3500 Series Long-Life I/O Connectors Feb.1.2021Copyright2021HIROSEELECTRICCO.,LTD.AllRightsReserved. Nov.1.2016 Copyright 2016 HIROSE ELECTRIC CO., LTD. All Rights Reserved. OVERVIEW These miniature, shielded interface connectors were designed for use with portable terminal equipment. They are suited to a wide range of applications including hand-held terminals and PDA equipment because of excellent insertion/removal durability (20,000 times). FEATURES (1) Long-life connectors have an insertion/removal life of 20,000 cycles. (2) The structure of the contacts is the highly reliable, two-contact bellows type. (3) The lock uses a snap-lock system which relieves the stress that accompanies forceful removal, making these connectors resistant to external forces such as sudden pulls of the cable. (4) Release of the lock is achieved with a simple operation of the push buttons at the left and right sides of the plug. A positive lock sensation is provided by a click locking sound when the connector engages. (5) The miniature, lightweight design (i.e., about 2g for a 16-conductor receptacle) makes these connectors effective in reducing the overall size and weight of terminal equipment. (6) Use of a new box-bending structure for the metal shell supports EMI protection and makes this a tough connector. (7) ESD protection is provided by the metal shell-not the cover (unless it is metal plated). (8) The board mounting system uses 0.8-mm spaced single row SMT for easy mounting. (9) Suitable boards can be from 0.8 to 1.6mm thick, affording a wide selection of board thicknesses. (10) There are two types of plug-side wiring systems, the pressure welding type designed to save labor in wiring, and the solder type which enables an arbitrary selection of the type of cable. APPLICATIONS Hand-held terminals, PDA equipment, notebook computers, mobile communications equipment, office automation equipment, measuring instruments, etc. 257 04/2009 Major Specifications Feb.1.2021Copyright2021HIROSEELECTRICCO.,LTD.AllRightsReserved. Nov.1.2016 Copyright 2016 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Item Materials and Processing RatedValue Operatingtemperature range -40 to+85 Ratedvoltage 125VAC Ratedcurrent 1A Insulationresistance 1,000M orgreater/ 250VDC Withstandvoltage 350VACfor1minute Contactresistance Insertion/removallife Item Material Processing Insulation Syntheticresin BlackcolorUL94V-0 Contacts Copperalloy Selectivegoldplating Shell Stainlesssteel Tinplating Insulation Syntheticresin BlackcolorUL94V-0 Contacts Copperalloy Selectivegoldplating Shell Stainlesssteel 40m orless Lockspring Stainlesssteel 20,000times Cover Syntheticresin Receptacles Plugs Blackcolor Structure of the Product Number Receptacle Connectors 3560- 16SR50 (1) (2) (4) (5) (7) (8) Plug Connectors 3530A- 16P- CV50 (1) (2) (3) (4) (5) (6) (8) (1) Series No.: 35 (2) Termination style 60: Right-angle SMT type 30: Discrete wire pressure welding type 40: Solder type (3) Suitable wire A: AWG 28 (4) Number of contacts (5) Type of opening portion P: Plug connector S: Receptacle connector (6) Cover form CV: Standard type (7) Engagement direction of the connector No symbol: Forward engagement R: Reverse engagement (8) Specification contents (50): Specifications support RoHS Diagram of Connector When Engaged Please see information about the connector mounting method. Plugconnectorside Setbodyside 258 04/2009 RECEPTACLE CONNECTORS FORWARD ENGAGEMENT TYPE Pluglogomarkposition whenengaged Feb.1.2021Copyright2021HIROSEELECTRICCO.,LTD.AllRightsReserved. Nov.1.2016 Copyright 2016 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Logomarkside NoteCONTACTNo.for16pos Engagement key Bothsides Forwardengagementtype 3560-16S50 Unit:mm HRSNo. Numberof contact CL235-0007-0-50 CL235-0001-3-50 10 16 ProductNo. A B C D E F RoHS 3560-10S50 3560-16S50 16.2 21.0 07.2 12.0 19.0 23.8 23.2 28.0 20.8 25.6 20.5 25.3 YES REVERSE ENGAGEMENT TYPE Pluglogomarkposition whenengaged Logomarkside ......Reversecontactnumber arrangement Engagement key Bothsides Reverseengagementtype 3560-16SR50 Unit:mm HRSNo. Numberof contact CL235-0008-2-50 CL235-0002-6-50 10 16 ProductNo. A B C D E F RoHS 3560-10SR50 3560-16SR50 16.2 21.0 07.2 12.0 19.0 23.8 23.2 28.0 20.8 25.6 20.5 25.3 YES 259 04/2009 Feb.1.2021Copyright2021HIROSEELECTRICCO.,LTD.AllRightsReserved. Nov.1.2016 Copyright 2016 HIROSE ELECTRIC CO., LTD. All Rights Reserved. PLUG CONNECTORS Logomarkside 3530A-16P-CV50 Unit:mm Item HRSNo. Numberof contact Pressurewelding wiringtype CL235-0009-5-50 10 CL235-0003-9-50 CL235-0010-4-50 CL235-0004-1-50 16 10 16 Solderwiringtype ProductNo. A B C 3530A-10P-CV50 21.8 20.8 24.0 3530A-16P-CV50 26.6 3540-10P-CV50 21.8 3540-16P-CV50 26.6 25.6 20.8 25.6 28.8 24.0 28.8 RoHS YES B Internal Structure Diagram (Pressure welding wiring type) Cableclamp Frame Shell CoverA CoverB Pressure plateA Pressure plateB Logomark side Thislookspringformsa singlebodystructure withtheframeand cableclamp. Insulation Lockspring Suitablecable Contacts Specification Numberofcontact Cableoutsidediameter AWG287/0.127 UL20276 Conductoroutsidediameter :0.58 10 5.0 16 5.9 B Harness tool Item Wireformingpalette Numberof contact common Toolsrequiredfortheharness ProductNo. HRSNo. 3530/CA-MD CL902-0345-9 10 3530-10/SP-MP CL902-2060-0 16 3530-16/SP-MP CL902-2009-2 Setpalette Solderwiring Remaininglengthcuttingjig common 3530/CU-MP CL902-0346-1 Pressureweldingjig common 3530/ID-MP CL902-0347-4 10 3530-10/CA-MP01 CL902-2061-201 16 3530-16/CA-MP01 CL902-0348-701 Cablecaulkingjig 260 Pressureweldingwiring 04/2009 B Board Mounting Dimensions Diagram NoteCONTACTNo.for16pos. 1d ia . t hr ou gh ho le No.16Note...16S No.1...16SR g in nt ou m w re sc or . f ia d 2.2 Patternpad Edgeofboard le ho h ug ro th . ia d 1.8 Feb.1.2021Copyright2021HIROSEELECTRICCO.,LTD.AllRightsReserved. Nov.1.2016 Copyright 2016 HIROSE ELECTRIC CO., LTD. All Rights Reserved. No.1...16S No.16Note...16SR Frontofconnector Patternprohibitedarea Boardmountingdimensionsdiagram2:1 Suitableboardthicknesst=0.81.6 mm ProductNo. A B C D E F 3560-10S50 3560-10SR50 17.6 16.2 07.2 09.3 11.6 20.5 3560-16S50 3560-16SR50 22.4 21.0 12.0 11.4 16.4 25.3 B Technical Document (Reference) Number of Insertion / Removal Cycles and Contact Resistance m 60 40 20 0 Start 1000 10000 20000 Times 261 04/2009 B Technical Document Connector Mounting Method 1. Soldering Method This connector and board mounting method uses soldering at the four dip locations marked A at the left and right sides as well as the two surface mounting locations marked B at the left and right sides for a total of six locations. Feb.1.2021Copyright2021HIROSEELECTRICCO.,LTD.AllRightsReserved. Nov.1.2016 Copyright 2016 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Location A represents board through holes of 1.8mm diameter and 1mm diameter, whereas location B represents pads of 2.8 x 1.85mm width. (See the board mounting diagram.) Powered by TCPDF (www.tcpdf.org) As illustrated in the diagram below, the opening portion of the connector is either inserted into the body of the set or inserted into a rectangular hole of the set. Connectoropeningportion Board Connector 2. Soldering and Screw Fastening Method When there is not sufficient strength with the connector opening portion at the set, the mounting holes C (as in Figure 1) at the left and right sides of the connector are used after the solder mounting to further fix the connector with M2 screws. The connector can be fixed to just the board with this method (as in Figure 2); however, in consideration of connector twisting, the most effective mounting method is to fix the connector to both the body and the board with screws as illustrated in Figures 3 and 4. Figure1 Board Bodyoftheset Nutanchoring Figure2 262 Figure3 Tappingscrewanchoring Figure4 04/2009