LM5035B
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LM5035B PWM Controller with Integrated Half-Bridge and SyncFET Drivers
Check for Samples: LM5035B
1FEATURES PACKAGES
2 105V / 2A Half-Bridge Gate Drivers TSSOP-20
Synchronous Rectifier Control Outputs with WQFN-24 (4mm x 5mm)
Programmable Delays DESCRIPTION
Synchronous Rectifiers Turned Off in The LM5035B Half-Bridge Controller/Gate Driver
Shutdown Modes. contains all of the features necessary to implement
Reduced Deadtime Between High and Low half-bridge topology power converters using voltage
Side Drive for Higher Maximum Duty Cycle. mode control with line voltage feed-forward.
High Voltage (105V) Start-up Regulator The LM5035B is a functional variant of the LM5035A
Voltage mode Control with Line Feed-Forward half-bridge PWM controller. The LM5035B provides
and Volt Second Limiting higher maximum duty cycle and higher start-up
Resistor Programmed, 2MHz Capable regulator output current than the LM5035A or
LM5035. Also, the Synchronous Rectifier drive
Oscillator outputs of the LM5035B are held low in shutdown
Programmable Line Under-Voltage Lockout modes.
and Over-Voltage Protection The LM5035, LM5035A, and LM5035B include a
Internal Thermal Shutdown Protection floating high-side gate driver, which is capable of
Adjustable Soft-Start operating with supply voltages up to 105V. Both the
Versatile Dual Mode Over-Current Protection high-side and low-side gate drivers are capable of 2A
with Hiccup Delay Timer peak. An internal high voltage startup regulator is
included, along with programmable line undervoltage
Cycle-by-Cycle Over-Current Protection lockout (UVLO) and overvoltage protection (OVP).
Direct Opto-coupler Interface The oscillator is programmed with a single resistor to
5V Reference Output frequencies up to 2MHz. The oscillator can also be
synchronized to an external clock. A current sense
input and a programmable timer provide cycle-by-
cycle current limit and adjustable hiccup mode
overload protection.The differences between LM5035,
LM5035A, LM5035B, and LM5035C are summarized
in Table 2.
1Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
2All trademarks are the property of their respective owners.
PRODUCTION DATA information is current as of publication date. Copyright © 2009–2013, Texas Instruments Incorporated
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
RAMP
CS
AGND
RT
COMP
OVP
UVLO
RES
DLY
SS
HB
HS
HO
LO
PGND
VCC
SR2
SR1
REF
VIN
1
2
3
4
5
6
7
13
14
15
16
17
18
19
8
9
10
12
11
20
EP
13
LM5035B
UVLO
AGND PGND
COMP
HO
LO
SS
RT
RAMP
VIN
OVP
SR1
SR2
VPWR
ERROR AMP
AND ISOLATION
VOUT
LM5035B
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Simplified Application Diagram
Connection Diagram
Figure 1. 20-Lead TSSOP
Top View
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VIN
CS
NC
AGND
RT
COMP
OVP
NC
NC
HB
HS
SS
UVLO
RES
DLY
HO
LO
PGND
VCC
NC
SR1
SR2
REF
RAMP
1
2
3
4
5
6
7
8 9 10 11 12
13
14
15
16
17
18
19
2021222324
EP
LM5035B
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SNVS613C JULY 2009REVISED APRIL 2013
Figure 2. WQFN-24 Package
Top View
PIN DESCRIPTIONS
TSSOP WQFN Name Description Application Information
PIN PIN
1 23 RAMP Modulator ramp signal An external RC circuit from VIN sets the ramp slope. This pin is
discharged at the conclusion of every cycle by an internal FET.
Discharge is initiated by either the internal clock or the Volt
Second clamp comparator.
2 24 UVLO Line Under-Voltage Lockout An external voltage divider from the power source sets the
shutdown and standby comparator levels. When UVLO reaches the
0.4V threshold the VCC and REF regulators are enabled. When
UVLO reaches the 1.25V threshold, the SS pin is released and the
device enters the active mode. Hysteresis is set by an internal
current sink that pulls 23 µA from the external resistor divider.
3 2 OVP Line Over-Voltage Protection An external voltage divider from the power source sets the
shutdown levels. The threshold is 1.25V. Hysteresis is set by an
internal current source that sources 23µA into the external resistor
divider.
4 3 COMP Input to the Pulse Width Modulator An external opto-coupler connected to the COMP pin sources
current into an internal NPN current mirror. The PWM duty cycle is
maximum with zero input current, while 1mA reduces the duty cycle
to zero. The current mirror improves the frequency response by
reducing the AC voltage across the opto-coupler detector.
5 4 RT Oscillator Frequency Control and Normally biased at 2V. An external resistor connected between RT
Sync Clock Input. and AGND sets the internal oscillator frequency. The internal
oscillator can be synchronized to an external clock with a frequency
higher than the free running frequency set by the RT resistor.
6 5 AGND Analog Ground Connect directly to Power Ground.
7 6 CS Current Sense input for current If CS exceeds 0.25V the output pulse will be terminated, entering
limit cycle-by-cycle current limit. An internal switch holds CS low for 50ns
after HO or LO switches high to blank leading edge transients.
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PIN DESCRIPTIONS (continued)
TSSOP WQFN Name Description Application Information
PIN PIN
8 7 SS Soft-start Input An internal 110 µA current source charges an external capacitor to
set the soft-start rate. During a current limit restart sequence, the
internal current source is reduced to 1.2µA to increase the delay
before retry.
9 8 DLY Timing programming pin for the LO An external resistor to ground sets the timing for the non-overlap
and HO to SR1 and SR2 outputs. time of HO to SR1 and LO to SR2.
10 9 RES Restart Timer If cycle-by-cycle current limit is exceeded during any cycle, a 22 µA
current is sourced to the RES pin capacitor. If the RES capacitor
voltage reaches 2.5V, the soft-start capacitor will be fully discharged
and then released with a pull-up current of 1.2µA. After the first
output pulse at LO (when SS > COMP offset, typically 1V), the SS
pin charging current will revert to 110 µA.
11 11 HB Boost voltage for the HO driver An external diode is required from VCC to HB and an external
capacitor is required from HS to HB to power the HO gate driver.
12 12 HS Switch node Connection common to the transformer and both power switches.
Provides a return path for the HO gate driver.
13 13 HO High side gate drive output. Output of the high side PWM gate driver. Capable of sinking 2A
peak current.
14 14 LO Low side gate drive output. Output of the low side PWM gate driver. Capable of sinking 2A peak
current.
15 15 PGND Power Ground Connect directly to Analog Ground.
16 16 VCC Output of the high voltage start-up If an auxiliary winding raises the voltage on this pin above the
regulator. The VCC voltage is regulation setpoint, the Start-up Regulator will shutdown, thus
regulated to 7.6V. reducing the internal power dissipation.
17 17 SR2 Synchronous rectifier driver output. Control output of the synchronous FET gate. Capable of 0.5A peak
current.
18 18 SR1 Synchronous rectifier driver output. Control output of the synchronous FET gate. Capable of 0.5A peak
current.
19 19 REF Output of 5V Reference Maximum output current is 20mA. Locally decoupled with a 0.1µF
capacitor.
20 21 VIN Input voltage source Input to the Start-up Regulator. Operating input range is 13V to
100V with transient capability to 105V. For power sources outside of
this range, the LM5035B can be biased directly at VCC by an
external regulator.
EP EP EP Exposed Pad, underside of No electrical contact. Connect to system ground plane for reduced
package thermal resistance.
1 NC No connection No electrical contact.
10 NC No connection No electrical contact.
20 NC No connection No electrical contact.
22 NC No connection No electrical contact.
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
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Absolute Maximum Ratings(1)(2)
VIN to GND -0.3V to 105V
HS to GND -1V to 105V
HB to GND -0.3V to 118V
HB to HS -0.3V to 18V
VCC to GND -0.3V to 16V
RT, DLY to GND -0.3V to 5.5V
COMP Input Current 10mA
CS 1.0V
All other inputs to GND -0.3V to 7V
ESD Rating(3) Human Body Model 2kV
Storage Temperature Range -65°C to 150°C
Junction Temperature 150°C
(1) Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which
operation of the device is intended to be functional. For ensured specifications and test conditions, see the Electrical Characteristics.
(2) If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/ Distributors for availability and
specifications.
(3) The human body model is a 100 pF capacitor discharged through a 1.5 kresistor into each pin. 2kV for all pins. The HB, HO, and HS
pins are rated for 150V, machine model.
Operating Ratings(1)
VIN Voltage 13V to 105V
External Voltage Applied to VCC 8V to 15V
Operating Junction Temperature -40°C to +125°C
(1) Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which
operation of the device is intended to be functional. For ensured specifications and test conditions, see the Electrical Characteristics.
Electrical Characteristics
Specifications with standard typeface are for TJ= 25°C, and those with boldface type apply over full Operating Junction
Temperature range. VVIN = 48V, VVCC = 10V externally applied, RRT = 15.0 k, RDLY = 27.4k, VUVLO = 3V, VOVP = 0V unless
otherwise stated(1)(2).
Symbol Parameter Conditions Min Typ Max Units
Startup Regulator (VCC pin)
VVCC VCC voltage IVCC = 10mA 7.3 7.6 7.9 V
IVCC(LIM) VCC current limit VVCC = 7V 58 mA
VVCCUV VCC Under-voltage threshold (VCC VIN = VCC, ΔVVCC from the regulation 0.2 0.1 V
increasing) setpoint
VCC decreasing VCC PGND 5.5 6.2 6.9 V
IVIN Startup regulator current VIN = 90V, UVLO = 0V 30 70 µA
Supply current into VCC from external Outputs & COMP open, VVCC = 10V, 4 6mA
source Outputs Switching
Voltage Reference Regulator (REF pin)
VREF REF Voltage IREF = 0mA 4.85 55.15 V
REF Voltage Regulation IREF = 0 to 10mA 25 50 mV
REF Current Limit REF = 4.5V 15 20 mA
Under-Voltage Lock Out and shutdown (UVLO pin)
VUVLO Under-voltage threshold 1.212 1.25 1.288 V
IUVLO Hysteresis current UVLO pin sinking 19 23 27 µA
Under-voltage Shutdown Threshold UVLO voltage falling 0.3 V
(1) All limits are specified. All electrical characteristics having room temperature limits are tested during production with TA= 25°C. All hot
and cold limits are specified by correlating the electrical characteristics to process and temperature variations and applying statistical
process control.
(2) Typical specifications represent the most likely parametric norm at 25°C operation
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Electrical Characteristics (continued)
Specifications with standard typeface are for TJ= 25°C, and those with boldface type apply over full Operating Junction
Temperature range. VVIN = 48V, VVCC = 10V externally applied, RRT = 15.0 k, RDLY = 27.4k, VUVLO = 3V, VOVP = 0V unless
otherwise stated(1)(2).
Symbol Parameter Conditions Min Typ Max Units
Under-voltage Standby Enable UVLO voltage rising 0.4 V
Threshold
Over-Voltage Protection (OVP pin)
VOVP Over-Voltage threshold 1.212 1.25 1.288 V
IOVP Hysteresis current OVP pin sourcing 19 23 27 µA
Current Sense Input (CS Pin)
VCS Current Limit Threshold 0.228 0.25 0.272 V
CS delay to output CS from zero to 1V. Time for HO and LO to 80 ns
fall to 90% of VCC. Output load = 0 pF.
Leading edge blanking time at CS 50 ns
CS sink impedance (clocked) Internal FET sink impedance 32 60
Current Limit Restart (RES Pin)
VRES RES Threshold 2.4 2.5 2.6 V
Charge source current VRES = 1.5V 16 22 28 µA
Discharge sink current VRES = 1V 812 16 µA
Soft-Start (SS Pin)
ISS Charging current in normal operation VSS = 0 80 110 140 µA
Charging current during a hiccup VSS = 0 0.6 1.2 1.8 µA
mode restart
Soft-stop Current Sink VSS = 2.5V 80 110 140 µA
Oscillator (RT Pin)
FSW1 Frequency 1 (at HO, half oscillator RRT = 15 k, TJ= 25°C 185 200 215 kHz
frequency) RRT = 15 k, TJ= -40°C to 125°C 180 220
FSW2 Frequency 2 (at HO, half oscillator RRT = 5.49 k430 500 570 kHz
frequency)
DC level 2 V
Input Sync threshold 2.5 33.4 V
PWM Controller (Comp Pin)
Delay to output 80 ns
VPWM-OS SS to RAMP offset 0.7 11.2 V
Minimum duty cycle SS = 0V 0%
Small signal impedance ICOMP = 600µA, COMP current to PWM 6200
voltage
Main Output Drivers (HO and LO Pins)
Output high voltage IOUT = 50mA, VHB - VHO, VVCC - VLO 0.5 0.25 V
Output low voltage IOUT = 100 mA 0.2 0.5 V
Rise time CLOAD = 1 nF 15 ns
Fall time CLOAD = 1 nF 13 ns
Peak source current VHO,LO = 0V, VVCC = 10V 1.25 A
Peak sink current VHO,LO = 10V, VVCC = 10V 2 A
HB Threshold VCC rising 3.8 V
Voltage Feed-Forward (RAMP Pin)
RAMP comparator threshold COMP current = 0 2.4 2.5 2.6 V
Synchronous Rectifier Drivers (SR1, SR2)
Output high voltage IOUT = 10mA, VVCC - VSR1, VVCC - VSR2 0.25 0.1 V
Output low voltage IOUT = 20 mA (sink) 0.08 0.2 V
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Electrical Characteristics (continued)
Specifications with standard typeface are for TJ= 25°C, and those with boldface type apply over full Operating Junction
Temperature range. VVIN = 48V, VVCC = 10V externally applied, RRT = 15.0 k, RDLY = 27.4k, VUVLO = 3V, VOVP = 0V unless
otherwise stated(1)(2).
Symbol Parameter Conditions Min Typ Max Units
Rise time CLOAD = 1 nF 40 ns
Fall time CLOAD = 1 nF 20 ns
Peak source current VSR = 0, VVCC = 10V 0.5 A
Peak sink current VSR = VVCC, VVCC = 10V 0.5 A
T1 Deadtime, SR1 falling to HO rising, RDLY = 10k 33 ns
SR2 falling to LO rising RDLY = 27.4k 68 86 120 ns
RDLY = 100k 300 ns
T2 Deadtime, HO falling to SR1 rising, RDLY = 10k 18 ns
LO falling to SR2 rising RDLY = 27.4k 20 29 42 ns
RDLY = 100k 80 ns
Thermal Shutdown
TSD Shutdown temperature 165 °C
Hysteresis 20 °C
Thermal Resistance
θJA Junction to ambient, 0 LFPM Air Flow TSSOP-20 package 40 °C/W
θJC Junction to Case (EP) Thermal TSSOP-20 package 4 °C/W
resistance
θJA Junction to ambient, 0 LFM Air Flow WQFN-24 (4 mm x 5 mm) 40 °C/W
θJC Junction to Case Thermal resistance WQFN-24 (4 mm x 5 mm) 6 °C/W
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-40 0 40 80 120
390
395
400
405
410
OSCILLATOR FREQUENCY (kHz)
TEMPERATURE (ºC)
RRT = 15k
-40 0 40 80 120
80
84
88
92
96
100
104
108
112
116
120
SOFT-START and STOP CURRENT (PA)
TEMPERATURE (ºC)
30
29
28
27
26
25
24
23
22
21
20
RESTART CURRENT (PA)
SOFT-START
SOFT-STOP
RESTART
0 5 10 15 20 25
0
1
2
3
4
5
6
VREF (V)
IREF (mA)
0 10 20 30 40 50
0
100
200
300
400
500
600
700
800
900
1000
OSCILLATOR FREQUENCY (kHz)
RRT (k:)
VVCC
VVIN (V)
0 5 10 15 20
0
1
2
3
4
5
6
7
8
VVCC and VREF (V)
VREF
10 20 30 40 50 60 70
IVCC (mA)
0
1
2
3
4
5
6
7
8
VVCC (V)
LM5035B
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Typical Performance Characteristics
VVCC and VREF VVCC
vs vs
VVIN IVCC
Figure 3. Figure 4.
VREF Frequency
vs vs
IREF RT
Figure 5. Figure 6.
Oscillator Frequency Soft-Start & Stop Current
vs vs
Temperature Temperature
Figure 7. Figure 8.
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TEMPERATURE (°C)
-40 0 40 80 120
26
27
28
29
30
31
32
T2 (ns)
RDLY = 27.4 k:
-40 0 40 80 120
4000
4500
5000
5500
6000
6500
RESISTANCE (:)
TEMPERATURE (ºC)
0 20 40 60 80 100
0
50
100
150
200
250
300
350
HO/LO to SR DEADTIME (ns)
RDLY (k:)
T1
T2
LM5035B
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Typical Performance Characteristics (continued)RDLY
vs
Effective Comp Input Impedance Deadtime
Figure 9. Figure 10.
SR "T1" Parameter SR "T2" Parameter
vs vs
Temperature Temperature
Figure 11. Figure 12.
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LOGIC
VIN VCC
SS
RT/SYNC OSCILLATOR CLK
HS
0.25V
PWM
VREF
1V
FEEDFORWARD RAMP:
Vcc
UVLO
CS
RAMP
CLK + LEB
7.7V SERIES
REGULATOR
HO
HB
LO
VCC
COMP
SS
MAX V*S
CLAMP
UVLO 0.4V
2.5V
RES
CLK
2.5V
THERMAL
LIMIT
(165°C)
REF
1.25V STANDBY
SHUTDOWN
VCC
T1
and
T2
Timer
VCC
SR1
SR2
DLY
OVP
1.25V
SS
+5V
20 PA
CURRENT
LIMIT LOGIC
Soft
Stop
S
R
Q
TQ
Q
22 PA
+5V
+5V +5V
SS Buffer
(Sink Only)
STANDBY
DQ
S
R
Q
STANDBY
HICCUP
110 PA
12 PA
1 PA
110 PA
20 PA
REFERENCE
5k
AGND
PGND
LM5035B
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Block Diagram
Figure 13.
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FUNCTIONAL DESCRIPTION
The LM5035B PWM controller contains all of the features necessary to implement half-bridge voltage-mode
controlled power converters. The LM5035B provides two gate driver outputs to directly drive the primary side
power MOSFETs and two signal level outputs to control secondary synchronous rectifiers through an isolation
interface. Secondary side drivers, such as the LM5110, are typically used to provide the necessary gate drive
current to control the sync MOSFETs. Synchronous rectification allows higher conversion efficiency and greater
power density than conventional PN or Schottky rectifier techniques. The LM5035B can be configured to operate
with bias voltages ranging from 8V to 105V. Additional features include line under-voltage lockout, cycle-by-cycle
current limit, voltage feed-forward compensation, hiccup mode fault protection with adjustable delays, soft-start, a
2MHz capable oscillator with synchronization capability, precision reference, thermal shutdown and
programmable volt•second clamping. These features simplify the design of voltage-mode half-bridge DC-DC
power converters. The Functional Block Diagram is shown in Figure 13.
High-Voltage Start-Up Regulator
The LM5035B contains an internal high voltage start-up regulator that allows the input pin (VIN) to be connected
directly to a nominal 48 VDC input voltage. The regulator input can withstand transients up to 105V. The
regulator output at VCC (7.6V) is internally current limited to 58mA minimum. When the UVLO pin potential is
greater than 0.4V, the VCC regulator is enabled to charge an external capacitor connected to the VCC pin. The
VCC regulator provides power to the voltage reference (REF) and the output drivers (LO, SR1 and SR2). When
the voltage on the VCC pin exceeds the UVLO threshold of 7.6V, the internal voltage reference (REF) reaches
its regulation setpoint of 5V and the UVLO voltage is greater than 1.25V, the controller outputs are enabled. The
value of the VCC capacitor depends on the total system design, and its start-up characteristics. The
recommended range of values for the VCC capacitor is 0.1 µF to 100 µF.
The VCC under-voltage comparator threshold is lowered to 6.2V (typical) after VCC reaches the regulation set-
point. If VCC falls below this value, the outputs are disabled, and the soft-start capacitor is discharged. If VCC
increases above 7.6V, the outputs will be enabled and a soft-start sequence will commence.
The internal power dissipation of the LM5035B can be reduced by powering VCC from an external supply. In
typical applications, an auxiliary transformer winding is connected through a diode to the VCC pin. This winding
must raise the VCC voltage above 8.3V to shut off the internal start-up regulator. Powering VCC from an
auxiliary winding improves efficiency while reducing the controller’s power dissipation. The under-voltage
comparator circuit will still function in this mode, requiring that VCC never falls below 6.2V during the start-up
sequence.
During a fault mode, when the converter auxiliary winding is inactive, external current draw on the VCC line
should be limited such that the power dissipated in the start-up regulator does not exceed the maximum power
dissipation of the IC package.
An external DC bias voltage can be used instead of the internal regulator by connecting the external bias voltage
to both the VCC and the VIN pins. The external bias must be greater than 8.3V to exceed the VCC UVLO
threshold and less than the VCC maximum operating voltage rating (15V).
Line Under-Voltage Detector
The LM5035B contains a dual level Under-Voltage Lockout (UVLO) circuit. When the UVLO pin voltage is below
0.4V, the controller is in a low current shutdown mode. When the UVLO pin voltage is greater than 0.4V but less
than 1.25V, the controller is in standby mode. In standby mode the VCC and REF bias regulators are active
while the controller outputs are disabled. When the VCC and REF outputs exceed the VCC and REF under-
voltage thresholds and the UVLO pin voltage is greater than 1.25V, the outputs are enabled and normal
operation begins. An external set-point voltage divider from VIN to GND can be used to set the minimum
operating voltage of the converter. The divider must be designed such that the voltage at the UVLO pin will be
greater than 1.25V when VIN enters the desired operating range. UVLO hysteresis is accomplished with an
internal 23 µA current sink that is switched on or off into the impedance of the set-point divider. When the UVLO
threshold is exceeded, the current sink is deactivated to quickly raise the voltage at the UVLO pin. When the
UVLO pin voltage falls below the 1.25V threshold, the current sink is enabled causing the voltage at the UVLO
pin to quickly fall. The hysteresis of the 0.4V shutdown comparator is internally fixed at 100 mV.
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The UVLO pin can also be used to implement various remote enable / disable functions. Turning off a converter
by forcing the UVLO pin to the standby condition provides a controlled soft-stop. See the Soft Start section for
more details.
Line Over Voltage / Load Over Voltage / Remote Thermal Protection
The LM5035B provides a multi-purpose OVP pin that supports several fault protection functions. When the OVP
pin voltage exceeds 1.25V, the controller is held in standby mode which immediately halts the PWM pulses at
the HO and LO pins. In standby mode, the VCC and REF bias regulators are active while the controller outputs
are disabled. When the OVP pin voltage falls below the 1.25V OVP threshold, the outputs are enabled and
normal soft-start sequence begins. Hysteresis is accomplished with an internal 23 µA current source that is
switched on or off into the impedance of the OVP pin set-point divider. When the OVP threshold is exceeded, the
current source is enabled to quickly raise the voltage at the OVP pin. When the OVP pin voltage falls below the
1.25V threshold, the current source is disabled causing the voltage at the OVP pin to quickly fall.
Several examples of the use of this pin are provided in the Application Information section.
Reference
The REF pin is the output of a 5V linear regulator that can be used to bias an opto-coupler transistor and
external housekeeping circuits. The regulator output is internally current limited to 15mA (minimum).
Cycle-by-Cycle Current Limit
The CS pin is driven by a signal representative of the transformer primary current. If the voltage sensed at CS
pin exceeds 0.25V, the current sense comparator terminates the HO or LO output driver pulse. If the high current
condition persists, the controller operates in a cycle-by-cycle current limit mode with duty cycle determined by the
current sense comparator instead of the PWM comparator. Cycle-by-cycle current limiting may trigger the hiccup
mode restart cycle depending on the configuration of the RES pin (see below).
A small R-C filter connect to the CS pin and located near the controller is recommended to suppress noise. An
internal 32MOSFET connected to the CS input discharges the external current sense filter capacitor at the
conclusion of every cycle. The discharge MOSFET remains on for an additional 50 ns after the HO or LO driver
switches high to blank leading edge transients in the current sensing circuit. Discharging the CS pin filter each
cycle and blanking leading edge spikes reduces the filtering requirements and improves the current sense
response time.
The current sense comparator is very fast and responds to short duration noise pulses. Layout considerations
are critical for the current sense filter and sense resistor. The capacitor associated with the CS filter must be
placed very close to the device and connected directly to the CS and AGND pins. If a current sense transformer
is used, both leads of the transformer secondary should be routed to the filter network, which should be located
close to the IC. If a sense resistor located in the source of the main MOSFET switch is used for current sensing,
a low inductance type of resistor is required. When designing with a current sense resistor, all of the noise
sensitive low power ground connections should be connected together near the AGND pin, and a single
connection should be made to the power ground (sense resistor ground point).
Overload Protection Timer
The LM5035B provides a current limit restart timer to disable the outputs and force a delayed restart (hiccup
mode) if a current limit condition is repeatedly sensed. The number of cycle-by-cycle current limit events required
to trigger the restart is programmable by the external capacitor at the RES pin. During each PWM cycle, the
LM5035B either sources or sinks current from the RES pin capacitor. If no current limit is detected during a cycle,
a 12 µA discharge current sink is enabled to pull the RES pin to ground. If a current limit is detected, the 12 µA
sink current is disabled and a 22µA current source causes the voltage at the RES pin to gradually increase. The
LM5035B protects the converter with cycle-by-cycle current limiting while the voltage at RES pin increases. If the
RES voltage reaches the 2.5V threshold, the following restart sequence occurs (also see Figure 14):
The RES capacitor and SS capacitors are fully discharged
The soft-start current source is reduced from 110 µA to 1 µA
The SS capacitor voltage slowly increases. When the SS voltage reaches 1V, the PWM comparator will
produce the first narrow output pulse. After the first pulse occurs, the SS source current reverts to the normal
110 µA level. The SS voltage increases at its normal rate, gradually increasing the duty cycle of the output
drivers
12 Submit Documentation Feedback Copyright © 2009–2013, Texas Instruments Incorporated
Product Folder Links: LM5035B
CLK
Q
S
R
Drivers Off
SS
PWM
COMP
CS
RES
LM5035B
SS
Drivers Off
Voltage
Feedback
Current
Sense
Circuit
CRES
Restart
Comparator
Restart
Latch
2.5V
5V
Restart
Current
Source
Logic
SS
Logic
To Output
Drivers
Current
Limit
0.25V
CSS
Soft-start
100 mV
110 PA
110 PA
1 PA
22 PA
12 PA
LM5035B
www.ti.com
SNVS613C JULY 2009REVISED APRIL 2013
If the overload condition persists after restart, cycle-by-cycle current limiting will begin to increase the voltage
on the RES capacitor again, repeating the hiccup mode sequence
If the overload condition no longer exists after restart, the RES pin will be held at ground by the 12 µA current
sink and normal operation resumes
The overload timer function is very versatile and can be configured for the following modes of protection:
1. Cycle-by-cycle only: The hiccup mode can be completely disabled by connecting a zero to 50 kresistor
from the RES pin to AGND. In this configuration, the cycle-by-cycle protection will limit the output current
indefinitely and no hiccup sequences will occur.
2. Hiccup only: The timer can be configured for immediate activation of a hiccup sequence upon detection of
an overload by leaving the RES pin open circuit.
3. Delayed Hiccup: Connecting a capacitor to the RES pin provides a programmed interval of cycle-by-cycle
limiting before initiating a hiccup mode restart, as previously described. The dual advantages of this
configuration are that a short term overload will not cause a hiccup mode restart but during extended
overload conditions, the average dissipation of the power converter will be very low.
4. Externally Controlled Hiccup: The RES pin can also be used as an input. By externally driving the pin to a
level greater than the 2.5V hiccup threshold, the controller will be forced into the delayed restart sequence.
For example, the external trigger for a delayed restart sequence could come from an over-temperature
protection circuit or an output over-voltage sensor.
Figure 14. Current Limit Restart Circuit
Copyright © 2009–2013, Texas Instruments Incorporated Submit Documentation Feedback 13
Product Folder Links: LM5035B
PWM
COMPARATOR
5V
COMP
REF
LM5035B
+
_
5k
1V
SOFT-START
FEED-FORWARD RAMP
Voltage
feedback
LM4041 Potential across
Optocoupler detector
is constant (approx. 4.3V)
1 : 1
RES
SS
LO
HO
5V
t1
Current Limit Detected
at CS 2.5V
0V
+110 PA
+1 PA
t2 t3
#1V
LM5035B
SNVS613C JULY 2009REVISED APRIL 2013
www.ti.com
Figure 15. Current Limit Restart Timing
Figure 16. Optocoupler to COMP Interface
Soft-Start
The soft-start circuit allows the regulator to gradually reach a steady state operating point, thereby reducing start-
up stresses and current surges. When bias is supplied to the LM5035B, the SS pin capacitor is discharged by an
internal MOSFET. When the UVLO, VCC and REF pins reach their operating thresholds, the SS capacitor is
released and charged with a 110 µA current source. The PWM comparator control voltage is clamped to the SS
pin voltage by an internal amplifier. When the PWM comparator input reaches 1V, output pulses commence with
slowly increasing duty cycle. The voltage at the SS pin eventually increases to 5V, while the voltage at the PWM
comparator increases to the value required for regulation as determined by the voltage feedback loop.
One method to shutdown the regulator is to ground the SS pin. This forces the internal PWM control signal to
ground, reducing the output duty cycle quickly to zero. Releasing the SS pin begins a soft-start cycle and normal
operation resumes. A second shutdown method is discussed in the ULVO section.
14 Submit Documentation Feedback Copyright © 2009–2013, Texas Instruments Incorporated
Product Folder Links: LM5035B
RFF x CFF = TON + 10%
In 1- 2.5V
VIN
¨
©
§
¨
©
§
-1 2.5 Ps + 0.25 Ps
In 1- 2.5V
48V
¨
©
§
¨
©
§
-1
== 51.4 Ps
LM5035B
www.ti.com
SNVS613C JULY 2009REVISED APRIL 2013
Soft-Stop
If the UVLO pin voltage falls below the 1.25V standby threshold but above the 0.4V shutdown threshold, the 110
µA SS pin source current is disabled and a 110 µA sink current discharges the soft-start capacitor. As SS voltage
falls and clamps the PWM comparator input, the PWM duty cycle will gradually fall to zero. The soft-stop feature
produces a gradual reduction of the power converter output voltage. This soft-stop method of turning off the
converter reduces energy in the output capacitor before control of the main and synchronous rectification
MOSFETs is disabled. The PWM pulses may cease before the SS voltage reduces the duty cycle if the VCC or
REF voltage drops below the respective under-voltage thresholds during the soft-stop process.
PWM Comparator
The pulse width modulation (PWM) comparator compares the voltage ramp signal at the RAMP pin to the loop
error signal. This comparator is optimized for speed in order to achieve minimum controllable duty cycles. The
loop error signal is received from the external feedback and isolation circuit is in the form of a control current into
the COMP pin. The COMP pin current is internally mirrored by a matched pair of NPN transistors which sink
current through a 5 kresistor connected to the 5V reference. The resulting control voltage passes through a 1V
level shift before being applied to the PWM comparator.
An opto-coupler detector can be connected between the REF pin and the COMP pin. Because the COMP pin is
controlled by a current input, the potential difference across the optocoupler detector is nearly constant. The
bandwidth limiting phase delay which is normally introduced by the significant capacitance of the opto-coupler is
thereby greatly reduced. Higher loop bandwidths can be realized since the bandwidth-limiting pole associated
with the opto-coupler is now at a much higher frequency. The PWM comparator polarity is configured such that
with no current into the COMP pin, the controller produces the maximum duty cycle at the main gate driver
outputs, HO and LO.
Feed-Forward Ramp and Volt Second Clamp
An external resistor (RFF) and capacitor (CFF) connected to VIN, AGND, and the RAMP pin are required to create
the PWM ramp signal. The slope of the signal at RAMP will vary in proportion to the input line voltage. This
varying slope provides line feed-forward information necessary to improve line transient response with voltage
mode control. The RAMP signal is compared to the error signal by the pulse width modulator comparator to
control the duty cycle of the HO and LO outputs. With a constant error signal, the on-time (TON) varies inversely
with the input voltage (VIN) to stabilize the Volt Second product of the transformer primary signal. The power
path gain of conventional voltage-mode pulse width modulators (oscillator generated ramp) varies directly with
input voltage. The use of a line generated ramp (input voltage feed-forward) nearly eliminates this gain variation.
As a result, the feedback loop is only required to make very small corrections for large changes in input voltage.
In addition to the PWM comparator, a Volt Second Clamp comparator also monitors the RAMP pin. If the ramp
amplitude exceeds the 2.5V threshold of the Volt Second Clamp comparator, the on-time is terminated. The CFF
ramp capacitor is discharged by an internal 32discharge MOSFET controlled by the V•S Clamp comparator. If
the RAMP signal does not exceed 2.5V before the end of the clock period, then the internal clock will enable the
discharge MOSFET to reset capacitor CFF.
By proper selection of RFF and CFF values, the maximum on-time of HO and LO can be set to the desired
duration. The on-time set by the Volt Second Clamp varies inversely to the line voltage because the RAMP
capacitor is charged by a resistor (RFF) connected to VIN while the threshold of the clamp is a fixed voltage
(2.5V). An example will illustrate the use of the Volt Second Clamp comparator to achieve a 50% duty cycle
limit at 200kHz with a 48V line input. A 50% duty cycle at a 200kHz requires a 2.5µs on-time. To achieve this
maximum on-time clamp level:
(1)
The recommended capacitor value range for CFF is 100 pF to 1000 pF. 470 pF is a standard value that can be
paired with an 110 kto approximate the desired 51.4µs time constant. If load transient response is slowed by
the 10% margin, the RFF value can be increased. The system signal-to-noise will be slightly decreased by
increasing RFF x CFF.
Copyright © 2009–2013, Texas Instruments Incorporated Submit Documentation Feedback 15
Product Folder Links: LM5035B
Maximum Duty Cycle = 2TS - T1
1
TS
RT = x 6.25 x 109
¨
©
§
1
FOSC
¨
©
§- 110 ns
LM5035B
SNVS613C JULY 2009REVISED APRIL 2013
www.ti.com
Oscillator, Sync Capability
The LM5035B oscillator frequency is set by a single external resistor connected between the RT and AGND pins.
To set a desired oscillator frequency, the necessary RT resistor is calculated from:
(2)
For example, if the desired oscillator frequency is 400kHz (HO and LO each switching at 200 kHz) a 15 k
resistor would be the nearest standard one percent value.
Each output (HO, LO, SR1 and SR2) switches at half the oscillator frequency. The voltage at the RT pin is
internally regulated to a nominal 2V. The RT resistor should be located as close as possible to the IC, and
connected directly to the pins (RT and AGND). The tolerance of the external resistor, and the frequency
tolerance indicated in the Electrical Characteristics, must be taken into account when determining the worst case
frequency range.
The LM5035B can be synchronized to an external clock by applying a narrow pulse to the RT pin. The external
clock must be at least 10% higher than the free-running oscillator frequency set by the RT resistor. If the external
clock frequency is less than the RT resistor programmed frequency, the LM5035B will ignore the synchronizing
pulses. The synchronization pulse width at the RT pin must be a minimum of 15 ns wide. The clock signal should
be coupled into the RT pin through a 100 pF capacitor or a value small enough to ensure the pulse width at RT
is less than 60% of the clock period under all conditions. When the synchronizing pulse transitions low-to-high
(rising edge), the voltage at the RT pin must be driven to exceed 3.2V volts from its nominal 2 VDC level. During
the clock signal’s low time, the voltage at the RT pin will be clamped at 2 VDC by an internal regulator. The
output impedance of the RT regulator is approximately 100. The RT resistor is always required, whether the
oscillator is free running or externally synchronized.
Gate Driver Outputs (HO & LO)
The LM5035B provides two alternating gate driver outputs, the floating high side gate driver HO and the ground
referenced low side driver LO. Each driver is capable of sourcing 1.25A and sinking 2A peak. The HO and LO
outputs operate in an alternating manner, at one-half the internal oscillator frequency. The LO driver is powered
directly by the VCC regulator. The HO gate driver is powered from a bootstrap capacitor connected between HB
and HS. An external diode connected between VCC (anode pin) and HB (cathode pin) provides the high side
gate driver power by charging the bootstrap capacitor from VCC when the switch node (HS pin) is low. When the
high side MOSFET is turned on, HB rises to a peak voltage equal to VVCC + VHS where VHS is the switch node
voltage.
The HB and VCC capacitors should be placed close to the pins of the LM5035B to minimize voltage transients
due to parasitic inductances since the peak current sourced to the MOSFET gates can exceed 1.25A. The
recommended value of the HB capacitor is 0.01 µF or greater. A low ESR / ESL capacitor, such as a surface
mount ceramic, should be used to prevent voltage droop during the HO transitions.
The maximum duty cycle for each output is equal to or slightly less than 50% due to any programmed sync
rectifier delay. The programmed sync rectifier delay is determined by the DLY pin resistor. If the COMP pin is
open circuit, the outputs will operate at maximum duty cycle. The maximum duty cycle for each output can be
calculated with the following equation:
where
TSis the period of one complete cycle for either the HO or LO outputs
T1 is the programmed sync rectifier delay (3)
16 Submit Documentation Feedback Copyright © 2009–2013, Texas Instruments Incorporated
Product Folder Links: LM5035B
HO
SR1
LO
SR2
T1 T2
T1 T2
LM5035B
www.ti.com
SNVS613C JULY 2009REVISED APRIL 2013
For example, if the oscillator frequency is 200 kHz, each output will cycle at 100 kHz (TS= 10 µs). Using no
programmed delay, the maximum duty cycle at this frequency is calculated to be 50%. Using a programmed sync
rectifier delay of 100 ns, the maximum duty cycle is reduced to 49%. Because there is no fixed dead-time in the
LM5035B, it is recommended that the delay pin resistor not be less than 10K. Internal delays, which are not
ensured, are the only protection against cross conduction if the programmed delay is zero, or very small.
Figure 17. HO, LO, SR1 and SR2 Timing Diagram
Synchronous Rectifier Control Outputs (SR1 & SR2)
Synchronous rectification (SR) of the transformer secondary provides higher efficiency, especially for low output
voltage converters. The reduction of rectifier forward voltage drop (0.5V - 1.5V) to 10mV - 200mV VDS voltage for
a MOSFET significantly reduces rectification losses. In a typical application, the transformer secondary winding is
center tapped, with the output power inductor in series with the center tap. The SR MOSFETs provide the ground
path for the energized secondary winding and the inductor current. Figure 17 shows that the SR2 MOSFET is
conducting while HO enables power transfer from the primary. The SR1 MOSFET must be disabled during this
period since the secondary winding connected to the SR1 MOSFET drain is twice the voltage of the center tap.
At the conclusion of the HO pulse, the inductor current continues to flow through the SR1 MOSFET body diode.
Since the body diode causes more loss than the SR MOSFET, efficiency can be improved by minimizing the T2
period while maintaining sufficient timing margin over all conditions (component tolerances, etc.) to prevent
shoot-through current. When LO enables power transfer from the primary, the SR1 MOSFET is enabled and the
SR2 MOSFET is off.
During the time that neither HO nor LO is active, the inductor current is shared between both the SR1 and SR2
MOSFETs which effectively shorts the transformer secondary and cancels the inductance in the windings. The
SR2 MOSFET is disabled before LO delivers power to the secondary to prevent power being shunted to ground.
The SR2 MOSFET body diode continues to carry about half the inductor current until the primary power raises
the SR2 MOSFET drain voltage and reverse biases the body diode. Ideally, dead-time T1 would be set to the
minimum time that allows the SR MOSFET to turn off before the SR MOSFET body diode starts conducting.
The SR1 and SR2 outputs are powered directly by the VCC regulator. Each output is capable of sourcing and
sinking 0.5A peak. Typically, the SR1 and SR2 signals control SR MOSFET gate drivers through a pulse
transformer. The actual gate sourcing and sinking currents are provided by the secondary-side bias supply and
gate drivers.
The timing of SR1 and SR2 with respect to HO and LO is shown in Figure 17. SR1 is configured out of phase
with HO and SR2 is configured out of phase with LO. The deadtime between transitions is programmable by a
resistor connected from the DLY pin to the AGND pin. Typically, RDLY is set in the range of 10kto 100k. The
deadtime periods can be calculated using the following formulae:
T1 = .003 x RDLY + 4.6 ns (4)
T2 = .0007 x RDLY + 10.01 ns (5)
When UVLO falls below 1.25V, or during hiccup current limit, both SR1 and SR2 are held low. During normal
operation, if soft-start is held low, both SR1 and SR2 will be high.
Copyright © 2009–2013, Texas Instruments Incorporated Submit Documentation Feedback 17
Product Folder Links: LM5035B
LM5035B
VPWR
50
0.1 PF
VIN
LM5035B
SNVS613C JULY 2009REVISED APRIL 2013
www.ti.com
Thermal Protection
Internal Thermal Shutdown circuitry is provided to protect the integrated circuit in the event the maximum rated
junction temperature is exceeded. When activated, typically at 165°C, the controller is forced into a low power
standby state with the output drivers (HO, LO, SR1 and SR2), the bias regulators (VCC and REF) disabled. This
helps to prevent catastrophic failures from accidental device overheating. During thermal shutdown, the soft-start
capacitor is fully discharged and the controller follows a normal start-up sequence after the junction temperature
falls to the operating level (145°C).
Applications Information
The following information is intended to provide guidelines for the power supply designer using the LM5035B.
VIN
The voltage applied to the VIN pin, which may be the same as the system voltage applied to the power
transformer’s primary (VPWR), can vary in the range of 13 to 105V. The current into VIN depends primarily on the
gate charge provided to the output drivers, the switching frequency, and any external loads on the VCC and REF
pins. It is recommended the filter shown in Figure 18 be used to suppress transients which may occur at the
input supply. This is particularly important when VIN is operated close to the maximum operating rating of the
LM5035B.
When power is applied to VIN and the UVLO pin voltage is greater than 0.4V, the VCC regulator is enabled and
supplies current into an external capacitor connected to the VCC pin. When the voltage on the VCC pin reaches
the regulation point of 7.6V, the voltage reference (REF) is enabled. The reference regulation set point is 5V. The
HO, LO, SR1 and SR2 outputs are enabled when the two bias regulators reach their set point and the UVLO pin
potential is greater than 1.25V. In typical applications, an auxiliary transformer winding is connected through a
diode to the VCC pin. This winding must raise the VCC voltage above 8.3V to shut off the internal start-up
regulator.
After the outputs are enabled and the external VCC supply voltage has begun supplying power to the IC, the
current into VIN drops below 1 mA. VIN should remain at a voltage equal to or above the VCC voltage to avoid
reverse current through protection diodes.
Figure 18. Input Transient Protection
FOR APPLICATIONS >100V
For applications where the system input voltage exceeds 100V or the IC power dissipation is of concern, the
LM5035B can be powered from an external start-up regulator as shown in Figure 19. In this configuration, the
VIN and the VCC pins should be connected together, which allows the LM5035B to be operated below 13V. The
voltage at the VCC pin must be greater than 8.3V yet not exceed 15V. An auxiliary winding can be used to
reduce the power dissipation in the external regulator once the power converter is active. The NPN base-emitter
reverse breakdown voltage, which can be as low as 5V for some transistors, should be considered when
selecting the transistor.
18 Submit Documentation Feedback Copyright © 2009–2013, Texas Instruments Incorporated
Product Folder Links: LM5035B
LM5035B
CS
LO
AGND
Power
Transformer
HO Q2
Q1
R1
RF
CF
VPWR
VIN
Current
Sense
LM5035B
9V
VPWR 8.3V - 15V
(from aux winding)
VIN VCC
LM5035B
www.ti.com
SNVS613C JULY 2009REVISED APRIL 2013
Figure 19. Start-Up Regulator for VPWR >100V
CURRENT SENSE
The CS pin needs to receive an input signal representative of the transformer’s primary current, either from a
current sense transformer or from a resistor in series with the source of the LO switch, as shown in Figure 20
and Figure 21. In both cases, the sensed current creates a ramping voltage across R1, and the RF/CFfilter
suppresses noise and transients. R1, RFand CFshould be located as close to the LM5035B as possible, and the
ground connection from the current sense transformer, or R1, should be a dedicated track to the AGND pin. The
current sense components must provide greater than 0.25V at the CS pin when an over-current condition exists.
Figure 20. Current Sense Using Current Sense Transformer
Copyright © 2009–2013, Texas Instruments Incorporated Submit Documentation Feedback 19
Product Folder Links: LM5035B
CBOOST = Qg
VCC
20 x
LM5035B
CS
LO
AGND
R1
HO
Q1
Q2
Current
Sense
Power
Transformer
RF
CF
VIN
VPWR
LM5035B
SNVS613C JULY 2009REVISED APRIL 2013
www.ti.com
Figure 21. Current Sense Using Current Sense Resistor (R1)
If the current sense resistor method is used, the over-current condition will only be sensed while LO is driving the
low-side MOSFET. Over-current while HO is driving the high-side MOSFET will not be detected. In this
configuration, it will take 4 times as long for continuous cycle-by-cycle current limiting to initiate a restart event
since each over-current event during LO enables the 22µA RES pin current source for one oscillator period, and
then the lack of an over-current event during HO enables the 12µA RES pin current sink for one oscillator period.
The time average of this toggling is equivalent to a continuous 5 µA current source into the RES capacitor,
increasing the delay by a factor of four. The value of the RES capacitor can be reduced to decrease the time
before restart cycle is initiated.
When using the resistor current sense method, an imbalance in the input capacitor voltages may develop when
operating in cycle-by-cycle current limiting mode. If the imbalance persists for an extended period, excessive
currents in the non-sensed MOSFET, and possible transformer saturation may result. This condition is inherent
to the half-bridge topology operated with cycle-by-cycle current limiting and is compounded by only sensing in
one leg of the half-bridge circuit. The imbalance is greatest at large duty cycles (low input voltages). If using this
method, it is recommended that the capacitor on the RES pin be no larger than 220 pF. Check the final circuit
and reduce the RES capacitor further, or omit the capacitor completely to ensure the voltages across the bridge
capacitors remain balanced. The current limit value may decrease slightly as the RES capacitor is reduced.
HO, HB, HS and LO
Attention must be given to the PC board layout for the low-side driver and the floating high-side driver pins HO,
HB and HS. A low ESR/ESL capacitor (such as a ceramic surface mount capacitor) should be connected close
to the LM5035B, between HB and HS to provide high peak currents during turn-on of the high-side MOSFET.
The capacitor should be large enough to supply the MOSFET gate charge (Qg) without discharging to the point
where the drop in gate voltage affects the MOSFET RDS(ON). A value ten to twenty times Qg is recommended.
(6)
The diode (DBOOST) that charges CBOOST from VCC when the low-side MOSFET is conducting should be capable
of withstanding the full converter input voltage range. When the high-side MOSFET is conducting, the reverse
voltage at the diode is approximately the same as the MOSFET drain voltage because the high-side driver is
boosted up to the converter input voltage by the HS pin, and the high side MOSFET gate is driven to the HS
voltage plus VCC. Since the anode of DBOOST is connected to VCC, the reverse potential across the diode is
equal to the input voltage minus the VCC voltage. DBOOST average current is less than 20mA in most
applications, so a low current ultra-fast recovery diode is recommended to limit the loss due to diode junction
capacitance. Schottky diodes are also a viable option, particularly for lower input voltage applications, but
attention must be paid to leakage currents at high temperatures.
20 Submit Documentation Feedback Copyright © 2009–2013, Texas Instruments Incorporated
Product Folder Links: LM5035B
R2 = 1.25V x R1
VPWR ± 1.25V ± (23 PA x R1)
R1 = VHYS
23 PA
LM5035B
www.ti.com
SNVS613C JULY 2009REVISED APRIL 2013
The internal gate drivers need a very low impedance path to the respective decoupling capacitors; the VCC cap
for the LO driver and CBOOST for the HO driver. These connections should be as short as possible to reduce
inductance and as wide as possible to reduce resistance. The loop area, defined by the gate connection and its
respective return path, should be minimized.
The high-side gate driver can also be used with HS connected to PGND for applications other than a half bridge
converter (e.g. Push-Pull). The HB pin is then connected to VCC, or any supply greater than the high-side driver
undervoltage lockout (approximately 6.5V). In addition, the high-side driver can be configured for high voltage
offline applications where the high-side MOSFET gate is driven via a gate drive transformer.
PROGRAMMABLE DELAY (DLY)
The RDLY resistor programs the delays between the SR1 and SR2 signals and the HO and LO driver outputs.
Figure 17 shows the relationship between these outputs. The DLY pin is nominally set at 2.5V and the current is
sensed through RDLY to ground. This current is used to adjust the amount of deadtime before the HO and LO
pulse (T1) and after the HO and LO pulse (T2). Typically RDLY is in the range of 10kto 100k. The deadtime
periods can be calculated using the following formulae:
T1 = .003 x RDLY + 4.6 ns (7)
T2 = .0007 x RDLY + 10.01 ns (8)
This may cause lower than optimal system efficiency if the delays through the SR signal transformer network, the
secondary gate drivers and the SR MOSFETs are greater than the delay to turn on the HO or LO MOSFETs.
Should an SR MOSFET remain on while the opposing primary MOSFET is supplying power through the power
transformer, the secondary winding will experience a momentary short circuit, causing a significant power loss to
occur.
When choosing the RDLY value, worst case propagation delays and component tolerances should be considered
to assure that there is never a time where both SR MOSFETs are enabled AND one of the primary side
MOSFETs is enabled. The time period T1 should be set so that the SR MOSFET has turned off before the
primary MOSFET is enabled. Conversely, T1 and T2 should be kept as low as tolerances allow to optimize
efficiency. The SR body diode conducts during the time between the SR MOSFET turns off and the power
transformer begins supplying energy. Power losses increase when this happens since the body diode voltage
drop is many times higher than the MOSFET channel voltage drop. The interval of body diode conduction can be
observed with an oscilloscope as a negative 0.7V to 1.5V pulse at the SR MOSFET drain.
UVLO AND OVP VOLTAGE DIVIDER SELECTION FOR R1, R2, AND R3
Two dedicated comparators connected to the UVLO and OVP pins are used to detect under-voltage and over-
voltage conditions. The threshold value of these comparators, VUVLO and VOVP, is 1.25V (typical). The two
functions can be programmed independently with two voltage dividers from VIN to AGND as shown in Figure 22
and Figure 23, or with a three-resistor divider as shown in Figure 24. Independent UVLO and OVP pins provide
greater flexibility for the user to select the operational voltage range of the system. Hysteresis is accomplished by
23 µA current sources (IUVLO and IOVP), which are switched on or off into the sense pin resistor dividers as the
comparators change state.
When the UVLO pin voltage is below 0.4V, the controller is in a low current shutdown mode. For a UVLO pin
voltage greater than 0.4V but less than 1.25V the controller is in standby mode. Once the UVLO pin voltage is
greater than 1.25V, the controller is fully enabled. Two external resistors can be used to program the minimum
operational voltage for the power converter as shown in Figure 22. When the UVLO pin voltage falls below the
1.25V threshold, an internal 23 µA current sink is enabled to lower the voltage at the UVLO pin, thus providing
threshold hysteresis. Resistance values for R1 and R2 can be determined from the following equations.
(9)
where
VPWR is the desired turn-on voltage
VHYS is the desired UVLO hysteresis at VPWR (10)
Copyright © 2009–2013, Texas Instruments Incorporated Submit Documentation Feedback 21
Product Folder Links: LM5035B
OVP
LM5035B
STANDBY
R2
R1
5V
1.25V
23 PA
VPWR
UVLO
LM5035B
R2
R1
VPWR
0.4V
1.25V
23 PA
Disable VCC and REF Regulators
Disable Output Drivers
LM5035B
SNVS613C JULY 2009REVISED APRIL 2013
www.ti.com
For example, if the LM5035B is to be enabled when VPWR reaches 34V, and disabled when VPWR is decreased
to 32V, R1 should be 87 k, and R2 should be 3.54k. The voltage at the UVLO pin should not exceed 7V at
any time. Be sure to check both the power and voltage rating (0603 resistors can be rated as low as 50V) for the
selected R1 resistor.
Figure 22. Basic UVLO Configuration
Figure 23. Basic Over-Voltage Protection
22 Submit Documentation Feedback Copyright © 2009–2013, Texas Instruments Incorporated
Product Folder Links: LM5035B
R1 = UVLOon - UVLOoff
23 PA
OVPoff = 1.25V x R1 + R2 + R3
R3
¨
¨
©
§
¨
¨
©
§
UVLOoff = 1.25V x R1 + R2 + R3
R2 + R3
¨
¨
©
§
¨
¨
©
§
UVLO
LM5035B
Disable Output Drivers
Disable VCC and REF Regulators
OVP STANDBY
R2
R1
R3
5V
1.25V
0.4V
1.25V
23 PA
23 PA
VPWR
LM5035B
www.ti.com
SNVS613C JULY 2009REVISED APRIL 2013
Figure 24. UVLO/OVP Divider
The impedance seen looking into the resistor divider from the UVLO and OVP pins determines the hysteresis
level. UVLO and OVP enable and disable thresholds are calculated using the equations in the table below for the
three-resistor divider illustrated in Figure 24.
Table 1. UVO/OVP Divider Formulas
Outputs disabled due to VIN falling below UVLO threshold
Outputs enabled due to VIN rising above UVLO threshold UVLOon = UVLOoff + (23 µA x R1)
Outputs disabled due to VIN rising above OVP threshold
Outputs enabled due to VIN falling below OVP threshold OVPon = OVPoff - [23 µA x (R1 + R2)]
The typical operating ranges of undervoltage and overvoltage thresholds are calculated from the above
equations. For example, for resistor values R1 = 86.6k, R2 = 2.10kand R3 = 1.40kthe computed
thresholds are:
UVLO turn-off = 32.2V
UVLO turn-on = 34.2V
OVP turn-on = 78.4V
OVP turn-off = 80.5V
To maintain the threshold’s accuracy, a resistor tolerance of 1% or better is recommended.
The design process starts with the choice of the voltage difference between the UVLO enabling and disabling
thresholds. This will also approximately set the difference between OVP enabling and disabling regulation:
(11)
Next, the combined resistance of R2and R3is calculated by choosing the threshold for the UVLO disabling
threshold:
Copyright © 2009–2013, Texas Instruments Incorporated Submit Documentation Feedback 23
Product Folder Links: LM5035B
UVLO
LM5035B
VPWR
STANDBY
OFFOFF
STANDBY
1.25V
0.4V
23 PA
R2
R1
1.25V x (R1 + RCOMBINED)
OVPoff
R3 =
RCOMBINED = 1.25V x R1
UVLOoff ± 1.25V
LM5035B
SNVS613C JULY 2009REVISED APRIL 2013
www.ti.com
(12)
Then R3is determined by selecting the OVP disabling threshold:
(13)
Finally, R3is subtracted from RCOMBINED to give R2:
R2= RCOMBINED - R3(14)
Remote configuration of the controller’s operational modes can be accomplished with open drain device(s)
connected to the UVLO pin as shown in Figure 25.
Figure 25. Remote Standby and Disable Control
FAULT PROTECTION
The Over Voltage Protection (OVP) comparator of the LM5035B can be configured for line or load fault protection
or thermal protection using an external temperature sensor or thermistor. Figure 23 shows a line over voltage
shutdown application using a voltage divider between the input power supply, VPWR, and AGND to monitor the
line voltage.
Figure 26 demonstrates the use of the OVP pin for latched output over-voltage fault protection, using a zener
and opto-coupler. When VOUT exceeds the conduction threshold of the opto-coupler diode and zener, the opto-
coupler momentarily turns on Q1 and the LM5035B enters standby mode, disabling the drivers and enabling the
hysteresis current source on the OVP pin. Once the current source is enabled, the OVP voltage will remain at
2.3V (23 µA x 100 k) without additional drive from the external circuit. If the opto-coupler transistor emitter were
directly connected to the OVP pin, then leakage current in the zener diode amplified by the opto-coupler’s gain
could falsely trip the protection latch. R1 and Q1 are added reduce the sensitivity to low level currents in the
opto-coupler. Using the values of Figure 26, the opto-coupler collector current must equal VBE(Q1) / R1 = 350 µA
before OVP latches. Once the controller has switched to standby mode, the outputs no longer switch but the
VCC and REF regulators continue functioning and supply bias to the external circuitry. VCC must fall below 6.2V
or the UVLO pin must fall below 0.4V to clear the OVP latch.
24 Submit Documentation Feedback Copyright © 2009–2013, Texas Instruments Incorporated
Product Folder Links: LM5035B
t1 = CRES x 2.5V
22 PA = 114 k: x CRES
OVP
LM5035B
STANDBY
NTC
THERMISTOR T
R2
R1 1.25V
5V
23 PA
VREF
OVP
LM5035B
STANDBY
R2
100k
Q1
R1
2k
VREF
VOUT 5V
1.25V
23 PA
LM5035B
www.ti.com
SNVS613C JULY 2009REVISED APRIL 2013
Figure 26. Latched Load Over-Voltage Protection
Figure 27 shows an application of the OVP comparator for Remote Thermal Protection using a thermistor (or
multiple thermistors) which may be located near the main heat sources of the power supply. The negative
temperature coefficient (NTC) thermistor is nearly logarithmic, and in this example a 100kthermistor with the β
material constant of 4500 kelvins changes to approximately 2 kat 130°C. Setting R1 to one-third of this
resistance (665) establishes 130°C as the desired trip point (for VREF = 5V). In a temperature band from 20°C
below to 20°C above the OVP threshold, the voltage divider is nearly linear with 25 mV per°C sensitivity.
R2 provides temperature hysteresis by raising the OVP comparator input by R2 x 23 µA. For example, if a 22k
resistor is selected for R2, then the OVP pin voltage will increase by 22 kx 23 µA = 506 mV. The NTC
temperature must therefore fall by 506mV / 25mV per°C = 20°C before the LM5035B switches from the standby
mode to the normal mode.
Figure 27. Remote Thermal Protection
HICCUP MODE CURRENT LIMIT RESTART (RES)
The basic operation of the hiccup mode current limit restart is described in the functional description. The delay
time to restart is programmed with the selection of the RES pin capacitor CRES as illustrated in Figure 27.
In the case of continuous cycle-by-cycle current limit detection at the CS pin, the time required for CRES to reach
the 2.5V hiccup mode threshold is:
(15)
Copyright © 2009–2013, Texas Instruments Incorporated Submit Documentation Feedback 25
Product Folder Links: LM5035B
RES
SS
LO
HO
5V
t1
Current Limit Detected
at CS 2.5V
0V
+110 PA
+1 PA
t2 t3
#1V
t3 =CSS x 4V
110 PA = 40 k: x CSS
t2 =
CSS x 1V
1 PA = 1 M: x CSS
LM5035B
SNVS613C JULY 2009REVISED APRIL 2013
www.ti.com
For example, if CRES = 0.01 µF the time t1 is approximately 1.14 ms.
The cool down time, t2 is set by the soft-start capacitor (CSS) and the internal 1 µA SS current source, and is
equal to:
(16)
If CSS = 0.01 µF t2 is 10 ms.
The soft-start time t3 is set by the internal 110 µA current source, and is equal to:
(17)
If CSS = 0.01 µF t3 is 363 µs.
The time t2 provides a periodic cool-down time for the power converter in the event of a sustained overload or
short circuit. This off time results in lower average input current and lower power dissipation within the power
components. It is recommended that the ratio of t2 / (t1 + t3) be in the range of 5 to 10 to take advantage of this
feature.
If the application requires no delay from the first detection of a current limit condition to the onset of the hiccup
mode (t1 = 0), the RES pin can be left open (no external capacitor). If it is desired to disable the hiccup mode
entirely, the RES pin should be connected to ground (AGND).
Figure 28. Hiccup Over-Load Restart Timing
Printed Circuit Board Layout
The LM5035B Current Sense and PWM comparators are very fast, and respond to short duration noise pulses.
The components at the CS, COMP, SS, OVP, UVLO, DLY and the RT pins should be as physically close as
possible to the IC, thereby minimizing noise pickup on the PC board tracks.
Layout considerations are critical for the current sense filter. If a current sense transformer is used, both leads of
the transformer secondary should be routed to the sense filter components and to the IC pins. The ground side
of the transformer should be connected via a dedicated PC board track to the AGND pin, rather than through the
ground plane.
If the current sense circuit employs a sense resistor in the drive transistor source, low inductance resistors
should be used. In this case, all the noise sensitive, low-current ground tracks should be connected in common
near the IC, and then a single connection made to the power ground (sense resistor ground point).
The gate drive outputs of the LM5035B should have short, direct paths to the power MOSFETs in order to
minimize inductance in the PC board traces. The SR control outputs should also have minimum routing distance
through the pulse transformers and through the secondary gate drivers to the sync FETs.
26 Submit Documentation Feedback Copyright © 2009–2013, Texas Instruments Incorporated
Product Folder Links: LM5035B
LM5035B
www.ti.com
SNVS613C JULY 2009REVISED APRIL 2013
The two ground pins (AGND, PGND) must be connected together with a short, direct connection, to avoid jitter
due to relative ground bounce.
If the internal dissipation of the LM5035B produces high junction temperatures during normal operation, the use
of multiple vias under the IC to a ground plane can help conduct heat away from the IC. Judicious positioning of
the PC board within the end product, along with use of any available air flow (forced or natural convection) will
help reduce the junction temperatures. If using forced air cooling, avoid placing the LM5035B in the airflow
shadow of tall components, such as input capacitors.
Application Circuit Example
The following schematic shows an example of a 100W half-bridge power converter controlled by the LM5035B.
The operating input voltage range (VPWR) is 36V to 75V, and the output voltage is 3.3V. The output current
capability is 30 Amps. Current sense transformer T2 provides information to the CS pin for current limit
protection. The error amplifier and reference, U3 and U5 respectively, provide voltage feedback via opto-coupler
U4. Synchronous rectifiers Q4, Q5, Q6 and Q7 minimize rectification losses in the secondary. An auxiliary
winding on transformer T1 provides power to the LM5035B VCC pin when the output is in regulation. The input
voltage UVLO thresholds are 34V for increasing VPWR, and 32V for decreasing VPWR. The circuit can be shut
down by driving the ON/OFF input (J2) below 1.25V with an open-collector or open-drain circuit. An external
synchronizing frequency can be applied through a 100pF capacitor to the RT input (U1 pin 5). The regulator
output is current limited at 34A.
Table 2. Differences between LM5035, LM5035A, LM5035B, and LM5035C(1)(2)
Performance Feature: LM5035 LM5035A LM5035B LM5035C
Sync Rectifier Dead-time Ratio (T1:T2) 2:1 3:1 3:1 3:1
Soft-start: Hiccup Mode Charging Current 50µA:1µA 100µA:1µA 100µA:1µA 100µA:1µA
Bootstrap (HB-HS) Under-Voltage Lockout 5V 3.9V 3.9V 3.9V
Start-up Regulator Current 20mA (min) 25mA (min) 40mA (min) 40mA (min)
SR State in UVLO Shutdown and Hiccup High High Low Low
Current Limit
HO,LO On-Time at Max Duty Cycle 0.5*T-T1–70 ns 0.5*T-T1–70 ns 0.5*T-T1 0.5*T-T1
Soft-Stop after UVLO HO,LO Yes Yes Yes No
SR1,2 Yes Yes No No
SR1, SR2 VOH (high state output) VCC VCC VCC REF (5V)
(1) T1 = Delay from SR1, SR2 to leading edge of HO, LO
(2) T = Period of HO or LO
Copyright © 2009–2013, Texas Instruments Incorporated Submit Documentation Feedback 27
Product Folder Links: LM5035B
LM5035B
SNVS613C JULY 2009REVISED APRIL 2013
www.ti.com
Figure 29. Evaluation Board Schematic
28 Submit Documentation Feedback Copyright © 2009–2013, Texas Instruments Incorporated
Product Folder Links: LM5035B
LM5035B
www.ti.com
SNVS613C JULY 2009REVISED APRIL 2013
REVISION HISTORY
Changes from Revision B (April 2013) to Revision C Page
Changed layout of National Data Sheet to TI format .......................................................................................................... 28
Copyright © 2009–2013, Texas Instruments Incorporated Submit Documentation Feedback 29
Product Folder Links: LM5035B
PACKAGE OPTION ADDENDUM
www.ti.com 11-Apr-2013
Addendum-Page 1
PACKAGING INFORMATION
Orderable Device Status
(1)
Package Type Package
Drawing Pins Package
Qty Eco Plan
(2)
Lead/Ball Finish MSL Peak Temp
(3)
Op Temp (°C) Top-Side Markings
(4)
Samples
LM5035BMH/NOPB ACTIVE HTSSOP PWP 20 73 Green (RoHS
& no Sb/Br) CU SN Level-1-260C-UNLIM -40 to 125 LM5035
BMH
LM5035BMHX/NOPB ACTIVE HTSSOP PWP 20 2500 Green (RoHS
& no Sb/Br) CU SN Level-1-260C-UNLIM -40 to 125 LM5035
BMH
LM5035BSQ/NOPB ACTIVE WQFN NHZ 24 1000 Green (RoHS
& no Sb/Br) CU SN Level-1-260C-UNLIM -40 to 125 5035BSQ
LM5035BSQX/NOPB ACTIVE WQFN NHZ 24 4500 Green (RoHS
& no Sb/Br) CU SN Level-1-260C-UNLIM -40 to 125 5035BSQ
(1) The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)
(3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4) Multiple Top-Side Markings will be inside parentheses. Only one Top-Side Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a
continuation of the previous line and the two combined represent the entire Top-Side Marking for that device.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
PACKAGE OPTION ADDENDUM
www.ti.com 11-Apr-2013
Addendum-Page 2
TAPE AND REEL INFORMATION
*All dimensions are nominal
Device Package
Type Package
Drawing Pins SPQ Reel
Diameter
(mm)
Reel
Width
W1 (mm)
A0
(mm) B0
(mm) K0
(mm) P1
(mm) W
(mm) Pin1
Quadrant
LM5035BMHX/NOPB HTSSOP PWP 20 2500 330.0 16.4 6.95 7.1 1.6 8.0 16.0 Q1
LM5035BSQ/NOPB WQFN NHZ 24 1000 178.0 12.4 4.3 5.3 1.3 8.0 12.0 Q1
LM5035BSQX/NOPB WQFN NHZ 24 4500 330.0 12.4 4.3 5.3 1.3 8.0 12.0 Q1
PACKAGE MATERIALS INFORMATION
www.ti.com 11-Oct-2013
Pack Materials-Page 1
*All dimensions are nominal
Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm)
LM5035BMHX/NOPB HTSSOP PWP 20 2500 367.0 367.0 35.0
LM5035BSQ/NOPB WQFN NHZ 24 1000 210.0 185.0 35.0
LM5035BSQX/NOPB WQFN NHZ 24 4500 367.0 367.0 35.0
PACKAGE MATERIALS INFORMATION
www.ti.com 11-Oct-2013
Pack Materials-Page 2
MECHANICAL DATA
PWP0020A
www.ti.com
MXA20A (Rev C)
MECHANICAL DATA
NHZ0024B
www.ti.com
SQA24B (Rev A)
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