SB(R) 50 Connectors - up to 120 amps Based off the design pioneered by Anderson in 1953, the two pole SB(R) connectors set the standard for DC power distribution and battery connections. SB(R)50 connectors feature a one piece plastic housing using stainless steel springs to hold low resistance contacts in place. Wires sizes from #16 (1.5 mm) to #6 (13.3 mm) are held in the smallest of the SB(R) series housings. * Low Resistance Silver or Tin Plated Copper Contacts Allows UL rated currents up to 120 amps * UL Rated for Hot Plugging up to 50 Amps Great for battery or other applications where the ability to interrupt circuits is required * Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs SECTION 3 SB(R) 50 | SB50(R) ORDERING INFORMATION | SB(R)50 Standard Housings The smallest SB(R) housings work with wire contacts up to 6 AWG [10 mm] as well as PCB, and busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. Description ---- Part Numbers ---Minimum Quantity .... 500 100 ... Yellow 992G5-BK 992G5 Orange 992G7-BK 992G7 Red 992G1-BK 992G1 Gray 992-BK 992 Blue 992G4-BK 992G4 Green 992G6-BK 992G6 Black 992G2-BK 992G2 NOTE: SB(R)50 Black and Gray housings have the same keying features and can be intermated. SB(R)50 Chemical Resistant Housings Same features as the Standard SB 50 but molded in a chemical resistant PBT/ PC blend. Suitable for use to -40C. Description ---- Part Numbers ---Minimum Quantity .... 500 100 ... Red P992G1-BK P992G1 Gray P992-BK P992 Black P992G2-BK P992G2 NOTE: SB(R)50 Black and Gray housings have the same keying features and can be intermated. (R) Bottom View [ 35.1 ] 1.38 [ 3.7 ] O 0.14 (2) PLC'S Material ID P = Chemical Resistant [ 22.5 ] 0.89 [ 19.1 ] 0.75 [ 6.4 ] 0.25 [ 81.3 ] 3.20 [ 15.9 ] 0.63 Mated Length (c) 2018 Anderson Power Products, Inc. All rights reserved. APP(R), Anderson Power Products(R), A(R), SB(R) and the APP Logo are registered trademarks of Anderson Power Products, Inc. All Data Subject To Change Without Notice www.andersonpower.com - 67 - SB(R)50 Silver Plated Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See redushing bushings in accessory section for smaller wires. Dimensions Mating Loose Piece - A AWG mm Force --- Part Numbers --inches mm Minimum Quantity ................... 1,000 100 ......................... 6 13.3 Low 1307-BK 1307 0.22 5.59 6 13.3 High 5900-BK 5900 0.22 5.59 8 8.4 High 5952-BK 5952 0.19 4.83 12 to 10 3.3 to 5.3 Low 5953-BK 5953 0.14 3.56 12 to 10 3.3 to 5.3 High 5915-BK 5915 0.14 3.56 [ 11.1 ] 0.44 [ 30.0 ] 1.18 A [ 7.2 ] 0.28 SB(R)50 Silver Plated Busbar Contacts [ 7.1 ] 0.28 See Busbar contact drawing on website for further detail. Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01915P1. Mating Type Thread Force - Loose Piece Part Numbers Minimum Quantity ................. 1,000 20 ... Busbar #10-24 High B01915P1 75BBS Lock Nut #10-24 H1216P8 110G54 [ 2.0 ] 0.08 [ 69.1 ] 2.72 SB(R) 50 SECTION 3 55A Right Angle Standard Powerclaw PCB Contacts Standard Powerclaw contacts are for use inside a SB(R)50 housing and provide a color coded right angle connection to the PCB. Description - Loose Piece Part Numbers Minimum Quantity .... 500 100 ....... Tin Plated PC5930T-BK PC5930T Silver Plated PC5930S-BK PC5930S [ 17.1 ] 0.68 Top View [ 8.0 ] 0.32 [ 21.6 ] [ 19.05 ] 0.750 0.85 [ 22.6 ] 0.89 [ 23.7 ] 0.93 [x] x [ 15.6 ] 0.62 [ 35.0 ] 1.380 [ 27.4 ] 1.08 [ 11.4 ] 0.45 Side View [ 63.6 ] 2.51 [ 3.7 ] O 0.14 (2) See PCB contact drawing on website for further detail. 55A Right Angle Mini Powerclaw PCB Contacts Right angle Mini Powerclaw contacts can be used on the PCB edge without a SB(R)50 housing on the PCB side. A self polarizing design only allow SB(R)50 wire housings to mate to PCB contacts one way. Description - Loose Piece Part Numbers Minimum Quantity .... 1,000 100 ....... Tin Plated PC5934T-BK PC5934T Silver Plated PC5934S-BK PC5934S [ 8.1 ] 0.32 [ 7.6 ] 0.30 [ 12.19 ] 0.480 [ 24.6 ] 0.97 [ 2.42 ] 0.095 [ 6.10 ] 0.240 [ 25.4 ] 1.00 [ 17.5 ] 0.69 [ 1.27 ] 0.050 55A Vertical Mini Powerclaw PCB Contacts Vertical Mini Powerclaw contacts save space by not requiring a SB(R)50 housing on the PCB side. The guide housing is required for to provide a polarized connection. (See SB(R)50 accessories). Description - Loose Piece Part Numbers Minimum Quantity .... 1,500 100 ......... Tin Plated PC5933T-BK PC5933T Silver Plated PC5933S-BK PC5933S - 68 - www.andersonpower.com [ 12.2 ] 0.48 [ 6.25 ] 0.246 [ 24.3 ] 0.96 [ 9.7 ] 0.38 [2.32] 0.091 [ 10.29 ] 0.405 [ 1.27 ] 0.050 [ 4.98 ] 0.196 All Data Subject To Change Without Notice | SB(R)50 CONNECTOR SPECIFICATIONS | Electrical Mechanical Current Rating Amperes UL 1977 CSA Wire to Wire UL 1977 (6 AWG) 120 50 Wire to PCB UL 1977 (6 AWG) 50 Voltage Rating AC/DC UL 1977 600 PCB Connector Recommended Voltage per IEC 60950-1 Table 2L Pollution Degree2 Mini Vert. Contact 522 Mini Horiz. Contact 504 Standard Contact 950 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms 1 1/4" of #6 AWG wire 0.200 PCB Contact to Contact 0.500 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Wire- wire 50A PCB- wire 40A (Vertical Mini Powerclaw) Wire Size Range AWG mm Wire Contacts with Bushings 16 to 6 1.3 to 13.3 Max. Wire Insulation Diameter in. mm 0.440 11.200 Operating Temperature F C Standard -4 to 221 -20 to 105 Chemical Resistant* -40 to 221 -40 to 105 *Chemical resistant material not available for PCB guide housings Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Wire and PCB Contacts 10,000 1,500 Avg. Mating / Unmating Force Lbf. N Wire to Wire Low Force Contacts 10 44 Wire to Wire High Force Contacts 15 67 Standard Powerclaw to Wire 15 66 Mini Powerclaw to Wire 8 36 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness- in. [mm] Standard: 0.15 [0.381] Mini: 0.25 [0.635] Recommended Traces #8 AWG Cross Section Min. Contact / Spring Retention Force Lbf. N Wire Housing 50 222 Min. Creepage / [Clearance] Distance in. mm Standard Powerclaw 0.374 9.5 Mini Vert. Powerclaw 0.213 5.4 Mini Horz. Powerclaw 0.205 5.2 Materials Housing Flammability Rating UL94 Glow Wire V-0 960C (GWFI) / 800C (GWIT) Contact Base Wire Plating PCB Plating Copper Alloy Silver Sn or Ag over Ni Contact Termination Methods Crimp Hand Solder Solder Dip* Wave Solder* Wrench / Socket Mechanical Shock 4 MIL-STD-202 213 Condition A 50g's Vibration High Frequency 4 MIL-STD-202 204 Condition A 10g's NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Tested with contact part number 5900. Wire Contacts Wire and PCB Contacts PCB Contacts PCB Contacts Busbar Contacts SECTION 3 Polycarbonate Polycarbonate / PBT blend Stainless Steel SB(R) 50 Housing Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring | IEC INFORMATION | Connector Series SB(R)50 Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 2.99 mm Mated 2.99 mm IIIa Attributes SB50 Protection AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) Finger Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 50 250 50 / 10 Cycles 220 VDC IEC 60529 - IP20 16 mm 5900/1307 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Touch Safety with Wire Contacts IEC 60529 IP10 All Data Subject To Change Without Notice Environmental Sealing with Boots IEC 60529 IP64 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com www.andersonpower.com - 69 - | SB(R)50 CONNECTOR TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. SB(R)50 Temperature Rise at Constant Current 50 60 Temperature Rise Above Ambient (C) Temperature Rise Above Ambient (C) 60 40 30 20 50 40 30 20 10 10 0 Mini Powerclaw Temperature Rise at Constant Current 0 0 10 20 30 40 50 60 70 80 90 0 Amperes Applied 6 AWG 10 AWG 10 20 30 40 50 60 70 80 90 Amperes Applied SB(R)50 8 AWG 12 AWG Current - Temperature Derating per IEC 60512-5-2 Test 5B Ambient Temperature (C) 125 Ambient Temperature (C) SB(R) 50 SECTION 3 125 SB(R)50 Derating vs. Ambient Temperature 100 75 50 25 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied Mini Powerclaw Derating vs. Ambient Temperature 100 75 50 25 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied 6 AWG 8 AWG SB(R)50 10 AWG 12 AWG NOTE: Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side. | SB(R) Accessories | "T" Handle The "T" handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description Minimum Quantity ............................... Red "T" Handle + Hardware Bag Hardware Bag (2 Screws) Red "T" Handle Only #8 x 5/8" Screw (Order 2 Per Handle) (2) Self-tapping Screws Handle --------- Part Numbers --------1,000 50 ........ SB50-HDL-RED 104G17 113899P1 H1120P55 - Connector Housing "A" frame handle for SB(R)50 Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Machine screws and locknuts included. Description - Part Number - Minimum Quantity ...................... Gray "A" Handle & Hardware - 70 - 200 997G1 www.andersonpower.com Screws Handle Connector Housing ....... Locknuts All Data Subject To Change Without Notice Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description ---- Part Numbers ---Minimum Quantity .............................. 500 50 ... Dust Cover with Lanyard Strap, Red 113890P1 134G1 Slide cover over mating end. SB(R) Environmental Boots SB(R) Environmental Boots provide water, dirt, chemical and UV protection for SB(R)50 connectors. The durable boots shield the connectors from water and dirt to IP64 in both the mated and unmated condition. Description ---------- Part Numbers -------- Minimum Quantity ...................................... SB(R)50 Environmental Boot with Cover, Load SB(R)50 Environmental Boot with Cover, Source SB(R)50 Environmental Boot (no cover), Load SB(R)50 Environmental Boot (no cover), Source 250 3-6054P2-BK 3-6055P2-BK 3-6054P1-BK 3-6055P1-BK 25 ... 3-6054P2 3-6055P2 3-6054P1 3-6055P1 Dimensions -A-B-Cin mm in mm in mm 5.9 151.4 1.8 45.1 6.3 160 A C B Guide Housings for Vertical Mini Powerclaw Contacts Prevents polarity being reversed when a SB(R)50 is mated to vertical mini Powerclaw contacts. Mini-vertical Powerclaw Contacts SECTION 3 SB(R) 50 Description ------------ Part Numbers ----------Minimum Quantity .... 1,000 50 ...... Black Guide Housing PC-HSG-SB-BK PC-HSG-SB SB(R)50 Connector Guide Housing PCB Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm or Description (Inches O.D.) (mm O.D.) ---- Part Numbers ---Minimum Quantity ........................................................................................... 500 50 ... Self Attaching for Discrete Conductor 8 to 6 10 990-BK 990 Self Attaching for Discrete Conductor 12 to 10 4 to 6 990G2-BK 990G2 Bolt on for Discrete Conductor 12 to 6 4 to 10 990G1-BK 990G1 Bolt on for Bundled Conductor (0.320 to 0.450) (4.27 to 11.43) 5905-BK 5905 990 Self attaching discrete conductor. 990G1 Bolt on discrete conductor. 5905 Bolt on bundled conductors. The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Reducing Bushings Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Length Contact Barrel Size Wire Size -------- Part Numbers -------inches mm inches mm Minimum Quantity ...................................................... 3,000 1,000 100 ................................................... #6 AWG [13.3 mm] #8 AWG [8.4 mm] 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm] #12- 10 AWG [3.3- 5.3 mm] 5910-BK - 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm] #16- 14 AWG [1.3- 2.1 mm] 5913-BK - 5913 0.09 2.29 0.47 11.94 All Data Subject To Change Without Notice 2018-0054 DS-SB50 REV C6 Length ID Wire Entrance www.andersonpower.com - 71 - SB(R) - Tooling Information Wire Size AWG mm Loose Piece Part Numbers Silver Plating Loose Piece Contact Crimp Tools Pneumatic Bench Tool Hand Tool Die Locator 1388G6 1389G6 Number of Crimps SB(R)50 #6 13.3 #8 8.4 #10 / 12 5.3 / 3.3 1307 5900 5952 1309G4 Single 1387G1 5953 1388G7 5915 1389G7 SB(R)120 #1 42.4 1388G3 1323G1 #2 33.6 1319 #4 21.2 1319G4 #6 13.3 1319G6 1368 Series 1387G1 1388G4 1389G4 Single SB(R) SECTION 3 SB(R)175 1/0 53.5 1382 #1 42.4 1347 #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1368 Series 1387G2 1303G13 1304G32 Double 1387G1 1388G4 1389G3 Single SB(R)350 300mcm 152 910 4/0 107.2 908 3/0 85 916 2/0 67.4 907 1/0 53.5 917 N/A 1368 Series 1303G3 1387G2 1303G12 1304G31 Double NOTE: See website for the most current information. - 86 - www.andersonpower.com All Data Subject To Change Without Notice