GE Energy
Data Sheet
9-36V ProL
y
nx
TM
3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 6
Characteristic Curves
The following figures provide typical characteristics for the 9-36V ProTLynx
TM
3A at 3.3Vo and at 25
o
C.
EFFICIENCY, η (%)
OUTPUT CURRENT, Io (A)
OUTPUT CURRENT, I
O
(A) AMBIENT TEMPERATURE, T
A
O
C
Figure 1. Converter Efficiency versus Output Current. Figure 2. Derating Output Current versus Ambient
Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (50mV/div)
OUTPUT CURRENT OUTPUT VOLTAGE
I
O
(A) (1Adiv) V
O
(V) (10mV/div)
TIME, t (1μs/div) TIME, t (20μs /div)
Figure 3. Typical output ripple and noise (V
IN
= 18V, I
o
= I
o,max
).
Figure 4. Transient Response to Dynamic Load Change from
50% to 100% at 28Vin, Cext - 10uF ceramic + 330uF polymer,
CTune=5600pF & RTune=261
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (1V/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (1V/div) V
IN
(V) (20V/div)
TIME, t (10ms/div) TIME, t (10ms/div)
Figure 5. Typical Start-up Using On/Off Voltage (I
o
= I
o,max
). Figure 6. Typical Start-up Using Input Voltage (V
IN
= 28V, I
o
=
I
o,max
).
70
75
80
85
90
95
100
00.511.522.53
Vin=24V
Vin=18V
Vin=12V
Vin=9V
Vin=28V
Vin=36V
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 7
Characteristic Curves
The following figures provide typical characteristics for the 9-36V ProLynxTM 3A at 5Vo and at 25oC.
EFFICIENCY, η (%)
OUTPUT CURRENT, Io (A)
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 7. Converter Efficiency versus Output Current. Figure 8. Derating Output Current versus Ambient
Temperature and Airflow.
OUTPUT VOLTAGE
VO (V) (50mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
IO (A) (1Adiv) VO (V) (10mV/div)
TIME, t (1μs/div) TIME, t (20μs /div)
Figure 9. Typical output ripple and noise (VIN = 18V, Io =
Io,max).
Figure 10. Transient Response to Dynamic Load Change
from 50% to 100% at 28Vin, Cext - 10uF ceramic + 330uF
polymer, CTune=5600pF & RTune=261
OUTPUT VOLTAGE ON/OFF VOLTAGE
VO (V) (2V/div) VON/OFF (V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
VO (V) (2V/div) VIN (V) (20V/div)
TIME, t (10ms/div) TIME, t (10ms/div)
Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 12. Typical Start-up Using Input Voltage (VIN = 28V, Io =
Io,max).
70
75
80
85
90
95
100
00.511.522.5
Vin=24V
Vin=18V
Vin=12V
Vin=9V
Vin=28V
Vin=36V
2.4
2.6
2.8
3.0
3.2
65 75 85 95 105
0.5m/s (100LFM)
NC
12Vin 28Vin
Standard Part
(85°C)
Ruggedized (D) Part (105°C)
GE Energy
Data Sheet
9-36V ProL
y
nx
TM
3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 8
Characteristic Curves
The following figures provide typical characteristics for the 9-36V ProLynx
TM
3A at 12Vo and at 25
o
C.
EFFICIENCY, η (%)
OUTPUT CURRENT, Io (A)
OUTPUT CURRENT, I
O
(A) AMBIENT TEMPERATURE, T
A
O
C
Figure 13. Converter Efficiency versus Output Current. Figure 14. Derating Output Current versus Ambient
Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (50mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (1Adiv) V
O
(V) (50mV/div)
TIME, t (1μs/div) TIME, t (50μs /div)
Figure 15. Typical output ripple and noise (V
IN
= 28V, I
o
= I
o,max
).
Figure 16. Transient Response to Dynamic Load Change
from 50% to 100% at 28Vin, Cext - 3x10uF ceramic,
CTune=47pF & RTune=332
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (5V/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (5V/div) V
IN
(V) (20V/div)
TIME, t (10ms/div) TIME, t (10ms/div)
Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 18. Typical Start-up Using Input Voltage (VIN = 28V,
Io = Io,max).
75
80
85
90
95
100
00.511.52
Vin=36V
Vin=24V
Vin=18V
Vin=15V
Vin=28V
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 9
Characteristic Curves
The following figures provide typical characteristics for the 9-36V ProLynxTM 3A at 18Vo and at 25oC.
EFFICIENCY, η (%)
OUTPUT CURRENT, Io (A)
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure19. Converter Efficiency versus Output Current. Figure20. Derating Output Current versus Ambient
Temperature and Airflow.
OUTPUT VOLTAGE
VO (V) (50mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
IO (A) (1Adiv) VO (V) (100mV/div)
TIME, t (1μs/div) TIME, t (50μs /div)
Figure 21. Typical output ripple and noise (VIN = 28V, Io =
Io,max).
Figure 22. Transient Response to Dynamic Load Change from
50% to 100% at 28Vin, Cext - 1x10uF ceramic, CTune=open &
RTune=open
OUTPUT VOLTAGE ON/OFF VOLTAGE
VO (V) (5V/div) VON/OFF (V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
VO (V) (5V/div) VIN (V) (20V/div)
TIME, t (10ms/div) TIME, t (10ms/div)
Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 24. Typical Start-up Using Input Voltage (VIN = 28V, Io
= Io,max).
70
75
80
85
90
95
100
0 0.5 1 1.5
Vin=36V
Vin=28V
Vin=24V
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 10
Test Configurations
TO OSCILLOSCOPE CURRENT PROBE
LTEST
1μH
BATTERY
CS 1000μF
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
2x100μF
Tantalum
VIN(+)
COM
NOTE: Measure input reflected ripple current with a simulated
source inductance (LTEST) of 1μH. Capacitor CS offsets
possible battery impedance. Measure current as shown
above.
CIN
Figure 25. Input Reflected Ripple Current Test Setup.
NOTE: All voltage measurements to be t aken at the modu le
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Vo+
COM
0.1uF
RESISTIVE
LOAD
SCOPE U SING
BNC SOCKET
COPPER STRIP
GROUND PLANE
10uF
Figure 26. Output Ripple and Noise Test Setup.
VO
COM
VIN(+)
COM
RLOAD
Rcontact Rdistribution
Rcontact Rdistribution
Rcontact
Rcontact
Rdistribution
Rdistribution
VIN VO
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 27 Output Voltage and Efficiency Test Setup.
η =
VO. IO
VIN. IIN
x 100 %
Efficiency
Design Considerations
Input Filtering
The 9-36V ProLynxTM module should be connected to a low
ac-impedance source. A highly inductive source can affect
the stability of the module. An input capacitance must be
placed directly adjacent to the input pin of the module, to
minimize input ripple voltage and ensure module stability.
To minimize input voltage ripple, ceramic capacitors are
recommended at the input of the module. Figure 28 shows
the input ripple voltage for various output voltages at
maximum load current with 2x10 µF or 3x10 µF ceramic
capacitors and an input of 12V while Fig. 29 shows the input
ripple for an input voltage of 28V.
Input Ripple Voltage (mVp-p)
Output Voltage (Vdc)
Figure 28. Input ripple voltage for various output voltages
with 2x10 µF or 3x10 µF ceramic capacitors at the input
(maximum load). Input voltage is 12V
Input Ripple Voltage (mVp-p)
Output Voltage (Vdc)
Figure 29. Input ripple voltage for various output voltages
with 2x10 µF or 3x10 µF ceramic capacitors at the input
(maximum load). Input voltage is 28V
40
60
80
100
120
140
160
180
345678
2x10uF
3x10uF
60
80
100
120
140
160
180
200
220
3 5 7 9 11131517
2x10uF
3x10uF
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 11
Output Filtering
The 9-36V ProLynxTM modules are designed for low output
ripple voltage and will meet the maximum output ripple
specification with 0.1 µF ceramic and 10 µF ceramic capacitors
at the output of the module. However, additional output
filtering may be required by the system designer for a number
of reasons. First, there may be a need to further reduce the
output ripple and noise of the module. Second, the dynamic
response characteristics may need to be customized to a
particular load step change.
To reduce the output ripple and improve the dynamic response
to a step load change, additional capacitance at the output
can be used. Low ESR polymer and ceramic capacitors are
recommended to improve the dynamic response of the
module. Figures 6 and 7 provides output ripple information for
different external capacitance values at various Vo and for full
load currents. For stable operation of the module, limit the
capacitance to less than the maximum output capacitance as
specified in the electrical specification table. Optimal
performance of the module can be achieved by using the
Tunable LoopTM feature described later in this data sheet.
Figure 30 Output ripple voltage for various output voltages
with external 1x10 µF, 2x10 µF or 4x10 µF ceramic capacitors
at the output (max load). Input voltage is 12V
Figure 31 Output ripple voltage for various output voltages
with external 1x10 µF, 2x10 µF or 4x10 µF ceramic capacitors
at the output (max load). Input voltage is 28V
Safety Considerations
For safety agency approval the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standards, i.e., UL
60950-1 2nd, CSA C22.2 No. 60950-1-07, DIN EN 60950-1:2006
+ A11 (VDE0805 Teil 1 + A11):2009-11; EN 60950-1:2006 +
A11:2009-03.
For the converter output to be considered meeting the
requirements of safety extra-low voltage (SELV), the input must
meet SELV requirements. The power module has extra-low
voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a fast-acting
fuse with a maximum rating of 8A in the positive input lead.
10
20
30
40
50
345678
Ripple(mVp-p)
Output Voltage(Volts)
1x10uF
2x10uF
4x10uF
10
30
50
70
90
110
130
150
170
2 4 6 8 10 12 14 16 18
Ripple(mVp-p)
Output Voltage(Volts)
1x10uF
2x10uF
4x10uF
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 12
Feature Descriptions
Remote Enable
The 9-36V ProLynxTM modules feature an On/Off pin for remote
On/Off operation. Two On/Off logic options are available. In the
Positive Logic On/Off option, (device code suffix “4” – see
Ordering Information), the module turns ON during a logic High
on the On/Off pin and turns OFF during a logic Low. With the
Negative Logic On/Off option, (no device code suffix, see
Ordering Information), the module turns OFF during logic High
and ON during logic Low. The On/Off signal is always
referenced to ground.
For positive logic modules, the circuit configuration for using
the On/Off pin is shown in Figure 32. When the external
transistor Q1 is in the OFF state, the ON/OFF pin is pulled high
and transistor Q2 is OFF leading to Q3 also being OFF which
turns the module ON. The external resistor Rpullup (100k
recommended) must be sized so that VON/OFF is never more
than 12V when Q1 is OFF. In particular, if Vpullup is made the
same as the input voltage Vin, the resistor Rpullup must be large
enough so that VON/OFF is never more than 12V. If the On/Off pin
is left floating the module will be in the ON state.
For negative logic On/Off modules, the circuit configuration is
shown in Fig. 33. When the external transistor Q1 is in the ON
state, the ON/OFF pin is pulled low causing transistor Q2 to be
OFF and the module to be turned ON. To turn the module OFF,
Q1 is turned OFF, causing the ON/OFF pin to be pulled high
turing Q2 ON and the module to be turned OFF. Leaving the
On/Off pin floating will leave the module in an OFF state.
Figure 32. Circuit configuration for using positive On/Off
logic.
Figure 33. Circuit configuration for using negative On/Off
logic.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the
unit is equipped with internal current-limiting circuitry and can
endure current limiting continuously. At the point of
current-limit inception, the unit enters hiccup mode. The unit
operates normally once the output current is brought back into
its specified range. The 9-36V ProLynx modules employ an
innovative, patent pending, ‘AutoLimit’ capability. This results in
automatic scaling of current limit with output voltage through
an inverse relationship of the current limit threshold with the
output voltage. This feature shown graphically in Fig. 34, allows
higher output currents to be drawn from the module at lower
output voltages thereby optimizing the power delivery
capability of the module.
Figure 34. Graph showing maximum output current
capability at different output voltages.
Over Temperature Protection
To provide protection in a fault condition, the unit is equipped
with a thermal shutdown circuit. The unit will shutdown if the
overtemperature threshold of 130oC is exceeded at the thermal
reference point Tref. The thermal shutdown is not intended as a
guarantee that the unit will survive temperatures beyond its
rating. Once the unit goes into thermal shutdown it will then
wait to cool before attempting to restart.
22K
ION/OFF
CSS
Q1
GND
ON/OFF
Vpullup
_
+
PWM Enable
VON/OFF
MODULE
Rpullup
22K
Q3
42K
Q2
22K
+5V
ISS
ISS
ON/OFF
I
CSS
Q1
ON/OFF
VIN+
GND _
+
V
Rpullup
22K
Q2
22K
D1
ON/OFF
MODULE
PWM Enable
22K
22K
D2
+5V
1
1.5
2
2.5
3
3.5
3456789101112131415161718
Output Current (A)
Output Voltage (V)
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 13
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit,
the module operation is disabled. The module will begin to
operate at an input voltage above the under voltage lockout
turn-on threshold.
Output Voltage Programming
The output voltage of the 9-36V ProLynxTM module can be
programmed to any voltage from 3Vdc to 18Vdc by connecting
a resistor between the Trim and GND pins of the module.
Certain restrictions apply on the output voltage set point
depending on the input voltage. These are shown in the Output
Voltage vs. Input Voltage Set Point Area plot in Fig. 9. Without
an external resistor between Trim and GND pins, the output of
the module will be 0.7Vdc. To calculate the value of the trim
resistor, Rtrim for a desired output voltage, use the following
equation:
()
Ω
=k
Vo
Rtrim
7.0
70
Rtrim is the external resistor in k, and Vo is the desired output
voltage.
Figure 35. Output Voltage vs. Input Voltage Set Point Area
plot showing limits where the output voltage can be set for
different input voltages.
Table 1 provides Rtrim values required for some common
output voltages.
Table 1
VO
,
set (V) Rtrim (K)
3.3 26.92
5 16.27
6 13.2
9 8.43
12 6.19
15 4.89
18 4.04
By using a ±0.5% tolerance trim resistor with a TC of ±100ppm,
a set point tolerance of ±1.5% can be achieved as specified in
the electrical specification.
Remote Sense
The 9-36V ProLynxTM power modules have a Remote Sense
feature to minimize the effects of distribution losses by
regulating the voltage between the VS+ and Vo pin. The
voltage between the VS+ pin and Vo pin will not exceed 0.5V.
VO(+)
TRIM
GND
Rtr i m
LOAD
VIN
(+)
ON/OFF
VS+
Figure 36. Circuit configuration for programming output
voltage using an external resistor.
Voltage Margining
Output voltage margining can be implemented in the 9-36V
ProLynxTM modules by connecting a resistor, Rmargin-up, from the
Trim pin to the ground pin for margining-up the output voltage
and by connecting a resistor, Rmargin-down, from the Trim pin to
output pin for margining-down. Figure 37 shows the circuit
configuration for output voltage margining. The Lynx
Programming Tool, available at www.lineagepower.com under
the Design Tools section, also calculates the values of Rmargin-up
and Rmargin-down for a specific output voltage and % margin
Please consult your local Lineage Power technical
representative for additional details.
Figure 37. Circuit Configuration for margining Output
voltage
5
10
15
20
25
30
35
40
2 4 6 8 10 12 14 16 18
Input Voltage (v)
Output Voltage (V)
Lower Limit
Upper Limit
Vo
MODULE
GND
Trim
Q1
Rtrim
Rmargin-up
Q2
Rmargin-down
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 14
Tunable LoopTM
The 9-36V ProLynxTM modules have a new feature that
optimizes transient response of the module called Tunable
LoopTM.
External capacitors are usually added to the output of the
module for two reasons: to reduce output ripple and noise (see
Figures 30 and 31) and to reduce output voltage deviations
from the steady-state value in the presence of dynamic load
current changes. Adding external capacitance however affects
the voltage control loop of the module, typically causing the
loop to slow down with sluggish response. Larger values of
external capacitance could also cause the module to become
unstable.
The Tunable LoopTM allows the user to externally adjust the
voltage control loop to match the filter network connected to
the output of the module. The Tunable LoopTM is implemented
by connecting a series R-C between the SENSE and TRIM pins
of the module, as shown in Fig. 38. This R-C allows the user to
externally adjust the voltage loop feedback compensation of
the module.
Recommended values of RTUNE and CTUNE for different output
capacitor combinations are given in Tables 2, 3 and 4. Tables 2
and 3 show recommended values of RTUNE and CTUNE for
different values of ceramic output capacitors up to 100μF that
might be needed for an application to meet output ripple and
noise requirements. Selecting RTUNE and CTUNE according to
Tables 2 and 3 will ensure stable operation of the module
In applications with tight output voltage limits in the presence
of dynamic current loading, additional output capacitance will
be required. Table 4 lists recommended values of RTUNE and
CTUNE in order to meet 2% output voltage deviation limits for
some common output voltages in the presence of a 50% of full
load step change with an input voltage of 12 or 28V.
Figure. 38. Circuit diagram showing connection of RTUME and
CTUNE to tune the control loop of the module.
Please contact your Lineage Power technical representative to
obtain more details of this feature as well as for guidelines on
how to select the right value of external R-C to tune the module
for best transient performance and stable operation for other
output capacitance values or input voltages other than
12V/28V.
Table 2. General recommended values of of RTUNE and CTUNE
for Vin=12V and various external ceramic capacitor
combinations.
Vo=5V
Co 1x10μF1x22μF 2x22μF 4x22μF 6x22μF
RTUNE 330 270 220 180 180
CTUNE 330pF 680pF 1500pF 2700pF 3300pF
Table 3. General recommended values of of RTUNE and CTUNE
for Vin=28V and various external ceramic capacitor
combinations.
Vo=5V
Co 1x10μF1x22μF 2x22μF 4x22μF 6x22μF
RTUNE Open 330 270 220 180
CTUNE Open 150pF 470pF 1000pF 1500p
Vo=12V
Co 1x10μF1x22μF 2x22μF 4x22μF 6x22μF
RTUNE Open 330 270 270 220
CTUNE Open 220p 330p 680p 1200p
Table 4. Recommended values of RTUNE and CTUNE to obtain
transient deviation of 2% of Vout for a 50% of full load step
Vin 12V 28V
Vo 3.3V 5V 3.3V 5V 12V 18V
I 1.5A 1.25A 1.5A 1.25A 1A 0.75A
Co 1x330μF
OsCon
1x330μF
OsCon
1x330μF
OsCon
1x330μF
OsCon 2x22μF1x22μF
RTUNE 220 220 270 270 330 Open
CTUNE 15nF 15nF 5600pF 5600pF 47pF Open
ΔV 26mV 22mV 24mV 20mV 223mV 193mV
MODULE
VOUT
SENSE
TRIM
GND
RTUNE
CTUNE
RTrim
C O
GE Energy
Data Sheet
9-36V ProL
y
nx
TM
3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 15
Thermal Considerations
Power modules operate in a variety of thermal environments;
however, sufficient cooling should always be provided to help
ensure reliable operation.
Considerations include ambient temperature, airflow, module
power dissipation, and the need for increased reliability. A
reduction in the operating temperature of the module will
result in an increase in reliability. The thermal data presented
here is based on physical measurements taken in a wind
tunnel. The test set-up is shown in Figure 39. The preferred
airflow direction for the module is in Figure 40. The derating
data applies to airflow in either direction of the module’s short
axis.
A
i
r
flow
x
Power Module
Wind Tunnel
PWBs
12.7_
(0.50)
76.2_
(3.0)
Probe Location
for measuring
airflow and
ambient
temperature
25.4_
(1.0)
Figure 39. Thermal Test Setup.
The thermal reference points, T
ref
used in the specifications are
also shown in Figure 40. For reliable operation the
temperatures at these points should not exceed 130°C. The
output power of the module should not exceed the rated
power of the module (Vo,set x Io,max).
Please refer to the Application Note “Thermal Characterization
Process For Open-Frame Board-Mounted Power Modules” for a
detailed discussion of thermal aspects including maximum
device temperatures.
Figure 40. Preferred airflow direction and location of hot-
spot of the module (Tref).
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 16
Shock and Vibration
The APXW003 modules are designed to withstand elevated levels of shock and vibration to be able to operate in harsh
environments. The ruggedized modules have been successfully tested to the following conditions:
Non operating random vibration:
Random vibration tests conducted at 25C, 10 to 2000Hz, for 30 minutes each level, starting from 30Grms (Z axis) and up to 50Grms
(Z axis). The units were then subjected to two more tests of 50Grms at 30 minutes each for a total of 90 minutes.
Operating shock to 40G per Mil Std. 810F, Method 516.4 Procedure I:
The modules were tested in opposing directions along each of three orthogonal axes, with waveform and amplitude of the shock
impulse characteristics as follows:
All shocks were half sine pulses, 11 milliseconds (ms) in duration in all 3 axes.
Units were tested to the Functional Shock Test of MIL-STD-810, Method 516.4, Procedure I - Figure 516.4-4. A shock magnitude of
40G was utilized. The operational units were subjected to three shocks in each direction along three axes for a total of eighteen
shocks.
Operating vibration per Mil Std 810F, Method 514.5 Procedure I:
The APXW003 modules are designed and tested to vibration levels as outlined in MIL-STD-810F, Method 514.5, and Procedure 1,
using the Power Spectral Density (PSD) profiles as shown in Table 1 and Table 2 for all axes. Full compliance with performance
specifications was required during the performance test. No damage was allowed to the module and full compliance to
performance specifications was required when the endurance environment was removed. The module was tested per MIL-STD-
810, Method 514.5, Procedure I, for functional (performance) and endurance random vibration using the performance and
endurance levels shown in Table 5 and Table 6 for all axes. The performance test has been split, with one half accomplished before
the endurance test and one half after the endurance test (in each axis). The duration of the performance test was at least 16
minutes total per axis and at least 120 minutes total per axis for the endurance test. The endurance test period was 2 hours
minimum per axis.
Table 5: Performance Vibration Qualification - All Axes
Frequency
(Hz)
PSD Level
(G2/Hz) Frequency (Hz) PSD Level
(G2/Hz) Frequency (Hz) PSD Level
(G2/Hz)
10 1.14E-03 170 2.54E-03 690 1.03E-03
30 5.96E-03 230 3.70E-03 800 7.29E-03
40 9.53E-04 290 7.99E-04 890 1.00E-03
50 2.08E-03 340 1.12E-02 1070 2.67E-03
90 2.08E-03 370 1.12E-02 1240 1.08E-03
110 7.05E-04 430 8.84E-04 1550 2.54E-03
130 5.00E-03 490 1.54E-03 1780 2.88E-03
140 8.20E-04 560 5.62E-04 2000 5.62E-04
Table 6: Endurance Vibration Qualification - All Axes
Frequency (Hz) PSD Level
(G2/Hz) Frequency (Hz) PSD Level
(G2/Hz) Frequency (Hz) PSD Level
(G2/Hz)
10 0.00803 170 0.01795 690 0.00727
30 0.04216 230 0.02616 800 0.05155
40 0.00674 290 0.00565 890 0.00709
50 0.01468 340 0.07901 1070 0.01887
90 0.01468 370 0.07901 1240 0.00764
110 0.00498 430 0.00625 1550 0.01795
130 0.03536 490 0.01086 1780 0.02035
140 0.0058 560 0.00398 2000 0.00398
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 17
Example Application Circuit
Requirements:
Vin: 28V
Vout: 12V
Iout: 1.5A max., worst case load transient is from 1A to 1.5A
ΔVout: 1.5% of Vout (180mV) for worst case load transient
Vin, ripple 1.5% of Vin (420mV, p-p)
CI1 1 x 0.01μF/50V, 0603 ceramic capacitor
CI2 2 x 10μF/50V ceramic capacitor (e.g. Murata GRM32ER71H106K)
CI3 47μF/63V bulk electrolytic
CO1 1 x 0.01μF/25V, 0306 ceramic capacitor (e.g. Murata LLL185R71E103MA01L))
CO2 2 x 10μF/25V ceramic capacitor (e.g. Murata GCM32ER71E106KA42)
CO3 NA
CTune 47pF ceramic capacitor (can be 1206, 0805 or 0603 size)
RTune 332 ohms SMT resistor (can be 1206, 0805 or 0603 size)
RTrim 6.19kΩ resistor
+
CO3
100K
VOUT
SENSE
MODULE
GND
TRIM
RTUNE
CTUNE
RTrim
VIN
CO1
+
CI3
CI1
Vin+
ON/OFF
Vout+
Q1
CI2
CO2
GE Energy
Data Sheet
9-36V ProL
y
nx
TM
3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 18
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Angles ± 2 Deg.
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 19
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
PIN Pin Description
1 ON/OFF Remote On/Off control
2 Vin Positive power input
3 GND Common ground
4 TRIM Output voltage programming
5 VOUT Positive power output
6 VS+ Positive remote sense
GE Energy
Data Sheet
9-36V ProL
y
nx
TM
3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 20
Packaging Details
The 9-36V ProLynx
TM
modules are supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules per reel.
All Dimensions are in millimeters and (in inches).
Reel Dimensions:
Outside Dimensions: 330.2 mm (13.00)
Inside Dimensions: 177.8 mm (7.00”)
Tape Width: 44.00 mm (1.732”)
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 21
Surface Mount Information
Pick and Place
The 9-36V ProLynxTM modules use an open frame construction
and are designed for a fully automated assembly process. The
modules are fitted with a label designed to provide a large
surface area for pick and place operations. The label meets all
the requirements for surface mount processing, as well as
safety standards, and is able to withstand reflow temperatures
of up to 300oC. The label also carries product information such
as product code, serial number and the location of
manufacture.
Nozzle Recommendations
The module weight has been kept to a minimum by using open
frame construction. Variables such as nozzle size, tip style,
vacuum pressure and placement speed should be considered
to optimize this process. The minimum recommended inside
nozzle diameter for reliable operation is 3mm. The maximum
nozzle outer diameter, which will safely fit within the allowable
component spacing, is 7 mm.
Bottom Side / First Side Assembly
This module is not recommended for assembly on the bottom
side of a customer board. If such an assembly is attempted,
components may fall off the module during the second reflow
process.
Lead Free Soldering
The 9-36V ProLynxTM modules are lead-free (Pb-free) and RoHS
compliant and fully compatible in a Pb-free soldering process.
Failure to observe the instructions below may result in the
failure of or cause damage to the modules and can adversely
affect long-term reliability.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C
(Moisture/Reflow Sensitivity Classification for Nonhermetic Solid
State Surface Mount Devices) for both Pb-free solder profiles
and MSL classification procedures. This standard provides a
recommended forced-air-convection reflow profile based on
the volume and thickness of the package (table 4-2). The
suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The
recommended linear reflow profile using Sn/Ag/Cu solder is
shown in Fig. 41. Soldering outside of the recommended profile
requires testing to verify results and performance.
For questions regarding Land grid array(LGA) soldering, solder
volume; please contact Lineage Power for special
manufacturing process instructions.
MSL Rating
The 9-36V ProLynxTM modules have a MSL rating of 2.
Storage and Handling
The recommended storage environment and handling
procedures for moisture-sensitive surface mount packages is
detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and
Use of Moisture/Reflow Sensitive Surface Mount Devices).
Moisture barrier bags (MBB) with desiccant are required
for MSL ratings of 2 or greater. These sealed packages
should not be broken until time of use. Once the original
package is broken, the floor life of the product at
conditions of 30°C and 60% relative humidity varies
according to the MSL rating (see J-STD-033A). The shelf
life for dry packed SMT packages will be a minimum of 12
months from the bag seal date, when stored at the
following conditions: < 40° C, < 90% relative humidity.
Figure 41. Recommended linear reflow profile using
Sn/Ag/Cu solder.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The
result of inadequate cleaning and drying can affect both
the reliability of a power module and the testability of the
finished circuit-board assembly. For guidance on
appropriate soldering, cleaning and drying procedures,
refer to Board Mounted Power Modules: Soldering and
Cleaning Application Note (AN04-001).
Per J-STD-020 Rev. C
0
50
100
150
200
250
300
Reflow Time (Seconds)
Reflow Temp (°C)
Heating Zone
1°C/Se cond
Peak Temp 260°C
* Min. Time Above 235°C
15 Seconds
*Time Above 217°C
60 Seconds
Cooling
Zone
GE Energy
Data Sheet
9-36V ProL
y
nx
TM
3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
LINEAGE POWER 22
Document No: DS10-017 ver. 1.3
PDF name: APXW003A0X_DS.pdf
EMC Considerations
The circuit and plots in Figure 42 shows a suggested configuration to meet the radiated emission limits of EN55022 Class B.
CI1 1 x 0.01μF/50V, 0603 ceramic capacitor
CI2 2 x 10μF/50V ceramic capacitor (e.g. Murata GRM32ER71H106K)
CO1 1 x 0.01μF/25V, 0306 ceramic capacitor (e.g. Murata LLL185R71E103MA01L))
CO2 2 x 10μF/25V ceramic capacitor (e.g. Murata GCM32ER71E106KA42)
RTrim 6.19KΩ resistor
EUT: APXW003A0X3-SRZ / TEM Cell
Fig 42 – EMI Plot of APXW003 on evaluation board with 12 V in @ 1.2 A in / 5 Vdc @ 2.5 A out
0
10
20
30
40
50
60
70
80
Level [dBµV/m]
30M 50M 70M 100M 200M 300M 500M 700M 1G
Frequency [Hz]
MES RE0524121918_pre PK
LIM EN 55022B F QP Electric Field QP Limit
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 23
Fig 43 – EMI Plot of APXW003 on evaluation board with 24 V in @ 0.6 A in / 5 Vdc @ 2.5 A ou
0
10
20
30
40
50
60
70
80
Level [dBµV/m]
30M 50M 70M 100M 200M 300M 500M 700M 1G
Frequency [Hz]
MES RE0524121906_pre PK
LIM EN 55022B F QP Electric Field QP Limit
GE Energy
Data Sheet
9-36V ProL
y
nx
TM
3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
Negative Output Operation
Basic Scheme
The 9-36V ProLynx
TM
modules can also be used to create
negative output voltages from a positive input voltage.
Changing the input connection to as shown in Figure 42
converts the module from a synchronous buck converter to a
synchronous flyback converter
Figure 44. Schematic Connection of 5A ProLynx module for
negative output applications.
Remote Enable
Figures 33 and 34 still apply for remote On/Off operation.
However the On/Off threshold is now with respect to –Vout
instead of Ground. Before the module turns on, output is zero
so GND and –Vout are at the same potential. After the modules
turns on, -Vout moves down and so will the ON/OFF threshold.
The following level shifting circuit can be used in applications
to limit exposure of the negative output voltage to the On/Off
circuitry.
Figure 45. On/Off Level Shifting Circuit for the 3A ProLynx
module for negative output applications.
Instead of directly turning Q1 On, the level shifting circuit is
used to turn Q1 On by first turning Q2 ON. When Q1 is in the
ON state, the ON/OFF pin is pulled low causing transistor Q5 to
be OFF and the module to be turned ON. Both Q1 and Q2 are
external transistors. To turn the module OFF, Q2 is turned OFF,
which turns Q1 OFF causing the ON/OFF pin to be pulled high
turning Q5 ON and the module to be turned OFF. If the On/Off
pin is left floating, the module will be in the OFF state.
Input Voltage Range
The 9-36V ProLynx
TM
modules when connected in a negative
output application will support a maximum input voltage
which is also a function of the output voltage. The sum of the
applied input voltage and magnitude of the output voltage
cannot exceed 36V. Vin(applied) +|Vout| 36 and Vout-3V. For
e.g. with a -12V output system the max input voltage that can
applied is only 24V. However, Figure 35 showing variation of
output voltage with Input Voltage should still be considered for
determining the required minimum input voltage.
Input voltage turn-on threshold remains the same as the
positive output connection. However the input turn-off
threshold tracks the output voltage and is reduced by the
same level. The listed input Turn-Off threshold of 7.35V when
applied to a -3.3Vout application will be measured as a 4.05V
(7.35V – 3.3V) threshold. Operating at input voltages below 9V
may cause the module to shut down earlier due to OCP
inception
Output Voltage Range
The 9-36V ProLynx
TM
modules will support the values of trim
resistors indicated in Table 1 to generate the same output
voltage, except with sign inversion
Overcurrent Protection
The 9-36V ProLynx modules will automatic scale current limit
with output voltage through an inverse relationship of the
current limit threshold even in negative output voltage mode.
This feature is shown graphically in Fig. 34, allows higher
output currents to be drawn from the module at lower output
voltages thereby optimizing the power delivery capability of
the module.
Figure 46. Graph showing maximum output current
capability at different output voltages.
ISS1
I
ON/ OF F
CSS1
Q1
ON/OFF
GND
+
V
22K
Q5
22K
D3
MOD U L E
PWM Enable
ON/OFF
22K
D4
22K
+5V
R2
R1
Q2
-
10K
ENABLE
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 25
Efficiency
9-36V ProLynx modules in a negative output application
-3.3Vout and at 25°C
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 47. Converter Efficiency versus Output Current.
-5Vout and at 25°C
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 48. Converter Efficiency versus Output Current.
-12Vout and at 25°C
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 49. Converter Efficiency versus Output Current.
70
75
80
85
90
95
0 0.5 1 1.5 2 2.5 3
Vin=24V
Vin=12V
Vin=9V
70
75
80
85
90
95
00.511.522.5
Vin=24V
Vin=12V
Vin=9V
70
75
80
85
90
95
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
Vin=24V
Vin=12V
Vin=9V
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
Thermal
Thermal Derating curves for some of the output voltage
settings when the 9-36V ProLynx modules are connected in a
negative output application. De-rating curves for -3.3Vout, -
5Vout, -12Vout and -18Vout have been provided for input
voltages of 9Vin, 12Vin and 24Vin. Intermediate voltages can
be estimated through extrapolation of provided data
9Vin, -3.3Vout
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 50. Derating Output Current versus Ambient
Temperature and Airflow.
12Vin, -3.3Vout
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 51. Derating Output Current versus Ambient
Temperature and Airflow.
24Vin, -3.3Vout
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 52. Derating Output Current versus Ambient
Temperature and Airflow.
9Vin, -5Vout
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 53. Derating Output Current versus Ambient
Temperature and Airflow.
12Vin, -5Vout
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 54. Derating Output Current versus Ambient
Temperature and Airflow.
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 27
24Vin, -5Vout
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 55. Derating Output Current versus Ambient
Temperature and Airflow.
9Vin, -12Vout
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 56. Derating Output Current versus Ambient
Temperature and Airflow.
12Vin, -12Vout
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 57. Derating Output Current versus Ambient
Temperature and Airflow.
24Vin, -12Vout
EFFICIENCY, η (%)
OUTPUT CURRENT, IO (A)
Figure 58. Derating Output Current versus Ambient
Temperature and Airflow.
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
Input Ripple
Input ripple curves have been provided for input voltages of
9Vin, 12Vin and 24Vin.
Ripple at intermediate input voltages can be estimated
through extrapolation of provided curves
9Vin
Input Ripple Voltage (mVp-p)
Output Voltage (Vdc)
Figure 59. Input ripple voltage with 1x10 µF or 2x10 µF
ceramic capacitors at the input (max load).
12Vin
Input Ripple Voltage (mVp-p)
Output Voltage (Vdc)
Figure 60. Input ripple voltage with 1x10 µF or 2x10 µF
ceramic capacitors at the input (max load).
24Vin
Input Ripple Voltage (mVp-p)
Output Voltage (Vdc)
Figure 61. Input ripple voltage with 1x10 µF or 2x10 µF input
ceramic capacitors (max load).
100
150
200
250
300
-12 -10 -8 -6 -4
1x10uF
2x10uF
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
July 27, 2012 ©2012 General Electric Company. All rights reserved. Page 29
Output Ripple
Output ripple curves for input voltages of 9Vin, 12Vin and
24Vin
Ripple at intermediate input voltages can be estimated
through extrapolation. Output Voltage is also roughly
proportional to load current level.
Table 7. Peak to Peak Ripple in mV with a 10uF external
capacitor at different load levels
-3.3Vout
0.1A 50%Load 100%Load
9Vin 25 63 (1.1A) 122
12Vin 27 65 (1.35A) 124
24Vin 32 52 (1.5A) 87
-5Vout
0.1A 50%Load 100%Load
9Vin 29 74 (0.95A) 140
12Vin 34 70 (1.1A) 135
24Vin 42 74 (1.5A) 124
-12Vout
0.1A 50%Load 100%Load
9Vin 40 58 (0.35A) 94
12Vin 48 77 (0.5A) 125
24Vin 83 111 (0.8A) 151
9Vin
Output Ripple Voltage (mVp-p)
Output Voltage (Vdc)
Figure 62. Output ripple with 1x10µF, 2x10µF & 4x10µF
output ceramic capacitors (max load).
12Vin
Output Ripple Voltage (mVp-p)
Output Voltage (Vdc)
Figure 63. Output ripple with 1x10µF, 2x10µF & 4x10µF
output ceramic capacitors (max load).
24Vin
Output Ripple Voltage (mVp-p)
Output Voltage (Vdc)
Figure 64. Output ripple with 1x10µF, 2x10µF & 4x10µF
output ceramic capacitors (max load).
GE Energy Data Sheet
9-36V ProL
y
nxTM 3A: Non-Isolated DC-DC Power Modules
9Vdc –36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current
9Vdc –24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current
Contact Us
For more information, call us at
USA/Canada:
+1 888 546 3243, or +1 972 244
9288
Asia-Pacific:
+86.021.54279977*808
Europe, Middle-East and Africa:
+49.89.878067-280
India:
+91.80.28411633
www.ge.com/powerelectronics
July 27, 2012 ©2012 General Electric Company. All rights reserved. Version 1.4
Ordering Information
Please contact your GE Energy Sales Representative for pricing, availability and optional features.
Table 7. Device Codes
Device Code Input
Voltage Range
Output
Voltage
Output
Current
On/Off
Logic
Connecto
r
Type
Comcodes
APXW003A0X3-SRZ 9 – 36Vdc or
9 – 24Vdc in
negative output
application
3 – 18Vdc or
-3.3 to -12Vdc in
negative output
application
3A – 1.5A or
3A – 0.7A in
negative
output
application
Negative SMT CC109161238
APXW003A0X43-SRZ Positive SMT CC109161246
-Z refers to RoHS compliant parts
Table 8. Coding Scheme
TLynx
family
Sequencing
feature.
Input
voltage
range
Output
current
Output voltage
On/Off logic Options ROHS
Compliance
AP X W 003 X 4 -SR Z
X = w/o Seq. W = 9 - 36V 3A X = programmable
output
4 = positive
No entry =
negative
S = Surface Mount
R = Tape&Reel
Z = ROHS6