SINUMERIK SINUMERIK 840D sl Handheld Terminal HT 8 Manual Valid for: Control system SINUMERIK 840D sl/840DE sl 01/2019 A5E36371621B AD General information and networking 1 Description 2 Operator control and display elements 3 Interfaces 4 Connecting 5 Commissioning 6 Maintenance and Service 7 Technical specifications 8 Spare parts 9 Accessories 10 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Digital Factory Postfach 48 48 90026 NURNBERG GERMANY A5E36371621B AD 01/2019 Subject to change Copyright (c) Siemens AG 2007 - 2019. All rights reserved Table of contents 1 General information and networking.............................................................................................................7 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 Fundamental safety instructions ..............................................................................................7 General safety instructions.......................................................................................................7 Equipment damage due to electric fields or electrostatic discharge ......................................10 Warranty and liability for application examples ......................................................................10 Industrial security ...................................................................................................................11 Residual risks of power drive systems ...................................................................................12 1.2 1.2.1 1.2.1.1 1.2.1.2 1.2.1.3 1.2.2 1.2.2.1 1.2.2.2 1.2.2.3 1.2.3 1.2.4 Application planning ...............................................................................................................13 Secondary electrical conditions..............................................................................................13 Power supply..........................................................................................................................13 Grounding concept.................................................................................................................14 EMC compatibility ..................................................................................................................15 Ambient climatic and mechanical conditions..........................................................................16 Transport and storage conditions...........................................................................................16 Operating conditions ..............................................................................................................18 Cooling ...................................................................................................................................20 Standards and approvals .......................................................................................................22 Recycling and disposal ..........................................................................................................24 1.3 1.3.1 1.3.2 Connecting .............................................................................................................................24 Pin assignment of the interfaces ............................................................................................24 Handling membrane connectors ............................................................................................37 1.4 1.4.1 1.4.1.1 1.4.1.2 1.4.1.3 1.4.1.4 1.4.2 1.4.2.1 1.4.2.2 1.4.2.3 1.4.2.4 1.4.2.5 1.4.2.6 1.4.2.7 1.4.2.8 1.4.2.9 1.4.2.10 1.4.2.11 1.4.3 1.4.3.1 1.4.3.2 1.4.3.3 1.4.3.4 Networking .............................................................................................................................38 System settings......................................................................................................................38 Settings for SINUMERIK solution line ....................................................................................38 System boot with system network..........................................................................................40 Thin Client Unit (TCU)............................................................................................................41 Factory default settings ..........................................................................................................42 Commissioning TCU ..............................................................................................................44 Using the TCU's main menu ..................................................................................................44 Using additional TCU menus .................................................................................................47 How to register a TCU on the system network.......................................................................56 How to calibrate a touch panel...............................................................................................60 Connecting-up the SIMATIC Thin Client Touch Panel...........................................................62 This is how you configure the SIMATIC Thin Client Touch Panel..........................................63 Settings in the "config.ini" file .................................................................................................65 Settings in the "TCU.ini" file ...................................................................................................67 Displacement mechanism for TCUs.......................................................................................73 Disable switchover between TCU via PLC.............................................................................75 Example: How to select the behavior of the TCUs during boot up.........................................77 Network configuration ............................................................................................................78 Permissible network topologies..............................................................................................78 Networks without connection to the company network ..........................................................79 Networks with NCU connection to the company network ......................................................81 Example: Configuring a VNC connection to a PC..................................................................84 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 3 Table of contents 1.4.3.5 1.4.4 1.4.4.1 Application example ...............................................................................................................86 Service and diagnostics .........................................................................................................88 Booting of the TCU ...............................................................................................................88 2 Description..................................................................................................................................................91 3 Operator control and display elements.......................................................................................................93 4 5 6 3.1 View .......................................................................................................................................93 3.2 Description .............................................................................................................................95 3.3 Screen brightness control ......................................................................................................98 Interfaces....................................................................................................................................................99 4.1 Overview ................................................................................................................................99 4.2 Description .............................................................................................................................99 Connecting ...............................................................................................................................................103 5.1 Overview ..............................................................................................................................103 5.2 5.2.1 5.2.2 5.2.3 5.2.4 Terminal Box PN ..................................................................................................................104 Description ...........................................................................................................................104 PN Plus terminal box............................................................................................................106 PN Basic terminal box..........................................................................................................107 Interfaces .............................................................................................................................108 5.3 5.3.1 5.3.2 5.3.3 5.3.4 PN Basic connection module ...............................................................................................108 Description ...........................................................................................................................108 interfaces..............................................................................................................................109 Dimension drawing...............................................................................................................113 Installing the terminating connector .....................................................................................114 5.4 Connecting cable .................................................................................................................115 5.5 Power Supply .......................................................................................................................117 5.6 Unplugging/plugging during operation .................................................................................118 Commissioning .........................................................................................................................................119 6.1 6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 SINUMERIK Operate ...........................................................................................................119 Activating/deactivating the virtual keyboard .........................................................................119 Configuring the traversing keys............................................................................................119 Configuring user-specific key labeling..................................................................................124 Configuring the function display at user-specific keys (U keys) ...........................................126 Troubleshooting ...................................................................................................................128 6.2 6.2.1 6.2.2 HMI-Advanced .....................................................................................................................128 Configuring the traversing keys of the HT 8.........................................................................128 Configuring user-specific key labeling..................................................................................130 7 Maintenance and Service .........................................................................................................................133 8 Technical specifications............................................................................................................................135 4 8.1 Handheld Terminal HT 8 ......................................................................................................135 8.2 Connection module Basic PN ..............................................................................................137 8.3 PN terminal box....................................................................................................................138 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Table of contents 9 Spare parts ...............................................................................................................................................139 10 Accessories ..............................................................................................................................................141 10.1 Overview ..............................................................................................................................141 10.2 Wall holder ...........................................................................................................................142 Index.........................................................................................................................................................145 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 5 Table of contents 6 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.1 Fundamental safety instructions 1.1.1 General safety instructions 1 WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. Only work on electrical devices when you are qualified for this job. Always observe the country-specific safety rules. Generally, the following six steps apply when establishing safety: 1. Prepare for disconnection. Notify all those who will be affected by the procedure. 2. Isolate the drive system from the power supply and take measures to prevent it being switched back on again. 3. Wait until the discharge time specified on the warning labels has elapsed. 4. Check that there is no voltage between any of the power connections, and between any of the power connections and the protective conductor connection. 5. Check whether the existing auxiliary supply circuits are de-energized. 6. Ensure that the motors cannot move. 7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or water. Switch the energy sources to a safe state. 8. Check that the correct drive system is completely locked. After you have completed the work, restore the operational readiness in the inverse sequence. WARNING Electric shock due to connection to an unsuitable power supply When equipment is connected to an unsuitable power supply, exposed components may carry a hazardous voltage that might result in serious injury or death. Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV(Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 7 General information and networking 1.1 Fundamental safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. Ensure compliance with the limit values specified in the technical data during transport, storage and operation. Do not use any damaged devices. WARNING Electric shock due to unconnected cable shields Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. As a minimum, connect cable shields and the cores of cables that are not used at one end at the grounded housing potential. WARNING Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury. Ground the device in compliance with the applicable regulations. WARNING Spread of fire from built-in devices In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of fire and smoke. This can result in serious personal injury or property damage. Install built-in units in a suitable metal cabinet in such a way that personnel are protected against fire and smoke, or take other appropriate measures to protect personnel. Ensure that smoke can only escape via controlled and monitored paths. 8 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.1 Fundamental safety instructions WARNING Unexpected movement of machines caused by radio devices or mobile phones When radio devices or mobile phones with a transmission power > 1 W are used in the immediate vicinity of components, they may cause the equipment to malfunction. Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage. If you come closer than around 2 m to such components, switch off any radios or mobile phones. Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems. Ensure compliance with the specified minimum clearance as ventilation clearance for the respective component. WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. Observe the information in the appropriate product documentation before commissioning. Carry out a safety inspection for functions relevant to safety on the entire system, including all safety-related components. Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing. Perform a function test. Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly. Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 9 General information and networking 1.1 Fundamental safety instructions 1.1.2 Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices. Only pack, store, transport and send electronic components, modules or devices in their original packaging or in other suitable materials, e.g conductive foam rubber of aluminum foil. Only touch components, modules and devices when you are grounded by one of the following methods: - Wearing an ESD wrist strap - Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). 1.1.3 Warranty and liability for application examples Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks. As the user you yourself are responsible for ensuring that the products described are operated correctly. Application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment. 10 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.1 Fundamental safety instructions 1.1.4 Industrial security Note Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement - and continuously maintain - a holistic, state-of-the-art industrial security concept. Siemens' products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the Internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place. For additional information on industrial security measures that may be implemented, please visit: Industrial security (http://www.siemens.com/industrialsecurity) Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer's exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed at: Industrial security (http://www.siemens.com/industrialsecurity) Further information is provided on the Internet: Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 11 General information and networking 1.1 Fundamental safety instructions WARNING Unsafe operating states resulting from software manipulation Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. Keep the software up to date. Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine. Make sure that you include all installed products into the holistic industrial security concept. Protect files stored on exchangeable storage media from malicious software by with suitable protection measures, e.g. virus scanners. Protect the drive against unauthorized changes by activating the "know-how protection" drive function. 1.1.5 Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1. Unintentional movements of driven machine or system components during commissioning, operation, maintenance, and repairs caused by, for example, - Hardware and/or software errors in the sensors, control system, actuators, and cables and connections - Response times of the control system and of the drive - Operation and/or environmental conditions outside the specification - Condensation/conductive contamination - Parameterization, programming, cabling, and installation errors - Use of wireless devices/mobile phones in the immediate vicinity of electronic components - External influences/damage - X-ray, ionizing radiation and cosmic radiation 2. Unusually high temperatures, including open flames, as well as emissions of light, noise, particles, gases, etc., can occur inside and outside the components under fault conditions caused by, for example: - Component failure - Software errors - Operation and/or environmental conditions outside the specification - External influences/damage 12 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.2 Application planning 3. Hazardous shock voltages caused by, for example: - Component failure - Influence during electrostatic charging - Induction of voltages in moving motors - Operation and/or environmental conditions outside the specification - Condensation/conductive contamination - External influences/damage 4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too close 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly 6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. 1.2 Application planning 1.2.1 Secondary electrical conditions 1.2.1.1 Power supply Requirements for DC power supplies DANGER Danger of death caused by unsafe power supply The DC power supply must be implemented as a circuit of Category PELV/DVC A according to EN 61800-5-1. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 13 General information and networking 1.2 Application planning WARNING Inadequately fused supply cables can be life-threatening In the case of supply lines > 10 m, protectors must be installed at the device input in order to protect against lightning (surge). The DC power supply must be connected to the ground/shield of the NC for EMC and/or functional reasons. For EMC reasons, this connection should only be made at one point. As a rule, the connection is provided as standard in the S7-300 I/Os. In exceptional circumstances when this is not the case, the ground connection should be made on the grounding rail of the NC cabinet (also refer to /EMC/EMC Installation Guide.) Table 1-1 Requirements of the DC power supply Rated voltage Non-periodic overvoltages Transient voltage interruptions 1.2.1.2 According to EN 61131-2 Voltage range (mean value) Voltage ripple, peak/peak Powering up time when switched on 24 VDC 20.4 VDC to 28.8 VDC 5% (unsmoothed 6-pulse recti fication) any Period of overvoltage Recover time Events per hour 35 V 500 ms 50 s 10 Downtime Recovery time Events per hour 3 ms 10 s 10 Grounding concept Components The SINUMERIK 840D sl system consists of a number of individual components which have been designed so that the system complies with the appropriate EMC and safety standards. The individual system components are: Numerical Control Unit (NCU) Machine Control Panel (MCP), Machine Pushbutton Panel (MPP) Keyboard Operator panels (operator panel front + TCU/PCU) Distributor box and handheld unit S7-300 I/O with IM 153 interface module Grounding measures The individual modules are attached to a metal cabinet panel. Insulating paints on the mounting points (e.g. tension jacks) must be removed. 14 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.2 Application planning It is permissible to cluster the operator control components regarding connection/potential bonding. Example: The control panel on the swivel arm. It is sufficient in this instance to connect the ground connections of, for example, the PCU, TCU, and operator panel front using a cable and to route a shared grounding conductor to the central ground connection in the control cabinet. Additional references EMC Design Guidelines 1.2.1.3 EMC compatibility In addition to the protective grounding of system components, special precautions must be taken to guarantee safe, trouble-free operation of the system. These measures include shielded signal lines, special equipotential bonding connections, and isolation and shielding measures. Shielded signal cables For safe and fault-free operation of the system, the specified cables must be used. For digital signal transmission, the shield must have a conductive connection at both sides of the housing. Cable definition Definition: Signal cables (example) - Data cables (Ethernet, PROFIBUS, sensor cables, etc.) - Digital I/Os - Cables for safety functions (emergency stop, enabling) Power cables (example) - Low-voltage supply lines (230 VAC, +24 VDC, etc.) - Motor cables Rules for routing cables In order to achieve the greatest possible EMC compatibility for the complete system (control, power unit, machine), the following EMC measures must be carefully observed: If necessary, signal and power cables may cross one another (if possible at an angle of 90), but must never be laid close or parallel to one another. Only use cables approved by SIEMENS for the signal lines from and to the Control Unit. Signal cables must not be routed close to strong external magnetic fields (e.g. motors and transformers). Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 15 General information and networking 1.2 Application planning If signal lines cannot be routed a sufficient distance away from other cables, they must be installed in grounded cable ducts (metal). The operator panel fronts, MCPs, MPPs, and full keyboards must be installed in metallically enclosed EMC-compatible housings. Note For further information on interference suppression measures and the connection of shielded cables, please refer to the EMC Installation Guide. EMC limit values in South Korea The EMC limit values to be complied with for South Korea correspond to the limit values of the EMC product standard for variable-speed electric drives EN 61800-3, Category C2, or limit value class A, Group 1 according to EN 55011. By applying suitable supplementary measures, the limit values according to Category C2 or according to limit value class A, Group 1, are maintained. Further, additional measures may be required, for instance, using an additional radio interference suppression filter (EMC filter). The measures for EMC-compliant design of the system are described in detail in this manual respectively in the Installation Guideline EMC. Please note that the final statement on compliance with the standard is given by the respective label attached to the individual unit. 1.2.2 Ambient climatic and mechanical conditions 1.2.2.1 Transport and storage conditions The components of the SINUMERIK 840D sl system exceed the requirements according to EN 618002 with regard to shipping and storage conditions. The following data applies under the following conditions: Long-term storage in the transport and product packaging: At weather-protected locations that have continuous contact with outside air through openings. Transport in the transport packaging: - In unventilated containers under conditions not protected from weather effects. - In the "cold" in accordance with outside air. - Air transport in the air-conditioned cargo hold. 16 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.2 Application planning Table 1-2 Ambient conditions during storage and transport Type of condition Permissible range/class Classification Climate class Transport Storage EN 60721-3-2 EN 60721-3-1 2K4 1K4 -40 C ... +70 C -25 C ... +55 C Biological environmental condi tions 2B1 2) 1B1 2) Chemically active environmental conditions 2C2 3) 1C2 3) Maximum permissible tempera ture change Direct interaction in air/air: -40/+30 C at 95% relative humidity 30 k/h Ambient temperature 1) Relative humidity (without conden sation) 5 to 95% Precipitation, rain Water other than rain 6 mm/min 2) 1 m/s and wet loading surfa ces 4) Height Condensation, splash water, icing, salt spray Not permissible Not permis sible 5) 1 m/s and wet loading surfaces 4) Max. 4,000 m above sea level Permissible Not permis sible 5) Permissible 4) 1) Transport and storage of operator panel fronts and diskette drives: -20 C to +55 C. 2) Mold growth, slime, rodents, termites and other animal vermin are not permissible. 3) In marine- and weather-resistant transport packaging (container). 4) For storage in the transport packaging. 5) For storage in the product packaging. Note Remove the transport protective foil and packaging material before installing the components. Shipping backup batteries Backup batteries must only be shipped in the original packaging. No special authorization is required to ship backup batteries. The lithium content is approximately 300 mg. Note The backup battery is classified as a hazardous substance, Class 9 in accordance with the relevant air-freight transportation regulations. Storage of backup batteries Always store backup batteries in a cool and dry place. The batteries have a maximum shelf life of 10 years. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 17 General information and networking 1.2 Application planning Rules for handling backup batteries WARNING Incorrect handling of backup batteries can lead to a risk of ignition, explosion and combustion The stipulations of DIN EN 60086-4, in particular regarding avoidance of mechanical or electrical tampering of any kind, must be complied with. Do not open a battery. Replace a faulty battery only with the same type. Obtain replacement batteries only from Siemens. Always try to return low batteries to the manufacturer or deliver these to a registered recycling company. 1.2.2.2 Operating conditions The components of the SINUMERIK 840D sl system are intended for a weatherproof, fixed location. The documented environmental conditions apply to the climate in the immediate vicinity of the units and to the entry of the cooling air. They exceed the requirements according to EN 60204-1, EN 61800-2, EN 61131-2 and IEC 62477-1. NOTICE Damage to components by coolants and lubricants The SINUMERIK operator components have been designed for industrial use, particularly on machine tools and production machines. This also takes into account the use of commercially available coolants and lubricants. The use of aggressive compounds and additives can damage components and result in their failure. Contact between the operator components and coolants and lubricants should be avoided as far as possible, as resistance to all coolants and lubricants cannot be guaranteed. Table 1-3 Ambient conditions for operation Environmental conditions Application areas Remarks Better than class 3K3 According to EN 607213-3 Climatic environmental conditions Climate class 18 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.2 Application planning Environmental conditions Application areas Remarks Permissible ambient tempera ture when installed vertically 0 ... 45 C (32 ... 113 F), up to 2000 m (6562 ft) above sea level Except PCU50.5; front-side for OP, MCP/MPP and CNC standard keyboards KB. 0 ... 55 C (32 ... 131 F), up to 2000 m (6562 ft) above sea level All, rear-side for OP, MCP/MPP and CNC standard keyboards KB. 5 ... 55 C (41 ... 131 F), up to 2000 m (6562 ft) above sea level For PCU50.5 Above an altitude of 2000 m (6562 ft), the max. ambient temperature decreases by 7 C (44.6 F) for every 1000 m (3281 ft) increase in altitude Relative humidity (without con densation) 5% to 95% (60% when corrosive gases and/or dusts are present) Condensation, formation of ice Not permissible Dripping water, spray, splash Not permissible water, jet-water according to de Permissible gree of protection Max. installation altitude Air pressure All components, except ... For handheld units, front side of operator and machine control panels (MCP and MPP), front side of the keyboards KB 310 and KB 483C Up to 4000 m (13123 ft) above sea level 620 hPa ... 1060 hPa According to altitude range 0 m to 4000 m (0 ft to 13123 ft) above sea level Biological, chemical and mechanical influences, pollutants Biological environmental conditions Class 3B1 according to EN 60 721-3-3: Mold, mold growth, slime, rodents, termite and other animal vermin are not permissible. Chemically active environmental conditions Class 3C1 according to EN 6072133 Mechanically active environmental conditions Class 3S1 according to EN 6072133: Conductive dust not permissible. Classification of the mechanical environment 3M3 for components on the machine Degree of contamination 2 EMC conducted / radiation Class C3 according to EN 61800-3 3M1/3M2 for components in the control cab inet Note The user must consider radio interference for the complete system. Particular attention should be paid to cabling. Please contact your sales representative for assistance and support. If compliance with limit value class C2 is required, please contact your local sales representative. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 19 General information and networking 1.2 Application planning 1.2.2.3 Cooling To calculate the heat dissipation, the total power loss PVtotal of all heat-generating components in a housing must be taken into account. Total power loss PVtotal = PV1 + PV2 + PV3 +... [W] Convection surface area A [m2]: The surface areas of the front and bottom sides are not included in the convection surface area calculation. Note A recommended value for the power loss of the operator control components is contained in the "Technical data" section of the associated component (see "Power consumption"). Means of heat dissipation Heat dissipation can take place as follows: Heat dissipation by natural convection Heat dissipation by natural convection and internal air turbulence Heat dissipation by open-circuit cooling Heat dissipation by open-circuit ventilation 20 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.2 Application planning +HDWGLVVLSDWLRQ XVLQJQDWXUDOFRQYHFWLRQ +HDWGLVVLSDWLRQ XVLQJQDWXUDOFRQYHQWLRQDQG LQWHUQDOWXUEXOHQFH 2SHUDWRU SDQHOIURQW 7 7 2SHUDWRU SDQHOIURQW 7 YROXPHWULFIORZRIWKHIDQ PK 7 7KHUHTXLUHGIUHHFRQYHFWLRQVXUIDFH$>P@RIWKH URRPWREHFRQYHUWHG VWHHORUDOXPLQXPVKHHWLQJPPWKLFNQHVV LVFDOFXODWHGEDVHGRQ DWHPSHUDWXUHGLIIHUHQFH77 7.DSSUR[LPDWHGIURP $>P@ 39JHV>:@ $>P@ 7>.@ 7>.@ +HDWGLVVLSDWLRQ XVLQJRSHQFLUFXLWYHQWLODWLRQ +HDWGLVVLSDWLRQ XVLQJRSHQFLUFXLWYHQWLODWLRQ 2SHUDWRU SDQHOIURQW 2SHUDWRU SDQHOIURQW 7 Figure 1-1 7 39JHV>:@ 7 7 7KHUHTXLUHGYROXPHWULF IORZIRUGLVVLSDWLQJWKHKHDW ORVVLVFDOFXODWHGXVLQJ DSSUR[LPDWLRQVIURP 39JHV>:@ 9>PK@ 7>.@ Means of heat dissipation Fan design The fan must be positioned to produce an optimum heat dissipation. A clearance of 10 mm must be maintained in front of the fan. The inlet and outlet slots must remain free for the open-circuit ventilation. Air filters must be provided to maintain the permitted environmental conditions. NOTICE Damage to the operating components caused by temperatures that are too high or too low Contaminated air filters impair the desired heat dissipation. For handling the air filters, pay attention to: Proper handling Regular replacement Correct disposal Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 21 General information and networking 1.2 Application planning Guidelines If the convection area A [m2] does not suffice for the "heat dissipation using natural convection", then use: "Heat dissipation using natural convection and internal turbulence" for hot spots and heat concentrations in housings subject to space constraints. The total power loss PLtot for thermally critical applications can be determined as follows: - Current measurement for a 24 V supply voltage - Power loss PLtot [W] = U (24 V) * |measured value in amperes| Heat dissipation using open-circuit ventilation Calculation of the volumetric flow The power loss (thermal) dissipated by the components in an operator unit is to be dissipated using open-circuit ventilation. The volumetric flow V required for this should be calculated at a difference in temperature of T2 - T1 = T 10K. ([DPSOHIRUKHDWGLVVLSDWLRQZLWKRSHQFLUFXLWYHQWLODWLRQ 3&8ZLWK23 3&8 &DOFXODWLRQRIWKHSRZHUORVV LQFOXGLQJLQWHUQDOSRZHUVXSSO\XQLW 23: 3&8: 39JHV : PD[: 7 7 39JHV>:@ 9 >PK@ 7>.@ 23 ([WHUQDOWHPSHUDWXUH 7 r& ,QWHUQDOWHPSHUDWXUH 7 r& Figure 1-2 1.2.3 7 . Calculating heat dissipation for PCU 50.5 with OP 019 Standards and approvals Approvals CE approval Figure 1-3 22 CE marking Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.2 Application planning The operator panels and the safety-relevant accessories satisfy the requirements and protection objectives of the following EC directives. The operator panels and the safetyrelevant accessories comply with the harmonized European standards (EN), promulgated in the Official Journals of the European Community: 2004/108/EC "Electromagnetic Compatibility" (EMC directive) Directive 2006/42/EC of the European Parliament and Council of May 17, 2006, on machinery, and Directive 95/16/EC (amendment) SIBE Switzerland Certification Service For the HT 2 and HT 8 units. Figure 1-4 Symbol of the certifying body HT 2 The HT 2 operator panel and the safety-relevant accessories (is identified in the "Accessories" section for the respective devices) satisfy Category 3, PL d according to EN ISO 13849-1:2008. The safety function Enabling device for special mode control and the emergency stop button satisfy the following requirements: Category 3, PL d according to EN ISO 13849-1:2008 Requirements of EN 60204-1:2006, when complying with the safety instructions in the relevant chapters of this documentation HT 8 The HT 8 operator panel and the safety-relevant accessories (is identified in the "Accessories" section for the respective devices) satisfy Category 3, PL d according to EN ISO 13849-1:2008. The emergency stop button meets the following requirements: Category 3, PL d according to EN ISO 13849-1:2008 Requirements of EN 60204-1:2006, when complying with the safety instructions in the relevant chapters of this documentation The safety function Enabling device for special mode control satisfies the following requirements: Category 4, PL e according to EN ISO 13849-1:2008 Requirements of EN 60204-1:2006, when complying with the safety instructions in the relevant chapters of this documentation Address: NSBIV AG, SIBE Switzerland, Brunigstrasse 18, CH-6005 Lucerne Accreditation SCESp 0046 / Notified Body 1247 Number of the prototype test certificate: No. 1416 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 23 General information and networking 1.3 Connecting Risk assessment The following standards must be used to perform the risk assessment: EN ISO 12100-1:2003 and EN ISO 12100-2:2003, General Design Guidelines for Machines EN ISO 14121-1:2007, Risk Assessment for Machinery EN ISO 13849-1:2008, Safety-related Parts of Machines These considerations result in a category (B, 1, 2, 3, 4) and a performance level (PL a to e) in accordance with EN ISO 13849-1:2008 that ultimately dictate how the safety-related parts of the system to be monitored must be constructed. The connection examples with different monitoring units in "Handheld units", Section: "HT 2", Section: "Connections" "Connection examples for acknowledgment button and Emergency Stop button" can also be used for other operator panels and demonstrate how Category 3, PL d according to EN ISO 13849-1:2008 can be attained with the safety-related parts of the operator panels. Note that the overall concept of the installation must be designed with this in mind. 1.2.4 Recycling and disposal Products should be disposed of corresponding to the relevant national regulations. The products described in this manual can be mostly recycled due to the fact that they contain very few damaging substances. To recycle and dispose of your old device in an environmentally friendly way, please contact an appropriate disposal company. 1.3 Connecting 1.3.1 Pin assignment of the interfaces The pins of the component interfaces are assigned as specified in the tables below. Any deviations are indicated at the relevant point. Signal type: I O B V - Input Output Bidirectional (inputs/outputs) Power supply Ground (reference potential) or N.C. (not connected) Power supply interface Connector type: Max. cable length: 24 Terminal block, 3-pin plug connector 10 m Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.3 Connecting Table 1-4 Assignment of the power supply interface Pin Name 1 P24 (+) 2 M24 (-) 3 SHIELD (PE) Type Meaning - 24 VDC potential (20.4 to 28.8 VDC) Ground 24 V VI Shield potential Serial interface COM1 9-pin sub-D connector Table 1-5 Assignment of the serial interface COM1 (V.24/RS232) Connector Pin Name Type Remark 1 DCD (M5) 2 RxD (D2) 3 TxD (D1) 4 DTR (S1) O 5 GND (E2) - Ground (reference potential) I Receive signal level (carrier) Serial receive data Serial transmit data Data terminal ready 6 DSR (M1) I Data Set Ready 7 RTS (S2) O Request To Send 8 CTS (M2) 9 RI (M3) I Clear To Send Incoming call USB interfaces The USB interfaces are implemented as sockets and comply with the generally valid standard. The version information (1.1, 2.0 etc.), the maximum velocity (low speed, full speed, etc.) and the socket type (A or B) are documented in the individual sections for the associated devices. In principle, USB interfaces have the following characteristics: Integrated power supply up to 500 mA for each socket. Maximum cable length 3 m (Length including the supply cable to the hub and the connected terminal device; only 1 hub at maximum is permitted. It should be noted that some keyboards already have a hub.) NOTICE Cables that are too long can cause the screen to freeze Observe the following restrictions for the USB front interface for connecting operator panels to the keyboard, mouse or USB FlashDrive: Maximum cable length: 1.8 m Extension cables are not permissible Hot-plugging-capable devices are connected during operation and are identified automatically. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 25 General information and networking 1.3 Connecting Note Correct identification is only guaranteed for USB I/Os that comply to 100% with the USB specification. Table 1-6 Assignment of the USB interface Type A socket Type B socket Pin Name Type 1 P5V_fused 2 Data- V 3 Data+ B 4 GND V Remark + 5 V (fused) Data Data + Ground (reference potential) USB sticks If you want to connect a USB stick to the USB interface, preferably use the tested SIMATIC USB stick 16 GB for this purpose (Article No.: 6ES7648-0DC60-0AA0). Alternatively, you can use a USB stick with any memory size. It must, however, meet the following minimum requirements: File system: FAT16 or FAT32 Partitioning: only in PC partition format (MBR) USB sticks that deviate from these requirements have not been tested can may not be recognized by the NCU. PROFIBUS DP / MPI interface Connector type: Max. data transmission rate: Max. cable length: 26 9-pin sub-D socket 12 Mbit/s 100 m Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.3 Connecting Table 1-7 Assignment of the PROFIBUS DP / MPI interface Connector Pin Name 1,2 Type N.C. - Not connected 3 LTG_B B Signal line B of MPI module 4 RTS_AS I Control signal for receive data current. Signal 1 active if directly connected control is sending. 5 M5EXT V Return line (GND) of 5 V supply. Current load from a load of 90 mA max. connected between P5EXT and M5EXT. 6 P5EXT V 5 V supply (current load see M5EXT) 7 N.C. - Not connected 8 LTG_A B Signal line A of MPI module 9 RTS_PG O RTS signal of MPI module; signal is "1", when PG is sending - On connector housing Remark Shield PROFIBUS DP interface Connector type: Max. data transmission rate: Max. cable length: Table 1-8 Assignment of the PROFIBUS DP interface Connector 9-pin sub-D socket 12 Mbit/s 100 m Pin Name 1,2 N.C. Type - Remark Not connected 3 RS_DP B RS-485 differential signal 4 RTS_DP O Request To Send 5 M5EXT V 5 V external ground 6 P5EXT V 5 V external potential 7 N.C. - Not connected 8 XRS_DP B RS-485 differential signal 9 N.C. - Not connected Ethernet RJ45 interface Connector type: Max. data transmission rate: Max. cable length: Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Standard RJ45 socket 10/100/1000 Mbit/s 100 m 27 General information and networking 1.3 Connecting Table 1-9 Assignment of the Ethernet RJ45 interface 10/100 Mbit/s Connector /(' /(' Table 1-10 Name 1 TxD+ 2 TxD- Type Remark O Transmit data 3 RxD+ I Receive data 4/5 GND - (terminated internally with 75 ; not re quired for data transmission) 6 RD- I Receive data 7/8 GND - (terminated internally with 75 ; not re quired for data transmission) Shield - - On connector housing - Green LED (right) - Lights up: 10 or 100 Mbit/s - Orange LED (left) - Off: No or faulty connection Illuminated: Data exchange Off: No data exchange Assignment of the Ethernet RJ45 interface 1000 Mbit/s Connector /(' Pin Pin /(' Name Type 1 DA+ 2 DA- Bidirectional pair A- 3 DB+ Bidirectional pair B+ 4 DC+ Bidirectional pair C+ 5 DC- Bidirectional pair C- 6 DB- Bidirectional pair B- 7 DD+ Bidirectional pair D+ 8 DD- Bidirectional pair D- Shield - B Remark Bidirectional pair A+ - - On connector housing Green LED (right) - Illuminated orange: 1000 Mbit/s Orange LED (left) - Off: No or faulty connection Illuminated: Data exchange Off: No data exchange Note Connection only on LAN, not on telecommunication networks! 28 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.3 Connecting DVI-I interface Table 1-11 Assignment of DVI-I interface Connector & & & & & Pin Name Type Remark S GND - Ground - Ground S1 GND C1 R C2 G C3 B C4 HSYNC O Horizontal synchronizing pulse Red O Green Blue C5 GND - Ground CSA GND - Ground 1 TX2N 2 TX2P O 3 GND - Ground 4 N.C. - Not connected 5 N.C. - Not connected 6 DDC CLK 7 DDC CLK B 8 VSYNC O TDMS data 2TDMS data 2+ DDC clock DDC data Vertical synchronizing pulse 9 TX1N 10 TX1P O 11 GND - Ground 12 N.C. - Not connected 13 N.C. - Not connected 14 +5V VO +5V 15 GND VO Ground 16 MONDET 17 TX0N 18 TXoP O 19 GND - Ground 20 N.C. - Not connected 21 N.C. - Not connected 22 GND - Ground 23 TXCP 24 TXCN I O TDMS data 1TDMS data 1+ Hot plug detect TDMS data 0TDMS data 0+ TDMS clock + TDMS clock - I/O USB interface All signals required for connecting operator panel fronts, with the exception of the display interface, are assigned to this interface. Associated interface cable: Connector type: Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD K1 2 x 13-pin socket connector 29 General information and networking 1.3 Connecting Table 1-12 Allocation of the I/O USB interface Connector Pin Name 1 GND 2 P12C 3 BL_ON 4 P5V_fused VO +5 V VCC (fused in PCU/TCU) 5 GND VO Ground 6 P3V3_fused VO +3.3 V VCC (fused in PCU/TCU) 7 - 10 Type VO O N.C. - 11 P5V_fused 12 USB_D1M 13 USB_D1P 14 GND 15 LCD_SEL0 VO B VO Meaning Ground +power supply for backlight inverter Backlight On Not connected +5 V VCC (fused in PCU/TCU) USB data- Channel 1 USB data+ Channel 1 Ground 1 Display type select signal 16 LCD_SEL1 17 LCD_SEL2 18 LCD_SEL3 19 RESET_N 20 reserved - Reserved 21 HD_LED O HD LED, anode with 1 k in series on the motherboard 22 DP_LED O MPI/DP LED, anode with 1 K in series on the motherboard 23 Ethernet_LED O Ethernet LED, anode with 1 k in series on the motherboard 24 TEMP_ERR O LED temperature sensor; anode with 1 k in series on the board 25 RUN_R *) O Watchdog error LED, anode with 1 k in series on the motherboard 26 RUN_G O Watchdog OK LED, anode with 1 k in series on the motherboard I 2 3 4 Reset signal (low active) LVDS display interface channel 1 Used to connect operator panel fronts with TFT displays with 640 x 480 pixels (VGA), 800 x 600 pixels (SVGA) or 1024 x 768 pixels (XGA). Associated interface cable: Connector type: 30 K2, max. length: 0.5 m 2 x 10-pin socket connector Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.3 Connecting Table 1-13 Allocation of the LVDS display interface Connector Pin Name 1/2 P5V_D_fused 3 RXIN0- 4 RXIN0+ 5/6 +5 V display supply voltage (fused in PCU/ TCU) I P3V3_D_fused Bit 0 (-) LVDS input signal VO Bit 0 (+) +3.3 V display supply voltage (fused in PCU/ TCU) RXIN1- 8 RXIN1+ I LVDS input signal GND - System ground (reference potential) RXIN2+ I LVDS input signal GND - System ground (reference potential) O LVDS cycle clock signal 11 12 VO Meaning 7 9/10 Type 13/14 RXIN2- 15 RXCLKIN- 16 RXCLKIN+ 17/18 GND 19/20 N.C. Bit 1 (-) Bit 1 (+) Bit 2 (-) Bit 2 (+) (-) (+) System ground (reference potential) - Not connected LVDS display interface channel 2 Used for expanding the LVDS display interface channel 1 to control TFT displays with 1280 x 1024 pixels (SXGA). Associated interface cable: Connector type: Table 1-14 Allocation of the LVDS display interface Connector Pin Name Type 1/2 GND - 3 RXIN10- 4 RXIN10+ I GND - 5/6 7 RXIN1- 8 RXIN1+ I GND - 9/10 Meaning System ground (reference potential) LVDS input signal Bit 0 (-) Bit 0 (+) System ground (reference potential) LVDS input signal Bit 1 (-) Bit 1 (+) System ground (reference potential) 11 RXIN2- 12 RXIN2+ I GND V Ground O LVDS cycle clock sig (-) nal (+) V Ground 13/14 15 RXCLKIN- 16 RXCLKIN+ 17 18-20 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD K3 2 x 10-pin socket connector GND P12VF VO LVDS input signal Bit 2 (-) Bit 2 (+) +12 V fused 31 General information and networking 1.3 Connecting Rotary switch: Feed override X30 Connector designation: Connector type: Max. cable length: Table 1-15 X30 2 x 5-pin plug connector, according to EN 60603-13 with coding 0.6 m Assignment of X30 connector (on delivery) Pin Name Type Meaning 1 N.C. - Not connected 2 N.C. - Not connected 3 M V Ground 4 N.C. - Not connected 5 P5 V 5 V supply 6 OV_VS16 7 OV_VS8 8 OV_VS4 9 OV_VS2 Override rotary switch value 2 10 OV_VS1 Override rotary switch value 1 Override rotary switch value 16 Override rotary switch value 8 I Override rotary switch value 4 Rotary switch: Spindle override X31 Connector designation: Connector type: Max. cable length: Table 1-16 32 X31 2 x 5-pin plug connector, according to EN 60603-13 with coding 0.6 m Assignment of X31 connector (on delivery) Pin Name Type 1 N.C. - Meaning Not connected 2 N.C. - Not connected 3 M V Ground 4 N.C. - Not connected 5 P5 V 5 V supply 6 OV_SP16 7 OV_SP8 8 OV_SP4 9 OV_SP2 Override rotary switch value 2 10 OV_SP1 Override rotary switch value 1 Override rotary switch value 16 Override rotary switch value 8 I Override rotary switch value 4 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.3 Connecting Optional customer buttons IN (X51 / X52 / X55) Only switches (passive inputs) may be connected via the X51, X52 and X55 connectors. X51 and X52 are typically used for connecting illuminated pushbuttons. The lamps in the buttons are activated via X53 and X54. X55 has no corresponding outputs. Note Connection miniature handheld unit Alternatively, at the inputs X51, X52 and X55, one miniature handheld unit may be operated. For details, please refer to the corresponding section. 9 . ;L . .7M,1 .7M,1 .7M,1 0 *1' 0 *1' L M Figure 1-5 Main circuit diagram of the input circuit for X51, X52 and X55 Connector designation: Connector type: Max. cable length: Table 1-17 Name 1 KT-IN1 2 KT-IN2 3 KT-IN3 4 M Type Meaning Customer key 1 I Customer key 2 Customer key 3 V Ground Type Meaning Assignment of connector X52 Pin Name 1 KT-IN4 2 KT-IN5 3 KT-IN6 4 M Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD X51 / X52 / X55 4-pin plug connector 0.6 m Assignment of connector X51 Pin Table 1-18 9 Customer key 4 I Customer key 5 Customer key 6 V Ground 33 General information and networking 1.3 Connecting Table 1-19 Assignment of connector X55 Pin Name 1 KT-IN7 2 KT-IN8 3 KT-IN9 4 M Type Meaning Customer key 7 I Customer key 8 Customer key 9 V Ground Optional customer buttons OUT (X53 / X54) The short-circuit-proof outputs X53/X54 are provided to control lamps in the keys. Lamps with 24 V and 2.4 W per output are recommended. 3 .7287 ; .7287 .7287 0 *1' 0 3 .7287 ; .7287 .7287 0 *1' 0 Figure 1-6 Main circuit diagram of the input circuit for X53 and X54 NOTICE Damage to the electronics Do not connect any relays, valves or other inductive loads. Connector designation: Connector type: Max. cable length: Table 1-20 34 X53 / X54 4-pin plug connector 0.6 m Assignment of connector X53 Pin Name 1 KT-OUT1 2 KT-OUT2 3 KT-OUT3 4 M Type Meaning Output 1 lamp O Output 2 lamp Output 3 lamp V Ground Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.3 Connecting Table 1-21 Assignment of connector X54 Pin Name 1 KT-OUT4 2 KT-OUT5 3 KT-OUT6 4 M Type Meaning Output 4 lamp O Output 5 lamp Output 6 lamp V Ground Interfaces for two handwheels X60 / X 61 Interface: Connector designation: Connector type: Max. cable length: Table 1-22 Handwheel 1 X60 15-pin Sub-D socket 25 m Handwheel 2 X61 Assignment of connectors X60/X61 Pin Name Type Meaning 1 P5HW V 5 V power supply 2 M V Ground 3 HW1_A / HW2_A I Handwheel pulses track A 4 HW1_XA / HW2_XA I Handwheel pulses track A (negated) 5 N.C. - Not connected 6 HW1_B / HW2_B I Handwheel pulses track B 7 HW1_XB / HW2_XB I Handwheel pulses track B (negated) 8 N.C. - Not connected 9 P5HW V 5 V power supply 10 N.C. - Not connected 11 M V Ground 12 N.C. - Not connected 13 N.C. - Not connected 14 N.C. - Not connected 15 N.C. - Not connected Note The handwheels can either be operated with TTL or differential signals. You set the signal type using S1 (wire bridge) on the COM board. The handwheels are supplied with 5 V 5% and 100 mA via the interface. Contour and velocity specification via handwheel are not supported. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 35 General information and networking 1.3 Connecting Interfaces for direct keys X11 on the operator panel (OP) fronts can be used to fetch the state of the direct keys. The connection of a 20-pin ribbon cable allows the direct keys to evaluate the following components: Direct key module (DTM) X70 in the machine control panels (MCP, MPP) and the handwheel connection module (HAM) X205 on the Thin Client Unit (TCU) The signals are then forwarded to the control over the various communications networks. Note that DTM and HAM can be operated only with PROFIBUS DP. '7 '7 '7 '7 '7 '7 '7 '7 '7 '7 '7 '7 '7 '7 '7 '7 Figure 1-7 Assignment of the direct keys to the vertical softkeys of an operator panel front 16 digital inputs (5 V) can be fetched via the X11 connector. Connector designation: Connector type: Max. cable length: Table 1-23 36 X11 20-pin plug connector 0.85 m Assignment of connector X11 Pin Name 1 DT1 ... ... 16 DT16 Direct key 16 17 P5V + 5 V (fused) 18 P5V 19 GND 20 GND Type Meaning Direct key 1 O V ... + 5 V (fused) Ground Ground Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.3 Connecting 16 digital inputs can be polled by the X70/X205/DTM connector. Connector designation: Connector type: Max. cable length: Table 1-24 1) Assignment of connector X70 (MCP, MPP, HAM) / X205 (TCU) / DTM Pin Name 1 DT1 ... ... 16 DT16 17 P5V / CON1 2) 18 P5V / CON2 2) 19 GND 20 GND Type Meaning Direct key 1 I 1) ... Direct key 16 + 5 V input voltage 3) V + 5 V input voltage 3) Ground Ground The inputs are electrically isolated for MCP / MPP / HAM and DTM. 2) For the TCU, it is evaluated whether the direct keys have been connected. 3) Power consumption: 100 mA for MCP / MPP / HAM; 500 mA for DTM Table 1-25 1.3.2 X70/X205/DTM 20-pin plug connector 0.85 m Signal level HIGH level: 5 V or open Low level <= 0.8 V Handling membrane connectors When replacing parts it can sometimes be necessary to disconnect membrane connectors from the boards and reconnect them again. This should be done as follows: (1) Clamping frame of socket Figure 1-8 Removing (left) and attaching (right) a membrane connector Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 37 General information and networking 1.4 Networking Unplugging the membrane connector 1. Loosen the dark clamping frame of the socket by pushing it up with your fingernails until it engages in its upper, unlocked position (Fig. left). 2. Carefully pull off the membrane connector upward. Plugging in the membrane connector 1. With the clamping frame in the upper position, carefully plug the membrane connector into the socket. 2. Lock it in place by pushing down the clamping frame (Figure right). 1.4 Networking 1.4.1 System settings 1.4.1.1 Settings for SINUMERIK solution line Range of validity This description is valid for: NCU 7x0.3 PN with NCU-Basesoftware (Linux-based) PCU 50.5 with PCU-Basesoftware (Windows XP, Windows 7) Introduction This manual describes the structure and commissioning of the system network with SINUMERIK solution line control and operator components with Ethernet-based communication. The fundamentals of the system network are described first, details and special cases are described in subsequent chapters. Fundamentals The system network for SINUMERIK solution line is structured as a star topology with a central Ethernet switch, to which all Ethernet-based components of the system are connected. For an NCU the connection is executed via the X120 Ethernet socket, for PCU it is executed via the "Ethernet 2" connection. There is no default for all other components with two Ethernet connections. These components have an internal 2-port switch and may be used to connect an additional operator component. Thus in this case there can be deviation from the strict star topology. 38 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking System network In the system network the IP address 192.168.214.xxx with subnet mask 255.255.255.0 is preselected. Here there is precisely one DHCP server with DNS that can run on one NCU or one PCU. The server ensures assignment of IP addresses to the Ethernet components in the system network (DHCP clients) from a specified address band. The following rules apply for assignment of IP addresses in the system network: For all NCUs and PCUs the commissioning engineer assigns fixed IP addresses in the associated address bands, as well as appropriate computer names (host names). All other (operator) components are automatically assigned an IP address from the DHCP server. Its name is generated automatically (for MCP, MPP, HT 8), or is entered at commissioning (TCU). If there are multiple NCU and/or PCU in the system network the system automatically (depending on the start-up sequence) specifies the DHCP server and automatically ensures synchronization of all necessary data so that the next time the system boots any other NCU or PCU could take on the role of DHCP server. However it is a good idea to specify a DHCP master. This is an NCU or PCU in the system network that is available at each system boot and which regularly takes over the task of the DHCP server and DNS server. Synchronization of data takes place in any event so that any other NCU or PCU can take over this task. All non-master NCU / PCU wait in the system boot an adjustable length of time for availability of the master. Note In a system network, on a boot server respectively - i.e. the NCU or PCU which accommodates the active DHCP server - a maximum of 30 operator stations may be operated simultaneously with a TCU. A maximum of 10 operator stations with a TCU may connect up simultaneously with the same HMI application when powering up. Connection to a company network Each NCU can be connected via X130, and each PCU can be connected via "Ethernet 1" to the company network. The company network is used to exchange operating software with servers or to execute part-programs directly from servers in the company network. Company network and system network should always be logically and also physically separated. Service interface X127 The service interface X127 of the NCU is used for direct connection of a PG/PC for service purposes. Here access with STEP 7 to the PLC, and with NCU 7x0.3 PN also to PROFINET is possible. With direct connection (peer-to-peer) of a PG/PC to X127 it is absolutely necessary that the PG is operated as a DHCP client. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 39 General information and networking 1.4 Networking 1.4.1.2 System boot with system network System behavior at boot As of NCU system software V2.4 SP1 and PCU-Basesoftware V8.1, system boot behavior is based on the following principle: For configuration of an NCU 7x0 with a PU 50, the default for a network configuration is as follows: The NCU keeps the default IP address 192.168.214.1 on X120, the PCU 50 keeps the default IP address 192.168.214.241 on Eth2. For a configuration of more than 1 NCU 7x0 without PCU, with one or several PCU 50, then a differentiation must be made between two cases: - At boot automatically all address conflicts and DHCP conflicts are resolved and the system is ready for operation. In this configuration there is no guarantee that all NCUs and PCUs will always receive the same IP address at each system boot. - If in the user's view there is a requirement that all NCUs, and possibly also the PCUs, get a defined constant IP address at each boot, for example because the IP address is entered in the respective PLC program, then the user must configure a fixed IP address for each NCU 7x0/PCU 50 in question, in the basesys.ini file. The user can specify a DHCP master in the basesys.ini file. Assigning names: - The user should assign meaningful names for all NCUs in the basesys.ini file; if not the names will be generated automatically. - A PCU 50 always has a computer name that can be changed as needed. The IP addresses of TCUs and MCPs are freely assigned within the specified address band at each boot. The MCPs are identified in the PLC via their DIP switch setting. Using DNS name service Availability of the DNS (Domain Name System) name service offers the following advantages for system network administration: The name service enables easier configuration with names instead of IP addresses for management of operating units: All components in the system network can be addressed via a symbolic computer name. This name can to some extent be freely assigned, to some extent it is derived automatically from a DIP switch setting (MCP, MPP, EKS, HT 8, HT 2). A computer node in the system network (NCU, PCU, TCU, MCP, HT 8, etc.) can be addressed solely through assignment of the IP address, either via a freely selectable name or via an internally generated name in the system network, and thus becomes independent from its network address in the system network. Thus a change in the network address does not necessarily necessitate a series of additional setting changes. In addition, the name service is used by the system for address resolution for MCP/MPP, direct keys, and EKS when changing the user authorization. 40 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking 1.4.1.3 Thin Client Unit (TCU) TCU overview The Thin Client Unit (TCU) for the distributed configuration permits spatial separation of the SINUMERIK operator panel front (OP/TP) and the SINUMERIK PCU or NCU. On the SINUMERIK solution line, the TCU is used to display the user interface of the PCU 50 or the NCU. It is possible to connect one TCU to several PCUs/NCUs. All TCUs and PCUs/NCUs that are connected to one another via a switch form the "system network". The user interface of a PCU/ NCU is copied to several OPs with one TCU each. In other words, all of the TCUs display the same screen. Operator actions can only be performed on one TCU at a time. This TCU then has user authorization. The PCU can also have its own OP connected directly to it. The following diagram shows a configuration example for a distributed topology: 7&8 7&8 7&8 +7 3&8 6,180(5,.'VO 0&3 6ZLWFK The mobile SINUMERIK HT 8 handheld terminal works on the thin client principle and combines the functions of an operator panel with a machine control panel. The configuration and cabling of the whole plant system based on a permissible configuration is described in the chapter 'Network configurations". Supplementary conditions For operation of a TCU: In the system network, the number of active TCUs is limited: - a maximum of 2 TCUs: NCU 710.3 PN - a maximum of 4 TCUs: NCU 720.3 PN or NCU 730.3 PN - a maximum of 4 TCUs: PCU Any number of TCUs can be operated in the system network. CompactFlash Cards cannot be used on the TCU. A 16 bit or 32 bit depth of color setting may be selected. If a PC keyboard is connected to the TCU, it is not possible to ensure that all special keys, e.g., multi-media keys, will be transferred to the software of the NCU / PCU. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 41 General information and networking 1.4 Networking Machine control panels connected via a PROFIBUS network are not supported for switchover. Distributed memory media that are connected to the TCU via USB can be used. 1.4.1.4 Factory default settings Meaning of the symbols: Eth 1 as a DHCP client Eth 2 as a DHCP server Eth 2 with a fixed IP address Preconfiguration of the TCU The TCU is configured as a DHCP client and primarily accepts IP addresses from SINUMERIK components, from the DHCP server of such components that are inherent to SINUMERIK, for example, an NCU at X120 or a PCU on the system network or from a default DHCP server. The behavior of the TCU cannot be modified here. A TCU is a SINUMERIK DHCP client. The TCU has a single Ethernet connection. 7&8 A TCU executes a boot via the network. The boot server is the computer node from which the TCU also obtains its IP address. Pre-configuration of the PCU A PCU has two Ethernet interfaces with default settings suitable for use with SINUMERIK solution line: 3&8 (WK (WK Eth 1 is pre-selected as a default DHCP client for connection to a company network. Eth 2 is pre-selected as a SINUMERIK DHCP server for connection to a system network. On Eth 2 the fixed IP address 192.168.214.241 is pre-selected. Preconfiguration of the NCU On the X120, the NCU is preconfigured for the SINUMERIK DHCP protocol. The NCU is preselected here as a SINUMERIK DHCP server. On X120, the NCU occupies the fixed IP address 192.168.214.1 with the subnet mask 255.255.255.0 in its capacity as a DHCP server. The DHCP server of the NCU assigns IP addresses from the range 192.168.214.10 - 192.168.214.239 to the DHCP clients. The behavior of the NCU on X120 cannot be modified. 42 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Restricting the available address band that is managed by the DHCP server of the NCU frees up IP addresses 192.168.214.2 to 192.168.214.9 as well as addresses 192.168.214.241 to 192.168.214.254 for network nodes with fixed IP addresses. ; ; 1&8 ; The NCU has three Ethernet connections: - X120 to connect to the system network with an active DHCP serv er (Eth 0) - X130 to connect to the company network as a default DHCP client (Eth 1) - X127 as a service connection with an active DHCP server (Ibn 0) On X130, the NCU is set as a default DHCP client for the address reference from a company network. The IP address received here is specified by the DHCP server from the company network. On X127, an NCU is a standard DHCP server (in contrast to the SINUMERIK DHCP server). On X127, the NCU has the fixed IP address 192.168.215.1 with the subnet mask 255.255.255.224). The IP addresses 192.168.215.2 - 192.168.215.23 are dynamically assigned to the DHCP clients. The range 192.168.215.24 - 192.168.215.30 is reserved, and can be used by stations on the network with a fixed IP address, e.g. by a modem. Reserved IP addresses for NCU and PCU The following defaults apply on delivery: Connection to the system network with subnet mask 255.255.255.0: IP address Network station Remark 192.168.214.1 NCU on X120 Default 192.168.214.2 - 9 For additional NCUs with a fixed IP address on the system network Unassigned 192.168.214.10 - 239 For additional TCUs, subsequently for additional DHCP clients PCUs, NCUs, MCPs, MPPs 192.168.214.240 Reserved for EKS (Electronic Key System) Default 192.168.214.241 Fixed IP address of the PCU on Eth 2 Default 192.168.214.242 - 249 For additional PCUs with a fixed IP address Unassigned 192.168.214.250 - 254 For PGs with a fixed IP address (service con nection) Unassigned Service connection with subnet mask 255.255.255.224: IP address Network station Remark 192.168.215.1 NCU on X127 Default 192.168.215.2 - 23 for service purposes with PG, PC DHCP clients 192.168.215.24 - 30 fixed IP address, for example for a modem Unassigned Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 43 General information and networking 1.4 Networking 1.4.2 Commissioning TCU 1.4.2.1 Using the TCU's main menu Key assignment Functions of the keys and softkeys in the "Operator panel service system": Softkey Key on OP External key board Description HSK1 <F1> Moves the cursor down a row HSK2 <F2> Moves the cursor up a row Page HSK3 <F3> Moves the cursor down a page Page HSK4 <F4> Moves the cursor up a page Char HSK5 <F5> Inserts text or digits Char HSK6 <F6> Inserts text or digits Cancel VSK7 Cancel / Return Ok VSK8 OK / Confirm --- Pos1 Moves the cursor to the top row --- End Moves the cursor to the bottom row Exceptions to the above are mainly the result of input fields. Where these are present, the left/ right cursor keys move the input cursor rather than performing an OK/cancel function. The Return key takes you to the next field (like the "down" key) rather than closing the entire dialog with OK. There are also Backspace (deletes character to the left) and Delete (deletes character to the right) keys for editing text and numbers. The F5, F6, Backspace, Delete, and Select keys (between the cursor keys on the panel) can be used to switch between Yes/No fields. Touch panels without any additional keys still have a special function which allows you to edit letters and numbers with HSK5/HSK6 by moving characters forwards or backwards. With a touch screen, you can activate all the softkeys and even select rows in a menu simply by touching them. See also: How to calibrate a touch panel (Page 60) "Main menu" The dialog "Main menu (TCU1)" is started with the menu back key and the key <MENU SE LECT>: 44 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Figure 1-9 TCU menu: Main menu The main menu contains: A "Main menu" title followed by the TCU name in brackets A central area listing the servers from config.ini. This is followed by two more fixed items, "Select service session" and "Service this panel". - The penultimate menu item, "Select service session", triggers a server scan which detects all the VNC servers in the local (system) network. These are then displayed in a session menu which largely reflects the main menu. - The last menu item on the main menu, "Service this panel", opens the "Service menu for operator panel" submenu. The right-hand side of the menu has a column containing 8 softkeys for use on a contextspecific basis. The lower section of the menu has a row of 4 softkeys for navigating with the cursor. There is an error line for displaying error messages directly above the row of softkeys. Transient status messages also occasionally appear in this line. There is a further message line above this error line. The contents of this line can be set from the servers using HWS commands. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 45 General information and networking 1.4 Networking "Details" softkey The following connection data for the selected device appears when the "Details" softkey is pressed: Figure 1-10 46 TCU menu: Connection data Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking 1.4.2.2 Using additional TCU menus "Service sessions" dialog When "Select service session" is selected from the main menu, the resulting process begins by triggering a server scan: Figure 1-11 TCU menu: Scanning After this, the following dialog appears: Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 47 General information and networking 1.4 Networking Figure 1-12 TCU menu: Active sessions Central area with the server list: The individual server lines contain either "Show WHAT on NAME (IP)" or the IP address only where the name is unknown. Session number VNC server Session 0 HMI Session 4 Command shell Session 5 System logfile Session 6 System Network Center (SNC) ... Session <N> other server These details are followed by a status message regarding the accessibility of the VNC server. "Connection not ok" appears if it is already impossible to access the VNC server from the IP side (if switched off, for example). If it can be accessed, a message shows whether an HMIVNC server is also accessible ("HMI running/not running"). The VSK8, Return or right cursor keys can be used to launch a VNC viewer for the selected server. Connection status: Further details on the connection status can be called with the "Details" softkey. In the next dialog, "not ok" or "not running" are accompanied by an additional error message with more 48 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking precise details on the reason for the loss of function. With more favorable scenarios, the session name for the VNC server will also be specified along with its resolution. The connection and HMI status are monitored on a regular basis in the background. This may mean that these details change spontaneously if a change is made on the relevant server (for example, it may be switched off, the HMI may become available, etc.). "Service menu for operator panel (TCU)" dialog The following dialog appears when "Service this panel" is selected from the main menu: Figure 1-13 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD TCU menu: Service menu 49 General information and networking 1.4 Networking The following menu items are available here: "Show status" displays status information including the software version, HW information, TCU network data, and the contents of the config.ini. Figure 1-14 TCU menu: OP status "Show local logfile" displays a filtered version of the system logfile in the /var/log/ messages directory containing local TCU messages only. Syslog messages received via the network are not displayed. 50 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Figure 1-15 TCU menu: Local logfile "Show logfile of remote devices" displays the logfile of the other devices in the network: The syslog messages of devices in the system network which send syslog messages by broadcast, such as NCU 7x0, ... "Modify operator panel settings" calls a further submenu. Please refer to the next section. "Calibrate touch screen" is only active if there is a touch screen. This menu item recalibrates the touch screen. "Reboot" restarts the TCU. Note Where the contents of a line exceed the space available, the remaining text runs onto the next line so that you do not have to waste time scrolling across. When this occurs, the line has a right-facing arrow at its right edge. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 51 General information and networking 1.4 Networking "Modify settings for operator panel (TCU)" dialog The following dialog appears when "Modify settings" is selected from the main menu: Figure 1-16 TCU menu: Settings The central area is for setting the TCU parameters: "HT 8 individual mode" (yes/no) This is only visible with HT 8, and is used to switch between Auto Mode and Individual Mode. There is no need to make any settings if an HT 8 is in Auto Mode, as the name is determined automatically: ("DIP<n>") the MCP address and TCU index are determined by the DIP setting ("DIP<n>"). It is possible, however, that another device is registered for the name selected. Such situations may only prove to be temporary, as is the case when DIP settings or two HT 8 have been confused. For this reason, this status is not reported as an error immediately, but identified as a possible problem instead ("potential name/DIP setting collision"). The text will only read ("Name/DIP settings collision") if the situation remains unchanged after some time has elapsed. The process itself is unaffected, as the changes only relate to how the warning or error is displayed. The explanatory text informs the user that they have probably assigned the same DIP number twice and suggests they change one of them before rebooting the HT 8. "Operator panel index - TCU" (0-255)" This specifies the TCU index. It matches the [Station] tcuIndex setting from the config.ini file. "Machine control panel address - MCP" (0-255) This specifies the address of the associated MCP. It matches the [Station] mcpIndex setting from config.ini. 52 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking "Electronic key system index - EKS" (0-255)" This specifies the index of the associated EKS. It matches the [Station] eksIndex setting from config.ini. "Enable direct keys" (yes/no) This specifies whether direct keys (if present) should communicate with the PLC (yes) or be treated as ordinary keys (no). "OK" saves any modified values to the config.ini file or to the Flashstore (HT 8 individual mode). Parameters for the "config.ini" file Two steps need to be performed: 1. Select "New" or "Replacement for existing panel". 2. Select what is to be replaced. When an unknown TCU (i.e. not yet registered with the boot server) is started, a selection menu containing both the "New" and "Replacement for existing panel" items will appear. The accessibility of all the registered TCUs is tested in the background. The status of this test process appears in the message line: "(0/3 panels inactive)". Figure 1-17 TCU menu: New TCU If all the TCUs are active, the new one cannot be a replacement. The system will then automatically switch to the name assignment phase after a set period of time has elapsed. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 53 General information and networking 1.4 Networking Figure 1-18 TCU menu: Name of TCU Replacing a device If "Replacement" is selected, all the registered TCUs will appear in a selection menu. Those which are active in the network will be grayed out. (As these are functioning, there should be no question of replacing them.) The cursor automatically defaults to the first row for selection. As the accessibility test is still running in the background, the active status of the rows may change if panels are switched on or off. If a name is ultimately chosen, it will be applied to the new TCU along with the associated saved settings. 54 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Figure 1-19 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD TCU menu: Spare TCU 55 General information and networking 1.4 Networking Assigning a name If, as described above, the system automatically follows the "New" path, an additional message will appear: "This operator panel (TCU) must be new, because there are no inactive panels." This message will not appear if "New" is selected manually. Figure 1-20 TCU menu: Name of TCU An available TCU name is suggested in the input field, although the user is able to change this. The default name is "TCU<N>", where <N> is the lowest number yet to be used. If, however, the name is already allocated after the OK softkey has been pressed (which may happen if a number of TCUs log on at the same time) and the suggestion has not changed, a new and unused name will be specified. If the name selected was still available, this will now be allocated, and the TCU settings can still be adapted if required. To enable any changes to be made, a new dialog will appear in which all the parameters have been pre-assigned their default values. You can make any changes you like or just select "OK" to accept the existing values. 1.4.2.3 How to register a TCU on the system network Preconditions The boot server (NCU or PCU 50) defined in the system network as a DHCP master, must be switched on and be available in the network. 56 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Sequence for a TCU Procedure: 1. Connect TCU. This opens the dialog "New operator panel (TCU)". 2. Select "New" to connect a new TCU and "OK" to confirm. 3. In the next dialog, accept the name suggested by the system or enter a name and confirm this with "OK". The following parameters are pre-selected for the TCU: Operator panel index - TCU [0-255] 1_ Machine control panel address - MCP [0-255] Electronic key system index - EKS [0-255] 192 Enable direct keys No 0 4. Restart the TCU to apply the new settings. 5. If you want to change the parameters, select "Main menu" "Service this panel" "Modify operator panel settings". Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 57 General information and networking 1.4 Networking Sequence for the HT 8 Procedure: 1. Connect HT 8 to a connection module and calibrate the touch screen. Additional softkeys are available for convenient touch panel operation: - "OK" has the same effect as the <INPUT> key - Select "DEF" to save the "Default" settings. - "Edit" has the same effect as the <F10> or <MENU SELECT> key. 2. Select HT 8 Individual Mode: According to the default setting for an HT 8, "HT 8 Individual Mode" is deselected with "No". This means "Auto" mode is activated for automatic detection in the system network. The HT 8 is automatically detected based on its name "DIP_". If "HT 8 Individual Mode" is activated with "Yes", the HT 8 is identified by its MAC address on the system network. 3. For an HT 8, confirm the "DIP..." name proposed by the system or adapt the name. You can select any other characters. Press the <INPUT> key to apply the following values as default settings for the HT 8: HT8 Individual Mode Operator panel index - TCU [0-255] No 10 Machine control panel address - MCP [0-255] Electronic key system index - EKS [0-255] 10 0 Enable direct keys No The following message will then appear: "New TCU 'DIP10' registered." Note The TCU index is used to evaluate the direct keys. Direct keys can only be activated by appropriate devices. For an HT 8 the TCU index cannot be set, but is assigned by the system. Activate direct keys The signals from pressing the direct keys are sent directly to the PLC. In the PLC, the keys appear as 16 digital inputs. Additional information on programming the PLC is provided in: References: Function manual basic functions, basic PLC program (P3 sl) Definition: Operator panel The term operator panel designates a unit that consists of an OP/TP, a TCU or PCU and a machine control panel (MCP), that are connected to each other via Ethernet. All TCUs and PCU 50 can be used along with OP/TP with "integrated TCU", e.g.: OP 08T, OP 015T, TP 015AT. 58 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Specifying settings without machine control panel If a PCU or a TCU has no Machine Control Panel (MCP), you must set one of the two following options: MCP address = 0 or no entry After the change of user authorization, there is no switchover of the machine control panel; the previously active MCP remains active. MCP address = 255 If the user authorization is transferred to this PCU or TCU, the previous machine control panel is deactivated and there is no active machine control panel from this point on. Connecting a replacement TCU Procedure: 1. Connect the new TCU. The following dialog lists the TCUs on the system network along with their "active" or "inactive" status. Figure 1-21 TCU menu: New operator panel (TCU) 2. Select the name previously assigned to the faulty TCU from the "New operator panel (TCU)" dialog. As a result, the new TCU is recognized on the network and acquires all of the configuration settings from the TCU that has been replaced. See also How to calibrate a touch panel (Page 60) Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 59 General information and networking 1.4 Networking 1.4.2.4 How to calibrate a touch panel NOTICE Service life of the touch screen Do not touch the operating elements of the display with pointed or hard objects. This may considerably reduce their service lives. With each HT 8-device, a Touchpen (order no. 6FC5348-0AA08-4AA0) is delivered. This should be used for calibration purposes and during operation. Calibrate touch screen The calibration is automatically started after switching on HT 8. 1. Follow the instructions on the screen: 2. Press the three calibration items one after the other. This completes the calibration. 3. Press the corresponding horizontal softkey on the touch screen to close the command shell and to re-establish the connection to the desired PCU. 60 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Recalibrate touch screen Procedure: 1. The key combination below can be used to initiate further TCU calibration during operation, if required: <F9> + <F10>. This corresponds to the key combination on an OP: Menu back key + <MENU SELECT>. 2. Select the menu item "Calibrate touch screen" to start calibration. Operator panel service system - service menu for operator panel (TCU) Show status Show local logfile Show logfile of remote devices Modify operator panel settings Calibrate touch screen Reboot TOUCHSCREEN CALIBRATION (Screen Orientation) Please touch upper left corner Cancel Ok Page Figure 1-22 Page HT8 calibrating points Note The "Touchware" program, which is available with Windows XP, is deactivated on the TCU. The calibration process on the HT 8 can alternatively be started with the following key combination: <Recall> + <MENU SELECT> and then the <U> key. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 61 General information and networking 1.4 Networking 1.4.2.5 Connecting-up the SIMATIC Thin Client Touch Panel Registration in the system network The SIMATIC Thin Client Touch Panel behaves just like a TCU when connecting-up. When registering in "Operator Panel Service System" enter a name in the system network. After this, the device is available in the "Service Network Center" with the hardware ID "SIMATIC TC": Figure 1-23 SIMATIC Thin Client Note The SIMATIC Thin Client Touch Panel has a USB connection at the rear, which behaves just like the USB connection X204 of a TCU. An external keyboard is recommended for commissioning and to operate the "Operator Panel Service System". 62 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Operating the Touch Panel To operate the Touch Panel, use the integrated keyboard: Figure 1-24 Virtual Keyboard The integrated keyboard is activated using the button to the far right on the start bar. See also How to register a TCU on the system network (Page 56) Using the TCU's main menu (Page 44) Reference SIMATIC HMI, Operating instructions: Thin Client, Thin Client PRO 1.4.2.6 This is how you configure the SIMATIC Thin Client Touch Panel Operating the start bar The following functions are available in the start bar of the SIMATIC Thin Client: To select the SINUMERIK mode, press the button: Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 63 General information and networking 1.4 Networking The following buttons are important for operation as SINUMERIK operator panel: To configure the SIMATIC Thin Client, press the button "Settings". You therefore open the "Operator panel service system": 2SHQ 6HWWLQJV &ORVH To exit the SINUMERIK mode, press the button "Close". To make the configuration settings, press the button: Select "Configure Thin Client": &RQILJXUH7KLQ&OLHQW &ORVH To exit the SIMATIC configuration menu, press the button "Close". Press the button to activate the integrated keyboard: Preconditions To make the following settings, you must be logged on as administrator. 1. Press the "Settings" button: 2. Log on as a administrator using the specified password. Result: As administrator you can see the complete menu of the SIMATIC Thin Client. Note All changes only become effective after pressing the "Enter" button on the "Virtual Keyboard" on the relevant side. 64 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking SINUMERIK mode when restarting In order to return to the SINUMERIK mode automatically after a restart, proceed as follows: 1. In the "Applications" menu, select the "Autostart client application" tab. 2. Select the "SINUMERIK" option. Calibrate Touch Panel To calibrate the Touch Panel, proceed as follows: 1. In the "Device setup" menu, select the "Touch calibration" tab. 2. Follow the instructions and touch the Touch Screen at the appropriate points to calibrate. 1.4.2.7 Settings in the "config.ini" file Boot server The active boot server (DHCP server) is detected and displayed in the System Network Center (SNC). The boot server accesses this configuration file accordingly. Changes to the config.ini file do not become effective until the relevant TCU or PCU is next booted. Note If too much time (> 15 min.) elapses between commands when the user is making entries (e.g. TCU name) as part of the initial TCU log-on process, the time-out error will be suppressed. No error message will appear and the FTP connection will be reopened. The config.ini file is created in the following directories: NCU: /user/common/tcu/<TCU name>/common/tcu/ PCU (Windows XP): F:\user_base\common\tcu\<TCU name>\common\tcu\ PCU (Windows 7): C:\ProgramData\Siemens\MotionControl\user\common \tcu\<TCU name>\common\tcu\ Configuration of the config.ini file The config.ini file has the following configuration: Parameter Range of values Default setting Meaning tcuIndex = Number 0 ... 255 DIP | 1 for TCU mcpIndex = Number 1 ... 254 DIP | 192 for MCP via Industrial Ethernet eksIndex = Number 0 ... 255 DIP | 0 for EKS dckEnable = 0 0 or 1 0 for DCK [Station] MaxHostIndex = Number Number of nodes (NCU, PCU or PC) to which you can switch over. [DEFAULT] Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 65 General information and networking 1.4 Networking Parameter Range of values Default setting Meaning 0 or 1 0 0: No displacement disable SessionNumber = Number Password = String SuspendLock = Number 1: Displacement disable set SuspendPriority = Number 1 ... 10 1 1: Lowest priority 10: Highest priority Boot sequence: StartupPrio = Number The lower the number the higher the priority ScreenOnFocus = String | Number Not relevant ChannelOnFocus = Number Not relevant [host_1] From data file structure Address = [hostname | IP-Adresse] SessionNumber = NUMBER Password = STRING SuspendLock = NUMBER 0 or 1 0 0: No displacement disable SuspendPriority = NUMBER 1 ... 10 1 StartupActive = 0 0 or 1 Display screen after boot StartupPrio = NUMBER 0 ... not too high Boot sequence: 1: Displacement disable set 1: Lowest priority 10: Highest priority The lower the number the higher the priority ScreenOnFocus = STRING | NUMBER Not relevant ChannelOnFocus = NUMBER Not relevant [host_2] ... [host_MaxHostIndex] [T2M2N] SK1 = ch_grp x 2 x 8 characters Empty Softkey inscription (2 lines) SK2 = ch_grp x 2 x 8 characters Empty Softkey inscription (2 lines) SK3 = ch_grp y 2 x 8 characters Empty Softkey inscription (2 lines) 2 x 8 characters Empty Softkey inscription (2 lines) ... SK32 = ch_grp z ... 66 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Note Connecting an MCP via PROFIBUS If an MCP is connected via PROFIBUS, then the MCP Index = 0 should be set. Compatibility of software versions If a "config" file is available for the TCU, the data file structures of older versions are transferred to the config.ini file and the data file structure is then deleted. Comment In the config.ini file comment lines are indicated by the # character preceding a line. 1.4.2.8 Settings in the "TCU.ini" file Directories The tcu.ini files is created in the following directories: NCU: PCU (Windows XP): PCU (Windows 7): /siemens/system/etc/tcu.ini /user/system/etc/tcu.ini /oem/system/etc/tcu.ini F:\addon_base\system\etc\tcu.ini F:\user_base\system\etc\tcu.ini F:\oem_base\system\etc\tcu.ini C:\ProgramData\Siemens\MotionControl\siemens\System \etc\tcu.ini C:\ProgramData\Siemens\MotionControl\user\System \etc\tcu.ini C:\ProgramData\Siemens\MotionControl\oem\System\etc \tcu.ini Note Only the following entries are evaluated by SINUMERIK Operate: VNCServer/VetoMode VNCServer/AlarmBoxTimeOut VNCServer/FocusTimeout VNCServer/AdaptResolution VNCServer/MaxActiveTCUs VNCViewer/ExternalViewerSecurityPolicy Structure and content In the tcu.ini file comment lines are indicated by the # character preceding a line. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 67 General information and networking 1.4 Networking [VNCServer] # VETO MODE # VetoMode enabled: # VNC server notifies the HMI regie before another # panel gets the focus. # VetoMode disabled: # Focus timeout mode enabled (implicitly; see FOCUS TIMEOUT) # (0=DISABLE, 1=ENABLE) VetoMode=1 # FOCUS TIMEOUT # Guaranteed time period (in sec) a panel can hold the # focus at least before another panel can get the focus. # The time period starts from the moment the panel has # gained the focus. FocusTimeout=10 # ALARMBOX TIMEOUT # The time period (in sec) a messagebox is shown (i.e. is # operable) in the case of VetoMode=1; no meaning else AlarmBoxTimeOut=5 # RESOLUTION 0 = SYSTEM 1 = AUTO_OP_1 (default) 2 = AUTO_OP_2 3 = AUTO_MON_1 4 = AUTO_MON_2 5 = 640X480 6 = 800X600 7 = 1024X768 8 = 1280X1024 # RESOLUTION ADAPTION # AdaptResolution enabled: 68 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking # At system runtime, the system resolution is automatically # adapted to the resolution of that panel which # currently owns the focus. # AdaptResolution disabled: # The system resolution is set at system startup phase. # At system runtime, system resolution remains unchanged # whichever resolution the currently focused panel owns. # (0=DISABLE, 1=ENABLE) AdaptResolution=1 # COLOR DEPTH # The value the system color depth is set at system # startup phase # ColorDepth SYSTEM: # System color depth remains unchanged whichever value # the color depth is currently set to. # COlorDepth 16_BIT # System color depth is set to 16 bit. # COlorDepth 32_BIT # System color depth is set to 32 bit. # (0=SYSTEM, 1=16_BIT, 2=32_BIT) ColorDepth=1 # INIT TIMEOUT # Guaranteed time period (in sec) the HMI manager waits # for VNC server initialization. InitTimeout=300 # PCU STARTUP TIMEOUT # Attention: The parameter is only provided for a PCU # configuration with local attached OP ! # # The startup phase is completed if this timeout period # has passed and no registration of a TCU has been car# ried out at this time. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 69 General information and networking 1.4 Networking PCUStartupTimeout = 90 # TCU STARTUP STEP TIME # The startup phase starts at the first TCU registration. # The startup phase is completed if the TCUStartupStepTime # period has passed and no registration of another TCU has # been carried out at this time. TCUStartupStepTime = 30 [VNCViewer] # EXTERNAL VIEWER MAX CONNECTIONS # Maximum number of external Viewer Connections (1 or 2) # ExternalViewerMaxConnections=2 ExternalViewerMaxConnections=1 # EXTERNAL VIEWER SECURITY POLICY # The user rights, assigned to an external VNCViewer # ExternalViewerSecurityPolicy=0 : no external viewers allowed # ExternalViewerSecurityPolicy=1 : Guest Mode (View-Only) # ExternalViewerSecurityPolicy=2 : Administrator Mode # ExternalViewerSecurityPolicy=1 # EXTERNAL VIEWER MAX REFUSED REQUEST # Number of refused external viewer requests, after which # a timeout period is carried out for the viewer. ExternalViewerMaxRefusedRequest=3 # EXTERNAL VIEWER CONNECTION TIMEOUT # Timeout Period in seconds, after MaxRefusedRequest # is reached. No viewer request is possible during the # Timeout Period. ExternalViewerConnectionTimeout=240 # EXTERNAL VIEWER REQUEST TIMEOUT # The time period (in sec) the request-messagebox is shown (i.e. is 70 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking # operable) ExternalViewerRequestTimeout=20 # EXTERNAL VIEWER REQUEST TIMEOUTMODE # The behaviour if request-timeout elapsed # ExternalViewerReqTimeoutMode=0 : dismiss request # ExternalViewerReqTimeoutMode=1 : accept request ExternalViewerReqTimeoutMode=1 # REMOTE ACCESS IP-ADDRESS # IP-V4-format X127RemoteAccessIP=192.168.215.29 # MODEM IP-ADDRESS # IP-V4-format X127ModemIP=192.168.215.30 # SERVICE HOST # NCU with teleservice adapter on its X127 interface # Use "Self" for your own X127 interface # IP-V4-format or DNS-Name or Self X127ServiceHost=Self [PingService] # PING SERVICE MODE # (0=DISABLE, 1=ENABLE) PingServiceMode=0 # PING SERVER IP-ADDRESS # IP-V4-format PingServerIP= # PING SENDING DATA PingTransmissionData= Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 71 General information and networking 1.4 Networking # PING SERVER PORT-NUMBER PingServerPort= # PING TRANSMISSION PERIOD # Period in minutes, in which transmission data will be sent PingTransmissionPeriod=2 # PING TRANSMISSION INTERVAL # Time interval in seconds between two pings PingTransmissionInterval=5 [externalTcu] # EXTERNAL TCU IP-ADDRESSES # List of accepted TCUs in IP-V4-format (index 1 to maximal 16) ExternalTcuIP_1= [TCU_HWSService] # TCU CONNECT TIMEOUT # Guaranteed time period (in sec) the HMI manager waits # for TCUs recognized as connected TCUs by the TCU_HWS # service. TCUConnectTimeout=30 # TCU CONNECT TIMEOUT FOR HEADLESS STARTUP # Guaranteed time period (in sec) the HMI manager waits # for TCUs recognized as connected TCUs by the TCU_HWS # service, if a PCU panel doesn't exist and no TCUs are # connected till now. This time period is effective ad# ditionally to the time period TCUConnectTimeout. HeadlessTCUConnectTimeout=60 72 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Prerequisite Note The "Operation without SINUMERIK OP" option is required when using more than 1 external VNC Viewer. Operator control without SINUMERIK OP If the "Operation without SINUMERIK OP" option is set, then a list of viewers that can be assigned in tcu.ini is handled by the system just like internal viewers (=TCU); this means that these viewers have full user authorization and participate in the user rights management. Towards the outside, they behave just the same as the viewer on the SINUMERIK operator panels. Restrictions Restrictions for such external operator control units are: Neither MCP and direct keys nor an EKS system can be assigned. This also means that these devices cannot be activated to be an operator control unit in the system. Direct control keys cannot be triggered, i.e. the softkeys to the direct keys can be triggered in the operating software. However, the keys do not appear in the direct key image to the PLC. There is no configuration file config.ini, as for a TCU, i.e. the settings to be made to a TCU are not possible for such an operator control unit (power-up behavior, displacement, t:m:n); however, the displacement mechanism to the external operator control units is effective. An external operator control unit is never signaled as active operator station in the PLC. Configuring the external operator control units in the tcu.ini file in section: [externalTcu] # EXTERNAL TCU IP-ADDRESSES # List of accepted TCUs in IP-V4-format (index 1 to maximal 16) ExternalTcuIP_1= The desired screen resolution can also be set in the file tcu.ini: [VNCServer] Resolution = ... 1.4.2.9 Displacement mechanism for TCUs Supplementary conditions The following supplementary conditions apply when operating the TCU: 2 active TCU connected in parallel to NCU 710.3 PN Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 73 General information and networking 1.4 Networking 4 active TCU connected in parallel to NCU 720.3 PN, NCU 730.3 PN 4 active TCU connected in parallel to PCU To operate a machine with more operating stations then the maximum number the displacement mechanism ensures that only the permitted number of TCUs are active in shadowing grouping. The remaining TCUs are switched to a passive mode, which means they no longer represent a load relative to the resources. Thus the number of TCUs that can be connected to one HMI application is practically no longer limited, the limitation is the number of concurrently active TCUs. Configuration There are two new entries in the config.ini file for a TCU for the displacement mechanism: SUSPENDLOCK: controls whether the TCU can be displaced via the displacement mechanism. SUSPENDLOCK = 0 means that a displacement disable is not set (preset), i.e. the TCU may be displaced by any other TCU. SUSPENDLOCK=1 means that this TCU can never be displaced. SUSPENDPRIORITY: This entry specifies a priority for the displacement mechanism to the TCU. In a displacement process the TCUs among the active TCUs with the lowest priority that do not have a displacement disable will displaced. The priority is specified as numeric value in the range 1 - 10. The preset is 1 (lowest priority). Note If you set a displacement disable for a TCU then specification of a displacement priority is unnecessary because it never is used due to the displacement disable. Displacement rules The TCU can assume the following states: The TCU is active and has user authorization: This can be identified as the TCU shows the screen of the operating software and the screen is bright. The TCU is active, however, in the monitoring mode (i.e. it presently has no user authorization): This can be identified as the TCU shows the screen of the operating software, however, it is darkened in comparison to the TCU with user authorization. The TCU is passive: The TCU shows the selection menu of the possible connections instead of a screen of the operating software, and the softkey for selection of the last active connection of the TCU is shown in color. When a TCU boots, the TCU always attempts to establish the first connection specified in its config file. The TCUs from a shadowing group establish their specified connection one after the other as long as the maximum number of permissible active operator units is not exceeded. If a TCU encounters the situation that this number is already reached in its power up, then it attempts to obtain a connection via the displacement mechanism. If it can displace a formerly 74 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking active operator unit then it takes on the active status itself, otherwise it transitions to passive status immediately after booting. 1.4.2.10 Disable switchover between TCU via PLC Overview The TCU switchover disable offers the option of dynamically disabling switchover from one TCU to the next when the system is running via the PLC. For the duration of the disable, a user authorization request to change user authorizations between TCUs will be ignored by the system and rejected. The rejected user authorization request causes a message to be output in the dialog line of the HMI, in the form of a feedback message for the requester. The message disappears after five seconds. HMI PLC data interface The "switchover disable" function is always active and does not have to be switched on explicitly. The function is controlled by a data bit in the PLC. The HMI transfers the active OP to the PLC, thus forming the basis of the control function in the PLC. The control bits and control information for this function are stored in the m:n data interface of the PLC. In terms of m:n, this function can be operated separately for the currently overridden HMIs in both m:n online interfaces (DB19.DBW120 ff for HMI1 and DB19.DBW130 ff for HMI2). If a system is not running an m:n, only the first m:n online interface is used for this function. Switchover disable is controlled by a TCU_SHIFT_LOCK bit, managed by the user, on each HMI in the PLC. The bit address for the first HMI is DB19.DBB126.6 and DB19.DBB136.6 for the second HMI. The PLC m:n online interface is expanded so that byte DB19.DBB118 is still added to the first interface and byte DB19.DBB119 to the second. These bytes acquire the index of the active TCU (of the active OP) for the appropriate HMI. The byte is called TCU_INDEX. The appropriate HMI uses the TCU index configured for the active TCU to describe the TCU_INDEX byte. The TCU_SHIFT_LOCK bit is monitored by the appropriate HMI. A value = 1 triggers the switchover disable; switchover is enabled if the value returns to 0. The TCU_SHIFT_LOCK bit can be set, for example, to the PLC by the user pressing a key or it can be managed by the PLC user program according to its own logic. The TCU_SHIFT_LOCK bit is managed in the PLC exclusively by the user; the HMI only accesses this bit in read-only mode. The HMI assigns the configured index of the TCU or PCU whose OP currently possesses user authorization in the shadow grouping. If no OP is active, a value of 0 is entered in TCU_INDEX. If no TCU index is configured for the active TCU (active OP), the value 255 = undefined is presented as the TCU index. This means that the values 0 and 255 may not be configured as the TCU index. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 75 General information and networking 1.4 Networking Configuration The TCU index and machine control panel address (MCP address) are configured on the PCU. The TCU index is set in the "OP Properties" dialog of the "System Network Center" program. Operating principle If the TCU_SHIFT_LOCK bit is set for switchover disable, a user authorization request is not carried out independently of the mode set on the HMI for allocation of user authorizations (veto mode), i.e., a change of user authorization is rejected. This message appears on all OPs for approximately 5 seconds: "No switchover: Switchover disable set in current PLC." While this message is displayed, operations on the OP with the user authorization can still be carried out unaffected. Note The switchover disable only relates to changing the user authorization on the OPs in a shadowing grouping on a PCU. Active switching from one OP to another PCU is not prevented. Special features The following special cases should be noted: Even if switchover disable is set, the TCU_INDEX field value may change in the PLC. This is the case if: - The OP in possession of the user authorization is actively switched to another PCU. Depending on whether another TCU takes on the user authorization or whether no TCU is currently active, either the index of the TCU or the PCU itself (if its directly connected OP becomes active) is entered, in exactly the same way as when there is a user authorization switchover. This can also be the value 255, if no TCU index is available for the OP. 0 is entered if an OP is no longer available in the shadow grouping. - An m:n switchover is in progress. The HMI program of the incoming PCU deactivates the HMI program which is active on it. An OP from the shadow grouping of the new (incoming) PCU must receive the user authorization. The TCU index of this OP is entered in the TCU_INDEX field. - A PCU is disconnected from a NCK/PLC in the context of m:n. No HMI program and, therefore, no OP with user authorization is then available on the exited NCK/PLC. This is signaled independently of a switchover disable by entering the value 0 into the TCU_INDEX field. If a TCU is actively switched over to another PCU, it can be deactivated there, i.e. it does not obtain the user authorization, if a switchover disable is set for the destination PCU. 76 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking With an m:n PCU switchover - the PCU is switched to another NCK and, therefore, to another PLC - the PCU takes on the switchover disable settings of that PLC. The m:n interlock options on the PLC side have priority over the TCU switchover disable, so that a set TCU switchover disable cannot prevent an m:n switchover. If necessary, the m:n interference options should be synchronized here with those for the TCU in the PLC. It may, for example, be practical to set or remove the m:n displacement disable simultaneously with the TCU switchover disable. Obtaining user authorization On a TCU that has no user authorization, the first key that is pressed serves exclusively to request the user authorization, i.e. this key is not evaluated by the operating software. The settings for the right to veto are stored in file tcu.ini and are only effective if the operating software is installed on the PCU. At the OP of the TCU, the operating software can be operated in exactly the same way as an OP directly connected to the PCU. Note These operator input sequence steps must only be carried out by qualified personnel! 1.4.2.11 Example: How to select the behavior of the TCUs during boot up Example: Distributing boot support across two PCUs To distribute boot support over two PCUs, "Boot support runtime and configuration only (TFTP/ FTP)" must be selected on PCU_1 and "Boot support IP address only (DHCP)" must be selected on PCU_2. The "No boot support" configuration must be selected on PCU_3: Table 1-26 "TCU support" settings TCU_1 TCU_2 TCU_3 TCU_4 192.168.214.10 192.168.214.11 192.168.214.12 192.168.214.13 VNC connections: VNC connections: VNC connections: VNC connections: 192.168.214.241 192.168.214.241 192.168.214.241 192.168.214.241 192.168.214.242 192.168.214.243 192.168.214.243 192.168.214.242 192.168.214.243 Switch to system network PCU_1 PCU_2 PCU_3 192.168.214.241 192.168.214.242 192.168.214.243 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 77 General information and networking 1.4 Networking Services: Services: Services: X DHCP DHCP X DHCP TFTP X TFTP X TFTP FTP X FTP X FTP VNC VNC VNC Company network In this case, PCU_2 serves as the DHCP server which provides the IP addresses for the connected TCUs. PCU_3 is not involved in booting the TCUs, it is however displayed by the TCUs using VNC. 1.4.3 Network configuration 1.4.3.1 Permissible network topologies Ethernet connection A SINUMERIK 840 D sl can only be operated as a network within which the individual components communicate with one another via Ethernet connections. This network must be set up. The individual components are factory-set so that the most frequently occurring standard configurations can be operated without changing the settings related to the network. Division into system network and company network On the SINUMERIK solution line, the components are generally split into a company network on the one hand and a system network on the other. The connection to the company network provides access to the network drives, for example. On the system network, process data communication and image transmission runs from the components with operator software to the display units - the respective TCU. This split is performed physically by means of the prescribed use of the Ethernet interfaces on the components: A TCU is connected exclusively to the system network. An NCU is always connected to the system network via X120. Ethernet interface Eth 2 of the PCU is preconfigured for connection to the system network; while Ethernet interface Eth 1 is used for connection to the company network. An NCU is connected to the company network via X130. Meaning of the connections: Eth 1 as a DHCP client Eth 2 as a DHCP server Eth 2 with a fixed IP address 78 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Green connection Gray connection 1.4.3.2 Uncrossed Ethernet cable Crossed Ethernet cable (crossover) Networks without connection to the company network Configuration 1: NCU and TCU Description 6\VWHPQHWZRUN 7&8 ; 1&8 &RPSDQ\QHWZRUN A direct Ethernet connection is used to connect a TCU to X120 of the NCU. NCU and TCU are suitably preconfigured with IP addresses. The IP addresses are not significant for further operation. The TCU is connected to the NCU via a crossed Ethernet cable. The direct connection of the NCU via X120 to the TCU automatically forms a simple system network consisting of two computer nodes. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 79 General information and networking 1.4 Networking Configuration 2: NCU and PCU with direct OP Description 6\VWHPQHWZRUN ; (WK 1&8 3&8 &RPSDQ\QHWZRUN The NCU and PCU are connected via a crossed Ethernet cable. The NCU is the DHCP server with the IP address 192.168.214.1. For this Eth 2 configuration, the PCU is assigned a fixed IP address in the range 192.168.214.241 - 192.168.214.249 with a subnet mask 255.255.255.0 . 80 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking 1.4.3.3 Networks with NCU connection to the company network Configuration 3: NCU and TCU Description 6\VWHPQHWZRUN 7&8 ; 1&8 ; 6ZLWFK &RPSDQ\QHWZRUN The TCU is connected to the NCU (directly) using a crossed Ethernet cable. On X130, the NCU is connected to a switch to the company network with a straight cable. As in configuration 1, there is a direct Ethernet connection between a TCU and X120 of the NCU. NCU and TCU are suitably preconfigured with IP addresses. The IP addresses used here are not significant for further operation. IP configuration: DHCP server on the company network On X130, the NCU is set to the address reference via DHCP. If the company network has a DHCP server that provides the NCU with an IP address (IP configuration), the NCU is integrated into the company network. Depending on the infrastructure available or the level of network administration of the company network, the following network parameters must be set for the NCU on X130: Computer name on the company network Address of a DNS server Address of a gateway (default router) The IP address of the NCU to this connection is also assigned via network administration. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 81 General information and networking 1.4 Networking If the company network offers a low level of administration (in the worst case scenario the network has only one DHCP server that assigns the addresses from a predefined address range) the NCU receives an IP address that is initially unknown. Configuration 4: NCU and PCU with direct OP Description 6\VWHPQHWZRUN ; (WK 1&8 3&8 (WK ; 6ZLWFK &RPSDQ\QHWZRUN The NCU and PCU are connected via a crossed Ethernet cable. On X120, the NCU occupies the fixed IP address 192.168.214.1 in its capacity as a DHCP server (not used in this configuration). For this Eth 2 configuration, the PCU is assigned a fixed IP address in the range 192.168.214.241 - 192.168.214.249 with a subnet mask 255.255.255.0 . The observations made for configuration 3 also apply here in relation to the connection to the company network. The connection to a switch on the company network is made via a noncrossed Ethernet cable. 82 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Configuration 5: PCU with TCU on NCU Description 6\VWHPQHWZRUN 7&8 6ZLWFK (WK ; 1&8 3&8 ; (WK 6ZLWFK &RPSDQ\QHWZRUN In this configuration, a switch is also required for the system network. All components are connected using straight Ethernet cables. In terms of address allocation and the settings that need to be made, this configuration is identical to that of configuration 4. However, in this case, the DHCP server of the NCU actually supplies the TCU with an IP address and serves as a boot server for the TCU. The observations made for configuration 3 also apply here in relation to the connection to the company network. The connection to a switch on the company network is made via a straight Ethernet cable. To connect one TCU to both HMI systems you must create an additional connection to the NCU for the TCU, as described in the following chapter: Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 83 General information and networking 1.4 Networking Connecting the programming device (PG) to the NCU Description $QODJHQQHW] 7&8 6ZLWFK ; ; 3* (WK 1&8 3&8 ; (WK 6ZLWFK )LUPHQQHW] For service purposes a programming device is connected to the NCU at X127 as a standard DHCP client (automatically obtain an IP address). An NCU is a standard DHCP server on X127. On X127, the NCU occupies the fixed IP address 192.168.215.1 with the subnet mask 255.255.255.224. At X127, IP addresses from 192.168.215.2 onwards are assigned via DHCP; e.g. to connect a programming device. This is the reason that a fixed IP address must not be set at the programming device. 1.4.3.4 Example: Configuring a VNC connection to a PC Requirements In order to use a TCU to get visual access to a computer from a SINUMERIK system via VNC, the following requirements apply: The boot server (active DHCP server) in the system network must be an NCU. This NCU must be integrated via X130 or X120 into the network to which the computer to be monitored is connected. 84 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking The computer to be monitored must be configured in the config.ini configuration file of the TCU according to the general configuration for a TCU in a separate host section as a switchover target for this TCU. Where necessary, a password has to be specified in the configuration, if the VNC server requires one on the target system (see below). To ensure that the TCU recognizes the new switchover target, the TCU requires a restart and reboot. The screen resolution of the computer to be monitored must be adjusted to the conditions of the TCU, since otherwise the TCU scales the image received to its possible range of representation, which would adversely affect the representation on the TCU. Configuration 6\VWHPQHWZRUN 7&8 ; 1&8 ; 3*3& 1HWZRUN Figure 1-25 Configuration example Configuration The config.ini file is located in the following directory: NCU: PCU (Windows XP): PCU (Windows 7): /user/common/tcu/<TCU name>/common/tcu F:\user_base\common\tcu\<TCU name>\common\tcu C:\ProgramData\Siemens\MotionControl\user\common \tcu\<TCU name>\common\tcu The config.ini file must be stored on the boot server (active DHCP). Example: [Station] Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 85 General information and networking 1.4 Networking maxhostindex=2 /* Number of nodes that are defined under [host_1] and [host_2]. mcpIndex=192 tcuIndex=1 eksIndex=0 [host_1] Address=192.168.214.1 /* Address of the NCU to which the connection is established during booting. [host_2] Address=157.163.230.202 password=123456 /* Address of the PC /* Password of the VNC server on the PC Switching over between the nodes With the "Menu back" + MENU SELECT keys, the following actions are triggered: In the header of the displayed window you will see the TCU name, for example TCU1. A selection list for connecting to the other nodes will be displayed on the TCU. See also Settings in the "config.ini" file (Page 65) 1.4.3.5 Application example Application The configuration is suitable for the following application: Machine with concurrent operating option to two operator panels , a full-featured operating panel with PCU and an operator panel reduced to tool management. Parallel operation of HMI-Advanced or SINUMERIK Operate on the PCU 50.3 and SINUMERIK Operate as component of the CNC software on the SINUMERIK 840D sl NCU: Any OP connected to PCU 50.3 and any OP connected to the NCU can be simultaneously operated: in the example, OP 08T. 86 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking 3&8 237 237 237 6ZLWFK 6\VWHPQHWZRUN 6,180(5,.'VO Figure 1-26 Configuration example Proceed as follows To configure the application example, proceed as follows: 1. PCU 50.3 with HMI Advanced Deactivate the DHCP server on the PCU: For this select the option "Boot support runtime and configuration only (TFTP/FTP)" on the "TCU support" tab of the "System Network Center" program. 2. SINUMERIK 840D sl from CNC software, version 2.4 and higher The systemconfiguration.ini configuration file is included on the SINUMERIK 840D sl product DVD. 3. OP 08T operator panel Once the installation of the OP 08T operator panel with SINUMERIK Operate has been completed, copy the systemconfiguration.ini file from the /Siemens/ sinumerik/hmi/appl/systemconfig/tm/ directory to the /oem/sinumerik/hmi/ cfg/ directory. After this, a system restart is necessary. Note Subsequent changes Once the file has been copied, no further settings (e.g. changing language) can be implemented on the SINUMERIK Operate. If you want or need to implement changes later, the systemconfiguration.ini file can be renamed (e.g., as systemconfiguration.save). After this, a system restart is necessary. Following the restart, the full functional scope of SINUMERIK Operate is available once again. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 87 General information and networking 1.4 Networking 1.4.4 Service and diagnostics 1.4.4.1 Booting of the TCU Messages when booting While the TCU is booting, progress is displayed after the BIOS has booted and before the operating system is loaded. In addition to messages, the current booting status is also indicated by a progress bar. While the IP address is being determined via DHCP and the TFTP is being downloaded (boot image), a progress bar indicates that booting of the TCU is not yet complete, or that a fault has occurred. The structure of these messages is shown below: Thin Client Boot loader V04.50.11.00 IP address <1/F1> diagnosis window You can see the current boot phase in the third line. Below that you are told whether you can call up information via <F1> if a fault occurs. Diagnostics options during booting In the following cases, the diagnostics window is displayed and booting of the TCU is interrupted: When the <1 / F1> function is selected during booting When a warning message is displayed When a fault occurs Note You can select the <1 / F1> to <F8> functions shown below using the horizontal softkeys on the OP. For example, to select <F7>, press the horizontal softkey 7. Press the appropriate key <1> for <F1> at an HT8. 88 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD General information and networking 1.4 Networking Calling up the diagnostics window with <1 / F1> 7hin Client Boot loader V04.05.11.00 Boot progress: BIOS MAC address Hardware ID Network link IP address Netmask Boot server Image metadata Image version Linux image (linux.bin) Booting <1/F1>details V03.04.00.00 08:06:00:F1:F7:F8 7.7.0.0 1000MB, full duplex 192.168.214.1 255.255.255.0 192.168.214.1 98 bytes V04.50.11.00 3295436 bytes ready <7/F7>continue Key / text Meaning F1 details Display detailed information F7 continue Continue booting of the TCU F8 reboot Restart the TCU <8/F8>reboot Press <1 / F1> to continue If you select function <F1> in the diagnostics window, the, detailed diagnostic information is output. Key / text Meaning F1 ... F6 Navigate within the window (alternatively, the relevant keys on the OP can be used). F7 + Display more information F8 - Display less information F9 back Return to diagnostics window Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 89 General information and networking 1.4 Networking 90 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 2 Description The HT 8 mobile handheld terminal combines the functions of an operator panel and a machine control panel in one device, permitting complete operator control and monitoring of machines. It can be used according to the principle of a thin client (also see "Operator panels", Chapter: "Thin client unit") as a supplementary main operator panel or as a secondary control panel. The optional touch pen with a holding loop permits easy operation of the touch screen, even when operators are wearing gloves. Its safety concept permits working in the hazardous area of the machine, which is necessary, for example, when teaching in. Note Siemens declares that this device complies with the requirements and other regulations of the directives 2006/42/EC (machinery directive) and 2004/108/EC (EMC guideline). The full declaration can be found on the Internet (https://support.industry.siemens.com/cs/ document/109476859?dti=0&lc=en-WW). Features Operator control via touch screen and membrane keys Fully graphic 7.5" TFT color display Emergency Stop button and two enabling buttons for left-handed and right-handed operators Easy hot swapping during operation (hot plug and play), without triggering the emergency stop in combination with the PN Plus connection box and without an additional, manual actuating element / keyswitch The HT 8 can be safely kept and operated in a stationary manner in the wall holder (accessory). Validity The following description applies to the following components: Designation Features Article number HT 8 Enabling button, emergency stop button, override rotary switch 6FC5403-0AA20-0AA1 HT 8 Enabling button, emergency stop button, override rotary switch, handwheel 6FC5403-0AA20-1AA1 The safety-related accessories are marked in the "Accessories" section with a *). Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 91 Description Function blocks In the unit: PCB with CPU, memory Ethernet controller Device front: LC display as touch screen - 640 x 480 (VGA) Color TFT - Inverter on board 52-key membrane keyboard - 24 machine control keys - 28 control keys (number pad, cursor pad, function keys) Emergency Stop button, 2-channel Rotary override switch (19 positions) Handwheel (optional) Device rear: 2 enabling buttons (2-channel, 3-stage) Serial interfaces: - HT 8 connection cable to terminal box / connection module - USB interface (with dummy plugs) Power supply (+24 V) 92 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 3 Operator control and display elements 3.1 View Front Emergency Stop button Handwheel Rotary override switch Protective collar Customer keys (user-defined) HMI control keys Function keys machine control panel Display / touch screen Traversing keys Figure 3-1 User interface of the HT 8 with handwheel Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 93 Operator control and display elements 3.1 View Rear Handle Cover Connector with integrated USB connection Sleeve for the connecting cable Connecting cable Enabling buttons (left and one right on the handle) Figure 3-2 Connections and operator controls at the rear of the HT 8 Connector with integrated USB connection USB protective cap Figure 3-3 USB connection of the HT 8 94 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Operator control and display elements 3.2 Description Holes The HT 8 consists of a double-walled housing with upper shell and lower shell On the lower shell, the HT 8 has three small holes . These drill-holes are attached for the purpose of diverting the liquid that can penetrate into the space between the double-walled housing if the malleable protective shroud on the upper shell is pushed through. 3.2 Description Display / touch screen The display has LED background lighting. All the application-specific functions are displayed on the touch-sensitive display. The particular function is initiated by your finger or an optional touch pen at the appropriate location in the display. NOTICE Damage to the display by pointed or hard objects Do not touch the operating elements of the display with pointed or hard objects, as this can damage it, sometimes beyond repair. In order to achieve precise assignment by pixels, the touch-sensor must be calibrated and adjusted to the touch screen. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 95 Operator control and display elements 3.2 Description Information for calibrating the touch screen of the HT 8 can be found in: "General information and networking", Chapter: "Networking" Note Calibration of the touch sensor may also become necessary during operation, because the resistance values of the touch membrane change when there is a temperature change. Membrane keyboard On the front of the HT8, 52 keys are arranged in several key blocks (see View (Page 93)). NOTICE Damage to the keys when using pointed or hard objects Only use your fingers to touch the membrane keyboard and not sharp or hard objects, which can damage or even destroy the keys. Further, please note that the touch pen is also not suitable for using the membrane keyboard. Function keys machine control panel Left: START, STOP, RESET, AUTO, JOG, TEACH, ALARM CANCEL Bottom: U (User button) Right: 2 x 6 traversing keys, 4 user keys (can be freely assigned) HMI control keys The number pad contains the numbers 1-9, the decimal point and the minus sign The cursor pad is used to navigate on the screen. Seven keys for - Input - Menu change - Switch-over of the softkey bars - Help function Emergency Stop button The red mushroom-shaped head of the Emergency Stop button is provided with a yellow ring. Directly under the mushroom-shaped head, there is also a black ring which identifies the position status of the Emergency Stop button. State 96 Ring (black) Visible Not visible Emergency Stop button Not pressed Pressed Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Operator control and display elements 3.2 Description If an emergency stop is triggered, the button locks into place. If the button is locked into place, it can be unlocked by rotating it to the right. Emergency Stop button Press the red button in emergencies when people are at risk, there is the danger of machines or the workpiece being damaged. As a rule, when operating the Emergency Stop button, all drives are brought to a standstill with max. braking torque. Machine manufacturer For other responses to the Emergency Stop: Refer to the machine tool manufacturer's instructions! The signals are sent via the connecting cable to the terminal box or the connection module and are available for further wiring. Rotary override switch The rotary override switch of the HT 8 has 19 positions. The evaluation scale (0 to max.) is specified by the machine's manufacture in the form of machine data. Enabling button The HT 8 has two enabling buttons that are logically grouped. This allows the enabling function to be triggered by either the left or the right hand during normal operation. The enabling buttons are configured as 2-channel, 3-position switches for the following button positions: Released (no activation) Enabling (center position) - enabling for channel 1 and 2 is on the same switch. Panic (completely pushed through) Note Monitoring the enabling function The enabling duration is monitored to avoid that the enabling button is permanently bypassed. The enabling outputs are opened after max. 30 min permanent enabling. The enabling outputs are only closed again after first releasing the enabling button and then actuating it again. The enabling time of 30 min can be extended by switching to the second enabling button before the 30 min expires. The system checks the synchronism of the two enabling button circuits of the mechanical enabling button. The two enabling button circuits (of the button) must be closed within 2 seconds. As a consequence, it is not possible to actuate just one enabling circuit and therefore provoke a fault. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 97 Operator control and display elements 3.3 Screen brightness control The signals are sent via the connecting cable to the terminal box or the connection module and are available for further wiring. Connection examples of the enabling and emergency stop button can be found in Chapter: "HT 2", Section: "Connections" "Connection examples of enabling button and emergency stop button" Handwheel The HT 8 is available with a handwheel. The handwheel operates with 50 pulses/revolution. HT 8 operated with the handwheel An HT 8 with a handwheel behaves in the same way as an MCP 483C PN (in Ethernet mode) with a handwheel. The handwheel pulses are transferred via Ethernet to the NCK using the HT 8 MCP process image. NOTICE Lack of care for traversing can cause damage to the tool/workpiece The increments per revolution for a handwheel on a mobile HT 8 amount to 50 increments/ revolution; for a stationary unit, it is 100 increments/revolution. A different length of the traverse path results from this difference. 3.3 Screen brightness control If a screen with high contrast is displayed unchanged for longer than 1 hour, the screen brightness control must be activated (screen switched dark) in order to protect the TFT display against a phenomenon known as "burn-in" of the last displayed screen. For more information see: IM9 Commissioning Manual SINUMERIK Operate IM4 HMI-Advanced Commissioning Manual NOTICE You may do irreversible damage to your TFT display if the screen brightness control is not activated. 98 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 4 Interfaces 4.1 Overview The following diagram shows the connection options at the HT 8. +70DLQERDUG ; ; ; 9ROW (PHUJHQF\6WRS EXWWRQ (QDEOLQJEXWWRQ (WKHUQHW 86% VRFNHW &RQQHFWLQJFDEOH 7HUPLQDOER[ &RQQHFWLRQPRGXOH 033 Figure 4-1 4.2 Block diagram of HT 8 interfaces Description Signal type B Bi-directional signal O Signal output V Supply voltage I Signal input VI Voltage input VO Voltage output K Contact X3: Ethernet connection The Ethernet interface is compatible to the 10/100/1000BASE-T IEEE 802.3 standard, without crossover function. Connector designa tion: Connector type: Pin assignment Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD X3 8-pole RJ45-socket with interlock (above) The pin assignment corresponds to the standard, see "General infor mation and networking" "Connecting". 99 Interfaces 4.2 Description X5: USB interface The USB interface corresponds to the USB 1.1 specification with full speed data rate. Connector designa tion: Connector type: Pin assignment X5 Type A socket The pin assignment corresponds to the standard, see "General infor mation and networking" "Connecting". NOTICE Damage to the plug by missing protective cap Replace the USB connector if its protective cap is torn, because in this case, the connector is no longer protected from dirt. NOTICE Damage to the inserted USB FlashDrive should the HT 8 fall A plugged-in USB FlashDrive can be damaged or broken off if the device falls. X51: Connection of the safety signals, power supply $ $ $ $ $ $ % % % % % Recess Connector designa tion: Connector type: Pin 100 % X 51 12-pole connector plug with coding and locking Signal Signal type A1 IDENT_P - A2 ENABLE 2+ A3 ENABLE 1+ I Meaning Box ID transfer + Enabling button channel 2, digital Enabling button channel 1, digital Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Interfaces 4.2 Description Pin Signal A4 STOP -13 A5 STOP -23 K Emerg. Stop circuit 1 A6 P24 VI +24 V power supply Pin Signal Signal type Meaning - B1 IDENT_N B2 ENABLE 2- B3 ENABLE 1- Signal type Meaning Emerg. Stop circuit 2 Box ID transfer Enabling button channel 2, digital O Enabling button channel 1, digital B4 STOP -14 B5 STOP -24 K Emerg. Stop circuit 1 B6 M24 VI External ground Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Emerg. Stop circuit 2 101 Interfaces 4.2 Description 102 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 5 Connecting 5.1 Overview Article no. Prefabricated cable SINUMERIK Handheld Terminal HT 8 Emergency stop / enabling circuit Connection box PN Basic / PN Plus 6XV1440-4B... 6FC5348-0AA08-3AA0 Ethernet cable or SINUMERIK NCU 7x0.3 PN Connection module Basic PN or SINUMERIK PCU 50.5 Emergency stop / enabling circuit SINUMERIK MPP 310 IEH/ MPP 483 IEH/ MPP 483 HTC Emergency stop / enabling circuit USB interface Figure 5-1 Connection overview HT 8 The HT 8 is designed for communication in an Ethernet network. The following connection options are available: PN Basic terminal box/PN Plus terminal box PN Basic connection module (for control cabinet installation) or MPP 310 IEH / MPP 483 IEH / MPP 483 HTC HT 8 with PN Basic/PN Plus terminal box PN Basic connection module (WKHUQHW MPP 483 HTC (WKHUQHW (WKHUQHW (WKHUQHW (WKHUQHW 6DIHW\ VLJQDOV (WKHUQHW (WKHUQHW (WKHUQHW 6DIHW\ VLJQDOV 6DIHW\ VLJQDOV (WKHUQHW Connection via the PN Plus terminal box allows quick connection and disconnection during machine operation without an emergency stop being triggered. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 103 Connecting 5.2 Terminal Box PN If no HT 8 is connected, observe the following: WARNING Danger of death resulting from improper access After disconnection, the HT 8 must be locked away. Emergency Stop buttons that are inactive must not be identified as such or must be inaccessible. This is to prevent the emergency stop button from being used inadvertently. Note An example of TCU and MCP xxx PN as well as optionally an HT 8 or HT 2 on a PN box / PN module can be found in Chapter: "HT 2", Section: "Commissioning" "Application example of HT8 and HT 2 in mixed operation". 5.2 Terminal Box PN 5.2.1 Description LED displays for the communication Screwed joint for power supply cable and shield Screwed joint for cable with safety signals and enabling button signals and for PLC accompa nying signals Connecting socket for the connector plug of the connecting cable (covered with blanking cover) Screwed joint for process data cables (Ethernet) Figure 5-2 View of the PN terminal box Note Degree of protection IP65 at the terminal box is ensured with plugged-in HT 8 or plugged-in dummy cap. 104 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Connecting 5.2 Terminal Box PN The PN terminal box is available in two versions. PN Basic terminal box The PN Basic terminal box can be used if no hot-plug capability is required. The Emergency Stop circuit can be overridden here by external mechanisms. PN Plus terminal box The PN Plus terminal box features hot-plug capability. This means that it is possible to connect and disconnect during operation without any disruption. The emergency stop circuit is automatically maintained during the switching of connectors. Note The exterior of the PN terminal box versions only differs in terms of what is printed on the side. The terminal boxes feature two rotary coding switches (S1 and S2) so that a unique ID can be set for the purpose of station identification. See Chapter interfaces (Page 109). Clearance The following clearances are required around the PN terminal box: Additional references You can find a detailed description in the operating instructions (compact) of the Mobile Panel 177 HMI device (WinCC flexible): http://support.automation.siemens.com/WW/view/de/22166637 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 105 Connecting 5.2 Terminal Box PN 5.2.2 PN Plus terminal box The PN Plus terminal box differs from a PN Basic terminal box in that it has four relays mounted on the board. Board Relays Figure 5-3 Inner view of the PN Plus terminal box Switching states of the emergency stop circuit HT 8 Emergency Stop button Switching status, emergency stop circuit Connected Not pressed Emergency Stop circuit in the terminal box remains closed. Connected Pressed Not connected - The emergency stop circuit in the terminal box is open. The system to be monitored is stopped. Emergency Stop circuit in the terminal box remains closed. WARNING Danger of death resulting from the inadvertent disconnection of the HT 8 If you disconnect the HT 8 from the PN Plus terminal box, the emergency stop circuit is closed, thereby clearing the stop state of the system to be monitored. This occurs irrespective of whether the emergency stop button has been pressed on the HT 8. 106 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Connecting 5.2 Terminal Box PN 5.2.3 PN Basic terminal box In contrast to the PN Plus terminal box, the "Stop loop through" function is not implemented on the PN Basic terminal box. Relays are so not required. Figure 5-4 PN Basic terminal box Note The emergency stop circuit is controlled via the emergency stop button when the HT 8 is connected. If the connecting cable of the HT 8 is disconnected from the PN Basic terminal box, the emergency stop circuit is interrupted. This leads to a safe machine stop or an Emergency Stop of the system to be monitored. Switching states of the emergency stop circuit HT 8 Emergency Stop button Switching status, emergency stop circuit Connected Not pressed Emergency Stop circuit in the terminal box remains closed. Connected Pressed The emergency stop circuit in the terminal box is open. The system to be monitored is stopped. - The emergency stop circuit in the terminal box is open. The system to be monitored is stopped. Not connected WARNING Danger of death resulting from the premature emergency stop unlocking If you have shut down the system to be monitored, you can only release the emergency stop button or put the system to be monitored back into operation if the condition that triggered the emergency stop function has been corrected and a safe restart is carried out. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 107 Connecting 5.3 PN Basic connection module 5.2.4 Interfaces Information about the interface assignment on the PN terminal box can be found in the "Handheld Terminal HT 2" manual under "Connecting" "Terminal Box PN" "Interface assignment on the PN Plus terminal box"connection. 5.3 PN Basic connection module 5.3.1 Description The connection module Basic PN was specially developed for installation in the control cabinet. The terminating connector protrudes through the panel of the control cabinet so that the HT 8 can be connected from the outside. 2SHUDWRUSDQHO 6\VWHPQHWZRUN 0DFKLQHFRQWUROSDQHO +7 (PHUJ6WRSFLUFXLWV 31%DVLFFRQQHFWLRQPRGXOH 3 &RQQHFWLQJFDEOH +7 3 3 6WDWXVVLJQDOV (PHUJHQF\6WRS 3DQHOSUHVHQW 6DIHW\ FRPELQDWLRQ 7. Figure 5-5 &RQWUROV\VWHPV 1&8 1&8 1&8 )DFWRU\QHWZRUN System configuration (example) The connection module Basic PN is not hot plug-capable. The HT 8 can either be connected directly to the NCU or to the PCU as thin client. 108 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Connecting 5.3 PN Basic connection module 5.3.2 interfaces The connector for the HT 8 is provided at the front of the PN connection module. The other interfaces of the connection module are located at the rear: Grounding screw M5 for potential equalization connection Figure 5-6 Rear of the Basic PN connection module Setting the box ID You can use rotary coding switches S1 and S2 to set a unique ID on any connection module for station identification purposes. Use a screwdriver to set the IDs. The setting is entered in hexadecimal format. Values in the decimal format between 0 and 255 can be entered. By way of an example, the figure below illustrates address 27H, which corresponds to decimal address 39. Rotary coding switch for higher-order bits (S1) Rotary coding switch for lower-order bits (S2) Figure 5-7 Example for address "27H" Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 109 Connecting 5.3 PN Basic connection module Connector pin assignments Signal type: I Input O Output B Bi-directional signals P Potential X1, X2: Ethernet interfaces The pin assignment of the Ethernet interfaces X1, X2 can be found in "General information and networking", Chapter: "Connecting", Section: "Pin assignment of the interfaces". X3: Power supply The pin assignment of the power supply interface X3 can be found in "General information and networking", Chapter: "Connecting", Section: "Pin assignment of the interfaces". X7: Panel Present Connector designa tion: Connector type: Table 5-1 1) X7 6-pin Phoenix terminal Assignment of the interface Panel Present X7 Pin Signal name Signal type Meaning 1 PRES O "High": Panel (HT 8) plugged in 2 XCTL O "Low": EMER STOP button pressed 1) 3 XFAULT O "Low": Error in emergency stop electronics 1) 4 N.C. - Not connected 5 N.C. - Not connected 6 M P Ground Function not implemented in Basic PN variant, output is not switched to "High" X8: Emergency Stop wiring terminal Connector designa tion: Connector type: Table 5-2 4-pin Phoenix terminal Assignment of the emergency stop wiring terminal X8 Pin Protective circuit 1 On-board jumper between 1 and 2 2 110 X8 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Connecting 5.3 PN Basic connection module Pin Protective circuit 3 On-board jumper between 3 and 4 4 Note Use this terminal for simple routing of the emergency stop cables, optional. The connector is only used to assist looping through. The connected pins 1 and 2 as well as 3 and 4 have no additional function on the connection module. X20: Enabling buttons Connector designa tion: Connector type: Table 5-3 Pin X20 8-pin Phoenix terminal Assignment of the interface enabling buttons X20 Signal name Signal type Meaning 1 ZUST1P I Electronic enabling button 1 P 2 ZUST1M O Electronic enabling button 1 M 3 ZUST2P I Electronic enabling button 2 P 4 ZUST2M O Electronic enabling button 2 M 5 N.C. - Not connected 6 N.C. - Not connected 7 N.C. - Not connected 8 N.C. - Not connected X21: Emergency Stop and key-operated switch Connector designa tion: Connector type: Table 5-4 X21 10-pin Phoenix terminal Assignment of the interface Emergency Stop and Module Supply Voltage Pin Signal name 1 STOP23 2 STOP24 3 STOP13 4 STOP14 5 M P Ground 6 N.C. - - Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Signal type Meaning Emergency Stop circuit B Emergency Stop circuit Emergency Stop circuit Emergency Stop circuit 111 Connecting 5.3 PN Basic connection module Pin Signal name 7 IN_E9 Signal type Meaning P Connected P24 (jumpered to Pin8 during opera tion) 8 P24_FILT Filtered 24V module power supply 9 IN_E9_EXT Feedback signal via connected P24 10 IN_E12_EXT O "High": Terminating connector plugged in Note Pins 7 and 8 must be jumpered in order to supply a handheld terminal with power. 112 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Connecting 5.3 PN Basic connection module 5.3.3 Dimension drawing ; ; ; ; ; ; ; 0 0 0 RSWLRQDO Elongated holes - if the module is screwed to the inside of the control cabinet Figure 5-8 Connection module Basic PN - dimension drawing for control cabinet installation Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 113 Connecting 5.3 PN Basic connection module 5.3.4 Installing the terminating connector Procedure Note If you never remove the HT8 from the connection module, it is not necessary to attach the terminating connector. 1.Unscrew the fixing nut . 2.Attach the bracket for the terminating connector . 3.Tighten the retaining nut and insert the ter minating connector into the bracket. 114 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Connecting 5.4 Connecting cable 5.4 Connecting cable The connecting cable is an industrial cable, can tolerate bending in-line with what is required in practice - and is resistant to many solvents and lubricants. The connecting cable is available in various lengths. You will find detailed information in Section: "Accessories". Metallic push-pull round connector (ODU connector) RJ45 plug to connect to the Ethernet Plug connector for enabling button, Emergency Stop, 24 V and safety signals Strain relief device and kink protection Figure 5-9 Connecting cable for the HT 8 The connecting cable is connected to the HT 8 using the RJ45 plug connector and plug connector . ODU plug connector is used to connect the connecting cable with the terminal box/connecting module MPP. The tightening torque for the nut of the ODU socket is 6.5 Nm. The HT 8 has two cable entries at the rear for connecting the cable. This makes it possible to attach the connecting cable at either the right or left side. One of the cable entries is closed at the factory by a connector in which a USB connection is integrated (with IP65 cover). Routing the connecting cable 1. Open the cover by unscrewing the six PT screws (4 x 20 mm) approximately 1 cm. To do this, use a Phillips size 2 screwdriver. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 115 Connecting 5.4 Connecting cable 2. Insert the connecting cable in the appropriate entry (left or right). Press the cable downward slightly until it rests completely on the fastening lugs Insert a plug in the cable entry that you do not intend to use. 3. Press the plug connector firmly into the power supply socket. 4. Connect the RJ-45 connector to the Ethernet socket. WARNING Improper installation of the cable can result in failure of the safety functions. Please observe the following before you reattach the cover: Check to ensure that all of the conductors are aligned and straight and check the firm seating of the plug connector. Make sure that the connecting cable sleeve is installed correctly. 116 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Connecting 5.5 Power Supply Correctly routed connecting cable Connecting cable, left Connecting cable, right 5.Attach the cover by tightening the six PT screws. NOTICE Damage to the housing The housing of the HT 8 is made of plastic. Therefore, the mounting hole threads cannot handle the same amount of stress as a comparable metallic housing. Therefore, do not exceed 0.4 to 0.5 Nm of torque when tightening the screws (also for protecting the connecting cable). If you use a power screwdriver, ensure the max. speed of 600 rpm is adhered to (torque: 1 Nm). The screws of the cover may only be loosened or tightened a maximum of 20 times. Otherwise, there is the danger that the threads might become damaged and the seal of the housing will be compromised which could lead to failure of the device. 5.5 Power Supply The HT 8 is supplied with power via the terminal box/connection module. The input voltage range is designed for +24 VDC. For further details, see: "General notes and interconnection" "Operational planning" "General electrical conditions" "Power supply". Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 117 Connecting 5.6 Unplugging/plugging during operation 5.6 Unplugging/plugging during operation The ability to detect a connected HT 8 in the PLC 1. HW solution: Interface X7 of the Basic PN connection module signals "HT 8 Present" at pin 1 for the "active" connection module (see interfaces (Page 109)). If the connection module is "inactive", this signal is not set. This makes the "active" connection module detectable in the PLC by wiring the abovementioned pins of all connection modules to digital I/Os on PLC I/O modules. 2. Permanently configured MCPs / HT 8 connected to one control: If there are only permanently configured MCPs / HT 8 that a control, removal of the MCP or HT 8 triggers the PLC alarm "400260 Machine Control Panel failed". Based on this, an "active" or "inactive" MCP / HT 8 in the PLC can be detected. The failure of an MCP / HT 8 is, however, only detected in the PLC if max. 2 MCP / HT 8 are permanently configured and no MCP switchover using FB9 (e.g. triggered when operator focus is switched at the operator panel). Note Removing an HT 8 where the integrated machine control panel is active Depending at which interface in the PLC (FB1: MCP1 or MCP2) the HT 8 is configured, before removing the HT 8, the transfer of the machine control panel signals must be stopped. This is possible as direct axis via data block DB7 (instance of the FB1). To do this, set the corresponding interface signal to "true": 1. Interface: DB7.DBX62.1 (MCP1Stop) 2. Interface: DB7.DBX62.2 (MCP2Stop) If the machine control panel signals are not stopped, then the message "400260 machine control panel x failed" is displayed at the user interface: Transfer of the machine control panel signals can be restarted after inserting the HT 8. To do this, set e.g. the PLC interface signal DB7.DBX62.1 (MCP1Stop) to "false". 118 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Commissioning 6.1 SINUMERIK Operate 6.1.1 Activating/deactivating the virtual keyboard 6 The virtual keyboard is configured in the file "slguiconfig.ini". Procedure 1. Copy the "slguiconfig.ini" file from the folder /siemens/sinumerik/hmi/template/cfg. 2. Paste the copy of the file into the following directory: /oem/sinumerik/hmi/cfg or /user/sinumerik/hmi/cfg. 3. Open the file in the editor. 4. To activate or deactivate the keyboard, make the following settings: - Activating the virtual keyboard: In the section [TouchPanel], EnableTouch = true In the section [Keyboard], EnableVirtualKeyBoard = true - Deactivating the virtual keyboard: In the section [TouchPanel], EnableTouch = true In the section [Keyboard], EnableVirtualKeyBoard = false 5. Double click in the input field to display the keyboard. 6.1.2 Configuring the traversing keys The traversing keys of the HT 8 are not labeled as their type of action is not predefined. The labeling of the traversing keys should adapt dynamically to the type of action of the keys. To recognize the type of action of the traversing keys, they are shown within the display in the vertical softkey area. The menu of the traversing keys consists of two vertical rows each with eight keys so that up to 16 texts can be configured. The top and bottom traversing key row remain empty and can be assigned other functions. The following data can be displayed: Machine axis name Alias name for machine axis Any language-dependent text Symbol Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 119 Commissioning 6.1 SINUMERIK Operate The following user-specific files are required. You can use the sample files as template: File Meaning "sljkconfig.ini" configuration file File in which the traversing keys are configured. Text file "oem_sljk_xxx.ts" File for labeling traversing keys in a foreign language, xxx = language code "sljkconfig.ini" configuration file Entries Meaning [State_1] Labeling type - changed via the PLC. ParamText_x_y Text of the traversing key that is made up of parameters. Two-line labeling is possible, whereby max. five characters are possible per line. x: Specifies the position of the key within the row (2 to 7). y: Specifies the key row (1 or 2). %m1 The machine axis name of the first axis is referenced and displayed as text. The current active axis number is read out from data block DB10. The name from the machine data is determined via this index. %n Defines the position in the text for the line break. %a1 The alias axis name of the first axis is referenced and displayed as text. The current active axis number is read out from data block DB10. The name from the "oem_sljk_eng.ts" text file is determined via this index. TextId_x_y Text of the traversing key that is read from the text file (target language text). Picture_x_y File name of the icon to be displayed. The files with the icons must be located in the following directories: /oem/sinumerik/ hmi/ico and depending on the resolution of the subdirectories: /ico640 /ico800 /ico1024 /ico1280 Procedure 1. Copy the "sljkconfig.ini" configuration file from the folder /siemens/sinumerik/hmi/template/cfg 2. Place the copy into the folder /oem/sinumerik/hmi/cfg or /user/sinumerik/hmi/cfg 3. Open the copy in the Editor and define the traversing key labeling. Example of a "sljkconfig.ini" configuration file 12 axes are defined in the example, with text for softkey 1 and softkey 2, as well as an image on softkey 3 and softkey 4. [Settings] FileType = INI 120 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Commissioning 6.1 SINUMERIK Operate ; A few examples for further configuration options ; Alias names of machine-axes (%a1, %a2, etc.), from oem_sljk_deu.ts (example) [State_1] TextId_1_1 = OEM_JK_TEXT_1 TextId_1_2 = OEM_JK_TEXT_2 ParamText_2_1 = %a1%nParamText_2_2 = %a1%n+ ParamText_3_1 = %a2%nParamText_3_2 = %a2%n+ ParamText_4_1 = %a3%nParamText_4_2 = %a3%n+ ParamText_5_1 = %a4%nParamText_5_2 = %a4%n+ ParamText_6_1 = %a5%nParamText_6_2 = %a5%n+ ParamText_7_1 = %a6%nParamText_7_2 = %a6%n+ Picture_8_1 = AlarmCancel.png Picture_8_2 = AlarmNCReset.png "oem_sljk_eng.ts" text file Entries Meaning name Freely selectable name of the text context. In the text file template, the name of the text context is "SIJkLabels" and stands for the traversing key labeling (solution line jog key labels). This identifier is already stored in the configuration file. source Traversing key identifier of the respective axis. This text ID is referenced in the "sljkcon fig.ini" configuration file with the "TextId_2_1". The text IDs for the alias names (JK_AXISNAME_2 to JK_AXISNAME_7) must not be changed. translation Input of the foreign language text for the axis specified in <source>. Language code in file names "xxx" Language Language code German deu English eng Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 121 Commissioning 6.1 SINUMERIK Operate Language Language code French fra Spanish esp Italian ita Chinese chs Procedure 1. You can copy the sample file " oem_sljk_deu.ts" from the following directory: /siemens/ sinumerik/hmi/template/lng. 2. Store or create the file in the /oem/sinumerik/hmi/lng or /user/sinumerik/hmi/lng directory. 3. Give the file a name, e.g. for German texts: "sljk_deu.ts". If you wish to set-up the labeling for additional languages, a separate file must be created for each language. Save the file with the appropriate language code in the file name. To do this, use the language codes specified above. 4. Open the file and in the <message> and </message> area, define the labeling. 5. Restart the HMI. In order that the labeling is displayed during the program runtime, the file must be converted into a binary format. This conversion is only executed when the HMI powers up. Example of a text file "sljk_deu.ts" 12 axes are defined in the example, with text for softkey 1 (SF1) and softkey 2 (SF2): <?xml version="1.0" encoding="utf-8"?> <!DOCTYPE TS> <TS> <context> <name>SlJkLabels</name> <!-- Alias names for machine axis (%a1, %a2, etc.) --> <!-- Do not change the text ID (JK_AXISNAME_1, etc.) --> <message> <source>JK_AXISNAME_1</source> <translation>X</translation> </message> <message> <source>JK_AXISNAME_2</source> <translation>Y</translation> </message> <message> <source>JK_AXISNAME_3</source> <translation>Z</translation> </message> 122 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Commissioning 6.1 SINUMERIK Operate <message> <source>JK_AXISNAME_4</source> <translation>A</translation> </message> <message> <source>JK_AXISNAME_5</source> <translation>B</translation> </message> <message> <source>JK_AXISNAME_6</source> <translation>C</translation> </message> <message> <source>JK_AXISNAME_7</source> <translation>U</translation> </message> <message> <source>JK_AXISNAME_8</source> <translation>V</translation> </message> <message> <source>JK_AXISNAME_9</source> <translation>W</translation> </message> <message> <source>JK_AXISNAME_10</source> <translation>UV1</translation> </message> <message> <source>JK_AXISNAME_11</source> <translation>UV2</translation> </message> <message> <source>JK_AXISNAME_12</source> <translation>UV3</translation> </message> <!-- User defined language dependent text (example) --> <message> <source>OEM_JK_TEXT_1</source> <translation>SF1</translation> </message> <message> Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 123 Commissioning 6.1 SINUMERIK Operate <source>OEM_JK_TEXT_2</source> <translation>SF2</translation> </message> </TS> 6.1.3 Configuring user-specific key labeling Labeling the keys for the HT 8 The texts of the CPF menu (CPF: Control Panel Function) for the HT 8 can be labeled with your own texts in the particular language of the country. The texts are created in the "slck_xxx.ts" file. "xxx" = language code for the corresponding language-specific labeling. You can create and edit this file using the HMI or also externally on a PC. Note If you wish to create or edit the file on a PC, use an editor that supports UTF-8 coding. Language code in file names "xxx" Language Language code German deu English eng French fra Spanish esp Italian ita Chinese chs Creating key labeling Tag Meaning source Designation for the user softkey. "SK_USERKEY1" to "SK_USERKEY16" are possi ble, whereby the names may not be changed. comment User-specific description of the key assignment. translation Text that should be shown on the key. A maximum of 10 characters are possible per line. 2-line labeling is possible, whereby the line break is set using "%n". 124 remark Remark for key assignment. chars Number of characters. A maximum of 10 characters per line are possible. lines Number of lines. 2 lines are possible. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Commissioning 6.1 SINUMERIK Operate Procedure 1. You can copy the sample file " oem_slck_deu.ts" from the following directory: /siemens/ sinumerik/hmi/template/lng. 2. Store or create the file in the /oem/sinumerik/hmi/lng or /user/sinumerik/hmi/lng directory. 3. Give the file a name, e.g. for German texts: "slck_deu.ts". If you wish to create the key labeling for additional languages, then a separate file must be created for each language. Save the file with the appropriate language code in the file name. To do this, use the language codes specified above. 4. Open the file and in the <message> and </message> area, define the key labeling. 5. Restart the HMI. In order that the key labeling is displayed during the program runtime, the file must be converted into a binary format. This conversion is only executed when the HMI powers up. Example of a key label <!DOCTYPE TS><TS> <context> <name>SlCkDialog</name <message> <source>SK_USERKEY1</source> <comment></comment> <translation>U1</translation> <remark>User key 1</remark> <chars>10</chars> <lines>2</lines> <languageIndependent>true</languageIndependent> </message> <message> <source>SK_USERKEY2</source> <comment></comment> <translation>U2</translation> <remark>User key 2</remark> <chars>10</chars> <lines>2</lines> <languageIndependent>true</languageIndependent> </message> <message> ..... </message> </context> </TS> Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 125 Commissioning 6.1 SINUMERIK Operate 6.1.4 Configuring the function display at user-specific keys (U keys) Function Active functions can be displayed at the configurable user keys via the PLC. For instance, small LEDs can be emulated on the softkeys. You configure the function in the "slckcpf.ini" file. Interface signals The PLC bits are in the output image of the PLC-HT 8 interface and are analog to those in the input image. Signals to the MCP1 (or MCP2) Interface PLC HT 8 Byte Bit 7 Bit 6 U4 U3 U9 U10 U8 AB n + 1 AB n + 4 AB n + 5 Bit 5 Bit 4 Bit 3 Bit 2 U2 U1 U11 U12 U13 U14 U7 U6 U5 Bit 1 Bit 0 U15 U16 Adapt the display in the "slckcpf.ini" file Section Description UserKeyLEDIcon Name of the icon file. Standard entry: led_green.png OFF Deactivates the icon display. PRESSED UserKeyLEDIconAlignment Displays the active functions by pressing down the softkey. Specifies the position of the icon. Standard position: AlignLeft | AlignTop Horizontal and vertical alignments can be combined. The two names are separated by the "|" character. The following alignments are possible: UserKeyLEDMap AlignLeft Left AlignRight Right AlignHCenter Horizontal, center AlignTop Top AlignBottom Bottom AlignVCenter Vertical, center Specifies the start address of the output image. Entries can be made in the following form: "DBx.DBBy", "ABx", "MBx". Default setting: The start address is determined using DB7 MCP1Out (or MCP2Out). 126 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Commissioning 6.1 SINUMERIK Operate Section Description U1LED ... U16LED The status bit address can be defined - different from the output image - using these entries. VarIncLED SBLLED WCSLED showVarIncLED showSBLLED showWCSLED Note: The offsets from the HT 8 output image, for one or several softkeys, are not taken into consideration. true When the increment mode is active, the icon is also displayed on the "[VAR]" softkey. false The icon is not displayed. true When the SingleBlock mode is active, then the icon is also displayed on the "Single Block" softkey. false The icon is not displayed. true When the SingleBlock mode is active, then the icon is also displayed on the "Single Block" softkey. false The icon is not displayed. 1. You can copy the sample file "slckcpf.ini" from the following directory: /siemens/sinumerik/ hmi/template/cfg 2. Store the file in the /oem/sinumerik/hmi/cfg or /user/sinumerik/hmi/cfg directory. 3. If you use your own icon, then locate it together with the corresponding resolution for HT 8 directory: /oem/sinumerik/hmi/ico/ico640 or /user/sinumerik/hmi/ico/ico640. 4. Open the file and make the appropriate settings. Sample file "slckcpf.ini" Template for the configuration of the ; HT8 control panel function menu ; ; To activate the settings remove the ; commentary ';' at the beginning of the line ;; Display settings of the user key softkey leds [UserKeyLED] ; Filename of the LED icon ;UserKeyLEDIcon = led_green.png ; Alignment of the LED icon ;UserKeyLEDIconAlignment= AlignLeft | AlignTop ; Use following led map start address instead of calculating DB7.MCP1Out ;UserKeyLEDMap = AB0 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 127 Commissioning 6.2 HMI-Advanced ; Use the following settings to use this status bits instead of the led map for a specific sk ;U1LED=/channel/parameter/R[U1,1] ;.... ;U16LED=/channel/parameter/R[U1,16] ;VarIncLED = DB11.DBX8.5 ;SBLLED = DB21.DBX0.4 ;WCSLED = DB19.DBX0.7 ; Show a LED for the var inc sk ;showVarIncLED = true ; Show a LED for the var single block sk ;showSBLLED = true ; Show a LED for the var wcs/mcs sk ;showWCSLED = true 6.1.5 Troubleshooting If errors occur while booting, an appropriate message is displayed. For further information, see Chapter "General information and networking" "Networking" "Diagnostics and service". 6.2 HMI-Advanced 6.2.1 Configuring the traversing keys of the HT 8 Prerequisite In order to display or skip the labeling of the traversing keys, the HT 8 must have user authorization. Parameterizing the MCP signals of the HT 8 in the PLC HT 8-relevant blocks in the PLC program are FB 1 for HT 8/PLC communication and FC 26 for NCK/PLC communication. 128 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Commissioning 6.2 HMI-Advanced Display/skip the labeling of traversing keys on HT 8 In order to inscribe the traversing keys, the names of the first six axes are established from the machine data 10000: AXCONF_MACHAX_NAME_TAB (indexed using DB 10, bytes 8 to 13). The LED image of HT 8 serves as the interface for displaying the labeling by the PLC. The PLC sets a bit in the LED image of the HT 8 to display or skip the traversing keys: Signal AB n+6 bit 7 = 1 for displaying Signal AB n+6 bit 7 = 0 for skipping Note To ensure that the labeling of the traversing keys is displayed correctly, the names of the axes must not exceed 10 characters. Example with labeling of traversing axes displayed: Figure 6-1 Traversing axes displayed Acknowledging display/skipping by HMI on PLC The HMI communicates to the PLC whether the traversing keys are displayed or hidden. This is done using bit 7 in byte 72 of DB 10: Displayed: Skipped: Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD DB10.DBX72.7 = 1 DB10.DBX72.7 = 0 129 Commissioning 6.2 HMI-Advanced User keys The user keys (the 2 keys at the top and bottom) can be assigned in any way. User keys, which can be used to trigger a wide range of machine functions, are evaluated directly by the PLC program. See also: You will find additional information on the HT 8 in: Function Manual Basic Functions, basic PLC program (P3 sl) You will find a description of the machine data in: Detailed Machine Data Description Operating Manual HMI-Advanced 6.2.2 Configuring user-specific key labeling Labeling the keys for the HT 8 The texts of the CPF menu (CPF: Control Panel Function) for the HT 8 and the traversing keys can be labeled by the user with his own texts in his specific language. A language-dependent file ht8_xx.ini is provided in directory \mmc2\language for this purpose. Only edit a copy of this original file and place this copy in one of the following directories: user\language oem\language addon\language There are two sections in file ht8_xx.ini; one for the CPF menu ( [CPFSoftkeyText] ) and one for a maximum of 31 traversing keys ( [AxiskeyText] ). With no entry (e.g. U2="") or for the value <empty> (e.g. U2=<empty>) no labeling text is displayed on a softkey or on a traversing key (-/ +). The entries for the CPF keys are pre-assigned as standard with U1 ... U16. The texts for the traversing keys are not activated as default setting for the following reason: If no traversing key text is read, the name is determined from the machine data - with the axis number as index - and correspondingly output: ("/ACC/NC_TEA/ $MN_AXCONF_MACHAX_NAME_TAB[" & chAxisNbr(k%) & "]", chAxisName(k%) Note It is not possible to combine the labeling texts - e.g. a part of the name from the INI file and another part from the machine data. 130 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Commissioning 6.2 HMI-Advanced Configuration file Example of a key labeling (ht8_xx.ini): [CPFSoftkeyText] U1 = "User%nKey 1" U2 = "UserKey 2" U3 = "UserKey 3" U4 = "UserKey 4" U5 = "UserKey 5" U6 = "UserKey 6" U7 = "UserKey 7" U8 = "UserKey 8" U9 = "ETC-UKey 9" U10 = "ETC-UKey 10" U11 = "ETC-UKey 11" U12 = "ETC-UKey 12" ; ; ; ; ; ; ; ; ; ; ; ; 2*10 2*10 2*10 2*10 2*10 2*10 2*10 2*10 2*10 2*10 2*10 2*10 Text is two lines due to %n characters characters characters characters characters characters characters characters characters characters characters U13 U14 U15 U16 ; ; ; ; 2*10 2*10 2*10 2*10 characters characters characters characters = = = = "ETC-UKey "ETC-UKey "ETC-UKey "ETC-UKey [AxiskeyText] SF1 SF2 SF3 SF4 AX1 AX2 AX3 = = = = = = = "sf_1" <EMPTY> "sf_3" "sf_4" "Wx" "Xx" <empty> AX4 = AX5 = AX6 = <EMPTY> "Yx" "Zx" Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 13" 14" 15" 16" ; here, a line break is obtained with 2 blanks. ; 2*10 characters ; 2*10 characters ; 2*10 characters ; 2*10 characters ; 2*5 characters ; 2*5 characters ; 2*5 No text is displayed on the traversing key (-/+). ; 2*5 characters ; 2*5 characters ; 2*5 characters 131 Commissioning 6.2 HMI-Advanced Traversing keys As standard, keys for axes 1 to 6 are displayed. If the 2nd vertical softkey is pressed in the CPF menu (change over traversing keys), then the next time that the traversing keys are displayed, keys 7 to 12 are displayed; after pressing the 2nd vertical softkey in the CPF menu, then axis keys 1 to 6 are displayed again, etc. Note Switch off CPF menu The CPF_Disabled entry is evaluated in the [CONTROL] section of the MMC.INI configuration file: If the value = 1, the CPF menu will not be displayed. 132 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Maintenance and Service 7 Cleaning the device Use a soft cloth moistened either with water or a mild cleaning agent to clean the housing, display and operator control elements of the HT 8. Checking the device In order to prevent foreign bodies or liquids entering the HT 8, regularly check the device that all the housing screws are in place and tight for damage to the housing for damage to the cable cover or cable entry Protect the device from environmental effects Protect the HT 8 against direct solar radiation and heat sources mechanical vibration and shock dust moisture, and strong magnetic fields Checking the emergency stop button and the enabling button Check the emergency stop button regularly to ensure that it functions correctly. Check the enabling button regularly to ensure that it functions correctly in the enable and panic position. WARNING Danger of death caused by damaged HT 8 Immediately check the functioning of the emergency stop button and the enabling button if the device was subject to significant shock (e.g. because it was dropped). Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 133 Maintenance and Service 134 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 8 Technical specifications 8.1 Handheld Terminal HT 8 HT 8 handheld terminal Safety Safety class III according to EN 61131-2 / EN 50178 Degree of protection accord ing to EN 60529 IP65 Approvals CE / cULus Electrical data Input voltage Current carrying capacity 24 V DC Enabling button: 10 - 250 mA / 2-channel, 3-stage Emergency Stop button: 10 - 1000 mA / 2-channel Max. current carrying capaci USB interface: ty 100 mA Power consumption, max. Approx. 13 W Mechanical data Dimensions Weight Fall height, max. Diameter: Approx. 290 mm Height: Approx. 126 mm Approx. 1730 g 1.20 m Display Size Resolution Service life 7.5" TFT 640 x 480 pixels At ambient temperatures of > 40 C and long periods of non-use, it is advisable to activate the screen saver function. Note Information about the climatic and mechanical environmental conditions is contained in the associated section under: "General notes and interconnection" "Operational planning". Emergency Stop button Rated voltage 24 V DC Current rating, max. 1A Current rating, min. 10 mA Switching capacity DC 13 according to EN 60947-5-1 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 135 Technical specifications 8.1 Handheld Terminal HT 8 Conditional rated short-circuit current 1000 A, 6A gL/gG according to EN 60947-5-1 B10d (if no PN terminal box used) 100 000 When the PN Plus connection box is used: PFHd 1.01 * 10-7 Service life 20 years Forced dormant error detection interval (mechanical actua 1 year tion to the test the emergency stop) Category 3 Performance Level PL d Note The quantitative assessment of the emergency stop safety function must be based on the B10d value corresponding to the used standards (e.g. ISO 13849-1) under consideration of the respective application (frequency of the actuation, service life, diagnostics by the evaluation unit, etc.). The B10d value only applies when the technical properties of the emergency stop button are taken into account. When using the PN Plus terminal box, the specified failure probability (PFHd) must be taken into account. This value only applies when the technical properties of the PN Plus terminal box and the quantitative conditions specified here (e.g. service life) are observed. Enabling button 2-circuit , 3-stage Supply voltage 24 V DC Current rating, max.: 250 mA Current rating, min.: 0A Operating cycles Actuation forces Switch position 2 105 Switch position 3 5 * 104 From switch position 1 to 2, typically 3N From switch position 2 to 3, typically 17 N Category 4 Performance Level (PL) PL e Proof test interval (operating duration) 20 years Safety Integrity Level (SIL) SIL 3 PFHd 5.07 * 10-9 Functional safety EN ISO 13849-1:2008 EN 61508 Forced dormant error detection interval (mechanical actuation to the test the enable and panic position) 136 1 year Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Technical specifications 8.2 Connection module Basic PN Note The PFHd value only applies when the technical properties of the enabling button and the quantitative conditions specified here (e.g. service life) are observed. The permissible number of switching cycles must also be observed in the application. 8.2 Connection module Basic PN Safety Safety class III according to IEC 60536 Degree of protection accord ing to EN 60529 IP54 Approvals CE / cULus Electrical data Input voltage Current carrying capacity 24 VDC (via X3 connector) Enabling button contacts (X20 connector) max. each 0.5 A / 2-chan nel Emergency stop button contacts (X21 con max. each 0.5 A / 2-chan nector) nel Max. power consumption Max. total power consumption Connection module without external loading 0.3 A Panel (HT 8) 0.85 A 3 status signals (X7 and X21) 1.5 A (load-dependent max. each 0.5 A) Total (with HT 8, 3 status signals): 2.35 A 56.4 W Mechanical data Dimensions Height (without holder for termi nating connector): 66 mm Weight 0.75 kg Fall height, max. 1.20 m Width: 165 mm Length: 166 mm Note Information about the climatic and mechanical environmental conditions is contained in the associated section under: "General notes and interconnection" "Operational planning". Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 137 Technical specifications 8.3 PN terminal box 8.3 PN terminal box General data Weight without packaging Approx. 700 g Degree of protection according to EN 60529 IP65 (with connected HT 8 or with inserted blanking cover) Electrical data Rated voltage +24 V DC Range, permissible 20.4 to 28.8 V (-15%, +20%) Transients, maximum permissible 35 V (500 ms) Time between two transients, minimum 50 s Current consumption of PN terminal box without HT 8 Typical Approx. 100 mA Continuous current, maximum Approx. 150 mA Inrush current I t Approx. 0.5 A2s Current consumption of PN with HT 8, typical Approx. 550 mA Fuse, internal Electronic Current load PLC-accompanying signals Max. 100 mA 2 Note Recovery time Wait for approximately one second after withdrawing the connecting cable from the connection box before reinserting. After power failures lasting less than one second the connecting cable has to be disconnected. 138 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 9 Spare parts The following service set is available for SIMATIC connecting boxes PN Basic and PN Plus: Designation Note Service set for mobile pan Dummy plugs for cable compartment els PG screw glands for connection box Qty. 1 2 Blanking cover for connecting a handheld ter minal 1 Terminal strips for connection box 3 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Article number 6AV6574-1AA04-4AA0 139 Spare parts 140 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 10 Accessories 10.1 Overview The following accessories are available for the HT 8: Designation Remark Quantity Article number PN Plus terminal box With automatic emergency stop override for mounting in the system 1 6AV6671-5AE11-0AX0 *) PN Basic terminal box Without automatic emergency stop override for mounting in the system 1 6AV6671-5AE01-0AX0 *) PN Basic connection module Without automatic emergency stop override for mounting in the control cabinet Wall holder For safekeeping, also suitable for stationary op eration 1 6AV6574-1AF04-4AA0 Touch pen with holding loop 1 6FC5348-0AA08-4AA0 Protective membrane for 8" touch display, type 10 2 6AV6671-5BC00-0AX0 Length: 2 m 1 6XV1440-4BH20 *) Length: 5 m 1 6XV1440-4BH50 *) Length: 8 m 1 6XV1440-4BH80 *) Length: 10 m 1 6XV1440-4BN10 *) Length: 15 m 1 6XV1440-4BN15 *) Length: 20 m 1 6XV1440-4BN20 *) Length: 25 m 1 6XV1440-4BN25 *) 1.5 m long, can be extended to 3.5 m 1 6FC5348-0AA08-3AA0 Straight connecting cable Spiral connection cable 6FC5303-0AA01-1AA0 *) *) Safety related accessories Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 141 Accessories 10.2 Wall holder 10.2 Wall holder The HT 8 can be safely kept and operated in a stationary manner in the wall holder. Hook for the grip on the handheld unit Drill holes for screw fixing Figure 10-1 HT 8 wall holder - view Ensure that you position the wall holder in such a manner that the display of the hung-in HT 8 is not exposed directly to the sun's rays. the HT 8 can be hung in based on ergonomic considerations. Therefore, choose a suitable mounting height. Dimension drawing 142 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Accessories 10.2 Wall holder Figure 10-2 HT 8 wall holder - dimension drawing Note Please note that the holder is smaller than the HT 8 ( approx. 290 mm). You must keep sufficient clearance around the holder to ensure convenient handling. Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD 143 Accessories 10.2 Wall holder 144 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD Index A Activate keyboard, 119 Emergency Stop button HT 8, 96, 135 Enabling button HT 8, 97 Ethernet connection, 78 Ethernet interface, 78 B Backup battery Connection conditions, 17 Boot server, 83 C Calibrate touch panel, HT 8, 60 TCU, 61 CompactFlash Card, 41 Company network, 39 Configuration file config.ini, 53, 65 tcu.ini, 67 Connecting a PG, 84 Connection conditions Backup battery, 17 EMC measures, 14 Membrane connectors, 37 Protective separation, 13 User interface, 13 Control cabinet installation HT 8, 108 D DCK (Direct Control Keys), 58 Deactivate keyboard, 119 DHCP client, 42 DHCP server, 42 Direct control keys, 58 Display HT 8, 95 DNS (Domain Name System), 40 E EMC measures, 15 Connection conditions, 14 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD F Factory default settings, 42 Faults when booting, 88 H Heat dissipation Means of heat dissipation, 20 HT 8 Calibrate, 60 Control cabinet installation, 108 CPF menu, 132 Dimensions, 135 Display, 95 Displaying/hiding the traversing keys, 129 Emergency Stop button, 96, 135 Enabling button, 97 Key labeling, 131 Membrane keyboard, 96 Power consumption, 135 Rotary coding switch, 58 Thin Client, 91 Traversing keys, 130 User keys, 130 HT 8 Activating, deactivating the virtual keyboard, 119 Configuring the traversing keys, 119 Key labeling, 124 LED display on user keys, 126 oem_sljk_deu.ts, 121 slguiconfig.ini, 119 sljkconfig.ini, 120 I IP address PG, 84 145 Index M Membrane connectors Connection conditions, 37 Membrane keyboard HT 8, 96 Messages during TCU boot up, 88 N Network topology, 78 O oem_slck_deu.ts, 125 oem_sljk_deu.ts, 122 P Potential equalization, 15 Protective separation Connection conditions, 13 Boot-up messages, 88 Main menu, 44 Settings, 56 Supplementary conditions, 41 Thin Client Unit, 41 TCU diagnostics, 88 Thin Client HT 8, 91 Touch screen HT 8, 95 HT 8, 95 U User authorization, 41, 77 User interface Connection conditions, 13 V Validity Manual, 38 R Replacement TCU, 59 S Signal cables, 15 SIMATIC Thin Client, 62 SINUMERIK DHCP client, 42 SINUMERIK DHCP server, 42 SINUMERIK mode, 65 slckcpf.ini, 127 Star structure, 38 Start bar, 63 Switchover disable, 75 System Boot behavior, 40 System network, 39 Configuring, 56 T TCU Assign index, 76 Assign names, 56 146 Handheld Terminal HT 8 Manual, 01/2019, A5E36371621B AD