TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
9
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HIGH-PERFORMANCE AEROSPACE CONNECTORS
FOR AIRCRAFT ENGINES & BOOSTERS
TE DEUTSCH 983 series / EN2997 series connectors are
enhanced over standard MIL-DTL-83723 mil spec connectors. TE
DEUTSCH 983 / EN2997 connectors have improvements such as
anti-rotation, reduced elastomer barriers for use with newer and
older generation wires and shell-to-shell metal bottoming. These
TE DEUTSCH aerospace connectors are designed for military and
commercial aircraft engines and boosters. For full product details
on TE DEUTSCH 983 series / EN2997 series connectors, please
see the specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• High-reliability
• EMI-shielding protection
• Operates at extreme temperatures
• High vibration applications
• Meets and exceeds MIL-DTL-83723 specification
• EN2997 qualified
TE Connectivity DEUTSCH
983 Series/EN2997 Series Connectors
APPLICATIONS
FEATURES
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
10 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
MATERIALS AND FINISHES
Shell Aluminium Alloy or Stainless Steel
Shell Plating Nickel, Olive Drab Cadmium, Black Anodized
Contacts Copper Alloy
Contact Platings Gold plating
Insulator Themo-setting, Hermetic - Sintered Glass
Seals Silicone
ELECTRICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance 5000 Megaohms minimum at +260C (500F) and 65% Relative Humidity
Test Voltage
SEA LEVEL SEA LEVEL
VAC RMS
Sea Level 1500Vrms @ 50Hz mated connectors
15,000M (49,212 feet) 1000Vrms @ 50Hz mated connectors
30,000M (98,425 feet) 200Vrms @ 50Hz mated connectors
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT RATING
PER CONTACT AMPS HERMETIC
24 20 3 5
22 20 5 -
20 20 7.5 -
18 20 7.5 -
20 16 7.5 -
18 16 11 -
16 16 13 10
14 12 17 -
12 12 23 17
TECHNICAL
SPECIFICATIONS
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
11
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
MECHANICAL DATA
Operating
Temperature
W & WS - +175ºC (+347°F)
A, R, RS, K, S, Y - +200°C (+392°F)
KE, SE, YE - +260°C cyclic (+500°F)
Wire Sealing Range
CONTACT SIZE MINIMUM MAXIMUM
IN MM IN MM
20 0.033 0.85 0.083 2.10
16 0.047 1.20 0.106 2.70
12 0.075 1.90 0.157 4.00
8 (8 AWG) 0.161 4.10 0.173 4.40
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
IN MM
20 0.188 4.77
16 0.283 7.18
12 0.283 7.18
8 0.354 8.99
Mating Life A, W, WS, R, RS - 250 cycles; K, S, Y, KE, SE, YE - 500 cycles
Salt Spray A, R, RS - 48 hours per EN 2591-307
W, WS, K, S, Y, KE, SE, YE - 500 hours per EN2591-307
Vibration 10 - 2000 Hz along 2 axis per EN2591 test 403, method B
Shock 300 g/ 3ms per EN2591-402
Shielding efficiency as per EN 2591-213
Fire resistance K, S, KE, SE per EN2591-318
Sealed 16.10^-6 m^3/h / 100 kPa
Contact Type Crimp, Power, Quadrax
Number of Circuits 3 to 61
Contact Insertion Rear Insertion/Rear Extraction with simple plastic tool
Polarization Five keyways with optional keyway orientation
Approvals EN2997
TECHNICAL
SPECIFICATIONS
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
12 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
HOW TO ORDER 983/EN2997 SERIES CONNECTORS - COMMERCIAL
983-0 A 22-55 P N L
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER
123456
(Commercial part number example)
983-0
Square Flange
Receptacle
983-1
Solder Receptacle -
Hermetic Only
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
983-6
Plug
A = Black anodized
W = Olive Drab
WS = Olive Drab RFI Shielding
R = Nickel
RS = Nickel RFI Shielding
K = Stainless Steel
S = Stainless Steel RFI Shielding
Y = Stainless Hermetic
KE = Stainless High Temp
SE = Stainless Shielded High Temp
YE = Stainless High Temp Hermetic
STEP 2: SELECT FINISH
STEP 3: SELECT LAYOUT
a See pages 18-19 for listing by # of contacts
INSERT TOTAL 20 16 12 QUADRAX
08-03 3 3
08-98 3 3
10-05 5 5
10-06 6 6
12-03 3 3
12-12 12 12
14-04 4 4
14-07 7 7
14-12 12 9 3
14-15 15
16-10 10 10
16-24 24 24
18-02 2 2
18-08 8 8
18-14 14 14
18-31 31 31
20-04 4 4
20-16 16 16
20-25 25 19 6
20-28 28 24 4
20-39 39 37 2
20-41 41 41
22-12 12 12
22-19 19 19
22-30 30 24 6
22-32 32 26 6
22-39 39 27 12
22-55 55 55
24-30 30 30
24-57 57 55 2
24-61 61 61
28-06 6 6
28-42 42 42
983-7
Jam Nut Receptacle
Mates with
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
13
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HOW TO ORDER 983/EN2997 SERIES CONNECTORS - COMMERCIAL
STEP 4: SELECT CONTACT
STEP 5: SELECT POLARIZATION
N = Normal
6 = Next Most Popular
7 = Not Popular
8 = Check for Availability
9 = Check for Availability
Y = Check for Availability
(not available in size 8)
Blank = Supplied with contacts
L = Supplied without contacts
STEP 6: SELECT MODIFIER
Mating Face of Plug
P = Pin S = Socket
KEY
POSITION
SHELL SIZE 8 SHELL SIZE 10 SHELL SIZE 12 - 28
A B C D A B C D A B C D
N 105 140 215 265 105 140 215 265 105 140 215 265
6 102 132 248 320 102 132 248 320 18 148 192 259
7 80 118 230 312 80 118 230 312 92 152 222 342
8 35 140 205 275 35 140 205 275 84 152 204 334
9 64 155 234 304 64 155 234 304 24 135 199 240
Y - - - - 25 115 220 270 98 152 268 338
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
14 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
a See pages 18-19 for listing by # of contacts
INSERT TOTAL 20 16 12 QUADRAX
08-03 3 3
08-98 3 3
10-05 5 5
10-06 6 6
12-03 3 3
12-12 12 12
14-04 4 4
14-07 7 7
14-12 12 9 3
14-15 15
16-10 10 10
16-24 24 24
18-02 2 2
18-08 8 8
18-14 14 14
18-31 31 31
20-04 4 4
20-16 16 16
20-25 25 19 6
20-28 28 24 4
20-39 39 37 2
20-41 41 41
22-12 12 12
22-19 19 19
22-30 30 24 6
22-32 32 26 6
22-39 39 27 12
22-55 55 55
24-30 30 30
24-57 57 55 2
24-61 61 61
28-06 6 6
28-42 42 42
HOW TO ORDER 983/EN2997 SERIES CONNECTORS - ASD-STAN
EN2997A 0 22-55 M N
FINISH SHELL STYLE LAYOUT CONTACT POLARIZATION
1 2 3 4 5
(ASD-STAN part number example)
EN2997_0
Square Flange
Receptacle
EN2997_1
Solder Receptacle -
Hermetic Only
STEP 2: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
EN2997_6
Plug
EN2997A = Black anodized
EN2997W = Olive Drab
EN2997WS = Olive Drab RFI Shielding
EN2997R = Nickel
EN2997RS = Nickel RFI Shielding
EN2997K = Stainless Steel
EN2997S = Stainless Steel RFI Shielding
EN2997Y = Stainless Hermetic
EN2997KE = Stainless High Temp
EN2997SE = Stainless Shielded High Temp
EN2997YE = Stainless High Temp Hermetic
STEP 1: SELECT FINISH
STEP 3: SELECT LAYOUT
EN2997_7
Jam Nut Receptacle
Mates with
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
15
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HOW TO ORDER 983/EN2997 SERIES CONNECTORS - ASD-STAN
STEP 5: SELECT POLARIZATION
N = Normal
6 = Next Most Popular
7 = Not Popular
8 = Check for Availability
9 = Check for Availability
Y = Check for Availability
(not available in size 8)
KEY
POSITION
SHELL SIZE 8 SHELL SIZE 10 SHELL SIZE 12 - 28
A B C D A B C D A B C D
N 105 140 215 265 105 140 215 265 105 140 215 265
6 102 132 248 320 102 132 248 320 18 148 192 259
7 80 118 230 312 80 118 230 312 92 152 222 342
8 35 140 205 275 35 140 205 275 84 152 204 334
9 64 155 234 304 64 155 234 304 24 135 199 240
Y - - - - 25 115 220 270 98 152 268 338
STEP 4: SELECT CONTACT
Mating Face of Plug
M = Pin
F = Socket
A = Less Pins
B = Less Sockets
C = Pin contact size 20, with crimp barrel for 18 AWG
D = Socket contact size 20, with crimp barrel for 18 AWG
NOTE: A, M, or C marked with M per EN2997
B, F, or D marked with F per EN2997
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
16 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
HOW TO ORDER BACC63CM/CN SERIES CONNECTORS
(BACC part number example)
CN
Square Flange
Receptacle
RECEPTACLES PLUGS
CM
Plug
Accessory teeth per MIL-DTL-83723
(Normal 3 teeth)
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
STEP 2: SELECT LAYOUT
a See pages 18-19 for listing by # of contacts
INSERT TOTAL 20 16 12 QUADRAX
0803 3 3
0898 3 3
1005 5 5
1006 6 6
1203 3 3
1212 12 12
1404 4 4
1407 7 7
1412 12 9 3
1415 15
1610 10 10
1624 24 24
1802 2 2
1808 8 8
1814 14 14
1831 31 31
2004 4 4
2016 16 16
2025 25 19 6
2028 28 24 4
2039 39 37 2
2041 41 41
2212 12 12
2219 19 19
2230 30 24 6
2232 32 26 6
2239 39 27 12
2255 55 55
2430 30 30
2457 57 55 2
2461 61 61
2806 6 6
2842 42 42
Mates with
12345
BACC63 CM 2255 P NA
PREFIX SHELL STYLE LAYOUT CONTACT POLARIZATION MODIFIER
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
17
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HOW TO ORDER BACC63CM/CN SERIES CONNECTORS
STEP 4: SELECT POLARIZATION
N = Normal
6 = Next Most Popular
7 = Not Popular
8 = Check for Availability
9 = Check for Availability
Y = Check for Availability
(not available in size 8)
KEY
POSITION
SHELL SIZE 8 SHELL SIZE 10 SHELL SIZE 12 - 28
A B C D A B C D A B C D
N 105 140 215 265 105 140 215 265 105 140 215 265
6 102 132 248 320 102 132 248 320 18 148 192 259
7 80 118 230 312 80 118 230 312 92 152 222 342
8 35 140 205 275 35 140 205 275 84 152 204 334
9 64 155 234 304 64 155 234 304 24 135 199 240
Y - - - - 25 115 220 270 98 152 268 338
STEP 3: SELECT CONTACT
Mating Face of Plug
P = Pin S = Socket
A = Supplied with contacts
Blank = Supplied without contacts
STEP 5: SELECT MODIFIER
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
18 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
LAYOUTS BY NUMBER OF CONTACTS
=20 =16 =12 = 8 (Quadrax)
LAYOUT 18-02 8-03 8-98*12-03 14-04 20-04
# OF CONTACTS 2#8 QUADRAX 3#20 3#20 3#16 4#12 4#8 QUADRAX
2 3 4
1
3
13
1
3
4
1
BBAA
AA
BB
CC
DD
LAYOUT 10-05 10-06 28-06 14-07 18-08
# OF CONTACTS 5#20 6#20 6#8 QUADRAX 7#16 8#12
5 6 7 8
1
5
1
6
7
1
8
1
AA
FF
DD
CC
BB
LAYOUT 16-10 12-12 14-12 22-12 18-14
# OF CONTACTS 10#16 12#20 9#20 3#16 12#12 14#16
10 1412
12
1
12
1
10
1
14
1
1
12
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
19
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
LAYOUTS BY NUMBER OF CONTACTS
=20 =16 =12 = 8 (Quadrax)
LAYOUT 14-15 20-16 22-19 16-24 20-25
# OF CONTACTS 15#20 16#16 19#16 24#20 19#20 6#12
15 16 19 24 25
15
1
24
1
16 28
1
1
19
LAYOUT 20-28 22-30 24-30 18-31 22-32
# OF CONTACTS 24#20 4#12 24#20 6#12 30#16 31#20 26#20 6#12
28 31 3230
31
1
28
11
30
1
32
1
30
LAYOUT 20-39 20-41 28-42 22-55 24-57 24-61
# OF CONTACTS 37#20 2#16 41#20 42#16 55#20 55#20 2#12 61#20
39 41 42 55 57 61
1
39
1
41
1
55
1
57
1
61
1
42
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
20 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
CONTACTS
PINS
SOCKETS
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
TYPE PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE
WIRE HOLE FILLER
1 2 IN. MM MIN MAX
IN MM IN MM
20 20,22,24 Standard 006-0937-20A Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
20 18,20,22,24 Standard 006-0044-20A Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
20 26,28,30 Standard 006-0972-20 White Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
16 16,18,20 Standard 006-0937-16A Blue Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
16 14,16,18 Standard 006-1102-16 Orange Blue 0.283 7.18 0.047 1.20 0.106 2.70 097-0139-16
16 20,22,24 Standard 182-0451-16 Red Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
16 26,28,30 Standard 025-0870-16 Black Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
12 12,14 Standard 006-0937-12A Yellow Yellow 0.283 7.18 0.075 1.90 0.157 4.00 097-0138-12
20 20,22,24 High-Temperature 097-0015-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 24 High-Temperature 097-0047-20 Blue Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
16 16,18,20 High-Temperature 097-0014-16 Blue Blue 0.283 7.18 0.047 1.20 0.106 2.70 097-0140-16
16 14 High-Temperature 097-0177-16 Blue Orange 0.283 7.18 0.047 1.20 0.106 2.70 097-0140-16
12 12,14 High-Temperature 097-0165-12 Yellow Yellow 0.283 7.18 0.075 1.90 0.157 4.00 097-0138-12
20 20,22,24 chromel 006-1186-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 006-1188-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 chromel 006-1131-20 Black 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 006-1132-20 Orange 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 025-0402-20 Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 chromel 025-0404-20 Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
16 20,22,24 chromel 006-0982-16 None 0.188 4.77 0.047 1.20 0.106 2.70 097-0140-16
16 20,22,24 alumel 006-0983-16 None 0.188 4.77 0.047 1.20 0.106 2.70 097-0140-16
8 6 Power K6*182-0672-06 Green Green
0.354 9.00
0.209 5.30 0.224 5.70 182-8004-08A
8 8 Power K6*182-0672-08 Green Red 0.161 4.10 0.173 4.40 182-8004-08A
8 10-12 Power K6*182-0672-10 Green Brown 0.098 3.50 0.131 3.33 182-8004-08A
*For 18-02, 20-04 & 28-06 inserts only
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
TYPE PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE
WIRE HOLE FILLER
1 2 IN. MM MIN MAX
IN MM IN MM
20 20,22,24 Standard 006-0937-20A Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
20 18,20,22,24 Standard 006-0044-20A Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
20 26,28,30 Standard 006-0972-20 White Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
16 16,18,20 Standard 006-0937-16A Blue Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
16 14,16,18 Standard 006-1102-16 Orange Blue 0.283 7.18 0.047 1.20 0.106 2.70 097-0139-16
16 20,22,24 Standard 182-0451-16 Red Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
16 26,28,30 Standard 025-0870-16 Black Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
12 12,14 Standard 006-0937-12A Yellow Yellow 0.283 7.18 0.075 1.90 0.157 4.00 097-0138-12
20 20,22,24 High-Temperature 097-0015-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 24 High-Temperature 097-0047-20 Blue Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
16 16,18,20 High-Temperature 097-0014-16 Blue Blue 0.283 7.18 0.047 1.20 0.106 2.70 097-0140-16
16 14 High-Temperature 097-0177-16 Blue Orange 0.283 7.18 0.047 1.20 0.106 2.70 097-0140-16
12 12,14 High-Temperature 097-0165-12 Yellow Yellow 0.283 7.18 0.075 1.90 0.157 4.00 097-0138-12
20 20,22,24 chromel 006-1186-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 006-1188-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 chromel 006-1131-20 Black 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 006-1132-20 Orange 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 025-0402-20 Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 chromel 025-0404-20 Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
16 20,22,24 chromel 006-0982-16 None 0.188 4.77 0.047 1.20 0.106 2.70 097-0140-16
16 20,22,24 alumel 006-0983-16 None 0.188 4.77 0.047 1.20 0.106 2.70 097-0140-16
8 6 Power K6*182-0672-06 Green Green
0.354 9.00
0.209 5.30 0.224 5.70 182-8004-08A
8 8 Power K6*182-0672-08 Green Red 0.161 4.10 0.173 4.40 182-8004-08A
8 10-12 Power K6*182-0672-10 Green Brown 0.098 3.50 0.131 3.33 182-8004-08A
*For 18-02, 20-04 & 28-06 inserts only
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
21
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
PINS
SOCKETS
CONTACT TOOLS
CONTACT SIZE HAND CRIMP TOOL TURRET HEAD
(LOCATOR) POWER CRIMP TOOL POWER TOOL LOCATOR
PLASTIC
INSERTION/
EXTRACTION TOOL
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
12 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-12
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
12 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-12
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
8 - - M22520/23-01 M22520/23-03 025-0711-06
8 - - M22520/23-01 M22520/23-03 025-0711-06
8 - - M22520/23-01 TP1498 025-0711-06
*For 18-02, 20-04 & 28-06 inserts only
CONTACT SIZE HAND CRIMP TOOL TURRET HEAD
(LOCATOR) POWER CRIMP TOOL POWER TOOL LOCATOR
PLASTIC
INSERTION/
EXTRACTION TOOL
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
12 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-12
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
12 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-12
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
8 - - M22520/23-01 M22520/23-03 025-0711-06
8 - - M22520/23-01 M22520/23-03 025-0711-06
8 - - M22520/23-01 TP1498 025-0711-06
*For 18-02, 20-04 & 28-06 inserts only
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
22 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
PLUG - CRIMP TYPE 6
SQUARE FLANGE - CRIMP STYLE TYPE 0
DIMENSIONS
SHELL SIZE A MAX. G MAX. WEIGHT GRAMS*
STEEL ALUMINIUM
08 .839 (21.30) .500 (12.70) 31 14
10 .980 (24.90) .624 (15.85) 44 21
12 1.165 (29.60) .750 (19.05) 57 26
14 1.230 (31.24) .874 (22.20) 72 38
16 1.276 (32.42) 1.000 (25.40) 82 39
18 1.470 (37.24) 1.061 (26.95) 95 43
20 1.965 (49.91) 1.187 (30.15) 108 48
22 1.735 (44.07) 1.311 (33.30) 121 65
24 1.860 (47.24) 1.437 (36.50) 134 67
28 2.175 (55.24) 1.750 (44.45) 160 103
*Without contacts
SHELL SIZE B MAX. C +/- .002
(+/-.05) F MAX. G MAX. H + 0 /- .001
(+0 /-.02) V MIN. WEIGHT GRAMS*
STEEL ALUMINIUM
08 .817 (20.75) .594 (15.09) .562 (14.27) .500 (12.70) .622 (15.80) 1.248 (31.70) 31 14
10 .942 (23.93) .719 (18.26) .688 (17.47) .625 (15.88) .736 (18.70) 1.374 (34.90) 44 21
12 1.036 (26.32) .812 (20.62) .875 (22.22) .750 (19.05) .921 (23.40) 1.559 (39.60) 57 26
14 1.130 (28.71) .906 (23.01) .938 (23.82) .875 (22.23) .980 (24.90) 1.624 (41.25) 72 38
16 1.255 (31.88) .969 (24.61) 1.062 (26.97) 1.000 (25.40) 1.114 (28.3) 1.750 (44.45) 82 39
18 1.348 (34.24) 1.050 (26.67) 1.188 (30.18) 1.062 (26.97) 1.224 (31.10) 1.864 (47.35) 95 43
20 1.442 (36.63) 1.156 (29.36) 1.312 (33.32) 1.188 (30.18) 1.358 (34.50) 2.043 (51.90) 108 48
22 1.567 (39.80) 1.250 (31.75) 1.438 (36.53) 1.312 (33.32) 1.476 (37.50) 2.130 (54.10) 121 65
24 1.708 (43.39) 1.375 (34.92) 1.562 (39.67) 1.438 (36.53) 1.598 (40.6) 2.254 (57.25) 134 67
28 2.005 (50.93) 1.562 (39.67) 1.812 (46.02) 1.750 (44.45) 1.890 (48.00) 2.569 (65.25) 160 103
*Without contacts
All dimensions in inches (millimeters in parenthesis)
34,05 max.
G
29,90 max.
A
18,24 ± 0,15
4 holes/trous Ø 3,05 ± 0,10
4 holes/trous Ø 3,80 ± 0,10
Sizes/Tailles 08 to/à 22
Size/Taille 24
4 holes/trous Ø 3,20 ± 0,10
4 holes/trous Ø 3,80 ± 0,10
Sizes/Tailles 08 to/à 22
Size/Taille 24
1,80 max.
C
CC
C
B
B
31,50 max.
35,65 max
H
V
G
F
19,58 ± 0,15 E
A
H
N
B
G
F
31,50 max.
35,65 max. V
G
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
23
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
JAM NUT MOUNTING - CRIMP STYLE TYPE 7
SQUARE FLANGE - HERMETIC TYPE 0
DIMENSIONS
SHELL
SIZE A MAX. B MAX. E MAX. F MAX. G MAX. H + 0 /- .001
(+0 /-.02) M MAX. N + 0 /- .001
(+0 /-.02) V MIN.
WEIGHT MAX GRAMS*TIGHTENING
TORQUE OF
PANEL NUT
STEEL ALUMINIUM
08 1.078
(27.38)
.980
(24.89)
.137
(3.48)
.562
(14.27)
.500
(12.70)
.640
(16.26)
.829
(21.06)
.610
(15.50)
1.248
(31.70) 32 15 7m.N max.
10 1.192
(30.28)
1.104
(28.04)
.137
(3.48)
.688
(17.47)
.625
(15.88)
.765
(19.43)
.954
(24.23)
.735
(18.67)
1.374
(34.90) 41 21 10m.N max.
12 1.380
(35.05)
1.291
(32.79)
.137
(3.48)
.875
(22.22)
.750
(19.05)
.952
(24.18)
1.142
(29.01)
.922
(23.42)
1.559
(39.60) 58 30 12m.N max.
14 1.516
(38.51)
1.391
(35.33)
.137
(3.48)
.938
(23.82)
.875
(22.23)
1.015
(25.78)
1.205
(30.61)
.985
(25.02)
1.624
(41.25) 68 35 15m.N max.
16 1.641
(41.68)
1.516
(38.51)
.137
(3.48)
1.062
(26.97)
1.000
(25.40)
1.140
(28.96)
1.329
(33.76)
1.110
(28.20)
1.750
(44.45) 82 46 18m.N max.
18 1.766
(44.86)
1.641
(41.68)
.137
(3.48)
1.188
(30.18)
1.062
(26.97)
1.265
(32.13)
1.455
(36.96)
1.230
(31.25)
1.864
(47.35) 88 51 22m.N max.
20 1.954
(49.63)
1.766
(44.86)
.137
(3.48)
1.312
(33.32)
1.188
(30.18)
1.390
(35.31)
1.579
(40.11)
1.355
(34.42)
2.043
(51.90) 100 56 25m.N max.
22 2.078
(52.78)
1.954
(49.63)
.148
(3.76)
1.438
(36.53)
1.312
(33.32)
1.515
(38.48)
1.705
(43.31)
1.480
(37.59)
2.130
(54.10) 123 69 27m.N max.
24 2.182
(55.42)
2.079
(52.81)
.148
(3.76)
1.562
(39.67)
1.438
(36.53)
1.640
(41.66)
1.829
(46.46)
1.605
(40.77)
2.254
(57.25) 137 82 29m.N max.
28 2.434
(61.82)
2.331
(59.21)
.148
(3.76)
1.812
(46.02)
1.750
(44.45)
1.890
(48.01)
2.142
(54.41)
1.856
(47.14)
2.569
(65.25) 191 120 30m.N max.
*Without contacts
SHELL SIZE B MAX. C +/- .002
(+/-.05) F MAX. G MAX. H + 0 /- .001
(+0 /-.02)
P MAX.
V MIN.
WEIGHT
MAX.
GRAMS*
SIZE SIZE
20 16-12
08 .817 (20.75) .594 (15.09) .562 (14.27) .500 (12.70) .622 (15.80) .194 (4.93) .224 (5.69) 1.248 (31.70) 18
10 .942 (23.93) .719 (18.26) .688 (17.47) .625 (15.88) .736 (18.70) .194 (4.93) .224 (5.69) 1.374 (34.90) 24
12 1.036 (26.32) .812 (20.62) .875 (22.22) .750 (19.05) .921 (23.40) .194 (4.93) .224 (5.69) 1.559 (39.60) 31
14 1.130 (28.71) .906 (23.01) .938 (23.82) .875 (22.23) .980 (24.90) .194 (4.93) .224 (5.69) 1.624 (41.25) 40
16 1.255 (31.88) .969 (24.61) 1.062 (26.97) 1.000 (25.40) 1.114 (28.3) .194 (4.93) .224 (5.69) 1.750 (44.45) 49
18 1.348 (34.24) 1.050 (26.67) 1.188 (30.18) 1.062 (26.97) 1.224 (31.10) .194 (4.93) .224 (5.69) 1.864 (47.35) 54
20 1.442 (36.63) 1.156 (29.36) 1.312 (33.32) 1.188 (30.18) 1.358 (34.50) .194 (4.93) .224 (5.69) 2.043 (51.90) 62
22 1.567 (39.80) 1.250 (31.75) 1.438 (36.53) 1.312 (33.32) 1.476 (37.50) .194 (4.93) .224 (5.69) 2.130 (54.10) 77
24 1.708 (43.39) 1.375 (34.92) 1.562 (39.67) 1.438 (36.53) 1.598 (40.60) .194 (4.93) .224 (5.69) 2.254 (57.25) 88
*Without contacts
All dimensions in inches (millimeters in parenthesis)
18,24 ± 0,15
4 holes/trous Ø 3,05 ± 0, 10
4 holes/trous Ø 3,80 ± 0, 10
Sizes/Tailles 08 to/à 22
Size/Taille 24
4 holes/trous Ø 3,20 ± 0, 10
4 holes/trous Ø 3,80 ± 0, 10
Sizes/Tailles 08 to/à 22
Size/Taille 24
1,80 max.
C
CC
C
B
B
31,50 max.
35,65 max
H
V
G
F
19,58 ± 0,15 E
A
H
N
B
G
F
31,50 max.
35,65 max.
V
G
19,94 ± 0,15
1,55 max.
2,40 max.
P
H
V
A
G
F
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
24 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
COMPRESSION NUT
STRAIGHT CABLE CLAMP
RIGHT ANGLE CABLE CLAMP
ACCESSORIES
All dimensions in inches (millimeters in parenthesis)
SHELL
SIZE
STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
ALUMINUM BLACK ANODIZED
PLATED FOR A CLASS
8 66240-08 006-0909-08A499 006-0909-08A838 006-0909-08
10 66240-10 006-0909-10A499 006-0909-10A838 060-0909-10
12 66240-12 006-0909-12A499 006-0909-12A838 060-0909-12
14 66240-14 006-0909-14A499 006-0909-14A838 060-0909-14
16 66240-16 006-0909-16A499 006-0909-16A838 060-0909-16
18 66240-18 006-0909-18A499 006-0909-18A838 060-0909-18
20 66240-20 006-0909-20A499 006-0909-20A838 060-0909-20
22 66240-22 006-0909-22A499 006-0909-22A838 060-0909-22
24 66240-24 006-0909-24A499 006-0909-24A838 060-0909-24
28 66240-28 006-0909-28A499 006-0909-28A838 060-0909-28
SHELL
SIZE
STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
ALUMINUM BLACK ANODIZED
PLATED FOR A CLASS
8 66241-08A 006-0910-08A499 006-0910-08A838 006-0910-08
10 66241-10A 006-0910-10A499 006-0910-10A838 006-0910-10
12 66241-12A 006-0910-12A499 006-0910-12A838 006-0910-12
14 66241-14A 006-0910-14A499 006-0910-14A838 006-0910-14
16 66241-16A 006-0910-16A499 006-0910-16A838 006-0910-16
18 66241-18A 006-0910-18A499 006-0910-18A838 006-0910-18
20 66241-20A 006-0910-20A499 006-0910-20A838 006-0910-20
22 66241-22A 006-0910-22A499 006-0910-22A838 006-0910-22
24 66241-24A 006-0910-24A499 006-0910-24A838 006-0910-24
28 66241-28A 006-0910-28A499 006-0910-28A838 006-0910-28
SHELL
SIZE
STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
ALUMINUM BLACK ANODIZED
PLATED FOR A CLASS
8 66332-08A 006-0908-08A499 006-0908-08A838 006-0908-08
10 66332-10A 006-0908-10A499 006-0908-10A838 006-0908-10
12 66332-12A 006-0908-12A499 006-0908-12A838 006-0908-12
14 66332-14A 006-0908-14A499 006-0908-14A838 006-0908-14
16 66332-16A 006-0908-16A499 006-0908-16A838 006-0908-16
18 66332-18A 006-0908-18A499 006-0908-18A838 006-0908-18
20 66332-20A 006-0908-20A499 006-0908-20A838 006-0908-20
22 66332-22A 006-0908-22A499 006-0908-22A838 006-0908-22
24 66332-24A 006-0908-24A499 006-0908-24A838 006-0908-24
28 66332-28A 006-0908-28A499 006-0908-28A838 006-0908-28
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
25
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
KEYING STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
N 983-3KE-*## 983-3R-*## 983-3W-*##
6 983-3KE-*## 983-3R-*## 983-3W-*##
7 983-3KE-*## 983-3R-*## 983-3W-*##
8 983-3KE-*## 983-3R-*## 983-3W-*##
9 983-3KE-*## 983-3R-*## 983-3W-*##
Y 983-3KE-*## 983-3R-*## 983-3W-*##
KEYING STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
N 983-3KE-*## 983-3R-*## 983-3W-*##
6 983-3KE-*## 983-3R-*## 983-3W-*##
7 983-3KE-*## 983-3R-*## 983-3W-*##
8 983-3KE-*## 983-3R-*## 983-3W-*##
9 983-3KE-*## 983-3R-*## 983-3W-*##
Y 983-3KE-*## 983-3R-*## 983-3W-*##
*Choose lanyard type
C = chain and small eyelet
D = cord and small eyelet
N = no chain or cord, with holes for locking wire
## = choose shell size
SHELL
SIZE
A MAX. A1 MAX. L1 +/-6MM (+/- .236)
IN. MM. IN. MM. IN. MM.
08 0.776 19.70 0.766 19.45 5.00 127
10 0.906 23.00 0.906 23.00 5.00 127
12 1.077 27.35 1.077 27.35 5.00 127
14 1.140 28.95 1.140 28.95 5.00 127
16 1.266 32.15 1.266 32.15 5.00 127
18 1.374 34.90 1.374 34.90 5.00 127
20 1.510 38.35 1.510 38.35 5.00 127
22 1.624 41.25 1.624 41.25 5.00 127
24 1.760 44.70 1.760 44.70 5.00 127
28 2.000 50.80 2.020 51.30 5.00 127
ACCESSORIES
DUSTCAP FOR RECEPTACLES
DUSTCAP FOR PLUGS
23,50 max.
19,10
A 1
Ø 3,10 ± 0,10
L1
Ø 3,10 ± 0,10
20 max.
15,70 max.
A
L1
23,50 max.
19,10
A 1
Ø 3,10 ± 0,10
L1
Ø 3,10 ± 0,10
20 max.
15,70 max.
A
L1
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
26 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
ASSEMBLY INSTRUCTIONS
STEP 1: Insert wire into rear of contact.
Wire insulation must press against rear
of contact. Wire must be visible though
inspection hole
STEP 2: M22520 series crimp tool and
locator is recommended. a See Contact
and Tooling table on pages 20-21
CONTACT SIZE COLOR
20 Red
16 Blue
12 Yellow
STEP 3: Insert contact into tool jaws. To
crimp, squeeze handles together fully until
ratchet releases and allows handles to
expand; otherwise, contact may not be
extracted from tool jaws. Maintain slight
insertion pressure on wire while crimping
contact to wire.
WIRE STRIPPING AND CONTACT CRIMPING
correct crimp
incorrect crimp
WIRE STRIPPING
Strip insulation from end of wire to be crimped.
(See table for proper stripping dimensions.) Do
not cut or damage wire strands.
A
WIRE SIZE A
20 .157 (4.0) - .197 (5.0)
16 .252 (6.4) - .315 (8.0)
12 .252 (6.4) - .315 (8.0)
8.336 (8.5) - .372 (9.4)
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
27
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
ASSEMBLY INSTRUCTIONS
STEP 1: Remove backshell and put wired
contacts through cable opening.
STEP 2: : Use colored end of plastic
insertion / extraction tool for insertion. Place
wire and contact into tool so that the tool
rests on the rear of the contact shoulder.
STEP 3: Press tool against contact
shoulder and, with firm and even pres-
sure, insert wired contact into center
contact cavity.
STEP 4: : Remove tool and pull back lightly on wire to make sure
contact is properly seated. Repeat operation with remainder of
contacts to be inserted, beginning with center cavity and working
outward.
STEP 5: After all contacts are inserted, fill any empty cavities with
wire sealing plugs. Re-attach backshell and tighten cable clamps.
CONTACT INSERTION
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
28 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
STEP 1: Remove backshell from connector and slide back along
wire bundle.
STEP 2: Use white end of plastic insertion / extraction tool for
extraction. Place tool around wire, and insert tool into contact
cavity until tool tip bottoms against the contact shoulder.
STEP 4: Hold firmly onto wire and tool and extract from connec-
tor. Repeat operation for all contacts to be extracted.
STEP 5: Fill any empty cavities with wire sealing plugs. Re-attach
backshell and tighten cable clamps.
CONTACT EXTRACTION
ASSEMBLY INSTRUCTIONS
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
29
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-26482 SERIES II
TE DEUTSCH AFD series MIL-DTL-26482 series II connectors
have a quick-mating, three-point bayonet coupling system.
TE DEUTSCH AFD series connectors are designed for harsh
environments and are excellent aerospace connectors. These
TE DEUTSCH connectors are mil spec to MIL-26482 and have
a high-quality contact retention system. The AFD series is
intermateable with Souriau connectors and all MIL-DTL-26482
series II connectors. For full product details on the TE DEUTSCH
AFD Series MIL-DTL-26482 series II connectors, please see the
specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• High-reliability
• Outstanding EMI-shielding protection
• Operates at extreme temperatures
• High-density connectors
• Broad range of military and commercial accessories
• MIL-DTL-26482 qualified
TE Connectivity DEUTSCH AFD Series
MIL-DTL-26482 Series II Connectors
APPLICATIONS
FEATURES
30 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
MATERIALS AND FINISHES
Shell Aluminium alloy
Shell Plating Electroless nickel and olive drab chromate over nickel
Contacts Copper alloy
Contact Platings 50u" gold plated
Insulator Rigid plastic dielectric
Seals Silicone based elastomer
ELECTRICAL DATA
Operating Voltage/Test Voltage
SERVICE RATING
WORKING TEST
SEA LEVEL VAC RMS 70000 FEET ALTITUDE
VAC RMS SEA LEVEL VAC RMS
70000 FEET
ALTITUDE VAC
RMS
I 600 300 1500 375
II 1000 450 2300 500
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT FOR TEST
IN AMPS
POTENTIAL DROP
MILLIVOLT AT 77F (25C)
24 20 3 <45
20 20 7.5 <55
20 16 7.5 <45
16 16 13 <50
14 12 17 <45
12 12 23 <50
MECHANICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance
5000 Megaohms minimum at 77ºF (25ºC)
500 Megaohm minimum at 392ºF (200ºC)
Class L and 347ºF (175ºC) Class W
Mating Life 500 cycle minimum, 250 cycle minimum for shielded plug
Salt Spray Class L & W 48 hours unmated; 452 hours mated per MIL-STD-1344 method,
1001 per MIL-DTL-26482
Heat Class L +392ºF (200ºC), Class W 347ºF (175ºC) for 1000 hours to
MIL-STD-1344 method 1005.1
Chemical Resistance Tested unmated according to MIL-DTL-26482 44.6.28 for hydraulic fluid,
lubricating oil, deicing fluids, jet fuels, solvents and coolants
Vibration 10 to 2000Hz (20g's) 10 microseconds maximum discontinuity.
To MIL-STD-1344 method 2005 per MIL-DTL-26482
Shock 150g's 6 microseconds duration, three major axes. 10 microsecond
maximum discontinuity
TECHNICAL
SPECIFICATIONS
31
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
MECHANICAL DATA (CONT.)
Contact Type Crimp, coax, shielded, printed circuit board, thermocouple, and fiber optic
Number of Circuits 3 to 61
Polarization Five keyway, three point bayonet with optional rotational polarization
Approvals/Agency
Listing MIL-DTL-26482
Wire Sealing Range
CONTACT SIZE WIRE SEALING RANGE MIN.
INCH (MM)
WIRE SEALING RANGE MAX.
INCH (MM)
20 .040 (1.02) .083 (2.11)
16 .053 (1.35) .103 (2.62)
12 .097 (2.46) .158 (4.01)
Contact Retention
CONTACT SIZE RETENTION AXIAL LOAD
LBS.
SEPARATION FORCE MINIMUM
(INITIAL) OUNCES
20 .040 (1.02) .083 (2.11)
16 .053 (1.35) .103 (2.62)
12 .097 (2.46) .158 (4.01)
All dimensions in inches (millimeters in parenthesis)
TECHNICAL
SPECIFICATIONS
32 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
MS3470 L 24-61 P W -LC
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER
1 2 3 4 5 6
(Military part number example)
HOW TO ORDER 26482 SERIES CONNECTORS - MILITARY
MS3476
Standard Plug
MS3470
Narrow Flange Receptacle MS3471
Cable Receptacle*
MS3474
Jam Nut Receptacle*
MS3472
Wide Flange Receptacle*
*Not available in Size 8
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
MS3475
Shielded Plug
L = Electroless Nickel W= Olive Drab Chromate over Cadmium
over Nickel 500 Hour Salt Spray
STEP 2: SELECT FINISH
Mates with
33
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
HOW TO ORDER 26482 SERIES CONNECTORS - MILITARY
STEP 3: SELECT LAYOUT
a See page 36 for listing by # of contacts
LAYOUT SERVICE
RATING TOTAL 20 16 12
ROTATIONS
W X Y Z
8-98 I 3 3 60 210
8-33 I 3 3 90
10-6 I 6 6 90
12-3 II 3 3 180
12-8 I 8 8 90 112 203 292
12-10 I 10 10 60 155 270 295
14-4 I 4 4
14-5 II 5 5 40 92 184 273
14-12 I 12 8 4 43 90
14-15 I 15 14 1 17 110 155 234
14-18 I 18 18 15 90 180 331
14-19 I 19 19 30 165 315
16-8 II 8 8 54 152 180 331
16-26 I 26 26 60 105 275 338
18-8 I 8 8
18-11 II 11 11 62 119 241 340
18-30 I 30 29 1 180 193 285 350
18-32 I 32 32 85 138 222 265
20-16 II 16 16 238 318 333 347
20-39 I 39 37 2 63 144 252 333
20-41 I 41 41 45 126 225
22-12 I 12 12
22-21 II 21 21 16 135 175 349
22-32 I 32 32 72 145 215 288
22-41 I 41 27 14 39 135 264
22-55 I 55 55 30 142 226 314
24-19 II 19 19 30 165 315
24-31 I 31 31 90 225
24-61 I 61 61 90 180 270 324
P = Pin
S = Socket
Note: See Step 6 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contact
Note: The “A” and “B” designators may be used when other than
power contacts (PCB, Coax, Thermocouple, or Fiber Optic contacts)
STEP 4: SELECT CONTACT
(omit for normal)
W
X
Y
Z
STEP 5: SELECT POLARIZATION
Receptacle Plug
Omit for standard contacts
-LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts)
Note: -LC is not marked on part
STEP 6: SELECT MODIFIER
34 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
HOW TO ORDER 26482 SERIES CONNECTORS - COMMERCIAL
AFD56
Standard Plug
AFD50
Narrow Flange Receptacle AFD51
Cable Receptacle*
AFD54
Jam Nut Receptacle*
AFD58
Wide Flange Receptacle*
AFD50- 24-61 P W -6117 -LC
SHELL STYLE LAYOUT CONTACT POLARIZATION FINISH MODIFIER
1 2 3 4 5 6
(Commercial part number example)
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
AFD57
Shielded Plug
STEP 2: SELECT LAYOUT
a See page 36 for listing by # of contacts
LAYOUT SERVICE
RATING TOTAL 20 16 12 8 OR COAX ROTATIONS
W X Y Z
8-98 I 3 3 60 210
8-33 I 3 3 90
8-3A I 3 3 60
10-6 I 6 6 90
12-3 II 3 3 180
12-8 I 8 8 90 112 203 292
12-10 I 10 10 60 155 270 295
14-4 I 4 4
14-5 II 5 5 40 92 184 273
14-12 I 12 8 4 43 90
14-15 I 15 14 1 17 110 155 234
14-18 I 18 18 15 90 180 331
14-19 I 19 19 30 165 315
16-8 II 8 8 54 152 180 331
16-26 I 26 26 60 105 275 338
18-8 I 8 8
18-11 II 11 11 62 119 241 340
18-30 I 30 29 1 180 193 285 350
18-32 I 32 32 85 138 222 265
18-918 18 16 2
20-16 II 16 16 238 318 333 347
20-39 I 39 37 2 63 144 252 333
20-41 I 41 41 45 126 225
22-12 I 12 12
22-21 II 21 21 16 135 175 349
22-32 I 32 32 72 145 215 288
22-41 I 41 27 14 39 135 264
22-55 I 55 55 30 142 226 314
24-19 II 19 19 30 165 315
24-31 I 31 31 90 225
24-37 I 37 37 25 50 75
24-53 I 53 51 2
24-61 I 61 61 90 180 270 324
24-100 10 10 45 90 135
Mates with
*Not available in Size 8
35
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
HOW TO ORDER 26482 SERIES CONNECTORS - COMMERCIAL
For other commercial modification, i.e., less tools, with pc contact or with endbell, call.
Omit for standard contacts
-LC = for use with standard contacts, but supplied without
contacts, seal plugs or tools (PO must state Less Contacts)
Note: -LC is not marked on part
P = Pin
S = Socket
Note: See Step 6 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contact
Note: The “A” and “B” designators may be used when other than power contacts (PCB, Coax, Thermocouple, or Fiber Optic contacts)
STEP 3: SELECT CONTACT
(omit for normal)
W
X
Y
Z
STEP 4: SELECT POLARIZATION
STEP 6: SELECT MODIFIER
-1A = Aluminium Shell, nickel, no endbell
-6117 = Aluminium Shell, olive drab cadmium plated, no endbell
-6116 = Aluminium Shell, black anodized, no endbell
-059 = Aluminum Shell, nickel-plated with typical straight cable clamp
-Blank = Aluminum Shell, nickel-plated with grommet nut
STEP 5: SELECT FINISH
36 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
LAYOUT 8-33 8-98 10-6 12-3 12-8 12-10 14-4 14-5
# OF CONTACTS 3-#20 3-#20 6-#20 3-#16 8-#20 10-#20 4-#12 4-#16
SERVICE RATING I I I II I I I II
LAYOUT 14-12 14-15 14-18 14-19 16-8 16-26 18-8 18-11
# OF CONTACTS 8-#20, 4-#16 14-#20, 1-#16 18-#20 19-#20 8-#16 26-#20 8-#12 11-#16
SERVICE RATING I I I I II I I II
LAYOUT 18-30 18-32 20-16 20-39 20-41 22-12
# OF CONTACTS 29-#20, 1-#16 32-#20 16-#16 37-#20, 2-#16 41-#20 12-#12
SERVICE RATING I I II I I I
LAYOUT 22-21 22-41 22-55 24-19 24-31 24-61
# OF CONTACTS 21-#16 27-#20, 14-#16 55-#20 19-#12 31-#16 61-#20
SERVICE RATING II I I II I I
A
CB
A
C
B
A
B
C
D
E
F
CA
B
H
G
F
E
D
A
B
C
JK
H
G
F E D
C
B
AD
C
B
A
E
DC
B
A
M
L
K
J
H
G
F
ED
C
B
A
P
RN
M
L
K
J
H
G
F
E
D
C
B
A
R
ST
VU
M
NL
K
J
H GF
E
D
C
B
A
P
X
c
b
a
Z
YW
V
U
T
S
R
P
N
M
L
K
JH
G
F
E
D
C
B
A
H
G
F
ED
C
B
A
L
K
J
H
G
F
E
D
C
B
A
g
f
h
i
e
d
c
b
aZ
Y
X
W
V
U
R
P
N
M
L
KJH
G
F
E
D
C
B
A
S
T
S
RP
N
M
L
K
J
H
G
F
D
E
D
C
B
A
r
p
qn
m
k
j
i
h
g
f
ed
c
b
a
Z
A
Y
X
W
V
U
T
S
R
P
N
MLKJ
H
G
F
E
D
C
B
s
t
r
p
q
n
m
k
j
i
h
g
f
ed
c
b
a
Z
Y
X
V
U
T
S
R
P
N
M
A
LK
J
H
G
F
E
D
C
B
W
L
M
A
K
J
H
G
F
E
D
C
B
t
s
r
q
p
n
g
f
h
m
k
j
i
e
d
c
b
a
Z
Y
X
W
V
U
R
P
N
ML
K
J
H
G
F
E
D
C
B
A
S
TP
R
N
M
KJH
G
F
E
D
C
B
A
S
T
U
V
W
X
Y
Z
L
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r
s
t
u
v
w
x
y
z
AA
BB
CC
DD
EE
FF
GG
HH
VU R
PN
M
L
K
J
HG F
E
D
C
B
A
ST
PP
NN
MM
LL
KK
JJ
HH
GG
FF
EE
DD
CC BB AA
z
y
x
w
uv
t
s
r
q
p
n
g
f
h
mkj
i
e
d
c
b
a
Z
Y
X
W
V
U
R
P
NML
K
J
H
G
F
E
D
C
B
A
S
T
LAYOUTS BY SHELL SIZE
37
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
CONTACTS
PINS
SOCKETS
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
20 20,22,24 M39029/4-110 Brown Brown Black Brown Brown 0.04 1.02 0.083 2.11 MS27488-20-2 Red
16 16,18,20 M39029/4-111 Brown Brown Brown Brown Brown 0.053 1.35 0.103 2.62 MS27488-16-2 Blue
12 12 & 14 M39029/4-113 Brown Brown Orange Brown Brown 0.097 2.46 0.158 4.01 MS27488-12-2 Yellow
8Contact us for details.
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET
PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
20 20,22,24 M39029/5-115 Brown Brown Green 0.1875 4.77 0.04 1.02 0.083 2.11 MS27488-20-2 Red
16 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 0.053 1.35 0.103 2.62 MS27488-16-2 Blue
12 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 0.097 2.46 0.158 4.01 MS27488-12-2 Yellow
8Contact us for details.
LAYOUT 14-12 14-15 14-18 14-19 16-8 16-26 18-8 18-11
# OF CONTACTS 8-#20, 4-#16 14-#20, 1-#16 18-#20 19-#20 8-#16 26-#20 8-#12 11-#16
SERVICE RATING I I I I II I I II
LAYOUT 22-21 22-41 22-55 24-19 24-31 24-61
# OF CONTACTS 21-#16 27-#20, 14-#16 55-#20 19-#12 31-#16 61-#20
SERVICE RATING II I I II I I
38 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
CONTACT TOOLS
PINS
SOCKETS
CONTACT
SIZE
HAND CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOW
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
20 M22520/1-01 M22520/1-02 Red WA27F M22520/1-02 DAK83-20B DRK83-20B M81969/14-11 Red White
16 M22520/1-01 M22520/1-02 Blue WA27F M22520/1-02 DAK83-16B DRK83-16B M81969/14-03 Blue White
12 M22520/1-01 M22520/1-02 Yellow WA27F M22520/1-02 DAK83-12B DRK83-12B M81969/14-04 Yellow White
8Contact us for details.
CONTACT
SIZE
HAND CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOW
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
20 M22520/1-01 M22520/1-02 Red WA27F M22520/1-02 DAK83-20B DRK83-20B M81969/14-11 Red White
16 M22520/1-01 M22520/1-02 Blue WA27F M22520/1-02 DAK83-16B DRK83-16B M81969/14-03 Blue White
12 M22520/1-01 M22520/1-02 Yellow WA27F M22520/1-02 DAK83-12B DRK83-12B M81969/14-04 Yellow White
8Contact us for details.
All dimensions in inches (millimeters in parenthesis)
39
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
SHELL SIZE V DIA. MAX. W THREAD CLASS 2A
80.782 (19.86) .5000-20 UNF
10 0.926 (23.52) .6250-24 UNEF
12 1.043 (26.49) .7500-20 UNEF
14 1.183 (30.04) .8750-20 UNEF
16 1.305 (33.14) 1.000-20 UNEF
18 1.391 (35.33) 1.0625-18 UNEF
20 1.531 (38.88) 1.1875-18 UNEF
22 1.656 (42.06) 1.3125-18 UNEF
24 1.777 (45.13) 1.4375-18 UNEF
SHELL
SIZE
AA MAX. PANEL
THICKNESS A MAX. B +/-.005
(+/- 1.27) C MAX.
DE +/-.016
(+/- .406) W THREAD CLASS 2A
MS3470/
AFD50
MS3474/
AFD58
MS3470/
AFD50
MS3470/
AFD50
MS3470/
AFD50
MS3474/
AFD58
MS3470/
AFD50
MS3474/
AFD58
8.087
(2.21)
.118
(3.00)
.828
(21.0)
1.065
(27.1)
.594
(15.1)
.734
(18.6)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) .5000-20 UNF
10 .087
(2.21)
.118
(3.00)
.954
(24.2)
1.141
(29.0)
.719
(18.3)
.812
(20.6)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) .6250-24 UNEF
12 .087
(2.21)
.118
(3.00)
1.047
(26.6)
1.266
(32.2)
.812
(20.6)
.938
(23.8)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) .7500-20 UNEF
14 .087
(2.21)
.118
(3.00)
1.141
(29.0)
1.360
(34.5)
.906
(23.0)
1.031
(26.2)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) .8750-20 UNEF
16 .087
(2.21)
.118
(3.00)
1.234
(31.3)
1.453
(36.9)
.969
(24.6)
1.125
(28.6)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) 1.000-20 UNEF
18 .087
(2.21)
.118
(3.00)
1.328
(33.7)
1.532
(38.9)
1.062
(27.0)
1.203
(30.6)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) 1.0625-18 UNEF
20 .212
(5.38)
.212
(5.38)
1.453
(36.9)
1.688
(42.9)
1.156
(29.4)
1.297
(32.9)
1.275
(32.39)
.587/.556
(14.91/14.12)
.587/.556
(14.91/14.12) .094 (2.4) 1.1875-18 UNEF
22 .212
(5.38)
.212
(5.38)
1.578
(40.1)
1.766
(44.9)
1.250
(31.8)
1.375
(34.9)
1.275
(32.39)
.587/.556
(14.91/14.12)
.587/.556
(14.91/14.12) .094 (2.4) 1.3125-18 UNEF
24 .212
(5.38)
.212
(5.38)
1.703
(43.3)
1.891
(48.0)
1.375
(34.9)
1.500
(38.1)
1.275
(32.39)
.587/.556
(14.91/14.12)
.587/.556
(14.91/14.12) .094 (2.4) 1.4375-18 UNEF
All dimensions in inches (millimeters in parenthesis)
DIMENSIONS
PLUGS
FLANGE MOUNT
MS3476/ AFD56 & MS3475/ AFD57
MS3470/ AFD50 & MS3472/ AFD58
1.230 MAX
V
DIA MAX
W THD
130
190
A (TYP) (2)
B (TYP) (2)
C MAX
D(2) E
.130
.190
AA PANEL
.125
MAX W THD
A (TYP) (2)
B (TYP) (2)
C MAX
D(2) E
.130
.190
AA PANEL
.125
MAX W THD
F
MAX
AA PANEL
.125
MAX
Y
E
D(2)
G DIA
H DIA
B(2)
(TYP)
40 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
DIMENSIONS
JAM NUT RECEPTACLE
IN-LINE CABLE RECEPTACLE
MS3474/ AFD74
MS3471/ AFD51
SHELL SIZE BB MAX. PANEL K +/-.016
(+/-.394)
L +/-.016
(+/-.394)
M +/-.008
(+/-.203) C MAX. W THREAD CLASS 2A
8.187 (4.75) .939 (23.84) 1.063 (26.99) .699 (17.75) 1.215 (30.86) .5000-20 UNF
10 .187 (4.75) 1.0625 (26.99) 1.188 (30.16) .699 (17.75) 1.215 (30.86) .6250-24 UNEF
12 .187 (4.75) 1.251 (31.76) 1.378 (34.94) .699 (17.75) 1.215 (30.86) .7500-20 UNEF
14 .187 (4.75) 1.378 (34.94) 1.501 (38.11) .699 (17.75) 1.215 (30.86) .8750-20 UNEF
16 .187 (4.75) 1.501 (38.11) 1.626 (41.29) .699 (17.75) 1.215 (30.86) 1.000-20 UNEF
18 .187 (4.75) 1.626 (41.29) 1.751 (44.46) .699 (17.75) 1.215 (30.86) 1.0625-18 UNEF
20 .250 (6.35) 1.813 (46.04) 1.939 (49.24) .763 (19.38) 1.275 (32.39) 1.1875-18 UNEF
22 .250 (6.35) 1.939 (49.24) 2.063 (52.39) .763 (19.38) 1.275 (32.39) 1.3125-18 UNEF
24 .219 (5.56) 2.063 (52.39) 2.188 (55.56) .763 (19.38) 1.275 (32.39) 1.4375-18 UNEF
SHELL SIZE S MAX. T +/-.040
(+/- .508) C MAX. DE +/-.016
(+/- .406) W THREAD CLASS 2A
MS3471/AFD51
8.828 (21.03) .938 (23.83) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .5000-20 UNF
10 .954 (24.23) 1.062 (26.97) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .6250-24 UNEF
12 1.047 (26.59) 1.156 (29.36) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .7500-20 UNEF
14 1.141 (28.98) 1.250 (31.75) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .8750-20 UNEF
16 1.234 (31.34) 1.344 (34.14) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) 1.000-20 UNEF
18 1.328 (33.73) 1.438 (36.53) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) 1.0625-18 UNEF
20 1.453 (36.91) 1.562 (39.67) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.1875-18 UNEF
22 1.578 (40.08) 1.688 (42.88) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.3125-18 UNEF
24 1.703 (43.26) 1.812 (46.02) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.4375-18 UNEF
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAX Z
M
R DIA
P
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAX Z
M
R DIA
P
S MAX
(TYP)
T DIA
C MAX
D E
.130
.190
W THD
All dimensions in inches (millimeters in parenthesis)
41
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
STANDARD CABLE CLAMPS
SHELL
SIZE
DUMMY RECEPTACLES
OLIVE DRAB OVER
CADMIUM PLATED
METAL DUSTCAP
FOR PLUGS
FOR RECEPTACLE
FLANGED WITH SASH CHAIN JAM NUT WITH SASH CHAIN
AND RING
8 MS3115-8 MS3180-8C*MS3181-8C*MS3181-8N*
10 MS3115-10 MS3180-10C*MS3181-10C*MS3181-10N*
12 MS3115-12 MS3180-12C*MS3181-12C*MS3181-12N*
14 MS3115-14 MS3180-14C*MS3181-14C*MS3181-14N*
16 MS3115-16 MS3180-16C*MS3181-16C*MS3181-16N*
18 MS3115-18 MS3180-18C*MS3181-18C*MS3181-18N*
20 MS3115-20 MS3180-20C*MS3181-20C*MS3181-20N*
22 MS3115-22 MS3180-22C*MS3181-22C*MS3181-22N*
24 MS3115-24 MS3180-24C*MS3181-24C*MS3181-24N*
*Default Plating = Olive Drab over Cadmium
A = Anodized
SHELL
SIZE
STRAIGHT CLAMP 90° CABLE ENTRY
LOW COST SELF-LOCKING LOW COST SELF-LOCKING MAX MIN
8 M85049/52-1-8*M85049/52S8*M85049/51-1-8*M85049/51S8*.204 (5.18) .125 (3.18)
10 M85049/52-1-10*M85049/52S10*M85049/51-1-10*M85049/51S10*.286 (7.26) .187 (4.75)
12 M85049/52-1-12*M85049/52S12*M85049/51-1-12*M85049/51S12*.416 (10.57) .291 (7.39)
14 M85049/52-1-14*M85049/52S14*M85049/51-1-14*M85049/51S14*.476 (12.09) .351 (8.92)
16 M85049/52-1-16*M85049/52S16*M85049/51-1-16*M85049/51S16*.625 (15.88) .501 (12.72)
18 M85049/52-1-18*M85049/52S18*M85049/51-1-18*M85049/51S18*.706 (17.93) .518 (13.16)
20 M85049/52-1-20*M85049/52S20*M85049/51-1-20*M85049/51S20*.831 (21.11) .581 (14.76)
22 M85049/52-1-22*M85049/52S22*M85049/51-1-22*M85049/51S22*.956 (24.28) .644 (16.36)
24 M85049/52-1-24*M85049/52S24*M85049/51-1-24*M85049/51S24*1.081 (27.46) .706 (17.93)
*Select plating code to match connector plating
N = Electroless nickel
W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray)
ACCESSORIES
All dimensions in inches (millimeters in parenthesis)
42 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
ACCESSORIES
STANDARD CABLE CLAMPS
DESCRIPTION PART NUMBER PREFIX STRAIGHT 90° 45°
Heat Shrink Boot Adapter M85049/60 X
Environmental
M85049/7 X
M85049/9 X
M85049/11 X
EMI/RFI
Non- Environmental
M85049/23 X
M85049/24 X
M85049/25 X
EMI/RFI Environmental
M85049/6 X
M85049/8 X
M85049/10 X
EMI/RFI Crimp Ring M85049/26 X
EMI/RFI Banding
M85049/82 X
M85049/83 X
M85049/84 X
Cable Tie
M85049/55 X
M85049/53 X
M85049/54 X
Wire Seal Compression
Nuts “E” M85049/31 X
NOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.
43
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: Use M22520/1-01 crimp tool with proper
crimp locator M22520/1-02.
CONTACT SIZE COLOR
20 Red
16 Blue
12 Yellow
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.*
*IMPORTANT NOTE: Microsection the contact to verify crimp quality.
STEP 1: Remove backshell and put wired contacts
through cable clamp opening.
STEP 2: Use colored end of CIET tool for insertion.
Place wire into tool at large opening. To facilitate
contact insertion, a minimum six inches of free wire
is recommended.
STEP 3: Slide tool on wire while holding thumb
against wire at opening. Wire will slip into tool.
STEP 4: With tool pressed against shoulder of
contact, starting at the center cavity, insert wired
contact and tool into properly-identified cavity at
rear of plug with firm, even pressure. Do not use
excessive pressure.
STEP 5: When contact bottoms, a slight click can
be heard as tines of metal retaining clip snap into
place behind contact shoulder.
STEP 6: Check face of plug or receptacle for
proper contact installation. In socket inserts with
a large number of contacts, cavities are identified
in a spiral pattern. A projecting line from the spiral
indicates omission of a letter; a broken circle around
a cavity indicates transition between capitals, lower
case and double letters.
STEP 7: Withdraw tool from rear of plug. To be
sure that contact is locked, pull back lightly on
wire. Then remove tool from wire and proceed
with other contacts.
STEP 8: After all contacts are inserted, fill
unwired cavities with sealing plugs (insert head
first and leave end protruding for ease of removal),
assemble backshell on rear of connector.
WIRE STRIPPING AND CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
44 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Remove backshell and slide along wires to
allow access. To extract a contact, use white end of
CIET tool. Place wire into tool at large opening. Slide
back tool on wire while holding thumb against wire
at opening. Wire will slip into tool.
STEP 2: Push tool into rear of plug until it bottoms.
At this point, tool releases tines on retaining clip so
that contact can be extracted.
STEP 3: While maintaining slight insertion force
on tool, firmly hold wire against serrated shoulder
at center of tool and extract both wired contact
and tool from plug.
*IMPORTANT NOTE: Microsection the contact to verify crimp quality.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
45
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-38999 SERIES I
TE DEUTSCH DJT series MIL-DTL-38999 series I connectors
offer high density contact arrangements in a miniature metal
circular connector. DJT connectors meet MIL-38999 and were
originally designed as military and aerospace components. The
TE DEUTSCH DJT series is now being used in many applications
requiring extremely reliable interconnections. These TE DEUTSCH
connectors are quick-mating, environmentally-sealed, triple-lead
threaded, have a self-locking coupling, and are EMI-RFI-shielded.
A variety of D38999 backshells are available. For full product
details on the TE DEUTSCH DJT series MIL-DTL-38999 series I
connectors, please see the specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• Missiles
• Shipboard
• High Reliability
• Outstanding EMI/RFI Shielding Protection
• High Density
• Self Locking Connector Systems
• MIL-DTL-38999
• Scoop-Proof Contact Protection
TE Connectivity DEUTSCH DJT Series
MIL-DTL-38999 Series I Connectors
APPLICATIONS
FEATURES
46 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
MATERIALS AND FINISHES
Shell Aluminium alloy
Bayonet Pins Passivated stainless steel per QQ-S-763
Shell Plating Electroless nickel and olive drab chromate over nickel
Contacts Copper alloy
Contact Platings 50u" gold plated
Insulator Rigid plastic dielectric
Seals Fluorinated silicone based elastomer
Grounding Springs Beryllium copper
ELECTRICAL DATA
Wire Range Sizes 12-28AWG
Insulation Resistance 5000 Megaohms minimum at 77ºF (25ºC)
Contact Resistance of mated contacts end to end
CONTACT SIZE MAXIMUM MILLIVOLT DROP
22D 40
20 35
16 25
12 25
Test Voltage ac rms
SERVICE
RATING
SEA LEVEL 100,000 FEET ALTITUDE
MATED UNMATED MATED UNMATED
M 1300 1300 800 200
N 1000 1000 600 200
I 1800 1800 1000 200
II 2300 2300 1000 200
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT FOR
TEST IN AMPS
POTENTIAL DROP MILLIVOLT
AT 77ºF (25ºC)
24 20 3 <45
20 20 7.5 <55
20 16 7.5 <45
16 16 13 <50
14 12 17 <45
12 12 23 <50
TECHNICAL
SPECIFICATIONS
47
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
MECHANICAL DATA
Operating
Temperature
B - Olive Drab -65ºC to +175ºC (-85ºF to +347ºF)
F - Electroless Nickel -65ºC to +200ºC (-85ºF to +392ºF)
Sealing Against sand, dust per MIL-STD-202 & ice resistance
Wire Sealing Range
CONTACT SIZE MINIMUM MAXIMUM
INCHES MM INCHES MM
22D 0.030 0.76 0.054 1.37
20 0.040 1.02 0.83 2.11
16 0.065 1.65 0.109 2.77
12 0.097 2.46 0.142 3.61
8 (Coax) 0.135 3.43 0.155 3.94
8 (Twinax) 0.124 3.15 0.134 3.4
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
INCHES MM
22D 0.125 3.18
20 0.188 4.77
16 0.188 4.77
12 0.188 4.77
Mating Life 500 mating cycle
Salt Spray B - Olive Drab, 500 hours per MIL-STD-1344A method 1001 condition C
F - Electroless Nickel, 48 hours per MIL-STD-1344A method 1001 condition B
Temp Durability B - Olive Drab -65ºC to +175ºC (-85ºF to +347ºF)
F - Electroless Nickel -65ºC to +200ºC (-85ºF to +392ºF)
Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per
MIL-STD-1344A Method 1016 condition a-1
Sine Vibration 60g at -55°C per MIL-DTL-38999L 4.5.23.2.1
Random Vibration 49.5 grms at ambient temperatures
Shock 300 grms
EMI Shielding
Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB
Contact Type Crimp, fiber optic, coax, twinax, or printed circuit
Number of Circuits 2 to 128
Contact Insertion Rear Insertion/Rear Extraction with simple plastic or high
quality metal hand tools.
Polarization Five keyways with optional master keyway rotations
(Note insert and main keyways remain fixed)
Approvals MIL-DTL-38999
Contact Retention
CONTACT SIZE
RETENTION AXIAL LOAD +/-10
PERCENT
SEPARATION FORCE MINIMUM
(INITIAL)
NEWTONS LBS. NEWTONS OUNCES
22D 44 10 0.19 0.7
20 15 67 0.19 0.7
16 25 111 0.56 2
12 25 111 0.83 3
8 25 111 1.39 5
8 Twinax 25 111 1.39 5
TECHNICAL
SPECIFICATIONS
48 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
MS27468 T25 F35 P–LC
SHELL STYLE CLASS SIZE PLATING LAYOUT CONTACT POLARIZATION
(OMIT FOR NORMAL)
MODIFIER
1 2 3A 43B 567
(Military part number example)
HOW TO ORDER DJT SERIES CONNECTORS - MILITARY
T = No Rear Accessories P = Potting Ring & Cup
Available with PC pins. Contact us for more details.
STEP 2: SELECT CLASS
MS27466
Front mount with rear
accessory threads
MS27468
Jam Nut with rear
accessory threads
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
MS27467
Plug
STEP 3: SELECT LAYOUT
a See page 52 for listing by # of contacts
NUMBER RATING TOTAL 22D 20 16 12
9-35 M 6 6
9-98 I 3 3
11-5 I 5 5
11-35 M 13 13
11-99 I 7 7
13-4 I 4 4
13-35 M 22 22
13-98 I 10 10
15-5 II 5 5
15-18 I 18 18
15-35 M 37 37
15-97 I 12 8 4
17-6 I 6 6
17-8 II 8 8
17-26 I 26 26
17-35 M 55 55
19-11 II 11 11
19-32 I 32 32
19-35 M 66 66
21-11 I 11 11
21-16 II 16 16
21-35 M 79 79
21-41 I 41 41
23-21 II 21 21
23-35 M 100 100
23-53 I 53 53
23-55 I 55 55
25-4 I 56 48 8
25-19 I 19 19
25-24 I 24 12 12
25-29 I 29 29
25-35 M 128 128
25-61 I 61 61
WHEN CHOOSING LAYOUT First Number = Step 3A – Shell Size, Second Number = 3B – Layout
Mates with
49
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
HOW TO ORDER DJT SERIES CONNECTORS - MILITARY
B = Olive Drab Chromate over Cadmium over Electroless Nickel -65°C to 175°C (-85°F to 347°F)
F = Electroless Nickel -65°C to 200°C (-85°F to 392°F)
STEP 4: SELECT PLATING
P = Pin
S = Socket
H = 1500 cycle Pin contacts
J = 1500 cycle Socket contacts
Note: See Step 7 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contact
May be used for special contact types (PC Pin, Thermocouple, Fiber optic).
STEP 5: SELECT CONTACT
STEP 6: SELECT POLARIZATION
Omit for normal
A = Next Most Popular
B = Limited Availability
C = Check for Availability
D = Check for Availability
SHELL
SIZE N A B C D
9 95 77 - - 113
11 95 81 67 123 109
13 95 75 63 127 115
15 95 74 61 129 116
17 95 77 65 125 113
19 95 77 65 125 113
21 95 77 65 125 113
23 95 80 69 121 110
25 95 80 69 121 110
Omit for standard contacts
–LC = less contacts, wire hole fillers and plastic insertion/extraction tool. (Purchase Order must state Less Contacts)
Note: –LC is not marked on part
STEP 7: SELECT MODIFIER
Mating Face of Receptacle
50 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
HOW TO ORDER DJT SERIES CONNECTORS - COMMERCIAL
DJT14 E 25-35 P N –LC
SHELL STYLE PLATING LAYOUT CONTACT POLARIZATION MODIFIER
1 2 3 4 5 6
(Commerical part number example)
DJT10
Front mount with rear
accessory threads
DJT14
Jam Nut with rear
accessory threads
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
Mates with
DJT16
Plug + Most Popular
E = Olive Drab Chromate over Cadmium over Electroless Nickel -65°C to 175°C (-85°F to 347°F)
F = Electroless Nickel -65°C to 200°C (-85°F to 392°F)
STEP 2: SELECT PLATING
STEP 3: SELECT LAYOUT
a See page 52 for listing by # of contacts
NUMBER RATING TOTAL 22D 20 16 12
9-35 M 6 6
9-98 I 3 3
11-5 I 5 5
11-35 M 13 13
11-99 I 7 7
13-4 I 4 4
13-35 M 22 22
13-98 I 10 10
15-5 II 5 5
15-18 I 18 18
15-35 M 37 37
15-97 I 12 8 4
17-6 I 6 6
17-8 II 8 8
17-26 I 26 26
17-35 M 55 55
19-11 II 11 11
19-32 I 32 32
19-35 M 66 66
21-11 I 11 11
21-16 II 16 16
21-35 M 79 79
21-41 I 41 41
23-21 II 21 21
23-35 M 100 100
23-53 I 53 53
23-55 I 55 55
25-4 I 56 48 8
25-19 I 19 19
25-24 I 24 12 12
25-29 I 29 29
25-35 M 128 128
25-61 I 61 61
51
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
HOW TO ORDER DJT SERIES CONNECTORS - COMMERCIAL
P = Pin
S = Socket
H = 1500 cycle Pin contacts
J = 1500 cycle Socket contacts
Note: See Step 7 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contact
May be used for special contact types (PC Pin, Thermocouple, Fiber optic).
STEP 4: SELECT CONTACT
STEP 5: SELECT POLARIZATION
N = Normal Standard
A = Next Most Popular
B = Limited Availability
C = Check for Availability
D = Check for Availability
For other commercial modification, i.e., less tools, with PC contact or with endbell, contact us.
Omit for standard contacts
–LC = less contacts, wire hole fillers and plastic insertion/extraction tool. (Purchase Order must state Less Contacts)
Note: LC is not marked on part
STEP 6: SELECT MODIFIER
SHELL
SIZE N A B C D
9 95 77 - - 113
11 95 81 67 123 109
13 95 75 63 127 115
15 95 74 61 129 116
17 95 77 65 125 113
19 95 77 65 125 113
21 95 77 65 125 113
23 95 80 69 121 110
25 95 80 69 121 110
Mating Face of Receptacle
52 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
LAYOUTS BY SHELL SIZE
LAYOUT 09-35 09-98 11-05 11-35 11-99 13-04 13-35
# OF CONTACTS 6 - #22 3 - #20 5 - #20 13 - #22 7 - #20 4 -#16 22 - #22
SERVICE RATING M I I M I I M
LAYOUT 13-98 15-05 15-18 15-35 15-97*17-06 17-08*
# OF CONTACTS 10 - #20 5 - #16 18 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16
SERVICE RATING I II I M I I II
LAYOUT 17-26 17-35 19-11*19-32 19-35 21-11*21-16
# OF CONTACTS 26 - #20 55 - #22 11 - #16 32 - #20 66 - #22 11 - #12 16 - #16
SERVICE RATING I M II I M I II
LAYOUT 21-41 21-35 23-21*23-35*23-53 23-55*
# OF CONTACTS 41 - #20 79 - #22 21 - #16 100 - #22 53 - #20 55 - #20
SERVICE RATING I M II M I I
LAYOUT 25-04*25-19*25-24*25-29*25-35 25-61*
# OF CONTACTS 48 - #20, 8 - #16 19 - #12 12 - #16, 12 - #12 29 - #16 128 - #22 61 - #20
SERVICE RATING I I I I M I
=22 =20 =16 =12 =8
53
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
CONTACTS
LAYOUT 09-35 09-98 11-05 11-35 11-99 13-04 13-35
# OF CONTACTS 6 - #22 3 - #20 5 - #20 13 - #22 7 - #20 4 -#16 22 - #22
SERVICE RATING MI IMI IM
LAYOUT 13-98 15-05 15-18 15-35 15-97*17-06 17-08*
# OF CONTACTS 10 - #20 5 - #16 18 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16
SERVICE RATING I II I M I I II
LAYOUT 17-26 17-35 19-11*19-32 19-35 21-11*21-16
# OF CONTACTS 26 - #20 55 - #22 11 - #16 32 - #20 66 - #22 11 - #12 16 - #16
SERVICE RATING I M II I M I II
LAYOUT 21-41 21-35 23-21*23-35*23-53 23-55*
# OF CONTACTS 41 - #20 79 - #22 21 - #16 100 - #22 53 - #20 55 - #20
SERVICE RATING I M II M I I
LAYOUT 25-04*25-19*25-24*25-29*25-35 25-61*
# OF CONTACTS 48 - #20, 8 - #16 19 - #12 12 - #16, 12 - #12 29 - #16 128 - #22 61 - #20
SERVICE RATING I I I I M I
PINS
SOCKETS
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/58-360 Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
54 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
CONTACT TOOLS
PINS
SOCKETS
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
55
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
DIMENSIONS
SHELL SIZE A DIA. +/-.020 (+/- 0.51) B THREAD UNEF-2A
90.859 (21.81) 0.4375-28
11 0.984 (24.99) 0.5625-24
13 1.156 (29.36) 0.6875-24
15 1.281 (32.53) 0.8125-20
17 1.406 (35.71) 0.9375-20
19 1.516 (38.50) 1.0625-18
21 1.641 (41.68) 1.1875-18
23 1.766 (44.85) 1.3125-18
25 1.891 (48.03) 1.4375-18
SHELL SIZE A +/- .020
(+/- .508)
B +/- .005
(+/- .127)
C DIA.
+/- .003
(+/- .076)
D THREAD
UNEF-2A
E DIA.
+.010/-.005
(+ .254/ -.127)
F DIA. MIN.
G DIA.
+/- .005
(+/- .127)
H MAX. J +.000/ -.005
(+ 0 / -.127)
90.938 (23.82) 0.719 (18.26) 0.570 (14.47) 0.4375-28 0.128 (3.25) 0.516 (13.10) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
11 1.031 (26.18) 0.812 (20.62) 0.698 (17.72) 0.5625-24 0.128 (3.25) 0.664 (16.86) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
13 1.125 (28.57) 0.906 (23.01) 0.848 (21.53) 0.6875-24 0.128 (3.25) 0.750 (19.05) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
15 1.219 (30.96) 0.969 (24.61) 0.973 (24.71) 0.8125-20 0.128 (3.25) 0.906 (23.01) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
17 1.312 (33.32) 1.062 (26.97) 1.098 (27.88) 0.9375-20 0.128 (3.25) 1.016 (25.80) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
19 1.438 (36.52) 1.156 (29.36) 1.205 (30.60) 1.0625-18 0.128 (3.25) 1.141 (28.98) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
21 1.562 (39.67) 1.250 (31.75) 1.330 (33.78) 1.1875-18 0.128 (3.25) 1.266 (32.15) 0.128 (3.25) .130 (3.30) 0.602 (15.29)
23 1.688 (42.87) 1.375 (34.92) 1.455 (36.95) 1.3125-18 0.147 (3.73) 1.377 (34.97) 1.54 (39.11) .130 (3.30) 0.602 (15.29)
25 1.812 (46.02) 1.500 (38.10) 1.580 (40.13) 1.4375-18 0.147 (3.73) 1.484 (37.69) 1.54 (39.11) .130 (3.30) 0.602 (15.29)
All dimensions in inches (millimeters in parenthesis)
PLUGS
FLANGE MOUNT
MS27467/ DJT16
MS27466/ DJT10
MASTER POLARIZING KEYWAY
Eø
MOUNTING HOLE
TYP. 4 PLACES
B
(TYP.)
A
(TYP.)
Cø
1.263 MAX
H MAX
.060 MAX
INSERT
PROTRUSION
BLUE GLANDS
D ACCESSORY
THREAD
J
.125 MAX
PANEL THICKNESS
Gø
(TYP)
B
(TYP)
RECOMMENDED PANEL CUTOUT
Fø
MASTER POLARIZING KEY
R.F.I. SPRING
(REF)
1.234 MAX
A MAX O
OVER
KNURL
.241
MIN
.060 MAX
INSERT
PROTRUSION
B
ACCESSORY THREAD
BLUE BAND
MASTER POLARIZING KEYWAY
Eø
MOUNTING HOLE
TYP. 4 PLACES
B
(TYP.)
A
(TYP.)
Cø
1.263 MAX
H MAX
.060 MAX
INSERT
PROTRUSION
BLUE GLANDS
D ACCESSORY
THREAD
J
.125 MAX
PANEL THICKNESS
Gø
(TYP)
B
(TYP)
RECOMMENDED PANEL CUTOUT
Fø
MASTER POLARIZING KEY
R.F.I. SPRING
(REF)
1.234 MAX
A MAX O
OVER
KNURL
.241
MIN
.060 MAX
INSERT
PROTRUSION
B
ACCESSORY THREAD
BLUE BAND
56 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
DIMENSIONS
JAM NUT RECEPTACLE
MS27484/ DJT14
SHELL SIZE A DIA. +/-.016
(+/- .406)
B FLAT + .000/- .010
(+.000/-.254) D THREAD UNEF -2A E THREAD UNEF -2A F + .000/- .010
(+.000/-.254)
G DIA. + .000/- .010
(+.000/-.254)
91.188 (30.18) 0.655 (16.64) 0.4375-28 0.6875-24 0.670 (17.02) 0.700 (17.78)
11 1.375 (34.93) 0.755 (19.18) 0.5625.24 0.8125-20 0.771 (19.58) 0.825 (20.96)
13 1.500 (38.10) 0.942 (23.93) 0.6875-24 1.000-20 0.955 (24.26) 1.010 (25.65)
15 1.625 (41.28) 1.066 (27.08) 0.8125-20 1.1250-18 1.085 (27.60) 1.135 (28.83)
17 1.750 (44.45) 1.191 (30.25) 0.9375-20 1.2500-18 1.210 (30.73) 1.260 (32.00)
19 1.938 (49.23) 1.316 (33.43) 1.0625-18 1.3750-18 1.335 (33.91) 1.385 (35.18)
21 2.062 (52.37) 1.441 (36.60) 1.1875-18 1.5000-18 1.460 (37.08) 1.510 (38.35)
23 2.188 (55.58) 1.566 (39.78) 1.3125-18 1.6250-18 1.585 (40.26) 1.635 (41.53)
25 2.312 (58.72) 1.691 (42.95) 1.4375-18 1.7500-18 1.710 (43.43) 1.760 (44.70)
MASTER POLARIZING KEYWAY
øA
1.225 MAX.
O-RING
.060 MAX.
INSERT PROTRUSION
D THREAD
BLUE BANDS &
BAYONET HEADS
E THREADS
B FLAT øGF
PANEL NUT
All dimensions in inches (millimeters in parenthesis)
57
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
CABLE CLAMPS
DJT DUMMY RECEPTACLES RECEPTACLE DUST CAPS PLUG DUST CAP
FOR FLANGED FOR JAM NUT
9 M38999/9-9B MS27502**9C MS27502**9N MS27501**9C
11 M38999/9-11B MS27502**11C MS27502**11N MS27501**11C
13 M38999/9-13B MS27502**13C MS27502**13N MS27501**13C
15 M38999/9-15B MS27502**15C MS27502**15N MS27501**15C
17 M38999/9-17B MS27502**17C MS27502**17N MS27501**17C
19 M38999/9-19B MS27502**19C MS27502**19N MS27501**19C
21 M38999/9-21B MS27502**21C MS27502**21N MS27501**21C
23 M38999/9-23B MS27502**23C MS27502**23N MS27501**23C
25 M38999/9-25B MS27502**25C MS27502**25N MS27501**25C
** Select Code for Plating
B = Olive Drab Chromate over Cadmium over Nickel
F = Electroless Nickel
A = Gold Iridite over Cadmium Nickel
C = Hard Anodized
DJT STRAIGHT
LOW COST
RIGHT ANGLE
LOW COST
CABLE RANGE
MIN MAX
INCHES MM INCHES MM
9 M85049/49-2-8** M85049/47**8 0.098 2.49 0.234 5.94
11 M85049/49-2-10** M85049/47**10 0.153 3.89 0.234 5.94
13 M85049/49-2-12** M85049/47**12 0.190 4.83 0.328 8.33
15 M85049/49-2-14** M85049/47**14 0.260 6.60 0.457 11.61
17 M85049/49-2-16** M85049/47**16 0.283 7.19 0.614 15.60
19 M85049/49-2-18** M85049/47**18 0.325 8.25 0.634 16.10
21 M85049/49-2-20** M85049/47**20 0.343 8.71 0.698 17.73
23 M85049/49-2-22** M85049/47**22 0.381 9.68 0.823 20.90
25 M85049/49-2-24** M85049/47**24 0.418 10.62 0.853 21.67
** Select Code for Plating
W = Olive Drab Chromate over Cadmium over Nickel
N = Electroless Nickel
A = Hard Anodized
ACCESSORIES
All dimensions in inches (millimeters in parenthesis)
58 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
ACCESSORIES
STANDARD MIL-SPEC
MIL-SPEC
PREFIX SEALED EMI/RFI
S = STRAIGHT
A = 90 DEGREES
B = 45 DEGREES
ENDBELL TYPE DESCRIPTION
M85049/62 Y N S Heat Shrink Boot Adapters
Designed for use with straight or right angle shrink boots.
A knurled rear section with a boot groove provide an
excellent surface for the boot to grab the metal endbell.
Available with lock wire and drain holes. aSee Heat
Shrink Boots on pages 168-169.
M85049/32 N N S Extender Backshell with cable clamp
Non-environmental, designed for use with jacketed cable,
allows extra space to break out the wires and still provide
stain relief clamping to the outside of the cable jacket.
M85049/17 Y Y S Environmental Shielded Endbell
This EMI/RFI shielding environmentally sealing endbell
features a standard style cable clamp with gland seal at
the end of and extender style backshell.
M85049/29 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing
endbell features a standard style cable clamp.
M85049/85
M85049/86
M85049/87 Y Y
S
B
A
Banding Adapter
Banding adapters utilize a band of metal that fastens
and grounds cable shields to the outside of endbells.
This method of terminating shields has advantages in
that they typically use tools to tighten trim the bands.
These tools make the termination tight, repeatable,
reworkable (if you make a mistake just cut the band off
and start again) and facilitates service. Banding adapters
help lower the total applied cost by having simpler
designs that have fewer parts with uncomplicated
assembly procedures.
M85049/27 N N S Compression Nut Wire Seal Compression Nut
NOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.
59
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: M22520 series crimp tool and locator
is recommended. aSee page 54 for choice of tur-
ret head and selection setting according to correct
size, part number and wire gauge size.
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.*
STEP 1: Remove hardware from plug or receptacle
and slip over wire bundle in proper order for
reassembly.
STEP 2: Using proper plastic or metal insertion tool for
corresponding contact, position wire in tip of the tool
so that the tool tip presses against the contact shoulder.
STEP 3: Press tool against contact shoulder
and, with firm and even pressure, insert wired
contact and tool tip into center contact cavity.
STEP 4: When contact bottoms, a slight “click” can
be heard as tines of metal retaining clip snap into
place behind contact shoulder.
STEP 5: Remove tool and pull back lightly on wire
to make sure contact is properly seated. Repeat
operation with remainder of contacts to be inserted,
beginning with the center cavity and working
outward in alternating rows.
STEP 6: After all contacts are inserted, fill any
empty cavities with wire sealing plugs. Reassemble
plug or receptacle hardware.
CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
WIRE STRIPPING
Strip insulation from end of wire to be crimped. (See table
for proper stripping dimensions.) Do not cut or damage
wire strands. A
WIRE SIZE A
22, 22M, 22D .125 (3.18)
20 .188 (4.77)
16 .188 (4.77)
12 .188 (4.77)
10 .335 (8.51)
8 (power) .470 (11.99)
60 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Remove hardware from plug or receptacle
and slide hardware back along wire bundle.
STEP 2: Using plastic or metal extraction tool with
proper color code corresponding to contact size,
place wire in tool.
STEP 3: Insert tool into contact cavity until tool
tip bottoms against the contact shoulder, expanding
clip retaining tines.
STEP 4: Hold wire firmly in tool and extract wired
contact and tool. Repeat operation for all contacts
to be extracted.
STEP 5: Fill any empty cavities with wire sealing
plugs. Reassemble plug or receptacle hardware.
Note: DTS series shown.
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
61
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-38999 SERIES III
TE DEUTSCH DTS series MIL-DTL-38999 series III metal
connectors offer high density contact arrangements in a miniature
metal circular connector. DTS connectors meet MIL-38999 and
were originally designed as military and aerospace components.
The TE DEUTSCH DTS series is now being used in many
applications requiring extremely reliable interconnections. These TE
DEUTSCH connectors are quick-mating, environmentally-sealed,
triple-lead threaded, have a self-locking coupling, and are EMI-
RFI-shielded. A variety of D38999 backshells are available. For full
product details on the TE DEUTSCH DTS series MIL-DTL-38999
series III metal connectors, please see the specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• Missiles
• Shipboard
• High reliability
• Outstanding EMI/RFI shielding protection
• High density
• Self-locking connector systems
• MIL-DTL-38999
• Scoop-proof contact protection
TE Connectivity DEUTSCH DTS Series
MIL-DTL-38999 Series III Metal Connectors
APPLICATIONS
FEATURES
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
62 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
MATERIALS AND FINISHES
Shell Aluminium alloy or stainless steel
Shell Plating Electroless Nickel, Olive Drab Chromate over nickel, Black Zinc Nickel, Nickel
PTFE
Contacts Copper alloy
Contact Platings 50u" gold plated
Insulator Rigid plastic dielectric
Seals Fluorinated silicone based elastomer
ELECTRICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance 5000 Megaohms minimum at 77ºF (25ºC)
Contact Resistance of mated contacts end to end
CONTACT SIZE MAXIMUM MILLIVOLT DROP
22D 40
20 35
16 25
12 25
Test Voltage ac rms
SERVICE
RATING
SEA LEVEL 100,000 FEET ALTITUDE
MATED UNMATED MATED UNMATED
M 1300 1300 800 200
N 1000 1000 600 200
I 1800 1800 1000 200
II 2300 2300 1000 200
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT FOR
TEST IN AMPS
POTENTIAL DROP MILLIVOLT
AT 77°F (25°C)
24 20 3 <45
20 20 7.5 <55
20 16 7.5 <45
16 16 13 <50
14 12 17 <45
12 12 23 <50
MECHANICAL DATA
Operating
Temperature
Z - Black Zinc Nickel -65°C to +175°C (-85°F to +347°F)
W - Olive drab -65ºC to +175ºC (-85ºF to +347ºF)
F - Electroless nickel -65ºC to +200ºC (-85ºF to +392ºF)
K - Stainless steel -65ºC to +200ºC (-85ºF to +392ºF)
S - Electrodeposited nickel stainless steel -65ºC to +200ºC (-85ºF to +392ºF)
Sealing Against sand, dust per MIL-STD-202 & ice resistance
TECHNICAL
SPECIFICATIONS
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
63
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
MECHANICAL DATA
Wire Sealing Range
CONTACT SIZE MINIMUM MAXIMUM
INCHES MM INCHES MM
22D 0.030 0.76 0.054 1.37
20 0.040 1.02 0.830 2.11
16 0.065 1.65 0.109 2.77
12 0.097 2.46 0.142 3.61
8 (Coax) 0.135 3.43 0.155 3.94
8 (Twinax) 0.124 3.15 0.134 3.40
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
INCHES MM
22D 0.125 3.18
20 0.188 4.77
16 0.188 4.77
12 0.188 4.77
Mating Life 500 mating cycle
Salt Spray
Z - Black Zinc Nickel, 500 hours per MIL-STD-1344A method 1001 condition C
W - Olive Drab, 500 hours per MIL-STD-1344A method 1001 condition C
F - Electroless Nickel, 48 hours per MIL-STD-1344A method 1001 conditon B
K - Stainless Steel, 2000 hours per MIL-STD-1344A method 1001 condition C
S - Electrodeposited Nickel Stainless Steel, 2000 hours per MIL-STD-1344A
method 1001 condition C
Temp Durability
Z - Black Zinc Nickel -65°C to +175°C (-85°F to +347°F)
W - Olive drab -65ºC to +175ºC (-85ºF to +347ºF)
F - Electroless nickel -65ºC to +200ºC (-85ºF to +392ºF)
K - Stainless steel -65ºC to +200ºC (-85ºF to +392ºF)
S - Electrodeposited nickel stainless steel -65ºC to +200ºC (-85ºF to +392ºF)
Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per
MIL-STD-1344A Method 1016 condition a-1
Sine Vibration 60g at -55°C per MIL-DTL-38999L 4.5.23.2.1
Random Vibration 49.5 grms at ambient temperatures
Shock 300 grms
EMI Shielding
Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB
Contact Type Crimp, fiber optic, coax, twinax, or printed circuit
Number of Circuits 2 to 128
Contact Insertion Rear Insertion/Rear Extraction with simple plastic or high
quality metal hand tools
Polarization Five keyways with optional master keyway rotations
(Note insert and main keyways remain fixed)
Approvals MIL-DTL-38999
Contact Retention
CONTACT SIZE
RETENTION AXIAL LOAD +/-10
PERCENT
SEPARATION FORCE MINIMUM
(INITIAL)
NEWTONS LBS. NEWTONS OUNCES
22D 44 10 0.19 0.7
20 15 67 0.19 0.7
16 25 111 0.56 2.0
12 25 111 0.83 3.0
8 25 111 1.39 5.0
8 Twinax 25 111 1.39 5.0
TECHNICAL
SPECIFICATIONS
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
64 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
DTS20 F 9-35 P A –LC
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION
(OMIT FOR NORMAL)
MODIFIER
123456
(Commercial part number example)
HOW TO ORDER DTS/D38999 SERIES CONNECTORS
F = Electroless Nickel
K = Stainless Steel -45dB
G = Space Grade, Outgassed
W = Olive Drab Chromate over Cadmium
over Electroless Nickel
S = Stainless Steel / Electorless Nickel -65dB
Z = Black Zinc Nickel
D38999/26
DTS26
Cable Plug
D38999/20
DTS20
Flanged Receptacle
D38999/24
DTS24
Jam Nut Receptacle
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
Mates with
STEP 2: SELECT FINISH
Available with PC pins. Contact us for more details.
D38999/20 F A35 P A -L/C
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER
123456
(Military part number example)
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
65
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HOW TO ORDER DTS/D38999 SERIES CONNECTORS
For other commercial modification, i.e., less tools, with pc contact
or with endbell, call.
Omit for standard contacts
–LC = for use with standard contacts, but supplied without
contacts, seal plugs or tools (PO must state Less Contacts)
Note: –LC is not marked on part
STEP 3: SELECT LAYOUT
a See page 66 for listing by # of contacts
MILITARY COMMERCIAL SERVICE
RATING
CONTACTS
D38999
LAYOUT DTS LAYOUT TOTAL
NUMBER 22D 20 16 12 8
A35 9-35 M 6 6
A98 9-98 I 3 3
- 11-01 1 1
B5 11-5 I 5 5
- 11-12 1 1
B35 11-35 M 13 13
B98 11-98 I 6 6
B99 11-99 I 7 7
C4 13-4 I 4 4
C8 13-8 I 8 8
C35 13-35 M 22 22
C98 13-98 I 10 10
D5 15-5 II 5 5
D15 15-15 I 15 14 1
D18 15-18 I 18 18
D19 15-19 I 19 19
D35 15-35 M 37 37
D97 15-97 I 12 8 4
E6 17-6 I 6 6
E8 17-8 II 8 8
E26 17-26 I 26 26
E35 17-35 M 55 55
- 17-75 I 2 2
E99 17-99 I 23 21 2
F11 19-11 II 11 11
F32 19-32 I 32 32
F35 19-35 M 66 66
G11 21-11 I 11 11
G16 21-16 II 16 16
G35 21-35 M 79 79
G39 21-39 I 39 37 2
G41 21-41 I 41 41
G75 21-75 N 4 4*
H21 23-21 II 21 21
H35 23-35 M 100 100
H53 23-53 I 53 53
H55 23-55 I 55 55
J4 25-4 I 56 48 8
J19 25-19 I 19 19
J20 25-20 N 30 10 13 4*3**
J24 25-24 I 24 12 12
J29 25-29 I 29 29
J35 25-35 M 128 128
- 25-36 39 24 10 2 3
- 25-41 46 40 4 2
J46 25-46 I 46 40 4 2*
J61 25-61 I 61 61
* Coax **Twinax
P = Pin
S = Socket
H =1500 cycle Pin contacts (military only)
J =1500 cycle Socket contacts (military only)
Note: See Step 6 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contacts
May be used for special contact types (PC Pin,
Thermocouple, Fibre Optic).
U = PCB Pin contacts (commercial only)
M = PCB socket contacts (commercial only)
STEP 4: SELECT CONTACT
N = Normal (Standard)
A = Next Most Popular
B = Not Popular
(limited availability)
C = Check for availability
D = Check for availability
E = Check for availability
SHELL
SIZE
POLARI-
ZATION
MINOR KEY LOCATIONS
AR & AP BR & BP CR & CP DR & DP
9
N 105 140 215 265
A 102 132 248 320
B 80 118 230 312
C 35 140 205 275
D 64 155 234 304
E 91 131 197 240
11 N 95 141 208 236
13 A 113 156 182 292
15
B 90 145 195 252
C 53 156 220 255
D 119 146 176 298
E 51 141 184 242
17 N 80 142 196 293
19
A 135 170 200 310
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
21 N 80 142 196 293
23 A 135 170 200 310
25
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
STEP 5: SELECT POLARIZATION
STEP 6: SELECT MODIFIER
Receptacle Plug
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
66 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
AB
C
D
E
F
G
H
J
K
L
M
NP
R
S
T
UV
LAYOUTS BY SHELL SIZE
LAYOUT 09-35 09-98 11-01*11-05 11-12*11-35 11-98
# OF CONTACTS 6 - #22 3 - #20 1- #8 5 - #20 1 - #12 13 - #22 6 - #20
SERVICE RATING M I I M I
LAYOUT 11-99 13-04 13-08 13-35 13-98 15-05 15-15*
# OF CONTACTS 7 - #20 4 -#16 8 - #20 22 - #22 10 - #20 5 - #16 14 - #20, 1 - #16
SERVICE RATING I I I M I II I
LAYOUT 15-18 15-19 15-35 15-97*17-06 17-08*17-26
# OF CONTACTS 18 - #20 19 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16 26 - #20
SERVICE RATING I I M I I II I
LAYOUT 17-35 17-75*17-99*19-11*19-32 19-35 21-11*
# OF CONTACTS 55 - #22 2 - #8 21 - #20, 2 - #16 11 - #16 32 - #20 66 - #22 11 - #12
SERVICE RATING M I I II I M I
LAYOUT 21-16 21-35 21-39 21-41 21-75*23-21*
# OF CONTACTS 16 - #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8 21 - #16
SERVICE RATING II M I I N II
LAYOUT 23-35*23-53 23-55*25-04*25-19*25-20*
# OF CONTACTS 100 - #22 53 - #20 55 - #20 48 - #20, 8 - #16 19 - #12 10 - #20, 13 - #16,
4 - #12, 3 - #8
SERVICE RATING M I I I I N
=22 =20 =16 =12 =8
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
67
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
CONTACTS
PINS
SOCKETS
LAYOUT 17-35 17-75*17-99*19-11*19-32 19-35 21-11*
# OF CONTACTS 55 - #22 2 - #8 21 - #20, 2 - #16 11 - #16 32 - #20 66 - #22 11 - #12
SERVICE RATING M I I II I M I
LAYOUT 21-16 21-35 21-39 21-41 21-75*23-21*
# OF CONTACTS 16 - #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8 21 - #16
SERVICE RATING II M I I N II
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/58-360 Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
68 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
CONTACT TOOLS
PINS
SOCKETS
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
69
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
DIMENSIONS
SHELL SIZE F +.008/-0 (+0.2/-0) G +/- .004 (+/-0.1) S MAX. REAR METRIC
THREAD (PLATED) MASS MAX.*
A/9 .720 (18.4) .470 (11.9) .860 (21.8) M12x1.0-6g 0.100R 15.00 g
B/11 .830 (21.1) .590 (14.9) .980 (25.0) M15x1.0-6g 0.100R 20.00 g
C/13 1.00 (25.4) .700 (17.9) 1.16 (29.4) M18x1.0-6g 0.100R 31.00 g
D/15 1.13 (28.7) .860 (21.9) 1.28 (32.5) M22x1.0-6g 0.100R 42.00 g
E/17 1.27 (32.2) .980 (24.9) 1.41 (35.7) M25x1.0-6g 0.100R 55.00 g
F/19 1.37 (34.9) 1.10 (27.9) 1.52 (38.5) M28x1.0-6g 0.100R 63.00 g
G/21 1.50 (38.1) 1.22 (30.9) 1.64 (41.7) M31x1.0-6g 0.100R 79.00 g
H/23 1.62 (41.1) 1.33 (33.9) 1.77 (44.9) M34x1.0-6g 0.100R 88.00 g
J/25 1.74 (44.3) 1.45 (36.9) 1.89 (48.0) M37x1.0-6g 0.100R 109.00 g
SHELL
SIZE
B +/-.012
(+/-0.3) C1 C2 D MAX. E +.000 / -.016
(+0 / -0.4)
F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1)
P +/-.008
(+/-0.2)
PP +/-.008
(+/-0.2)
REAR METRIC THREAD
(PLATED)
MASS
MAX.*
A/9 0.94
(23.80)
0.72
(18.26)
0.59
(15.09)
0.82
(20.90)
.008/.100
(2.10/2.50)
.620
(15.75)
.470
(11.90)
.130
(3.25)
.220
(5.49) M12x1.0-6g 0.100R 10.00 g
B/11 1.03
(26.20)
0.81
(20.62)
0.72
(18.26)
0.82
(20.90)
.008/.100
(2.10/2.50)
.740
(18.90)
.590
(14.90)
.130
(3.25)
.190
(4.93) M15x1.0-6g 0.100R 16.00 g
C/13 1.13
(28.60)
0.91
(23.01)
0.81
(20.62)
0.82
(20.90)
.008/.100
(2.10/2.50)
.870
(22.10)
.700
(17.90)
.130
(3.25)
.190
(4.93) M18x1.0-6g 0.100R 22.00 g
D/15 1.22
(31.00)
0.97
(24.61)
0.91
(23.01)
0.82
(20.90)
.008/.100
(2.10/2.50)
.990
(25.25)
.860
(21.90)
.130
(3.25)
.190
(4.93) M22x1.0-6g 0.100R 31.00 g
E/17 1.31
(33.30)
1.06
(26.97)
0.97
(24.61)
0.82
(20.90)
.008/.100
(2.10/2.50)
1.18
(29.95)
.980
(24.90)
.130
(3.25)
.190
(4.93) M25x1.0-6g 0.100R 46.00 g
F/19 1.44
(36.50)
1.16
(29.36)
1.06
(26.97)
0.82
(20.90)
.008/.100
(2.10/2.50)
1.24
(31.55)
1.10
(27.90)
.130
(3.25)
.190
(4.93) M28x1.0-6g 0.100R 51.00 g
G/21 1.56
(39.70)
1.25
(31.75)
1.16
(29.36)
0.79
(20.10)
.008/.130
(2.10/3.20)
1.37
(34.70)
1.22
(30.90)
.130
(3.25)
.190
(4.93) M31x1.0-6g 0.100R 65.00 g
H/23 1.69
(42.90)
1.38
(34.93)
1.25
(31.75)
0.79
(20.10)
.008/.130
(2.10/3.20)
1.49
(37.90)
1.33
(33.90)
.150
(3.91)
.240
(6.15) M34x1.0-6g 0.100R 78.00 g
J/25 1.81
(46.00)
1.50
(38.10)
1.38
(34.93)
.79
(20.10)
.008/.130
(2.10/3.20)
1.62
(41.10)
1.45
(36.90)
.150
(3.91)
.240
(6.15) M37x1.0-6g 0.100R 97.00 g
All dimensions in inches (millimeters in parenthesis)
TYPE 26 PLUG
TYPE 20 SQUARE FLANGE
3,20 max. 1,58 to 3,20 max.
17,30 max.
31 max.
Ø 8,75 max.
FGØ S
13,50 ± 0, 6 12,95 max.
12,95 max.
12,06 5
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
70 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
DIMENSIONS
TYPE 24 JAM-NUT
SHELL
SIZE
A +/-.012
(+/-0.3)
B +/-.016
(+/-0.4)
E +.004/-.028
(+0.1/-0.7)
F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1) M MIN./MAX. REAR METRIC
THREAD (PLATED) MASS MAX.W*
A/9 1.19 (30.20) 1.06 (27.00) .09 (2.20) .62 (15.75) .47 (11.90) .86/.94 (21.82/24.00) M12x1.0-6g 0.100R 16.00 g
B/11 1.37 (34.90) 1.25 (31.80) .09 (2.20) .74 (18.90) .59 (14.90) .98/1.06 (24.99/27.00) M15x1.0-6g 0.100R 23.00 g
C/13 1.50 (38.10) 1.37 (34.90) .09 (2.20) .87 (22.10) .70 (17.90) 1.17/1.26 (29.77/32.00) M18x1.0-6g 0.100R 31.00 g
D/15 1.63 (41.30) 1.50 (38.10) .09 (2.20) .99 (25.25) .86 (21.90) 1.30/1.42 (32.91/36.00) M22x1.0-6g 0.100R 48.00 g
E/17 1.75 (44.50) 1.63 (41.30) .09 (2.20) 1.18 (29.95) .98 (24.90) 1.42/1.46 (36.12/37.00) M25x1.0-6g 0.100R 55.00 g
F/19 1.94 (49.20) 1.81 (46.00) .12 (3.00) 1.24 (31.55) 1.10 (27.90) 1.55/1.61 (39.25/41.00) M28x1.0-6g 0.100R 67.00 g
G/21 2.06 (52.40) 1.94 (49.20) .12 (3.00) 1.37 (34.70) 1.22 (30.90) 1.67/1.81 (42.47/46.00) M31x1.0-6g 0.100R 81.00 g
H/23 2.19 (55.60) 2.06 (52.40) .12 (3.00) 1.49 (37.90) 1.33 (33.90) 1.80/1.97 (45.61/50.00) M34x1.0-6g 0.100R 93.00 g
J/25 2.31 (58.70) 2.19 (55.60) .12 (3.00) 1.62 (41.10) 1.45 (36.90) 1.94/2.02 (49.25/51.23) M37x1.0-6g 0.100R 111.00 g
All dimensions in inches (millimeters in parenthesis)
13,50 ± 0,6 12,95 max.
12,95 max.
12,06 5
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
71
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
ACCESSORIES
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
CABLE CLAMPS
D38999 DTS DUMMY RECEPTACLES RECEPTACLE DUST CAPS PLUG DUST CAP
FOR FLANGED FOR JAM NUT
A 9 D38999/22A** D38999/33**9R D38999/33**9N D38999/32**9##
B 11 D38999/22B** D38999/33**11R D38999/33**11N D38999/32**11##
C 13 D38999/22C** D38999/33**13R D38999/33**13N D38999/32**13##
D 15 D38999/22D** D38999/33**15R D38999/33**15N D38999/32**15##
E 17 D38999/22E** D38999/33**17R D38999/33**17N D38999/32**17##
F 19 D38999/22F** D38999/33**19R D38999/33**19N D38999/32**19##
G 21 D38999/22G** D38999/33**21R D38999/33**21N D38999/32**21##
H 23 D38999/22H** D38999/33**23R D38999/33**23N D38999/32**23##
J 25 D38999/22J** D38999/33**25R D38999/33**25N D38999/32**25##
D38999 DTS STRAIGHT RIGHT ANGLE CABLE RANGE
MIN MAX
LOW COST SELF LOCKING LOW COST SELF LOCKING INCHES MM INCHES MM
A 9 M85049/38-9** M85049/38S9** M85049/39-9** M85049/39S9** 0.098 2.49 0.234 5.94
B 11 M85049/38-11** M85049/38S11** M85049/39-11** M85049/39S11** 0.153 3.89 0.234 5.94
C 13 M85049/38-13** M85049/38S13** M85049/39-13** M85049/39S13** 0.190 4.83 0.328 8.33
D 15 M85049/38-15** M85049/38S15** M85049/39-15** M85049/39S15** 0.260 6.60 0.457 11.61
E 17 M85049/38-17** M85049/38S17** M85049/39-17** M85049/39S17** 0.283 7.19 0.614 15.60
F 19 M85049/38-19** M85049/38S19** M85049/39-19** M85049/39S19** 0.325 8.25 0.634 16.10
G 21 M85049/38-21** M85049/38S21** M85049/39-21** M85049/39S21** 0.343 8.71 0.698 17.73
H 23 M85049/38-23** M85049/38S23** M85049/39-23** M85049/39S23** 0.381 9.68 0.823 20.90
J 25 M85049/38-25** M85049/38S25** M85049/39-25** M85049/39S25** 0.418 10.62 0.853 21.67
** Select Plating
W = Aluminium Olive Drab over Chromate
F = Aluminium Electroless Nickel
K = Stainless Steel
G = Aluminium Electroless Nickel Space Grade
All dimensions in inches (millimeters in parenthesis)
** Select Code for Plating
W = Aluminium Olive Drab over Chromate
F = Aluminium Electroless Nickel
K = Stainless Steel
G = Aluminium Electroless Nickel Space Grade
## = Select code for ring or loop
N = Ring to attach to backshell as shown
R = Loop for screw mounting
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
72 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
ACCESSORIES
STANDARD MIL-SPEC
MIL-SPEC
PREFIX SEALED EMI/RFI
S = STRAIGHT
A = 90 DEGREES
B = 45 DEGREES
ENDBELL TYPE DESCRIPTION
M85049/62 Y N S Heat Shrink Boot Adapters
Designed for use with straight or right angle shrink
boots. A knurled rear section with a boot groove
provide an excellent surface for the boot to grab the metal
endbell. Available with lock wire and drain holes. See
Heat Shrink Boots on aSee Heat Shrink Boots on
pages 168-169.
M85049/32 N N S Extender Backshell with cable clamp
Non-environmental, designed for use with jacketed
cable, allows extra space to break out the wires and
still provide stain relief clamping to the outside of the
cable jacket.
M85049/17 Y Y S Environmental Shielded Endbell
This EMI/RFI shielding environmentally sealing endbell
features a standard style cable clamp with gland seal at
the end of and extender style backshell.
M85049/29 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing
endbell features a standard style cable clamp.
M85049/85
M85049/86
M85049/87 Y Y
S
B
A
Banding Adapter
Banding adapters utilize a band of metal that fastens
and grounds cable shields to the outside of endbells.
This method of terminating shields has advantages in
that they typically use tools to tighten trim the bands.
These tools make the termination tight, repeatable,
reworkable (if you make a mistake just cut the band off
and start again) and facilitates service. Banding adapters
help lower the total applied cost by having simpler
designs that have fewer parts with uncomplicated
assembly procedures.
M85049/27 N N S Compression Nut Wire Seal Compression Nut
NOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
73
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
ASSEMBLY INSTRUCTIONS
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: M22520 series crimp tool and locator
is recommended. aSee page 68 here for choice
of turret head and selection setting according to
correct size, part number and wire gauge size.
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.*
STEP 1: Remove hardware from plug or receptacle
and slip over wire bundle in proper order for
reassembly.
STEP 2: Using proper plastic or metal insertion tool for
corresponding contact, position wire in tip of the tool
so that the tool tip presses against the contact shoulder.
STEP 3: Press tool against contact shoulder
and, with firm and even pressure, insert wired
contact and tool tip into center contact cavity.
STEP 4: When contact bottoms, a slight “click” can
be heard as tines of metal retaining clip snap into
place behind contact shoulder.
STEP 5: Remove tool and pull back lightly on wire
to make sure contact is properly seated. Repeat
operation with remainder of contacts to be inserted,
beginning with the center cavity and working
outward in alternating rows.
STEP 6: After all contacts are inserted, fill any
empty cavities with wire sealing plugs. Reassemble
plug or receptacle hardware.
CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
WIRE STRIPPING
Strip insulation from end of wire to be crimped. (See table for proper
stripping dimensions.) Do not cut or damage wire strands.
A
WIRE SIZE A
22, 22M, 22D .125 (3.18)
20 .188 (4.77)
16 .188 (4.77)
12 .188 (4.77)
10 .335 (8.51)
8 (power) .470 (11.99)
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
74 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
ASSEMBLY INSTRUCTIONS
STEP 1: Remove hardware from plug or receptacle
and slide hardware back along wire bundle.
STEP 2: Using plastic or metal extraction tool with
proper color code corresponding to contact size,
place wire in tool.
STEP 3: Insert tool into contact cavity until tool
tip bottoms against the contact shoulder, expanding
clip retaining tines.
STEP 4: Hold wire firmly in tool and extract wired
contact and tool. Repeat operation for all contacts
to be extracted.
STEP 5: Fill any empty cavities with wire sealing
plugs. Reassemble plug or receptacle hardware.
Note: DTS series shown.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
75
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-38999 SERIES III
TE DEUTSCH ACT series MIL-DTL-38999 series III composite
connectors offer high density contact arrangements in a miniature
circular connector composed of composite materials. ACT
connectors meet MIL-38999 and were originally designed as
military and aerospace components. The DEUTSCH ACT series
is now being used in many applications requiring extremely
reliable interconnections. These DEUTSCH connectors are quick-
mating, environmentally-sealed, triple-lead threaded, have a self-
locking coupling, and are EMI-RFI-shielded. A variety of D38999
backshells are available. For full product details on the DEUTSCH
ACT series MIL-DTL-38999 series III composite connectors, please
see the specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• Missiles
• Shipboard
• High reliability
• Outstanding/RFI shielding protection
• High density
• Self-locking connector systems
• MIL-DTL-38999
• Scoop-proof contact protection
• Light-weight
TE Connectivity DEUTSCH ACT Series
MIL-DTL-38999 Series III Composite Connectors
APPLICATIONS
FEATURES
76 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
MATERIALS AND FINISHES
Shell Composite
Shell Plating Electroless nickel and olive drab chromate over nickel
Contacts Copper alloy
Contact Platings 50u" gold plated
Insulator Rigid plastic dielectric
Seals Fluorinated silicone based elastomer
ELECTRICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance 5000 Megaohms minimum at 77ºF (25ºC)
Contact Resistance Of Mated Contacts End To End
CONTACT SIZE MAXIMUM MILLIVOLT DROP
22D 40
20 35
16 25
12 25
Test Voltage ac rms
SERVICE
RATING
SEA LEVEL 100,000 FEET ALTITUDE
MATED UNMATED MATED UNMATED
M 1300 1300 800 200
N 1000 1000 600 200
I 1800 1800 1000 200
II 2300 2300 1000 200
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT FOR
TEST IN AMPS
POTENTIAL DROP MILLIVOLT
AT 77ºF (25ºC)
24 20 3 <45
20 20 7.5 <55
20 16 7.5 <45
16 16 13 <50
14 12 17 <45
12 12 23 <50
MECHANICAL DATA
Operating
Temperature
J - Olive drab composite -65ºC to +175ºC (-85ºF to +347ºF)
M - Electroless nickel composite -65ºC to +200ºC (-85ºF to +392ºF)
Sealing Against sand, dust per MIL-STD-202 & ice resistance
TECHNICAL
SPECIFICATIONS
77
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
MECHANICAL DATA
Wire Sealing Range
CONTACT SIZE MINIMUM MAXIMUM
INCHES MM INCHES MM
22D 0.030 0.76 0.054 1.37
20 0.040 1.02 0.83 2.11
16 0.065 1.65 0.109 2.77
12 0.097 2.46 0.142 3.61
8 (Coax) 0.135 3.43 0.155 3.94
8 (Twinax) 0.124 3.15 0.134 3.4
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
INCHES MM
22D 0.125 3.18
20 0.188 4.77
16 0.188 4.77
12 0.188 4.77
Mating Life 1500 mating cycle with high mating cycle, 500 mating cycle with typical P
and S contacts
Salt Spray 2000 hours per MIL-STD-1344A method 1001 condition C
Temp Durability J - Olive drab composite +175°C (+347°F)
M - Electroless nickel composite +200°C (+392°F)
Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per
MIL-STD-1344A Method 1016 condition a-1
Sine Vibration 60g at -55°C per MIL-DTL-38999L 4.5.23.2.1
Random Vibration 49.5 grms at ambient temperatures
Shock 300 grms
EMI Shielding
Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB
Contact Type Crimp, fiber optic, coax, twinax, or printed circuit
Number of Circuits 2 to 128
Contact Insertion Rear insertion/Rear extraction with simple plastic or high
quality metal hand tools.
Polarization Five keyways with optional master keyway rotations
(Note insert and main keyways remain fixed)
Approvals MIL-DTL-38999
Contact Retention
CONTACT SIZE
RETENTION AXIAL LOAD
+/-10 PERCENT
SEPARATION FORCE MINIMUM
(INITIAL)
NEWTONS LBS. NEWTONS OUNCES
22D 44 10 0.19 0.7
20 15 67 0.19 0.7
16 25 111 0.56 2
12 25 111 0.83 3
8 25 111 1.39 5
8 Twinax 25 111 1.39 5
TECHNICAL
SPECIFICATIONS
78 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
HOW TO ORDER ACT/38999 SERIES CONNECTORS
Military
M = Electroless Nickel
OR
J = Olive Drab Chromate over Cadmium
Commercial
M = Electroless Nickel
OR
W = Olive Drab Chromate over Cadmium
D38999/26
ACT26
Cable Plug
D38999/20
ACT20
Flanged Receptacle
D38999/24
ACT24
Jam Nut Receptacle
ACT20 M A35 P A –LC
SHELL STYLE FINISH LAYOUT CONTACT KEYING MODIFIER
1 2 3 4 5 6
(Commercial part number example)
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
STEP 2: SELECT FINISH
D38999/20 M A35 P A –LC
SHELL STYLE FINISH LAYOUT CONTACT KEYING MODIFIER
1 2 3 4 5 6
(Military part number example)
Mates with
79
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
HOW TO ORDER ACT/38999 SERIES CONNECTORS
For other commercial modification, i.e., less tools, with PC contact
or with endbell, call.
Omit for standard contacts
–LC = for use with standard contacts, but supplied without
contacts, seal plugs or tools (PO must state Less Contacts)
Note: –LC is not marked on part
–3025 = Standard 500 mating cycle contact (ACT only)
STEP 3: SELECT LAYOUT
a See page 80 for listing by # of contacts
MILITARY
LAYOUT
RATING TOTAL 22D 20 16 12 12
COAX
8
A35 M 6 6
A98 I 3 3
B2 2 2
B5 I 5 5
B35 M 13 13
B98 I 6 6
B99 I 7 7
C4 I 4 4
C8 I 8 8
C35 M 22 22
C98 I 10 10
D5 II 5 5
D15 I 15 14 1
D18 I 18 18
D19 I 19 19
D35 M 37 37
D97 I 12 8 4
E2 M 39 38 1**
E6 I 6 6
E8 II 8 8
E26 I 26 26
E35 M 55 55
E99 I 23 21 2
F11 II 11 11
F32 I 32 32
F35 M 66 66
G11 I 11 11
G16 II 16 16
G35 M 79 79
G39 I 39 37 2
G41 I 41 41
G75 N 4 4*
H21 II 21 21
H35 M 100 100
H53 I 53 53
H55 I 55 55
J4 I 56 48 8
J7 TWINAX 99 97 2**
J8 TWINAX 8 8**
J19 I 19 19
J20 N 30 10 13 4*3**
J24 I 24 12 12
J29 I 29 29
J35 M 128 128
J43 I 43 23 20
J61 I 61 61
J90 I 46 40 4 2**
* Coax ** Twinax
P = Pin
S = Socket
H = 1500 cycle Pin contacts
J = 1500 cycle Socket contacts
Note: See Step 6 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contacts
May be used for special contact types (PC Pin,
Thermocouple, Fiberoptic).
U = PCB Pin contacts (ACT only)
M = PCB socket contacts (ACT only)
STEP 4: SELECT CONTACT
N = Normal (Standard)
A = Next Most Popular
B = Not Popular
(limited availability)
C = Check for availability
D = Check for availability
E = Check for availability
SHELL
SIZE
POLARI-
ZATION
MINOR KEY LOCATIONS
AR & AP BR & BP CR & CP DR & DP
9
N 105 140 215 265
A 102 132 248 320
B 80 118 230 312
C 35 140 205 275
D 64 155 234 304
E 91 131 197 240
11 N 95 141 208 236
13 A 113 156 182 292
15
B 90 145 195 252
C 53 156 220 255
D 119 146 176 298
E 51 141 184 242
17 N 80 142 196 293
19
A 135 170 200 310
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
21 N 80 142 196 293
23 A 135 170 200 310
25
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
STEP 5: SELECT POLARIZATION
STEP 6: SELECT MODIFIER
Receptacle Plug
80 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
LAYOUTS BY SHELL SIZE
LAYOUT A-35 A-98 B-02 B-05 B-35 B-98 B-99 C-04
# OF CONTACTS 6 - #22 3 - #20 2 - #16 5 - #20 13 - #22 6 - #20 7 - #20 4 -#16
SERVICE RATING M I I M I I I
AB
LAYOUT C-08 C-35 C-98 D-05 D-15 D-18 D-19 D-35
# OF CONTACTS 8 - #20 22 - #22 10 - #20 5 - #16 14 - #20, 1 - #16 18 - #20 19- #20 37 - #22
SERVICE RATING I M I II I I I M
LAYOUT D-97 E-02 E-06 E-08 E-26 E-35 E-99 F-11
# OF CONTACTS 8 - #20, 4 - #16 38 - #22, 1 - #8 6 - #12 8 - #16 26 - #20 55 - #22 21 - #20 11 - #16
SERVICE RATING I M I II I M I II
30
11
6
1
17
LAYOUT F-32 F-35 G-11 G-16 G-35 G-39 G-41 G-75
# OF CONTACTS 32 - #20 66 - #22 11 - #12 16 - #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8
SERVICE RATING I M I II M I I N
LAYOUT H-21 H-35 H-53 H-55 J-04 J-7 J-8
# OF CONTACTS 21 - #16 100 - #22 53 - #20 55 - #20 48 - #20, 8 -#16 97 - #22, 2 -#8 8 - #8
SERVICE RATING I M I I I TWINAX TWINAX
1
7
16
22 29 64
72
79
85
94
99
93
84
7828
21
15
6
26 76
53
46
19 82
33 68
42
41 59
8118
7424
6732
60
H
LAYOUT J-19 J-20*J-24 J-29 J-35 J-43 J-61
# OF CONTACTS 19 - #12 10 - #20, 13 - #16,
4 - #12, 3 - #8
12 - #16, 12 - #12 29 - #16 128 - #22 23 - #20, 20 - #16 61 - #20
SERVICE RATING I N I I M I I
h
_
w
_
i
_
u
_f
_
d
_
j
_
y
_
r
_
x
_
k
_
n
_
o
_
m
__
v
_
c
_
q
_
q
_
LAYOUT J-90
# OF CONTACTS 40 - #20, 4 - #16, 2 - #8
SERVICE RATING I
h
_
w
_
z
_
e
_
f
_
d
_
g
_
y
_
r
_
x
_
k
_
n
_
s
_
t
_
u
_
m
__
v
_
c
_
a
_
b
_
q
_
q
_
=22 =20 =16 =12 =8
81
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
CONTACTS
PINS
SOCKETS
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/58-360 Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
LAYOUT J-19 J-20*J-24 J-29 J-35 J-43 J-61
# OF CONTACTS 19 - #12 10 - #20, 13 - #16,
4 - #12, 3 - #8
12 - #16, 12 - #12 29 - #16 128 - #22 23 - #20, 20 - #16 61 - #20
SERVICE RATING I N I I M I I
LAYOUT J-90
# OF CONTACTS 40 - #20, 4 - #16, 2 - #8
SERVICE RATING I
82 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
CONTACT TOOLS
PINS
SOCKETS
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
83
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
DIMENSIONS
SHELL SIZE F MAX. G MAX. S MAX. REAR METRIC
THREAD (PLATED) MASS MAX.*
A/9 .720 (18.4) .470 (11.9) .860 (21.8) M12x1.0-6g 0.100R 9.00 g
B/11 .830 (21.1) .590 (14.9) .980 (25.0) M15x1.0-6g 0.100R 13.00 g
C/13 1.00 (25.4) .700 (17.9) 1.16 (29.4) M18x1.0-6g 0.100R 18.00 g
D/15 1.13 (28.7) .860 (21.9) 1.28 (32.5) M22x1.0-6g 0.100R 23.00 g
E/17 1.27 (32.2) .980 (24.9) 1.41 (35.7) M25x1.0-6g 0.100R 25.00 g
F/19 1.37 (34.9) 1.10 (27.9) 1.52 (38.5) M28x1.0-6g 0.100R 32.00 g
G/21 1.50 (38.1) 1.22 (30.9) 1.64 (41.7) M31x1.0-6g 0.100R 35.00 g
H/23 1.62 (41.1) 1.33 (33.9) 1.77 (44.9) M34x1.0-6g 0.100R 41.00 g
J/25 1.74 (44.3) 1.45 (36.9) 1.89 (48.0) M37x1.0-6g 0.100R 48.00 g
*Mass without contacts
SHELL
SIZE
B +/-.012
(+/-0.3) C1 C2 D MAX. F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1)
P +/-.008
(+/-0.2)
PP +/-.008
(+/-0.2)
REAR METRIC
THREAD (PLATED)
MASS
MAX.*
A/9 .94 (23.80) .72 (18.26) .59 (15.09) .77 (19.50) .620 (15.75) .470 (11.90) .130 (3.25) .220 (5.49) M12x1.0-6g 0.100R 8.00 g
B/11 1.03 (26.20) .81 (20.62) .72 (18.26) .77 (19.50) .740 (18.90) .590 (14.90) .130 (3.25) .190 (4.93) M15x1.0-6g 0.100R 11.00 g
C/13 1.13 (28.60) .91 (23.01) .81 (20.62) .77 (19.50) .870 (22.10) .700 (17.90) .130 (3.25) .190 (4.93) M18x1.0-6g 0.100R 14.00 g
D/15 1.22 (31.00) .97 (24.61) .91 (23.01) .77 (19.50) .990 (25.25) .860 (21.90) .130 (3.25) .190 (4.93) M22x1.0-6g 0.100R 18.00 g
E/17 1.31 (33.30) 1.06 (26.97) .97 (24.61) .77 (19.50) 1.18 (29.95) .980 (24.90) .130 (3.25) .190 (4.93) M25x1.0-6g 0.100R 23.00 g
F/19 1.44 (36.50) 1.16 (29.36) 1.06 (26.97) .77 (19.50) 1.24 (31.55) 1.10 (27.90) .130 (3.25) .190 (4.93) M28x1.0-6g 0.100R 26.00 g
G/21 1.56 (39.70) 1.25 (31.75) 1.16 (29.36) .74 (18.70) 1.37 (34.70) 1.22 (30.90) .130 (3.25) .190 (4.93) M31x1.0-6g 0.100R 31.00 g
H/23 1.69 (42.90) 1.38 (34.93) 1.25 (31.75) .74 (18.70) 1.49 (37.90) 1.33 (33.90) .150 (3.91) .240 (6.15) M34x1.0-6g 0.100R 36.00 g
J/25 1.81 (46.00) 1.50 (38.10) 1.38 (34.93) .74 (18.70) 1.62 (41.10) 1.45 (36.90) .150 (3.91) .240 (6.15) M37x1.0-6g 0.100R 43.00 g
*Mass without contacts
All dimensions in inches (millimeters in parenthesis)
TYPE 26 PLUG
D38999/26
ACT 26
TYPE 20 SQUARE FLANGE
D38999/20
ACT 20
Ø SGF
31 max.
B
B
C
E1 max.
C
4 holes Ø T
Ø H
E
C1
C2
P
PP
31,50 max.
DE
Ø R Ø S
G
E
B
G
5
13,50
±0,1
13,20 max.
FF
13,20 max.
31,50 max.
W ith PCB contacts
GG FF
EE
Ø R Ø S
32,50 max.32,50 max.
13,20 max.13,20 max.
22,60 max.22,60 max.
B
M
Ø A
5
12,06 ±0,6
84 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
DIMENSIONS
TYPE 24 JAM-NUT
D38999/24
ACT 24
SHELL SIZE A +/-.012
(+/-0.3)
B +/-.016
(+/-0.4)
E +.004/-.028
(+0.1/-0.7)
F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1) MREAR METRIC
THREAD (PLATED) MASS MAX.*
A/9 1.19 (30.20) 1.06 (27.00) .12 (3.00) .62 (15.75) .47 (11.90) .86 (21.82) M12x1.0-6g 0.100R 11.00 g
B/11 1.37 (34.90) 1.25 (31.80) .12 (3.00) .74 (18.90) .59 (14.90) .98 (24.99) M15x1.0-6g 0.100R 14.00 g
C/13 1.50 (38.10) 1.37 (34.90) .12 (3.00) .87 (22.10) .70 (17.90) 1.17 (29.77) M18x1.0-6g 0.100R 18.00 g
D/15 1.63 (41.30) 1.50 (38.10) .12 (3.00) .99 (25.25) .86 (21.90) 1.30 (32.91) M22x1.0-6g 0.100R 23.00 g
E/17 1.75 (44.50) 1.63 (41.30) .12 (3.00) 1.18 (29.95) .98 (24.90) 1.42 (36.12) M25x1.0-6g 0.100R 29.00 g
F/19 1.94 (49.20) 1.81 (46.00) .15 (3.70) 1.24 (31.55) 1.10 (27.90) 1.55 (39.25) M28x1.0-6g 0.100R 35.00 g
G/21 2.06 (52.40) 1.94 (49.20) .15 (3.70) 1.37 (34.70) 1.22 (30.90) 1.67 (42.47) M31x1.0-6g 0.100R 38.00 g
H/23 2.19 (55.60) 2.06 (52.40) .15 (3.70) 1.49 (37.90) 1.33 (33.90) 1.80 (45.61) M34x1.0-6g 0.100R 46.00 g
J/25 2.31 (58.70) 2.19 (55.60) .15 (3.70) 1.62 (41.10) 1.45 (36.90) 1.94 (49.25) M37x1.0-6g 0.100R 55.00 g
*Mass without contacts
All dimensions in inches (millimeters in parenthesis)
C1
C2
P
PP
31,50 max.
DE
Ø R Ø S
G
E
B
G
5
13,50
±0,1
13,20 max.
FF
13,20 max.
31,50 max.
W ith PCB contacts
GG FF
EE
Ø R Ø S
32,50 max.32,50 max.
13,20 max.13,20 max.
22,60 max.22,60 max.
B
M
Ø A
5
12,06 ±0,6
85
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
ACCESSORIES
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
CABLE CLAMPS
D38999 DTS DUMMY RECEPTACLES RECEPTACLE DUST CAPS PLUG DUST CAP
FOR FLANGED FOR JAM NUT
A 9 D38999/22A** D38999/33**9R D38999/33**9N D38999/32**9##
B 11 D38999/22B** D38999/33**11R D38999/33**11N D38999/32**11##
C 13 D38999/22C** D38999/33**13R D38999/33**13N D38999/32**13##
D 15 D38999/22D** D38999/33**15R D38999/33**15N D38999/32**15##
E 17 D38999/22E** D38999/33**17R D38999/33**17N D38999/32**17##
F 19 D38999/22F** D38999/33**19R D38999/33**19N D38999/32**19##
G 21 D38999/22G** D38999/33**21R D38999/33**21N D38999/32**21##
H 23 D38999/22H** D38999/33**23R D38999/33**23N D38999/32**23##
J 25 D38999/22J** D38999/33**25R D38999/33**25N D38999/32**25##
D38999 DTS STRAIGHT RIGHT ANGLE CABLE RANGE
LOW COST NON- DETENT LOW COST NON- DETENT INCHES MM
A 9 M85049/91-9** M85049/91S9** M85049/92-9** M85049/92S9** 0.219 5.56
B 11 M85049/91-11** M85049/91S11** M85049/92-11** M85049/92S11** 0.264 6.71
C 13 M85049/91-13** M85049/91S13** M85049/92-13** M85049/92S13** 0.344 8.74
D 15 M85049/91-15** M85049/91S15** M85049/92-15** M85049/92S15** 0.460 11.68
E 17 M85049/91-17** M85049/91S17** M85049/92-17** M85049/92S17** 0.545 13.84
F 19 M85049/91-19** M85049/91S19** M85049/92-19** M85049/92S19** 0.615 15.62
G 21 M85049/91-21** M85049/91S21** M85049/92-21** M85049/92S21** 0.698 17.73
H 23 M85049/91-23** M85049/91S23** M85049/92-23** M85049/92S23** 0.700 17.78
J 25 M85049/91-25** M85049/91S25** M85049/92-25** M85049/92S25** 0.850 21.59
** Select Plating
J = Composite Olive Drab over Chromate
M = Composite Electroless Nickel
T = Composite without plating
F = Aluminium Electroless Nickel
W = Aluminium Olive Drab over Chromate
All dimensions in inches (millimeters in parenthesis)
** Select Code for Plating
J = Composite Olive Drab over Chromate
M = Composite Electroless Nickel
F = Aluminium Electroless Nickel
W = Aluminium Olive Drab over Chromate
## = Select code for ring or loop
N = Ring to attach to backshell as shown
R = Loop for screw mounting
86 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
ACCESSORIES
STANDARD MIL-SPEC
MIL-SPEC
PREFIX SEALED EMI/RFI
S = STRAIGHT
A = 90 DEGREES
B = 45 DEGREES
ENDBELL TYPE DESCRIPTION
M85049/69 Y N S Heat Shrink Boot Adapters
Designed for use with straight or right angle shrink
boots. A knurled rear section with a boot groove
provide an excellent surface for the boot to grab the metal
endbell. Available with lock wire and drain holes. See
Heat Shrink Boots on aSee Heat Shrink Boots on
pages 168-169.
M85049/21 N N S Extender Backshell with cable clamp
Non-environmental, designed for use with jacketed
cable, allows extra space to break out the wires and
still provide stain relief clamping to the outside of the
cable jacket.
M85049/18 Y Y S Environmental Shielded Endbell
This EMI/RFI shielding environmentally sealing endbell
features a standard style cable clamp with gland seal at
the end of and extender style backshell.
M85049/19 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing
endbell features a standard style cable clamp.
M85049/88
M85049/89
M85049/88 Y Y
S
B
A
Banding Adapter
Banding adapters utilize a band of metal that fastens
and grounds cable shields to the outside of endbells.
This method of terminating shields has advantages in
that they typically use tools to tighten trim the bands.
These tools make the termination tight, repeatable,
reworkable (if you make a mistake just cut the band off
and start again) and facilitates service. Banding adapters
help lower the total applied cost by having simpler
designs that have fewer parts with uncomplicated
assembly procedures.
M85049/14S N N S Compression Nut Wire Seal Compression Nut
NOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.
87
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: M22520 series crimp tool and locator
is recommended. aSee page 82 for choice of tur-
ret head and selection setting according to correct
size, part number and wire gauge size.
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.
STEP 1: Remove hardware from plug or receptacle
and slip over wire bundle in proper order for
reassembly.
STEP 2: Using proper plastic or metal insertion tool for
corresponding contact, position wire in tip of the tool
so that the tool tip presses against the contact shoulder.
STEP 3: Press tool against contact shoulder
and, with firm and even pressure, insert wired
contact and tool tip into center contact cavity.
STEP 4: When contact bottoms, a slight “click” can
be heard as tines of metal retaining clip snap into
place behind contact shoulder.
STEP 5: Remove tool and pull back lightly on wire
to make sure contact is properly seated. Repeat
operation with remainder of contacts to be inserted,
beginning with the center cavity and working
outward in alternating rows.
STEP 6: After all contacts are inserted, fill any
empty cavities with wire sealing plugs. Reassemble
plug or receptacle hardware.
CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
WIRE STRIPPING
Strip insulation from end of wire to be crimped. (See table for proper
stripping dimensions.) Do not cut or damage wire strands.
A
WIRE SIZE A
22, 22M, 22D .125 (3.18)
20 .188 (4.77)
16 .188 (4.77)
12 .188 (4.77)
10 .335 (8.51)
8 (power) .470 (11.99)
88 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Remove hardware from plug or receptacle
and slide hardware back along wire bundle.
STEP 2: Using plastic or metal extraction tool with
proper color code corresponding to contact size,
place wire in tool.
STEP 3: Insert tool into contact cavity until tool
tip bottoms against the contact shoulder, expanding
clip retaining tines.
STEP 4: Hold wire firmly in tool and extract wired
contact and tool. Repeat operation for all contacts
to be extracted.
STEP 5: Fill any empty cavities with wire sealing
plugs. Reassemble plug or receptacle hardware.
Note: DTS series shown.
89
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-83723 SERIES III
TE DEUTSCH DL series MIL-DTL-83723 series III connectors
have a quick-mating, three-point bayonet coupling system.
TE DEUTSCH DL series connectors are designed for the harsh
environments found in communications equipment, industrial