VCCM600S
INDUSTRIAL AC/DC CONDUCTION COOLED CONFIGURABLE POWER SUPPLY
DATA SHEET
_______________________________________________________________________________________________
DOC-DTS-005-02, VCCM600S Industrial datasheet
Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T +353 1 4591161 | www.vox-power.com
Fan-less
SILENT
4”x7”x1.61”
SMALL
600W
POWERFUL
COOL IT YOUR WAY
CONDUCTION | CONVECTION | FORCED AIR
The VCCM600S conduction cooled configurable power supply delivers a silent 600 Watts and up to 750 Watts of peak power for 5 seconds in
a rugged 4” x 7” package and is the ultimate power solution for applications where reliability or audible noise are of concern. The product
combines the advantages of a modular and configurable power supply with the high reliability of a fan-less architecture. Depending on your
application, the VCCM600S can be configured as a conduction, convection or forced air cooled solution and this versatility allows the unit to
be seamlessly integrated across a vast range of applications, which makes it perfect for standardising your power platform.
Designed with highest reliability and versatility in mind, the VCCM600S is suitable for applications ranging from the most controlled to the
harshest of environments. Standard features include full output voltage adjust range, externally controllable voltage and current and series
& paralleling of outputs. The unique design approach and heat dissipation techniques allows the unit to be mounted in virtually any
orientation giving system designers even more flexibility. The series is approved to latest industrial safety (IEC/UL60950-1 2nd Edition) and
EMC standards and features market leading specifications and design in application support.
MAIN FEATURES
• 600 Watts output (Vin >120VRMS)
• Peak power capability (750W 5sec)
• 7” x 4” x 1.61” footprint
• Convection/Conduction/Forced-Air cooled
• Modular & user configurable
• Low power standby mode (<1W)
• High efficiency – up to 90%
• Additional 5V 1A bias supply
• Remote voltage & current programming
• Current output signal
• Accurate current sharing
• Programmable start-up state (Laser Apps)
APPLICATIONS
• Test & Measurement equipment
• Robotics
• Oil & Gas
• Telecommunications
• Laboratory & Analysis equipment
• Display
• Avionics
• Lasers
CUSTOMER BENEFITS
• Fast time to market
• 24 hrs samples from distribution
• Safety & EMC certified
• World class engineering support
• Proven technology
• Eliminates custom design costs
• Field replaceable
• Low cost of ownership
DOC-DTS-005-02, VCCM600S Industrial datasheet
Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T +353 1 459 1161 | www.vox-power.com
SPECIFICATIONS
INPUT MODULE SPECIFICATIONS
Parameter
Details
Min
Typical
Max
Units
AC Input Voltage
Nominal range is 100VRMS to 240VRMS
85
264
VRMS
AC Input Frequency
Contact factory for 400Hz operation.
47
50/60
63
Hz
DC Input Voltage
120
370
VDC
Output Power Rating
De-rate linearly from 600Watts at 120VRMS to 425Watts at 85VRMS
600
Watts
Input Current
600Watts output at 120 VRMS input
6
Amps
Input Current Limit
7
Amps
Inrush Current
265VRMS, 25°C (cold start)
20
Amps
Fusing
Each line fused (5x20 Fast acting)
8
Amps
Efficiency
See graphs
90
%
No load Power consumption
All outputs fitted and disabled/enabled
10/21
Watts
Standby Power
Latched off state, 120VRMS
0.5
1
Watts
Power Factor
0.99
Holdup
600Watts output at 120VRMS input
17
20
21
mS
UVP
Turn on under voltage protection
78
84
VRMS
Over temperature
Internally monitored.
115
125
°C
Reliability (1)
Input module
1.1
FPMH
Transformer module
0.4
FPMH
Warranty
Standard terms and conditions apply
5
Years
Size
177.8 (L) x 101.6 (W) x 41.0 (H). See diagram for tolerance details
mm
Weight
650 + 100 per output module
Grams
Note 1.
30˚C base & ambient, 100% load, SR332 Issue 2 Method I, Case 3, Ground, Fixed, Controlled
GLOBAL SIGNALS SPECIFICATIONS
Parameter
Details
Min
Typical
Max
Units
Bias Voltage
4.8
5
5.2
Volts
Bias Current
1
Amps
AC_OK Voltage
Low output level/High output level
0/4.8
0.03/5
0.1/5.2
Volts
AC_OK Current
10
mA
Power Good Voltage
Open collector output. Low output level. All slots. Absolute maximum = 6V.
0.1
0.3
Volts
Power Good Current
Open collector output. Current sink only. All Slots.
50
mA
Tsns Voltage
Typical at 0°C internal temperature, 19.5mV/°C
0
0.4
5
Volts
Tsns Current
100
uA
Inhibit Voltage
Low input level/High input level. All slots.
0/2.5
0.8/6
Volts
Inhibit Current
10k input impedance. All slots.
1
mA
OUTPUT MODULE SPECIFICATION SUMMARY
MODEL
Output Voltage
Output
Current
Rated
Power
Peak
Power
Load
Reg.
Line
Reg.
Cross
Reg.
Ripple &
Noise
FPMH (1)
Feature
Set (2)
Min.
Nom.
Max.
OPA
1.5V
5V
7.5V
25A
125W
187.5W
±50mV
±5mV
±10mV
50mVPP
0.5
ABCDEFG
OPB
4.5V
12V
15V
15A
150W
225W
±100mV
±12mV
±24mV
120mVPP
0.5
ABCDEFG
OPC
9V
24V
30V
7.5A
150W
225W
±150mV
±24mV
±48mV
240mVPP
0.5
ABCDEFG
OPD
18V
48V
58V
3.75A
150W
217.5W
±300mV
±48mV
±96mV
480mVPP
0.5
ABCDEFG
OPE
4.5V
5V
5.5V
100A
500W
TBD
TBD
TBD
TBD
TBD
TBD
AEFGHIJ
OPF
10.8V
12V
13.2V
50A
600W
TBD
TBD
TBD
TBD
TBD
TBD
AEFGHIJ
OPG
21.6V
24V
26.4V
25A
600W
TBD
TBD
TBD
TBD
TBD
TBD
AEFGHIJ
OPH
43.2V
48V
52.8V
12.5A
600W
TBD
TBD
TBD
TBD
TBD
TBD
AEFGHIJ
Note 1.
Output module, 30˚C base, 100% load, SR332 issue 2 Method I, Case 3, Ground, Fixed, Controlled
Note 2.
A = Remote Sense, B = External Voltage control, C = External constant current control, D = Current output signal, E = Current share, F =Over Voltage protection,
G = Over temperature protection, H = BF rating, I = PMBUS capability, J =Internal ORing mosfet
SAFETY SPECIFICATIONS
Parameter
Details
Max
Units
Notes
Isolation Voltages
Input to Output (2 MOPP)
4000
VAC
Input to J2 standby control (2 MOPP)
4000
VAC
Input to Chassis (1 MOPP)
1500
VAC
Global signals (J3) to Output/Chassis
500
VDC
Output to Output/Chassis (Standard modules)
500
VDC
Output to Output/Chassis (BF Rated modules, 1 MOPP)
1500
VAC
Earth Leakage Current
Normal condition, 264Vac, 63Hz, 25°C
1500
uA
Touch Leakage Current
Standard modules NC/SFC
20/200
uA
BF rated modules NC/SFC
TBD/TBD
uA
Patient Leakage Current
Standard modules 264Vac, 63Hz, 25°C NC/SFC
-----
uA
Not applicable
BF rated modules 264Vac, 63Hz, 25°C NC/SFC
TBD/TBD
uA
INSTALLATION SPECIFICATIONS
Parameter
Details
Parameter
Details
Equipment class
I
Flammability Rating
94V-2
Overvoltage category
II
Ingress protection rating
IP10
Material Group
IIIb (indoor use only)
ROHS compliance
2011/65/EU
Pollution degree
2
Intended usage environment
Industrial Equipment
DOC-DTS-005-02, VCCM600S Industrial datasheet
Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T +353 1 459 1161 | www.vox-power.com
ENVIRONMENTAL SPECIFICATIONS
Parameter
Details
Non-Operational
Operational
Units
Min
Max
Min
Max
Air Temperature
Operational limits subject to appropriate de-ratings
-51
+85
-40(1)
70
°C
Humidity
Relative, non-condensing
5
95
5
95
%
Altitude
-200
5000
-200
3000
m
Shock
EN 60068-2-27: Half sine, 3 axes, 3 positive & 3 negative.
50, 11
30,18
g, mS
810G: Method 516.6, Procedure IV, Transit drop
Vibration
EN 60068-2-6: Sine,10 – 500 Hz, 3 axes, 1 oct/min., 10 cycles each axis
2
g
EN 60068-2-64: Random, 5 – 500 Hz, 3 axes, 30 min.
0.02,2.56
0.0122,1
g2/Hz, gRMS
810G: Method 514.6, Procedure I (General Vibration)
Category 4 (Trucks & Trailers, Composite wheeled vehicle), Figure 514.6C-3.
Category 7 (Aircraft, Jet cargo), Figure 514.6C-5 General exposure
Category 24, (All, Minimum integrity) Figure 514.6E-1
Thermal shock
MIL-STD-810G Method 503.5 Procedure I-C. Multi-cycle. 3 shocks.
-51
85
°C
Notes 1. Some specifications may not be met below -20°C.
ELECTROMAGNETIC COMPLIANCE – EMISSIONS
Phenomenon
Basic EMC Standard
Test Details
Radiated emissions, electric field
EN55011/22
Class B compliant
Radiated emissions, electric field, 30Hz-18GHz.
MIL-STD-461F: RE102 (Ground, Fixed)
Compliant (When mounted in enclosure)
Conducted emissions
EN55011/22, FCC part 15, CISPR 22/11
Class B compliant
Conducted emissions, power leads, 10kHz-10Mhz.
MIL-STD-461F: CE102
Compliant (External filter may be required)
Harmonic Distortion
IEC61000-3-2
Compliant
Flicker & Fluctuation
IEC61000-3-3
Compliant
ELECTROMAGNETIC COMPLIANCE – IMMUNITY
Phenomenon
Basic EMC Standard
Test Details
Electrostatic discharge
IEC61000-4-2
Test level 4: 15kV air, 8kV contact
Radiated RF EM fields
IEC61000-4-3
Test Level 3: (10V/m, 80MHz-2.7GHz) sine wave AM 80% 1kHz
Proximity fields from RF wireless communications
equipment
IEC61000-4-3
Test levels as per IEC60601-1-2:2014 Table 9
Radiated susceptibility, electric field, 2 MHz to 40 GHz.
MIL-STD-461F: RS103
20V
Electrical Fast Transients/bursts
IEC61000-4-4
Test Level 3: (2kV Power, 1kV I/O) 5kHz(ed3) & 100kHz(ed4)
Conducted susceptibility, Bulk cable injection, impulse
excitation
MIL-STD-461F: CS115
Surges
IEC61000-4-5
Test Level 3: 1kV L-N, 2kV L-E
Conducted susceptibility, damped sinusoidal transients,
cables and power leads, 10kHz-100MHz
MIL-STD-461F: CS116
Shipboard Electric Power. Voltage Spike Test
MIL-STD-1399, SECTION 300A
Type 1, 115V 60Hz single phase
Conducted disturbances induced by RF fields
IEC61000-4-6
Test Level 3: 10V, 0.15 to 80Mhz sine wave AM 80% 1kHz
Conducted susceptibility, power leads, 30Hz-150kHz
MIL-STD-461F: CS101
Conducted susceptibility, Bulk cable injection, 10kHz-
200Mhz
MIL-STD-461F: CS114
Power Frequency Magnetic Fields
IEC61000-4-8
Test level 4: 30A/m 50Hz
Radiated susceptibility, Magnetic field, 30Hz-100kHz
MIL-STD-461F: RS101
Voltage Dips
IEC61000-4-11(2)
0% 10ms, 0% 20ms (Criterion A)
70% 0.5s, 40% 200mS (Criterion A at 240V and Criterion B at 100V)
Voltage Sag Immunity
SEMI-F47-0706(2)
0% 20mS, 80% 1s,80% 10s,90% continuous (Criterion A)
70% 0.5s, 50% 200mS (Criterion A at 240V and Criterion B at 100V)
Criterion A is achieved for full power when Vin >=160V
Criterion A is achieved at all input voltages when Pout <= 350W
Voltage interruptions
IEC61000-4-11
0% 250/300 cycle as per IEC60601-1-2:2014 (Criterion B)
Aircraft Electric Power Characteristic
MIL-STD-704F
SAC102,104,105,109,110 (MIL-HDBK-704-2) &
SXF102,104,105,109,110 (MIL-HDBK-704-6)
Notes:
1. Criterion A = No degradation of performance or loss of function.
Criterion B = Temporary degradation of performance or loss of function is allowed, provided the function is self-recoverable.
Criterion C = Temporary loss of function is allowed but requires operator intervention to recover.
2. Tested at nominal range (100V to 240V). Line deratings applied where appropriate.
AGENCY APPROVALS
Standard
Details
File
IEC 60950-1:2005+AMD1:2009+AMD2:2013
2nd Edition
UL: E316486
UL60950-1:2007
2nd Edition
CAN/CSA - C22.2 No. 60950-1-07
(R2012):2007+AMD1:2011+AMD2:2014
Information Technology Equipment - Safety - Part 1: General Requirements
CE MARK
LVD 2014/35/EU, EMC 2014/30/EU
CB certificate and report available on request
DOC-DTS-005-02, VCCM600S Industrial datasheet
Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T +353 1 459 1161 | www.vox-power.com
THERMAL PERFORMANCE
Details
Performance curves
Conduction cooled
Apply appropriate deratings to both input and output modules based on ambient
and baseplate temperatures.
Ambient derating applies to input module rated & peak power.
Baseplate derating applies to output module power and current, and bias supply
power.
Plot shows rated powerVCCM600S Datasheet of a fully configured system with 4 x
150W output modules fitted.
Similar deratings apply to input module peak power, output module peak power and
output module current.
See user manual for a detailed explaination and example calculations.
Any mounting orientation is allowed.
Forced Air cooled
Plot shows typical performance of a fully configured VCCM600S-CCCC system under
controlled conditions with no heatsink attached and unit mounted 25mm from
surface.
Unit mounted in orientation A with air flow in X direction, 220 VRMS input voltage.
Actual ratings must be determined in the user application.
See user manual for more detailed information.
Convection cooled
Plot shows typical performance of a fully configured system under controlled
conditions.
Solid line shows performance with no heatsink attached.
Dashed line shows performance with standard Vox heatsink attached.
Unit mounted in orientation E in free space, 220 VRMS input voltage.
Actual ratings must be determined in the user application.
See user manual for more detailed information.
Orientation definitions
A
B
C
D
E
F
Notes
1. Line and other deratings applied where appropraite.
2. Ambient temperature is the temperature immediately surrounding the unit.
TYPICAL EFFICIENCIES
0
50
100
150
200
250
300
350
400
450
500
550
600
650
-40 -30 -20 -10 010 20 30 40 50 60 70 80 90 100 110
Rated output power (W)
Temperature (Celcius)
Ambient Baseplate
0
50
100
150
200
250
300
350
400
450
500
550
600
650
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75
Rated Power multiplier
Ambient Temperature (Celcius)
220VRMS
Orientation A
Airflow X axis
0.5mS-1/100LFM 1mS-1/200LFM
1.5mS-1/300LFM 2mS-1/400LFM
0
50
100
150
200
250
300
350
400
450
500
550
600
650
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75
Rated Output Power (W)
Ambient Temperature (Celcius)
220VRMS
Orientation E/F
OPA OPB/C/D
OPA_HS OPB/C/D_HS
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
050 100 150 200 250 300 350 400 450 500 550 600
Efficiency
Output power (Watts)
Typical Load Efficiency at 120VRMS input voltage
OPA OPB OPC OPD
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
050 100 150 200 250 300 350 400 450 500 550 600
Efficiency
Output Power (Watts)
Typical Load Efficiency at 220VRMS input voltage
OPA OPB OPC OPD
DOC-DTS-005-02, VCCM600S Industrial datasheet
Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T +353 1 459 1161 | www.vox-power.com
MECHANICAL DIMENSIONS AND MOUNTING SCREWS
SCREWS
Location
Details
Penetration
Tightening
Baseplate Mount: M1 – M6
Hole size, Diameter 5.00mm
4mm Baseplate thickness
0.55 NM
Output Module Mount: O1 – O8
M3 CSK
M3 CSK screw, 8mm max length
0.35NM
Input module Mount: F1 – F5
Do not remove or adjust
Do not remove or adjust
Do not remove or adjust
Transformer module Mount: F6 – F7
M3 CSK
M3 CSK screw, 6mm max length
0.35NM
Output Module Terminal
M4 SEM
M4 SEM screw, 8mm max length
0.55NM
DOC-DTS-005-02, VCCM600S Industrial datasheet
Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T +353 1 459 1161 | www.vox-power.com
All specifications are believed to be correct at time of publishing. Vox Power Ltd reserves the right to make changes to any of its products and to change or improve any part of the specification, electrical or mechanical
design or manufacturing process without notice. Vox Power Ltd does not assume any liability arising out of the use or application of any of its products and of any information to the maximum extent permitted by law.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any products of Vox Power Ltd. VOX POWER LTD DISCLAIMS ALL WARRANTIES AND
REPRESENTATIONS OF ANY KIND WHETHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF SUITABILITY, FITNESS FOR PURPOSE, MERCHANTABILITY AND NONINFRINGEMENT.
Please consult your local distributor or Vox Power directly to ensure that you have the latest revision before using the product and refer to the latest relevant user manual for further information relating to the use of the
product. Vox Power Ltd products are not intended for use in connection with life support systems, human implantations, nuclear facilities or systems, aircraft, spacecraft, military or naval missile, ground support or control
equipment used for the purpose of guidance navigation or direction of any aircraft, spacecraft or military or naval missile or any other application where product failure could lead to loss of life or catastrophic property
damage. The user will hold Vox Power Ltd harmless from any loss, cost or damage resulting from its breach of these provisions.
CONNECTOR DETAILS
Circuit
Details
1
Live
2
Neutral
3
Earth
1
Standby control negative
2
Standby control positive
1
Slot 4 - Power Good
2
Slot 4 - Inhibit
3
Slot 3 - Power Good
4
Slot 3 - Inhibit
5
Slot 2 - Power Good
6
Slot 2 - Inhibit
7
Slot 1 - Power Good
8
Slot 1 - Inhibit
9
Temperature sense (TSNS)
10
AC OK
11
+5V (Bias Supply 1A)
12
COM
1
- Sense
2
+ Sense
3
COM
4
I Control
5
V Control
6
+5V (Bias Supply 10mA)
MATING CONNECTORS
Ref.
Details
Manufacturer
Housing
Terminal
J1 - Mains Input
3 Pin, Barrier, 6-32 Steel Screws, 0.8 Nm or 7 Lb-In Torque (1)
J2 - Standby control
2 Pin, 1.25mm, with Friction Lock, 28-30AWG
MOLEX
0510210200
0500588000
J3 - Global Signals
12 Pin, 2mm, with Friction Lock, 24-30 AWG, WIRE TO BOARD
MOLEX
0511101260
0503948051
12 Pin, 2mm, with Friction Lock, 24-30 AWG, IDT CABLE TO BOARD
MOLEX
0875681273
J5 - Output Signals
6 PIN, 1.25mm, with Friction Lock, 28-30AWG
MOLEX
0510210600
0500588000
Output Power
Positive/Negative, M4 terminal, 0.55 Nm , use appropriately rated crimp terminal
Notes
1. Cable 14-18AWG, 300V, 16A, 105°C, use appropriately rated crimp terminal.
2. Direct equivalents may be used for any connector parts.
3. All cables must be rated 105°C min, equivalent to UL1015
PART NUMBERS AND ORDERING INFORMATION
Series name
VCCM600
S
-
A
A
B
B
-
0
0
0
Factory Use
Leakage Current
Use '0' for unused slots.
Industrial
Slot 1 - Output #
Slot 4 - Output #
Slot 2 - Output #
Slot 3 - Output #
Contact your Distributor or Vox Power for special configuration requirements. The factory may allocate a 3 digit suffix to identify such requirements.