SPECIFICATION CONTROL DRAWING Product Name Ball Color L3.5 (L0.140) SGRS-1 Green 38.3 (1.510) SGRS-2 Red 37.7 (1.485) SGRS-3 Blue 45.5 (1.790) SGRS-4 Yellow 45.0 (1.770) These products are tested to RB109. Product Dimensions oA 3.6 +0.4/-0.2 (0.140 +0.016/-0.008) 5.0 +0.7/-0.2 (0.200 +0.028/-0.008) 7.5 +0.9/-0.2 (0.295 +0.035/-0.008) 9.4 +0.9/-0.3 (0.370 +0.035/-0.012) B 26.02.0 (1.0250.079) 23.52.0 (0.9250.079) 26.52.0 (1.0450.079) 25.53.0 (1.0050.118) Copper Cross Section Max. Min. 2 2 mm (CMA) mm (CMA) 0.7 (1400) 2.4 (4800) 2.0 (4000) 4.0(8000) 3.5 (7000) 8.0(16000) 7.5 (15000) 12.0(24000) Bundle Diameter oD M1 max (M0.04) 3.3 15.0 (0.130) (0.590) 4.5 15.0 (0.175) (0.590) 7.0 15.0 (0.275) (0.590) 9.0 15.0 (0.350) (0.590) MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride. 2. SOLDER PREFORM WITH FLUX: SOLDER: TYPE Sn60 per ANSI-J-STD-006. FLUX: TYPE ROM1 per ANSI-J-STD-004. 3. CONICAL SPRING: Square copper wire. 4. END CLOSURE BALL: Tinted glass. Color: see table. 5. SEALING INSERT: Hot melt adhesive. APPLICATION 1. These controlled soldering devices are designed for stub splicing of stranded wires, with bare copper conductors and an insulation rated for 85C minimum and 125C continuous maximum. 2. Temperature range: Class 3, -40C to +125C. 3. Vibration range: Class 1 (body). 4. Seal range: Class 2 (watertight against immersion). Immersion resistant sealing is dependent on the wire combinations used. The user should test specific wire combinations. Refer to Tyco Electronics / Raychem Specification RB109 for procedures. 5. For installation procedure and application equipment, consult RPIP-820-00. For best results, prepare the cable as shown: Tyco Electronics Corporation 300 Constitution Drive, Menlo Park, CA. 94025, U.S.A. TITLE: Raychem Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] TOLERANCES: 0.00 N/A 0.0 N/A 0 N/A DRAWN BY: Tyco Electronics reserves the right to amend this drawing at any time. Users should evaluate the suitability of the product for their ROUGHNESS IN application. MICRON CAGE CODE: REPLACES: DCR NUMBER: SOLDERGRIP DEVICE STUB SPLICE DOCUMENT NO.: SGRS-X ANGLES: N/A P.TALLY 06090 D040187 D060343 (c) 2006 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. REV.: DATE: A SCALE: 29-Nov-06 SIZE: NTS SHEET: A 1 of 1