DF40C-100DS-0.4V(51) - Hirose Electric

121

■Features

Higher density of the board-mounted components

Extremely small board mounting pattern and low above-

the-board profile makes the connectors ideally suited for

small device applications.

2. Stacking height variation : 1.5mm to 4.0mm

3. High contact reliability

Despite connectors small size and low profile the contacts

provide strong contact forces and long contact wipe (0.45

mm), guaranteeing reliable electrical and mechanical

performance.

4. Large self-alignment distance

The connectors will self-align within 0.33 mm.

5. Confirmation of the fully mated condition

Positive “click” sensation confirms correct insertion and

connection of all contacts.

6. Built-in shock absorbing feature

The protrusions and indents in the insulator bodies protect

the connectors from failures when exposed to sudden

impact.

7. Solder wicking prevention

Nickel-plated barriers provide protection against solder

wicking into the contact areas.

8. Contact area protection

External walls protect the exposed contact areas from

intrusion of flux or foreign particles.

9. RoHS compliant

All components and materials comply with the

requirements of the EU Directive 2002/95/EC.

■Applications

Cellular phones, Digital Video Cameras, Digital Still

Cameras, portable devices and other small applications

requiring reliable board-to-board or FPC-to-board

connections.

Decrease in the board-occupied area

Other HRS

connector

DF40

3.38mm

5.0mm

Smaller width

High contact reliability – Effective connection wipe of 0.45 mm

Shock-absorbing rib Header

Interlock indentations

(for 10 to 50 positions)

Receptacle

1.5~4.0mm

0.45mm

0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

DF40 Series

1.5mm

----

2.0mm

----

∆

----

2.5mm

----

∆

----

3.0mm

----

3.5mm

----

4.0mm

----

∆

----

∆

----

Stacking

Height

Number of Contacts

100

∆: Reserved for product expansion

Stacking Height variation

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

122

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

1. Insulation resistance 50 Mø min. 100V DC

2. Withstanding voltage No flashover or insulation breakdown. 100V AC / one minute

3. Contact resistance 90 mø max. 1mA, 20mV AC, 1 kHz

4. Vibration No electrical discontinuity of 1 µs or more.

Frequency: 10 to 55 Hz, single amplitude of 0.75mm, 2 hours, 3 axis

5. Humidity Contact resistance: 90 mø max.

IInsulation resistance: 25 Mø min.

6. Temperature cycle

7. Durability Contact resistance: 90 mø max.

30 cycles

(insertion/withdrawal)

8. Resistance to No deformation of components Reflow: At the recommended temperature profile

soldering heat affecting performance. Manual soldering: 350ç for 3 seconds

■Materials

Item Specification Conditions

Temperature: -55/+5ç to 35ç/+85ç/+5ç to +35ç

Time: 30

10 (Minutes)

5 cycles

Contact resistance: 90 m ø max.

Insulation resistance: 50 Mø min.

96 hours at +40±2ç and humidity of 90% to 95%.

■Product Specifications

Note 1: Includes temperature rise caused by current flow.

Note 2: The term “storage” refers to products stored for long period of time prior to mounting and use. Operating temperature range

and humidity range covers non-conducting condition of installed connectors in storage, shipment or during transportation.

Ratings Current rating 0.3A

Voltage rating 30V AC, DC

Storage temperature range -10ç to +60ç (Note 2)

Storage humidity range RH 40% to 70% (Note 2)

Operation temperature range -35ç to +85ç (Note 1)

Operation humidity range RH 20% to 80%

■Ordering information

Product

Receptacles

Headers

Insulator

Contacts

LCP

Phosphor bronze

Color : Black

Gold plated

UL94V-0

-------------

Part Material Finish Remarks

DF40 # - *DP - 0.4 V (**)

qSeries Name : DF40

wConfiguration

C: Without metal fittings

HC: Without metal fittings

(Stacking height : 2.5mm to 4.0mm)

eStacking Height

rNumber of Contacts

tConnector Type

DS : Double-row receptacle

yContact Pitch : 0.4mm

uTerminal Type V: SMT vertical mount

iPackaging

(51) :

Embossed tape packaging

qSeries Name : DF40

wConfiguration

C: Without metal fittings

eNumber of Contacts

rConnector Type

DP : Double-row pin header

tContact Pitch : 0.4mm

yTerminal Type V: SMT vertical mount

uPackaging

(51) :

Embossed tape packaging

●Header

Blank

2.0

2.5

3.0

3.5

4.0

Stacking Height

1.5mm

2.0mm

2.5mm

3.0mm

3.5mm

4.0mm

qwe y urt

DF40 # (**)- *DS - 0.4 V (**)

qewr u ity

●Receptacle

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

123

Note 1: Order by number of reels.

Note 2: Connectors with 60 or 100 contacts may have several recessed areas in this location. Pick-and-place operation will

NOT be affected.

Note 3: No conductive traces through the areas indicated by .

Refer to Ill.1 and Ill.2. for specific restrictions and exception to the above requirement.

Note 4: This connector is NOT polarized.

2.88±0.2

3.38±0.2

Pick-and-place area : C±0.2

B±0.08

HRS logo

P=0.4±0.05

A±0.2

0.12±0.02

Cavity identification

D±0.15

Note 2

■Receptacles (Stacking Height : 1.5mm)

[Specification number]

(51): Embossed tape packaging (5,000 pieces per reel)

Ill.1

Ill.2

B±0.02

Note 3

YES

P=0.4±0.02

0.2±0.02

3.78+0.05

2.38 0

-0.05

1.5MAX

Conductive traces

BRecommended PCB mounting pattern

Unit: mm

Part Number

DF40C- 10DS-0.4V(51)

DF40C- 20DS-0.4V(51)

DF40C- 24DS-0.4V(51)

DF40C- 30DS-0.4V(51)

DF40C- 40DS-0.4V(51)

DF40C- 50DS-0.4V(51)

DF40C- 60DS-0.4V(51)

DF40C- 70DS-0.4V(51)

DF40C- 80DS-0.4V(51)

DF40C-100DS-0.4V(51)

684-4036-2-51

684-4005-9-51

684-4006-1-51

684-4007-4-51

684-4008-7-51

684-4009-0-51

684-4004-6-51

684-4016-5-51

684-4002-0-51

684-4033-4-51

100

4.6

6.6

7.4

8.6

10.6

12.6

14.6

16.6

18.6

22.6

YES

Number of contacts A

1.6

3.6

4.4

5.6

7.6

9.6

11.6

13.6

15.6

19.6

1.0

1.2

1.5

3.2

1.45

DRoHSCL No.

● Stacking Height : 1.5mm

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

124

[Specification number]

(51): Embossed tape packaging (4,000 pieces per reel)

Unit: mm

Part Number

DF40C(2.0)- 20DS-0.4V(51)

DF40C(2.0)- 30DS-0.4V(51)

DF40C(2.0)- 40DS-0.4V(51)

DF40C(2.0)- 44DS-0.4V(51)

DF40C(2.0)- 50DS-0.4V(51)

DF40C(2.0)- 60DS-0.4V(51)

DF40C(2.0)- 80DS-0.4V(51)

684-4040-0-51

684-4058-5-51

684-4042-5-51

Reserved for product expansion

684-4091-0-51

684-4034-7-51

684-4132-6-51

6.6

8.6

10.6

11.4

12.6

14.6

18.6

YES

Number of contacts A

3.6

5.6

7.6

8.4

9.6

11.6

15.6

1.0

1.5

3.2

1.95

DRoHSCL No.

● Stacking Height : 2.0mm

D±0.15 2.94±0.2

3.38±0.2

0.12±0.02

P=0.4±0.05

Pick-and-place area : C±0.2

B±0.08

A±0.2

■Receptacles (Stacking Height : 2.0mm)

0.2±0.02

P=0.4±0.05

3.78

2.38

1.5MAX

C±0.02

-0.05

+0.05

BRecommended PCB mounting pattern

Note 1: Order by number of reels.

Note 2: Connectors with 60 or 100 contacts may have several recessed areas in this location. Pick-and-place operation will

NOT be affected.

Note 3: No conductive traces through the areas indicated by .

Refer to Ill.1 and Ill.2. for specific restrictions and exception to the above requirement.

Note 4: This connector is NOT polarized.

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

125

Note 1: Order by number of reels.

Note 2: Connectors with 60 or 100 contacts may have several recessed areas in this location. Pick-and-place operation will

NOT be affected.

Note 3: No conductive traces through the areas indicated by .

Refer to Ill.1 and Ill.2. for specific restrictions and exception to the above requirement.

Note 4: This connector is NOT polarized.

A±0.2

B±0.08

2.94±0.2

3.38±0.2

D±0.15

Pick-and-place area : C±0.2

0.12±0.02

P=0.4±0.05

■Receptacles (Stacking Height : 2.5mm to 4.0mm)

3.78

+0.05

C±0.02

P=0.4±0.02

0.2±0.02

0.92MAX

BRecommended PCB mounting pattern

[Specification number]

(51): Embossed tape packaging (3,000 pieces per reel) Unit: mm

Part Number

DF40HC(2.5)- 20DS-0.4V(51)

DF40HC(2.5)- 30DS-0.4V(51)

DF40HC(2.5)- 40DS-0.4V(51)

DF40HC(2.5)- 50DS-0.4V(51)

DF40HC(2.5)- 60DS-0.4V(51)

684-4126-3-51

Reserved for product expansion

684-4101-2-51

684-4085-8-51

6.6

8.6

10.6

12.6

14.6

YES

Number of contacts A

3.6

5.6

7.6

9.6

11.6

1.0

1.5

3.2

2.4

DRoHSCL No.

● Stacking Height : 2.5mm

[Specification number]

(51): Embossed tape packaging (3,000 pieces per reel) Unit: mm

Part Number

DF40HC(3.0)- 30DS-0.4V(51)

DF40HC(3.0)- 44DS-0.4V(51)

DF40HC(3.0)- 50DS-0.4V(51)

DF40HC(3.0)- 60DS-0.4V(51)

684-4098-0-51

684-4076-7-51

684-4099-2-51

684-4100-0-51

8.6

11.4

12.6

14.6

YES

Number of contacts A

5.6

8.4

9.6

11.6

1.5

3.2

2.9

DRoHSCL No.

● Stacking Height : 3.0mm

[Specification number]

(51): Embossed tape packaging (2,000 pieces per reel) Unit: mm

Part Number

DF40HC(3.5)- 30DS-0.4V(51)

DF40HC(3.5)- 50DS-0.4V(51)

DF40HC(3.5)- 60DS-0.4V(51)

684-4136-7-51

684-4109-4-51

684-4102-5-51

8.6

12.6

14.6

YES

Number of contacts A

5.6

9.6

11.6

1.5

3.2

3.4

DRoHSCL No.

● Stacking Height : 3.5mm

[Specification number]

(51): Embossed tape packaging (2,000 pieces per reel) Unit: mm

Part Number

DF40HC(4.0)- 40DS-0.4V(51)

DF40HC(4.0)- 50DS-0.4V(51)

Reserved for product expansion

10.6

12.6 YES

Number of contacts A

7.6

9.6

3.2

3.9

DRoHSCL No.

● Stacking Height : 4.0mm

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

126

Note 1: Order by number of reels.

Note 2: 60 or 100 positions connectors will not have small interlock indentations in the contact areas.

Note 3: The contacts in each of the 4 corners serve as metal solder brackets only and should NOT be used for current carrying.

Note 4: Location of the HRS logo and cavity identification mark may differ from what is shown.

Note 5: This connector is not polarized.

B±0.08

Pick-and-place area : C±0.2

1.85±0.2

P=0.4±0.05

A±0.2

2.97±0.2

0.15±0.02

1.14±0.15

HRS logo

Cavity identification

■Header

B±0.02

P=0.4±0.02 0.3±0.02

0.65±0.02

Note 3

3.37+0.05

2.05 0

-0.05

0.23±0.02 0.35±0.02

BRecommended PCB mounting pattern

Unit: mm

[Specification number]

(51): Embossed tape packaging (5,000 pieces per reel)

Part Number

DF40C- 10DP-0.4V(51)

DF40C- 20DP-0.4V(51)

DF40C- 24DP-0.4V(51)

DF40C- 30DP-0.4V(51)

DF40C- 40DP-0.4V(51)

DF40C- 44DP-0.4V(51)

DF40C- 50DP-0.4V(51)

DF40C- 60DP-0.4V(51)

DF40C- 70DP-0.4V(51)

DF40C- 80DP-0.4V(51)

DF40C-100DP-0.4V(51)

684-4035-0-51

684-4010-9-51

684-4011-1-51

684-4012-4-51

684-4013-7-51

684-4077-0-51

684-4014-0-51

684-4003-3-51

684-4015-2-51

684-4001-8-51

684-4032-1-51

100

3.52

5.52

6.32

7.52

9.52

10.32

11.52

13.52

15.52

17.52

21.52

1.6

3.6

4.4

5.6

7.6

8.4

9.6

11.6

13.6

15.6

19.6

1.0

1.2

1.5

3.2

YES

CL No. Number of contacts A B C RoHS

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

Note : Bottom side deed holes are added to embossed tape when A = 32.0 or greater

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

127

Unreeling direction

2±0.5

120˚

8±0.1 H

Ø1.5

2±0.1

4±0.1

1.75±0.1

C±0.1

B±0.1

A±0.3

F-F

0.3±0.1

1.65±0.15

R0.75

0.2±0.05

Ø21±0.8

Part number label

Ø13±0.2

Ø380±2

Ø80±1

E±0.5

D±1

120˚

G-G

+0.1

■Packaging Specification

● Embossed Carrier Tape Dimensions

- Receptacle（stacking Height : 1.5mm)

● Stacking Height : 1.5mm Unit: mm

Part Number

DF40C- 10DS-0.4V(51)

DF40C- 20DS-0.4V(51)

DF40C- 24DS-0.4V(51)

DF40C- 30DS-0.4V(51)

DF40C- 40DS-0.4V(51)

DF40C- 50DS-0.4V(51)

DF40C- 60DS-0.4V(51)

DF40C- 70DS-0.4V(51)

DF40C- 80DS-0.4V(51)

DF40C-100DS-0.4V(51)

16.0

24.0

32.0

44.0

----

28.4

40.4

7.5

11.5

14.2

20.2

21.5

29.5

37.5

49.5

17.5

25.5

33.5

45.5

A B C D E

● Reel Dimensions

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

128

Note : Bottom side deed holes are added to embossed tape when A = 32.0 or greater

2±0.5

Unreeling direction

Part number label

0.2±0.05

R0.75

F±0.15

8±0.1

Ø1.5

2±0.1

4±0.1

1.75±0.1

H-H

Ø13±0.2

Ø21±0.8

120˚

Ø380±2

Ø80±1

E±0.5

D±1

G-G

+0.1

R0.75

+0.1

0.3±0.1

A±0.3

B±0.1

C±0.1

+0.1

● Embossed Carrier Tape Dimensions

- Receptacle（stacking Height : 2.0mm to 3.0mm)

● Stacking Height : 2.0mm Unit: mm

Part Number

DF40C(2.0)-20DS-0.4V(51)

DF40C(2.0)-30DS-0.4V(51)

DF40C(2.0)-40DS-0.4V(51)

DF40C(2.0)-44DS-0.4V(51)

DF40C(2.0)-50DS-0.4V(51)

DF40C(2.0)-60DS-0.4V(51)

DF40C(2.0)-80DS-0.4V(51)

16.0

24.0

32.0

----

28.4

7.5

11.5

14.2

21.5

29.5

37.5

17.5

25.5

33.5

2.2

A B C D E F

● Stacking Height : 2.5mm Unit: mm

Part Number

DF40HC(2.5)-20DS-0.4V(51)

DF40HC(2.5)-30DS-0.4V(51)

DF40HC(2.5)-40DS-0.4V(51)

DF40HC(2.5)-50DS-0.4V(51)

DF40HC(2.5)-60DS-0.4V(51)

16.0

24.0

----

7.5

11.5

21.5

29.5

17.5

25.5

2.72

A B C D E F

● Stacking Height : 3.0mm Unit: mm

Part Number

DF40HC(3.0)-30DS-0.4V(51)

DF40HC(3.0)-44DS-0.4V(51)

DF40HC(3.0)-50DS-0.4V(51)

DF40HC(3.0)-60DS-0.4V(51)

24.0

----

11.5

29.5

25.5

3.15

A B C D E F

● Reel Dimensions

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

129

Ø1.5

+0.1

2±0.1

Unreeling Dimension

G-G

8±0.1 0.4±0.1

4±0.1

1.75±0.1

C±0.1

B±0.1

A±0.3

FF-F Part number label

2±0.5

Ø380±2

Ø80±1

Ø13±0.2

120˚

Ø21±0.8

E±0.5

D±1

F±0.15

0.2±0.05

R0.75+0.1

R0.75

+0.1

● Embossed Carrier Tape Dimensions

- Receptacle（stacking Height : 3.5mm to 4.0mm)

● Stacking Height : 3.5mm Unit: mm

Part Number

DF40HC(3.5)-30DS-0.4V(51)

DF40HC(3.5)-50DS-0.4V(51)

DF40HC(3.5)-60DS-0.4V(51)

24.0

----

11.5

29.5

25.5

3.72

A B C D E F

● Stacking Height : 4.0mm Unit: mm

Part Number

DF40HC(4.0)-40DS-0.4V(51)

DF40HC(4.0)-50DS-0.4V(51)

24.0

----

11.5

29.5

25.5

4.22

A B C D E F

● Reel Dimensions

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

130

Note : Bottom side deed holes are added to embossed tape when A = 32.0 or greater

Ø1.5

2±0.1

4±0.1

FF-F

Unreeling Dimension

G-G

0.3±0.1

1.75±0.1

C±0.1

B±0.1

A±0.2

0.2±0.05

1.34±0.15

+0.1

Ø0.75

+0.1

Ø0.75

+0.1

Part number label

2±0.5

Ø380±2

Ø80±1

Ø13±0.2

120˚

Ø21±0.8

E±0.5

D±1

● Embossed Carrier Tape Dimensions - Header

Unit: mm

Part Number

DF40C- 10DP-0.4V(51)

DF40C- 20DP-0.4V(51)

DF40C- 24DP-0.4V(51)

DF40C- 30DP-0.4V(51)

DF40C- 40DP-0.4V(51)

DF40C- 44DP-0.4V(51)

DF40C- 50DP-0.4V(51)

DF40C- 60DP-0.4V(51)

DF40C- 70DP-0.4V(51)

DF40C- 80DP-0.4V(51)

DF40C-100DP-0.4V(51)

12.0

16.0

24.0

32.0

44.0

----

28.4

40.4

5.5

7.5

11.5

14.2

20.2

17.5

21.5

29.5

37.5

49.5

13.5

17.5

25.5

33.5

45.5

A B C D E

● Reel Dimensions

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

131

BUsage Recommendations

1.Recommended temperature

profile

2.Recommended manual soldering

.Recommended screen thickness and

open area ratio (Pattern area ratio)

4.Board warpage

5.Cleaning conditions

6.Precautions * Mating and un-mating of the connectors when not soldered on the boards is not recommended

as this may cause deformation of the terminals, damage to the contacts or insulators.

■Mated connectors should not carry weight of the board by themselves.

Provide some other support of the boards.

■When mating/un-mating do not twist or lift by the corners.

Apply the forces evenly across the entire length and width of the connectors taking care NOT to

damage or deform soldered terminations.

■Exercise extreme caution when mating/ un-mating when the connector is mounted on a non-

rigid (flexible) substrate.

■Do NOT pull on the flexible substrate.

■Slight discoloration on the insulating materials will not affect form, fit or function of the connectors.

Cleaning is not recommended. When cleaning, please evaluate as if can deteriorate the

performance including mechanical operation and environmental resistance.

Maximum of 0.02 mm at the connector center, with both ends of the connector as reference points.

Manual soldering: 340±10ç for 3 seconds

Note 1: Up to 2 cycles of Reflow soldering are possible under the same conditions,

provided that there is a return to normal temperature between the first and

second cycle.

Note 2: The temperature profile indicates the board surface temperature at the point of

contacts with the connector terminals.

Thickness: 0.12 mm

Open area ratio: 80%

50ç

60sec.max.

100ç

150ç 150ç

200ç

250ç

Temperature (ç)

Room temperature

100sec. 150sec. 200sec. 250sec.50sec.

0sec. 300sec.

90 to 120sec.

180ç

250ç

220ç

(Time)

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

132

BHandling Precautions when mating the connectors

DF40*-*DP-0.4V

Header

DF40*-*DS-0.4V

Receptacle

Keep the connectors parallel to each other when

positioning

Do not attempt to mate the connectors staring at one end

or side.

Press-down evenly until slight resistance is felt.

Overcoming this slight resistance will complete the

mating receptacle with the header. A definite “click”

sensation will confirm the fully mated condition.

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

133

BHandling Precautions when un-mating the connectors

DF40*-*DS-0.4V

DF40*-*DP-0.4V

Lift even one side, keeping both boards parallel to each other.

Fully mated

When handling, circumstances prevent the connector from

being kept level during the un-mating. One end may be lifted

separate as shown.

However, to utilize this procedure the connector must be

mounted on a sufficiently rigid circuit board.

Any deflection of the board during this operation may result in

damage to the connectors or solder joints.

Do not attempt the start of the un-mating of the connectors

from one side or corner.

When un-mating is from the width orientation, as illustrated in

the diagram to the left, connector could be damaged. Do not

remove from the width orientation.

Pitch Orientation

Width Orientation

Corner Orientation

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

DF40 Series●0.4 mm Contact Pitch Board-to-Board /Board-to-FPC Connectors

134

BHandling Precautions when un-mating the connectors

FPC

Receptacle

Header

Receptacle

Header

Low rigidity FPC should not be used for mounting of the

receptacle.

Un-mating of the connectors when the receptacle is mounted

on the extremely flexible FPC can result in solder joint failure

or damage to the connector itself.

It is highly recommended that the receptacle be mounted on

the rigid PCB and the header on the FPC.

Contact HRS when specific application requires mounting of

the receptacle on the FPC.

All published performance data is based on connectors

mounted on rigid FPC and PCB.

Failure to exercise caution when un-mating connectors

mounted on the non-rigid FPC may also result in connector

breakage.

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.