Bulletin No. ZUK-B Drawing No. LP0745 Released 08/13 Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net MODEL ZUK - LARGE THRU-BORE ROTARY PULSE GENERATORS SPECIFICATIONS ELECTRICAL SPECIFICATIONS 1. SUPPLY VOLTAGE: 4.75 to 28 VDC, 100 mA max. (no load) 2. OUTPUTS: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA max. current. Incremental - two square waves in quadrature with A leading B for clockwise rotation. 3. MAX. PULSE RATE: 250 KHz 4. INDEX: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA max. current. Once per revolution centered over output Channel A. Index is a positive going pulse. 5. MIN EDGE SEP: 45 electrical min, 63 electrical or better typical 6. RISE TIME: Less than 1 microsecond 7. ACCURACY: Within 0.1 mechanical from one cycle to any other cycle, or 6 arc minutes. MECHANICAL SPECIFICATIONS 1. MAXIMUM MECHANICAL SPEED: 4000 RPM 2. BORE SIZE: 1.125" (28.58 mm) 3. BORE TOLERANCES: -0.0000"/+0.0008" 4. USER SHAFT TOLERANCES: Radial Runout: 0.005" max Axial Endplay: +/- 0.050" max 5. STARTING TORQUE: 4.0 oz-in typical (28.24 N-mm) IP66 6. MOMENT OF INERTIA: 7.6 x 10-4 oz-in-sec2 7. MAX ACCELERATION: 1 X 105 rad/sec2 8. ELECTRICAL CONNECTOR: 7-pin MS type connector GENERAL DESCRIPTION The ZUK is a high performance unit that is ideal for fast revving motor mount applications. This industrial strength model features the largest thru bore available in a 2.5" encoder, mounting directly on shafts as large as 1.125" (28 mm.) The injection molded housing is grooved with "cooling fins", and can take the extreme heat of the motion control industry. The ZUK comes equipped with a 3 point Flex Mount adapting to both 2.25" and 2.75" motor faces. It is also available with an optional "tether arm" mounting kit for additional motor compatibility. This revolutionary encoder can also be adapted to various standard and metric sized motor shafts by using an accessory sleeve kit, or individual sleeves (Sold separately). Electrically the ZUK offers NPN open collector outputs, each limited to 100 mA. The outputs are standard quadrature with index and are also available with quadrature reverse phasing for the typical motor drive controller application. The quadrature separation is 90 with output A leading output B for clockwise rotation. Output B leads output A for the reverse phased output, for clockwise rotation. SAFETY SUMMARY PIN +VDC A Red Common B Black Data A C White Data B Data Z CASE D E F Green Orange Bare ENVIRONMENTAL SPECIFICATIONS 1. OPERATING TEMPERATURE: -20C to 85C 2. STORAGE TEMPERATURE: -20C to 85C 3. HUMIDITY: 98% RH non-condensing 4. VIBRATION: 20 g @ 5 to 2000 Hz 5. SHOCK: 80 g @ 11 msec duration 6. SEALING: IP66 CAUTION: Risk of electric shock. DIMENSIONS In inches (mm) 1.48 (37.5) 1.65 (41.9) 0.40 (10.1) BLIND BORE DEPTH 6-32 OR M3 MAX. SCREW 3x @ 120 THRU AND BLIND BORES TO 1.125 OR 28mm 1.50 (38.1) 7/64 HEX WRENCH 2.25 B.C. (57.2) 15 15 2.75 B.C. (69.9) CABLE WIRE COLOR 9. HOUSING: Nylon composite 10. MOUNTING: 2.25" to 2.75" B.C. 3-point flex mount 11. WEIGHT: 8 oz. (226.7 g) All safety related regulations, local codes and instructions that appear in the literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. CAUTION: Risk of Danger. Read complete instructions prior to installation and operation of the unit. FUNCTION 2.00 (50.7) 2.50 (63.5) Open Collector Output Wiring The ZUK series of sensors have open collector outputs. An open collector output brings the uncommitted collector of the encoder switching device to the external world. Because the collector element is not associated with the sensor supply voltage, the sensor output collector may be "pulled up" to external voltages different than the encoder supply voltage (30 VDC maximum). NPN open collector outputs are current sinking devices. An output signal will not be generated unless a pull-up resistor is connected from the open-collector to the positive side of an external supply. The same supply can be used for powering the unit and for the pull-up resistor. ZUK DESCRIPTION 1.125" Large Thru-Bore Rotary Pulse Generators MODEL NO. CCBRPG RPGBI RPGBSI ORDERING INFORMATION MODEL NO. ACCESSORIES DESCRIPTION PART NUMBER 7-Pin MS Connector CCBRPG00 7-Pin MS Connector with 10 ft 24 AWG 5 Conductor Cable w/drain CCBRPG02 7-Pin MS Connector with 20 ft 24 AWG 5 Conductor Cable w/drain CCBRPG03 Inch Bore Insert Kit (includes 0.5, 0.625, 0.875, and 1 inch sleeves) RPGBII00 Large Metric Bore Insert Kit (includes 19, 20, 24, and 25 mm sleeves) RPGBIM00 0.500 Inch Bore Sleeve RPGBSI00 0.625 Inch Bore Sleeve RPGBSI01 0.750 Inch Bore Sleeve RPGBSI02 0.875 Inch Bore Sleeve RPGBSI03 1 Inch Bore Sleeve RPGBSI04 19 mm Bore Sleeve RPGBSM00 20 mm Bore Sleeve RPGBSM01 PPR PART NUMBER 60 ZUK0060H 100 ZUK0100H 24 mm Bore Sleeve RPGBSM02 500 ZUK0500H 25 mm Bore Sleeve RPGBSM03 600 ZUK0600H Standard Tether Arm Kit 4.5 Inch RPGMK002 1000 ZUK1000H Elongated Tether Arm Kit 8.5 Inch RPGMK003 Magnetic Coupling Kit (0.625 inch shaft) RPGMB001 56C Protective Cover RPGPC000 1200 ZUK1200H 2000 ZUK2000H 2500 ZUK2500H Do not dispose of unit in trash - Recycle RPGBSM RPGMK RPGMB * RPGPC * ZUK encoders require 0.625 " bore sleeve to accomodate magnetic coupling. Only factory stocked part numbers are listed. Consult Factory for part number and availability of other PPR and output configurations. LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company's liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company's option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products. The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty Act (P.L. 93-637), as now in effect or as amended hereafter. No warranties expressed or implied are created with respect to The Company's products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations. Red Lion Controls Headquarters 20 Willow Springs Circle York PA 17406 Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 Red Lion Controls Europe Printerweg 10 NL - 3821 AD Amersfoort Tel +31 (0) 334 723 225 Fax +31 (0) 334 893 793 Red Lion Controls India 54, Vishvas Tenement GST Road, New Ranip, Ahmedabad-382480 Gujarat, India Tel +91 987 954 0503 Fax +91 79 275 31 350 Red Lion Controls China Unit 101, XinAn Plaza Building 13, No.99 Tianzhou Road ShangHai, P.R. China 200223 Tel +86 21 6113-3688 Fax +86 21 6113-3683