RPGBSM00 - Red Lion Controls

MODEL ZUK - LARGE THRU-BORE ROTARY PULSE GENERATORS

SPECIFICATIONS

ELECTRICAL SPECIFICATIONS

1. SUPPLY VOLTAGE: 4.75 to 28 VDC, 100 mA max. (no load)

2. OUTPUTS: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA

max. current. Incremental - two square waves in quadrature with A leading

B for clockwise rotation.

3. MAX. PULSE RATE: 250 KHz

4. INDEX: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA max.

current. Once per revolution centered over output Channel A. Index is a

positive going pulse.

5. MIN EDGE SEP: 45° electrical min, 63° electrical or better typical

6. RISE TIME: Less than 1 microsecond

7. ACCURACY: Within 0.1° mechanical from one cycle to any other cycle,

or 6 arc minutes.

MECHANICAL SPECIFICATIONS

1. MAXIMUM MECHANICAL SPEED: 4000 RPM

2. BORE SIZE: 1.125" (28.58 mm)

3. BORE TOLERANCES: -0.0000"/+0.0008"

4. USER SHAFT TOLERANCES:

Radial Runout: 0.005" max

Axial Endplay: +/- 0.050" max

5. STARTING TORQUE: 4.0 oz-in typical (28.24 N-mm) IP66

6. MOMENT OF INERTIA:

7.6 x 10-4 oz-in-sec2

7. MAX ACCELERATION: 1 X 105 rad/sec2

8. ELECTRICAL CONNECTOR: 7-pin MS type connector

9. HOUSING: Nylon composite

10. MOUNTING: 2.25" to 2.75" B.C. 3-point flex mount

11. WEIGHT: 8 oz. (226.7 g)

ENVIRONMENTAL SPECIFICATIONS

1. OPERATING TEMPERATURE: -20°C to 85°C

2. STORAGE TEMPERATURE: -20°C to 85°C

3. HUMIDITY: 98% RH non-condensing

4. VIBRATION: 20 g @ 5 to 2000 Hz

5. SHOCK: 80 g @ 11 msec duration

6. SEALING: IP66

Bulletin No. ZUK-B

Drawing No. LP0745

Released 08/13

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

www.redlion.net

GENERAL DESCRIPTION

The ZUK is a high performance unit that is ideal for fast revving motor mount

applications. This industrial strength model features the largest thru bore

available in a 2.5" encoder, mounting directly on shafts as large as 1.125" (28

mm.) The injection molded housing is grooved with “cooling fins”, and can take

the extreme heat of the motion control industry.

The ZUK comes equipped with a 3 point Flex Mount adapting to both 2.25"

and 2.75" motor faces. It is also available with an optional “tether arm”

mounting kit for additional motor compatibility.

This revolutionary encoder can also be adapted to various standard and metric

sized motor shafts by using an accessory sleeve kit, or individual sleeves (Sold

separately).

Electrically the ZUK offers NPN open collector outputs, each limited to 100

mA. The outputs are standard quadrature with index and are also available with

quadrature reverse phasing for the typical motor drive controller application.

The quadrature separation is 90° with output A leading output B for clockwise

rotation. Output B leads output A for the reverse phased output, for clockwise

rotation.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the

literature or on equipment must be observed to ensure personal safety and to

prevent damage to either the instrument or equipment connected to it. If

equipment is used in a manner not specified by the manufacturer, the protection

provided by the equipment may be impaired.

+VDC

FUNCTION

RedA

CABLE WIRE COLORPIN

Common BlackB

Data A WhiteC

Data B GreenD

CASE

Data Z

Bare

Orange

∅2.25 B.C.

(∅57.2) ∅2.75 B.C.

(∅69.9)

6-32 OR M3

MAX. SCREW

3x @ 120°

BLIND BORE

DEPTH

7/64 HEX

WRENCH

THRU AND BLIND

BORES TO ∅1.125

OR ∅28mm

2.00

(50.7)

1.65

(41.9)

15°

1.48

(37.5)

0.40

(10.1)

∅2.50

(∅63.5)

1.50

(38.1)

DIMENSIONS In inches (mm)

CAUTION: Risk of Danger.

Read complete instructions prior to

installation and operation of the unit.

CAUTION: Risk of electric shock.

MODEL NO.

1.125" Large Thru-Bore

Rotary Pulse Generators

60 ZUK0060H

100 ZUK0100H

DESCRIPTION

500 ZUK0500H

PPR

600

PART NUMBER

ZUK0600H

ZUK

1000 ZUK1000H

1200 ZUK1200H

2000 ZUK2000H

2500 ZUK2500H

ORDERING INFORMATION

ACCESSORIES

MODEL NO. DESCRIPTION PART NUMBER

CCBRPG

7-Pin MS Connector CCBRPG00

7-Pin MS Connector with 10 ft 24 AWG

5 Conductor Cable w/drain CCBRPG02

7-Pin MS Connector with 20 ft 24 AWG

5 Conductor Cable w/drain CCBRPG03

RPGBI

Inch Bore Insert Kit (includes 0.5, 0.625, 0.875,

and 1 inch sleeves) RPGBII00

Large Metric Bore Insert Kit (includes 19, 20,

24, and 25 mm sleeves) RPGBIM00

RPGBSI

0.500 Inch Bore Sleeve RPGBSI00

0.625 Inch Bore Sleeve RPGBSI01

0.750 Inch Bore Sleeve RPGBSI02

0.875 Inch Bore Sleeve RPGBSI03

1 Inch Bore Sleeve RPGBSI04

RPGBSM

19 mm Bore Sleeve RPGBSM00

20 mm Bore Sleeve RPGBSM01

24 mm Bore Sleeve RPGBSM02

25 mm Bore Sleeve RPGBSM03

RPGMK Standard Tether Arm Kit 4.5 Inch RPGMK002

Elongated Tether Arm Kit 8.5 Inch RPGMK003

RPGMB * Magnetic Coupling Kit (0.625 inch shaft) RPGMB001

RPGPC 56C Protective Cover RPGPC000

* ZUK encoders require 0.625 " bore sleeve to accomodate magnetic coupling.

Only factory stocked part numbers are listed. Consult Factory for part number

and availability of other PPR and output configurations.

LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship

for a period limited to two years from the date of shipment, provided the products have been stored,

handled, installed, and used under proper conditions. The Company’s liability under this limited

warranty shall extend only to the repair or replacement of a defective product, at The Company’s

option. The Company disclaims all liability for any affirmation, promise or representation with

respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against

damages, claims, and expenses arising out of subsequent sales of RLC products or products

containing components manufactured by RLC and based upon personal injuries, deaths, property

damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be

to any extent liable, including without limitation penalties imposed by the Consumer Product Safety

Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty

Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except

those expressly contained herein. The Customer acknowledges the disclaimers and limitations

contained herein and relies on no other warranties or affirmations.

Red Lion Controls

Headquarters

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls

China

Unit 101, XinAn Plaza

Building 13, No.99 Tianzhou Road

ShangHai, P.R. China 200223

Tel +86 21 6113-3688

Fax +86 21 6113-3683

Red Lion Controls

Europe

Printerweg 10

NL - 3821 AD Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls

India

54, Vishvas Tenement

GST Road, New Ranip,

Ahmedabad-382480 Gujarat, India

Tel +91 987 954 0503

Fax +91 79 275 31 350

Open Collector Output Wiring

The ZUK series of sensors have open collector outputs. An open collector

output brings the uncommitted collector of the encoder switching device to the

external world. Because the collector element is not associated with the sensor

supply voltage, the sensor output collector may be “pulled up” to external

voltages different than the encoder supply voltage (30 VDC maximum). NPN

open collector outputs are current sinking devices. An output signal will not be

generated unless a pull-up resistor is connected from the open-collector to the

positive side of an external supply. The same supply can be used for powering

the unit and for the pull-up resistor.

Do not dispose of unit in trash - Recycle