B107
7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
DF22 Series
Features
1. 30 A maximum current
Single position connector can carry current of 30 A with #10 AWG
conductor. Please refer to Table #1 for current ratings for multi-
position connectors using other conductor sizes.
2. Complete Locking Function
Reliable interior lock protects mated connectors from
accidental disconnection.
3. Prevention of Incorrect Connections
To prevent incorrect connection when using multiple connectors
having the same Number of contacts, 3 product types having
different mating configurations are available.
4. Molded-in contact retention tabs
Handling of terminated contacts during the crimping is easier
and avoids entangling of wires, since there are no protruding
metal tabs.
5. Prevention of incorrect board placement
Built-in posts assure correct connector placement and
orientation on the board.
6. Supports encapsulation
Connectors can be encapsulated up to 10 mm without affecting
the performance.
7.
Prevention of Short Circuits Between Adjacent Contacts
Each Contact is completely surrounded by the insulator
housing electrically isolating it from adjacent contacts.
8.
Increased Retention Force of Crimped Contacts and
confirmation of complete contact insertion
Separate contact retainers are provided for applications where
extreme pull-out forces may be applied against the wire or when a
visual confirmation of the full contact insertion is required.
9. Full Line of Crimp Socket Contacts
Realizing the market needs for multitude of different applications, Hirose
has developed several variants of crimp socket contacts and housings.
Continuous development is adding different variations. Contact your
nearest Hirose Electric representative for latest developments.
10. In-line Connections
Connectors can be ordered for in-line cable connections. In addition,
assemblies can be placed next to each other allowing 4 position total
(2 2) in a small space.
11. Listed by UL, C-UL, and TÜV.
Applications
Office equipment, power supplies for industrial, medical
and instrumentation applications, variety of consumer
electronic, and electrical applications.
Prevention of Incorrect Connections
Complete
Locking
Function
R Type (
Guide key: right side, Color: black
)
Standard Type
(
Guide key: inside, Color: natural
)
L Type (
Guide key: left side, Color: red
)
*
The photographs on the left show header (the board dip side),
the photographs on the right show the socket (cable side).
*The guide key position is indicated in position facing
the mating surface of the header.
Completely
enclosed
locking system
Protection from
shorts circuits
between adjacent
Contacts
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B108
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
Product Specifications
Ratings
Current
rating
Voltage
rating
Specification
UL/C-UL
TÜV
AC/DC 1000V
AC/DC 600V
AC/DC 600V
Number of contacts
1
2
3
4
5
AWG10
30A
25A
25A
22A
22A
AWG12
25A
20A
20A
18A
18A
AWG14
20A
18A
18A
15A
15A
AWG16
15A
15A
15A
13A
13A
Operating temperature range
Operating humidity range
Storage temperature range
Storage humidity range
UL/C-UL/TÜV File No. and Recognition No.
UL : E52653
C-UL : E52653
TÜV : R9950703
-35çto 85ç(Note 1)
20% to 80%
-10çto 60ç(Note 2)
40% to 70% (Note 2)
20mV max., 1mA
1000 V DC
2500 V AC for 1 minute
Measured with a steel pin of 1.6 x 0.8 ±0.002 thickness
30 cycles
Frequency 10 to 55 Hz, single amplitude of 0.75 mm, 3 axis, duration of 2 hours
Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis.
Temperature 40ç±2ç, 90% to 95% RH, 96 hours
(-55ç: 30 minutes5 to 35ç: 5 minutes85ç: 30 minutes5 to 35ç: 5 minutes) for 5 cycles
Contact resistance(Initial value): 5 m ohms max.
1000 M ohms min.
No flashover or Insulator breakdown
0.3N min., 5N max.
Contact resistance of 10 m ohms max.
No electrical discontinuity of 1 μs. min.
No electrical discontinuity of 1 μs. min.
Contact resistance 10 m ohms max.
Contact resistance of 10 m ohms max.
No deformation of the insulator parts affecting performance
1. Contact resistance
2. Insulator resistance
3.
Withstanding voltage
4.
Insertion-Extraction force (per contact)
5.
Durability (mating/unmating)
6. Vibration
7. Shock
8. Humidity
9. Temperature cycle
10.
Resistance to Soldering heat
Item Specification Condition
Ordering Information
DF22 B L - 2 S - 7.92 C
143 62 5 7
Number of contacts
: 1 to 5
Contact pitch : 7.92 mm
Type of housing
C : Crimp housing
DSA : Straight header
DS : Right-angle header
No letter : Retainer
Connector type
S : Socket
DS : Double-row socket
P : Header
EP : In-line plug
DEP :
Double-row in-line plug
RS/P : Retainer
Series name: DF22
Guide key type
Blank : Inside (Color: natural)
R : Right side (Color: black)
L : Left side (Color: red)
Form Type
Sockets
Blank :
Standard height, standard lock (Type I)
B:
Long type, standard lock (Type III)
C:
Long type, ergonomic lock (Type IV)
In-line Plugs
Blank : With panel stop
A : Without panel stop
Applicable Cable
Blank : UL1430
A : UL1015
Applicable Conductor
1416 : AWG 14 to AWG 16
1012 : AWG 10 to AWG 12
Packaging
SCF : Socket contacts / Reel
SC : Socket contacts / Bag
PCF : In-line plug contacts / Reel
PC : In-line plug contacts / Bag
1 4
5
6
7
8
9
10
2
3
Note 1: Current rating of header is 30A (1 pos.) and 25A (2 to 5 pos.)
Note 2: Includes temperature rise caused by the current flow.
Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity
range covers non- conducting condition of installed connectors in storage, shipment or during transportation.
Note 4: Information contained in this catalog represents general requirements for this Series. Contact us for the drawings and specifications for a
specific part number shown.
Note : Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L.
Materials
Remarks
UL94V-0
----------
UL94V-0
----------
Product Part Material Finish
Sockets
Crimp contacts
Headers
Insulator
Contacts
Insulator
Contacts
Polyamide
High conductivity copper alloy
Polyamide (Glass reinforced)
High conductivity copper alloy
Color: Natural white (Note)
Tin-lead plated
Color: Natural beige (Note)
Tin-copper plated
Socket, Header DF22 A - 1416 SCF
1 98
10
Contacts
Flow solder temperature 250ç, for 10 seconds
Manual soldering: Soldering iron temperature 300ç, 3 seconds
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B109
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
Note: Bag packaging (100 pieces/bag). Order by number of bags.
Type I
Height: Standard type, Standard lock
Note: The part number and CL No. have changed to accommodate
the product form change of the 2 to 5 pos. types.
Shown with terminated and installed contacts.
CL No.Part Number
Number of contacts
A B RoHS
DF22-1S-7.92C(28)
DF22-2S-7.92C(28)
DF22-3S-7.92C(28)
DF22-4S-7.92C(28)
DF22-5S-7.92C(28)
1
2
3
4
5
8.00
15.50
23.42
31.34
39.26
-----
7.92
15.84
23.76
31.68
YES
Standard Type (Guide Key: Inside, Color: White)
Type 1
Standard lock
1
A
(11.55) No. of contacts
indicator
Cavity No.
14.5
20
8
7.7
Type 1
Standard lock
3
A
(11.55)
Contact No. 1
No. of contacts
indicator
Cavity No.
Contact No. 1
indicator
A
B
P=7.92
7.7
10.4
14.5
20
1 Pos. 2 to 5 Pos.
680-1012-2-28
680-1004-4-28
680-1005-7-28
680-1006-0-28
680-1007-2-28
Shown with terminated and installed contacts.
Crimp Sockets (Standard Type)
CL No.Part Number
Number of contacts
A B RoHS
DF22R-1S-7.92C(28)
DF22R-2S-7.92C(28)
DF22R-3S-7.92C(28)
DF22R-4S-7.92C(28)
DF22R-5S-7.92C(28)
1
2
3
4
5
8.00
15.50
23.42
31.34
39.26
-----
7.92
15.84
23.76
31.68
YES
R Type (Guide Key: Right Side, Color: Black)
680-1026-7-28
680-1027-0-28
680-1028-2-28
680-1029-5-28
680-1030-4-28
CL No.Part Number
Number of contacts
A B RoHS
DF22L-1S-7.92C(28)
DF22L-2S-7.92C(28)
DF22L-3S-7.92C(28)
DF22L-4S-7.92C(28)
DF22L-5S-7.92C(28)
1
2
3
4
5
8.00
15.50
23.42
31.34
39.26
-----
7.92
15.84
23.76
31.68
YES
L Type (Guide Key: Left Side, Color: Red)
680-1031-7-28
680-1032-0-28
680-1033-2-28
680-1034-5-28
680-1035-8-28
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B110
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
Type III
Height: Long type, Standard lock
Type IV
Height: Long type, Enhanced ergonomic lock
Shown with terminated and installed contacts.
Type 4
Height: Long type,
Enhanced
ergonomic lock
Type 3
Height: Long type,
Standard lock
1
A
(11.55)(12.75)
14.5
23
8
7.7
No. of contacts
indicator
Cavity No.
Type 4
Height: Long type,
Enhanced
ergonomic lock
Type 3
Height: Long type,
Standard lock
3
A
Contact No. 1
(12.75) (11.55)
No. of contacts
indicator
Cavity No.
Contact No. 1
indicator
A
B
P=7.92
7.7
10.4
14.5
23
1 Pos. 2 to 5 Pos.
Shown with terminated and installed contacts.
Crimp Sockets (Height, Long Type)
Standard Type (Guide Key: Inside, Color: White) Standard Type (Guide Key: Inside, Color: White)
Note: Bag packaging (100 pieces/bag). Order by number of bags.
Note: Bag packaging (100 pieces/bag). Order by number of bags.
CL No.
Part Number
Number of contacts
A B
RoHS
DF22B-2S-7.92C
DF22B-3S-7.92C
DF22B-4S-7.92C
DF22B-5S-7.92C
2
3
4
5
15.50
23.42
31.34
39.26
7.92
15.84
23.76
31.68
YES
680-1097-5
680-1098-8
680-1099-0
680-1100-8
CL No.
Part Number
Number of contacts
A B
RoHS
DF22C-1S-7.92C
DF22C-2S-7.92C
DF22C-3S-7.92C
DF22C-4S-7.92C
1
2
3
4
8.00
15.50
23.42
31.34
-----
7.92
15.84
23.76
YES
680-1101-0
680-1102-3
680-1103-6
680-1104-9
R Type (Guide Key: Right Side, Color: Black)
CL No.
Part Number
Number of contacts
A B
RoHS
DF22CR-3S-7.92C
3
23.42 15.84
YES680-1130-9
L Type (Guide Key: Left Side, Color: Red)
CL No.
Part Number
Number of contacts
A B
RoHS
DF22CL-1S-7.92C
DF22CL-3S-7.92C
1
3
8.00
23.42 -----
15.84
YES
680-1133-7
680-1135-2
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B111
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
BPCB mounting pattern
(Board thickens: 1.6±0.1)
Cavity No.
No. of contacts
indicator
10.8
2.3 0.8
9.3
1.5
4.05
12.4518.1
3.7
10.8 3.2
3.2
3.9
8.7
A
1
Cavity No.
No. of contacts
indicator
Contact No. 1
indicator
A
B
9.7
12.45
9
18.13.7
1.4
Ø1.5
3.45
0.8
4.35
A3
1 Pos.
2-R0.5
2.5 +0.1
0
1+0.1
0
8.5 +0.1
--0.2
11.1±0.1
3.4±0.1
3.2±0.05
1 Pos.
4.35±0.05
3.45±0.05
Ø1.6+0.1
0
P=7.92±0.05
B±0.05
*-Ø1.7
+0.1
0
2 to 5 Pos.
2 to 5 Pos.
Straight header
Note 1: Bag packaging (100 pieces/bag). Order by number of bags.
Note 2: Tray packaging (150 pieces/tray). Order by number of 150.
CL No.Part Number
Number of contacts
A B
Bag Packaging Tray Packaging
RoHS
DF22-1P-7.92DSA(**)
DF22-2P-7.92DSA(**)
DF22-3P-7.92DSA(**)
DF22-4P-7.92DSA(**)
DF22-5P-7.92DSA(**)
1
2
3
4
5
10.08
17.22
25.14
33.06
40.98
-----
7.92
15.84
23.76
31.68
-----
-----
-----
-----
-----
YES
Standard Type (Guide Key: Inside, Color: Natural Beige)
680-1013-5-**
680-1014-8-**
680-1015-0-**
680-1016-3-**
680-1017-6-**
CL No.Part Number
Number of contacts
A B
Bag Packaging Tray Packaging
RoHS
DF22R-1P-7.92DSA(**)
DF22R-2P-7.92DSA(**)
DF22R-3P-7.92DSA(**)
DF22R-4P-7.92DSA(**)
DF22R-5P-7.92DSA(**)
1
2
3
4
5
10.08
17.22
25.14
33.06
40.98
-----
7.92
15.84
23.76
31.68
-----
-----
-----
-----
-----
-----
YES
R Type (Guide Key: Right Side, Color: Black)
680-1036-0
-**
680-1037-3
-**
680-1038-6
-**
680-1039-9
-**
680-1040-8
-**
CL No.Part Number
Number of contacts
AB
Bag Packaging Tray Packaging
RoHS
DF22L-1P-7.92DSA(**)
DF22L-2P-7.92DSA(**)
DF22L-3P-7.92DSA(**)
DF22L-4P-7.92DSA(**)
DF22L-5P-7.92DSA(**)
1
2
3
4
5
10.08
17.22
25.14
33.06
40.98
-----
7.92
15.84
23.76
31.68
-----
-----
-----
-----
YES
L Type (Guide Key: Left Side, Color: Red)
680-1041-0
-**
680-1042-3
-**
680-1043-6
-**
680-1044-9
-**
680-1045-1
-**
[Specification number]
(05) : Tin-copperplated
bag packaging
(25) : Tin-copperplated
tray packaging
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B112
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
P=7.92
C
B
A
9.45
12.2
Contact No.1
No. of contacts
indicator
9
17.6
24
Cavity No.
1.2
1.6
Ø1.5
3.515.2
0.8
3.7
5
5
A
BPCB mounting pattern
(Board thickens: 1.6±0.1)
P=7.92±0.05
C±0.05
B±0.05
2-Ø1.6 +0.1
0
15.2±0.05
*-Ø1.5
+0.1
0
Right angle header
Note: Bag packaging (100 pieces/bag). Order by number of bags.
CL No.Part Number
Number of contacts
A B CRoHS
DF22-2P-7.92DS(05)
DF22-3P-7.92DS(05)
DF22-4P-7.92DS(05)
DF22-5P-7.92DS(05)
2
3
4
5
19.80
27.72
35.64
43.56
15.00
22.92
30.84
38.76
7.92
15.84
23.76
31.68
YES
Standard Type (Guide Key: Inside, Color: Natural Beige)
680-1008-5-05
680-1009-8-05
680-1010-7-05
680-1011-0-05
CL No.Part Number
Number of contacts
A B CRoHS
DF22R-2P-7.92DS(05)
DF22R-3P-7.92DS(05)
DF22R-4P-7.92DS(05)
DF22R-5P-7.92DS(05)
2
3
4
5
19.80
27.72
35.64
43.56
15.00
22.92
30.84
38.76
7.92
15.84
23.76
31.68
YES
R Type (Guide Key: Right Side, Color: Black)
680-1018-9-05
680-1019-1-05
680-1020-0-05
680-1021-3-05
CL No.Part Number
Number of contacts
A B CRoHS
DF22L-2P-7.92DS(05)
DF22L-3P-7.92DS(05)
DF22L-4P-7.92DS(05)
DF22L-5P-7.92DS(05)
2
3
4
5
19.80
27.72
35.64
43.56
15.00
22.92
30.84
38.76
7.92
15.84
23.76
31.68
YES
L Type (Guide Key: Left Side, Color: Red)
680-1022-6-05
680-1023-9-05
680-1024-1-05
680-1025-4-05
[specification number]
(05) : Tin-copper plated
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B113
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
Note: Bag packaging (100 pieces/bag). Order by number of bags.
CL No.
Part Number
Number of contacts
ABCRoHS
DF22-1EP-7.92C
DF22-2EP-7.92C
DF22-3EP-7.92C
1
2
3
9.30
17.22
25.14
-----
7.92
15.84
16.30
24.22
32.14
YES
Standard Type (Guide Key: Inside, Color: White)
680-1048-0
680-1049-2
680-1050-1
CL No.
Part Number
Number of contacts
ABCRoHS
DF22R-2EP-7.92C
DF22R-3EP-7.92C
2
3
17.22
25.14 7.92
15.84 24.22
32.14
YES
R Type (Guide Key: Right Side, Color: Black)
Panel thickness
X
2.0
1.6
1.2
0.8
0.48
0.96
1.44
1.92
BPanel Cutout
A 1
No. of contacts
indicator
Cavity No.
9.3
8.12
12.72
20.7
34.95
16.3
3A
123
No. of contacts
indicator Cavity No.
Contact No. 1
indicator
10.5
9.97
12.72
20.7
34.95
C
B
A33
Contact No.1
1 Pos.
9.6+0.1
0
4.16+0.1
0
13.02 +0.1
0
(15.8-X) +0.1
0
3.5±0.1
1 Pos.
2, 3 Pos.
2, 3 Pos.
In-line plug (Panel lock type)
Shown with terminated and installed contacts. Shown with terminated and installed contacts.
680-1059-6
680-1060-5
CL No.
Part Number
Number of contacts
ABCRoHS
DF22L-1EP-7.92C
DF22L-2EP-7.92C
1
2
9.30
17.22 -----
7.92 16.30
24.22
YES
L Type (Guide Key: Left Side, Color: Red)
680-1063-3
680-1064-6
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B114
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
Shown with terminated and installed contacts.
No. of contacts
indicator
Cavity No.
9.3
12.7234.95
A1
A
No. of contacts
indicator Cavity No.
Contact No. 1
indicator
10.5
9.97
12.7234.95
B
Contact No.1
3A
123
1 Pos. 2, 3 Pos.
Shown with terminated and installed contacts.
In-line Plug
CL No.
Part Number
Number of contacts
ABRoHS
DF22A-1EP-7.92C
DF22A-2EP-7.92C
DF22A-3EP-7.92C
1
2
3
9.30
18.00
26.00
-----
7.92
15.84
YES
Standard Type (Guide Key: Inside, Color: Natural Beige)
680-1053-0
680-1054-2
680-1055-5
Note: Bag packaging (100 pieces/bag). Order by number of bags.
CL No.
Part Number
Number of contacts
ABRoHS
DF22AR-2EP-7.92C
DF22AR-3EP-7.92C
2
3
18.00
26.00 7.92
15.84
YES
R Type (Guide Key: Right Side, Color: Black)
680-1069-0
680-1070-9
CL No.
Part Number
Number of contacts
ABRoHS
DF22AL-2EP-7.92C
2
18.00 7.92
YES
L Type (Guide Key: Left Side, Color: Red)
680-1074-0
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B115
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
BPanel Cutout (Panel mount type)
11±0.2
19.76 +0.1
0
(23.72-X)+0.1
0
6.3±0.1
9.62+0.1
0
19.34+0.1
0
22.09+0.1
0
17.62+0.1
0
In-line Double-row socket
Note: Bag packaging (100 pieces/bag). Order by number of bags.
CL No.
Part Number
Number of contacts
Lock type RoHS
DF22B-4DS-7.92C
4 Standard lock YES
Standard Type (Guide Key: Inside, Color: White)
680-1142-8
CL No.
Part Number
Number of contacts
Lock type RoHS
DF22BR-4DS-7.92C
4 Standard lock YES
R Type (Guide Key: Right Side, Color: Black)
680-1156-2
CL No.
Part Number
Number of contacts
Lock type RoHS
DF22BL-4DS-7.92C
4 Standard lock YES
L Type (Guide Key: Left Side, Color: Red)
680-1161-2
7.92
15.5
Contact No.1
No. of contacts
indicator
17.44
20.14
14.5
23
Contact No.1
indicator
Cavity No.
(21.29)
A
13
24
Standard lock
In-line Double-row Plug
Note: Bag packaging (100 pieces/bag). Order by number of bags.
CL No.
Part Number
Number of contacts
Connector type RoHS
DF22-4DEP-7.92C
DF22A-4DEP-7.92C
4
4
With snap-in tabs
Without snap-in tabs YES
Standard Type (Guide Key: Inside, Color: White)
680-1051-4
680-1056-8
CL No.
Part Number
Number of contacts
Connector type RoHS
DF22R-4DEP-7.92C
DF22AR-4DEP-7.92C
4
4
With snap-in tabs
Without snap-in tabs YES
R Type (Guide Key: Right Side, Color: Black)
680-1170-3
680-1184-8
CL No.
Part Number
Number of contacts
Connector type RoHS
DF22L-4DEP-7.92C
DF22AL-4DEP-7.92C
4
4
With snap-in tabs
Without snap-in tabs YES
L Type (Guide Key: Left Side, Color: Red)
680-1175-7
680-1189-1
17.22
19.04
21.79
10.5
7.92
20.7
34.95
Cavity No.
No. of contacts
indicator
Contact No.1
indicator
Contact No.1
indicator
Contact No.1
24.22
3317.22
19.04
21.79
10.5
7.92
20.7
34.95
Cavity No.
No. of contacts
indicator
Contact No.1
1
2
3
4
4A
1
2
3
4
4A
Shown with terminated and installed contacts.
Panel thickness
X
2.0
1.6
1.2
0.8
0.48
0.96
1.44
1.92
Shown with terminated and installed contacts.
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B116
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
Retainer
3.2
A
B
7.92
8.6 2
No. of contacts
indicator
Cavity No.
Cavity No.
2
3
4
A
1
A5
A
3.2
B
211.6
7.92
No. of contacts
indicator
Cavity No.
Cavity No.
A5 4321
A
For Standard height, standard lock (Type I)
For Long type, standard lock (Type III)
Long type, enhanced ergonomic lock (Type IV)
Note: Bag packaging (100 pieces/bag). Order by number of bags.
CL No.Part Number
Number of contacts
A B RoHS
DF22-2RS/P-7.92
DF22-3RS/P-7.92
DF22-4RS/P-7.92
DF22-5RS/P-7.92
Applicable Socket
2
3
4
5
15.50
23.42
31.34
39.26
7.92
15.84
23.76
31.68
YES
DF22-
*S-7.92C For Standard height, standard lock (Type I)
*indicates number of contacts.
Note: Bag packaging (100 pieces/bag). Order by number of bags.
CL No.Part Number
Number of contacts
A B RoHS
DF22B/C-2RS/P-7.92
DF22B/C-3RS/P-7.92
DF22B/C-4RS/P-7.92
DF22B/C-5RS/P-7.92
Applicable Socket
2
3
4
5
15.50
23.42
31.34
39.26
7.92
15.84
23.76
31.68
YES
680-1200-2
680-1201-5
680-1202-8
680-1203-0
DF22B-*S-7.92C For Long type, standard lock (Type III)
DF22C-
*S-7.92C Long type, enhanced ergonomic lock (Type IV)
DF22-*EP-7.92C
DF22A-*EP-7.92C
*indicates number of contacts.
680-1209-7
680-1210-6
680-1211-9
680-1212-1
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B117
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
Note 1: Applicable wire with tin plated solid soft conductor.
Note 2: When using other than the recommended wire, contact your nearest Hirose representative.
Note 3: Strip length: 3.5 to 4.5mm
Crimp Contact for socket
1.61.5 2.7 1.4
173 0.8
Ø1.5
t=0.3
2.83.8
4.7
P=15.5
20.8
21.8
17
0.8
4
Ø2
3.8
P=16.5
2.8
4.7
1.42.91.31.6
t=0.4
For AWG# 14 to 16 For AWG# 10 to 12
CL No.Part Number Applicable cable
UL style
Jacket diameter
Wire size
Stranded wire conductor
Packaging Quantity RoHS
DF22-1416SCF
DF22-1416SC
DF22A-1416SCF
DF22A-1416SC
DF22A-1012SCF
DF22A-1012SC
1430
1015
2.4 to 3.0
3.0 to 3.8
3.6 to 4.9
AWG#16
AWG#14
AWG#12
AWG#10
26/0.254
41/0.26
65/0.26
104/0.26
Reel
Bag
Reel
Bag
Reel
Bag
2,500
100
2,000
100
2,000
100
YES
680-1000-3
680-1001-6
680-1002-9
680-1003-1
680-1089-7
680-1090-6
Note 1: Applicable wire with tin plated solid soft conductor.
Note 2: When using other than the recommended wire, contact your nearest Hirose representative.
Note 3: Strip length: 3.5 to 4.5mm
Crimp Contact
for In-line Plug
1.6
3.8
25.20.83
29
Ø1.5
P=15.5
0.8
2.8
4.7
t=0.3
1.42.71.51.6
1416
CL No.Part Number Applicable cable
UL style
Jacket diameter
Wire size
Stranded wire conductor
Packaging Quantity RoHS
DF22-1416PCF
DF22-1416PC
DF22A-1416PCF
DF22A-1416PC
1430
1015
2.4 to 3.0
3.0 to 3.8
AWG#16
AWG#14 26/0.254
41/0.26
Reel
Bag
Reel
Bag
2,500
100
2,000
100
YES
680-1078-0
680-1080-2
680-1079-3
680-1081-5
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B118
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
(25.7)
(28.7)
(25.7)
(28.7)
(13.5)
(12.45)
(13.5)(12.45)
DF22--/1RS/P--7.92 DF22B/C--1RS/P--7.92
DF22--*RS/P--7.92 DF22B/C--*RS/P--7.92
(26.7)
DF22B#--1S--7.92C
DF22C#--1S--7.92C
DF22#--1P--7.92DSA(05)
(23.7)
DF22#--1S--7.92C(28)
DF22#--1P--7.92DSA(05)
DF22#--*S--7.92C(28)
DF22#--*P--7.92DSA(05)
(23.7)
DF22B#--*S--7.92C
DF22C#--*S--7.92C
DF22#--*P--7.92DSA(05)
(26.7)
(31.6)
(34.6)
(12.25)
(13.3)
DF22--*RS/P--7.92
DF22B/C--*RS/P--7.92
DF22#--*S--7.92C(28)
DF22#--*P--7.92DS(05)
DF22#--*P--7.92DS(05)
DF22B#--*S--7.92C
DF22C#--*S--7.92C
(32.6)
(29.6)
BMating Dimensions
Socket to Straight Header Connection
1 Pos.
2 to 5 Pos.
Socket to Right angle Header Connection
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B119
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
(40.55)
(44.55)
DF22B/C---*RS/P--7.92 DF22--*RS/P--7.92C
(43.55)
(47.55)
DF22B/C--*RS/P--7.92
DF22B/C--*RS/P--7.92
(40.55)
(44.55)
DF22B/C--*RS/P--7.92 DF22--RS/P--7.92
DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92
(43.55)
(47.55)
(13.0)
(14.2)
DF22A#--*EP--7.92C
DF22A#--*EP--7.92C
DF22B#--*S--7.92C
DF22C#--*S--7.92C
DF22#--*S--7.92C(28)
(13.0)
(14.2)
DF22#--*EP--7.92C
DF22#--*EP--7.92C
DF22B#--*S--7.92C
DF22C#--*S--7.92C
DF22#--*S--7.92C(28)
Socket to In-line Plug (Panel mount type) Connection
Socket to In-line Plug Connection
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B120
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
(43.55)
(43.55)
(43.55)
(43.55)
DF22C#--4DS--7.92C
DF22A#--4DEP--7.92C
(23.3)
DF22B#--4DS--7.92C
DF22A#--4DEP--7.92C
(22.1)
DF22C#--4DS--7.92C
DF22#--4DEP--7.92C
(23.3)
DF22B#--4DS--7.92C
DF22#--4DEP--7.92C
(22.1)
In-line Double-row socket to In-line Double-row Plug (Panel mount type) Connection
In-line Double-row socket to In-line Double-row Plug Connection
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B121
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
Item Part Number CL No. Applicable ContactsType
Press unit
Applicators are used in automatic crimping
machines manufactured by Hirose Electric
Applicators are used in automatic
crimping machines manufactured by
other companies
Crimp tools
CM-105
AP105-DF22-1416
AP105-DF22A-1416
AP109A-DF22-1416
AP109A-DF22A-1416
AP109A-DF22A-1012
HT104/DF22-1416
HT104/DF22A-1416
HT103/DF22A-1012
901-0005-4
901-4576-7
901-4578-2
901-4579-5
901-4580-4
901-4582-0
550-0285-0
550-0286-2
550-0288-8
DF22/DF22A-1416SCF/PCF
DF22-1416SCF/PCF
DF22A-1416SCF/PCF
DF22-1416SCF/PCF
DF22A-1416SCF/PCF
DF22A-1012SCF
DF22-1416SC/PC
DF22A-1416SC/PC
DF22A-1012SC
Automatic
Manual
BTools
BContact Extraction
Contact extraction tool: Flat-bladed screwdriver, 1.4 mm blade width
Intended crimp Contacts: DF22-1416SC(F), DF22A-1416SC(F), DF22A-1012SC(F), DF22-1416PC(F), and DF22A-1416PC(F)
Work Method
Housing Cross-Sectional Diagram
BPrecautions
Make sure that the lock is fully depressed before un-mating the connectors.
Use correct size of the wires. Do NOT forcefully twist or deform wires, as this may affect the
crimped contact connection.
Molded-in lance
Flat-bladed screwdriver
(1)
(2)
1. Refer to the drawing No. 1. Insert
correct size screwdriver in the
insulator against the molded-in
lance. Deflect the lance as shown.
2. Assure that the lance is deflected
to release the contact and pull- out
wire with the terminated contact.
Note 1: When crimping contact DF22A-1012SCF use a press with 3.5 ton min.
Note 2: AP109A type applicators cannot be used with the CM-105 press.
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
B122
DF22 Series7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
BCurrent Ratings
The current rating listed in the catalog indicates the allowable current per contact. However, in applications
requiring current transmission through all the contacts, about one-third of the listed rating should be applied.
When the current rating for the connector is 3 A, and the allowable current of the conductor being used is
1 A, then rating of 1 A will be used for the entire assembly.
The connectors should not be mating / unmating when the electrical current is being applied.
Hot swap should not be performed.
BUsage Environment
Please contact us about use in equipment that is subjected to repetitive high temperature and low
temperature environmental conditions.
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.