SPECIFICATION CONTROL DRAWING 82A0811 Date WIRE, ELECTRIC, RADIATION-CROSSLINKED, MODIFIED 3-22-99 FLEXIBLE ETFE-INSULATED, GENERAL PURPOSE This specification sheet forms a part of the latest of Raychem Specification 80. TITLE E JACKET - RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE CONDUCTOR - TIN-COATED COPPER PRIMARY INSULATION - Revision RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE COLOR - LIGHT GREEN TABLE I. CONSTRUCTION DETAILS PART NUMBER DIAMETER OF STRANDED CONDUCTOR (in.) MINIMUM MAXIMUM .027 .023 .033 .029 .043 .037 .053 .047 .067 .061 .086 .078 .106 .096 .140 .126 .173 .157 .208 .192 .285 .265 .345 .325 .400 .370 .465 .435 .515 .485 WIRE CONDUCTOR STRANDING SIZE (AWG) (number x AWG) 82A0811-24-* 82A0811-22-* 82A0811-20-* 82A0811-18-* 82A0811-16-* 82A0811-14-* 82A0811-12-* 82A0811-10-* 82A0811- 8-* 82A0811- 6-* 82A0811- 4-* 82A0811- 2-* 82A0811- 1-* 82A0811- 0-* 82A0811-00-* PART NUMBER 24 22 20 18 16 14 12 10 8 6 4 2 1 0 00 105 154 154 259 259 665 665 665 665 1045 1665 1665 2109 2660 3325 x x x x x x x x x x x x x x x 44 44 42 42 40 42 40 38 36 36 36 34 34 34 34 FINISHED WIRE MAXIMUM RESISTANCE AT 20C (ohms/1000 ft.) 28.2 19.7 12.1 7.35 4.53 2.96 1.89 1.12 .714 .490 .326 .204 .163 .133 .102 TABLE II. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER (inch) (3%) CROSSLINKING PROOF TEST 82A0811-24-* 82A0811-22-* 82A0811-20-* 82A0811-18-* 82A0811-16-* 82A0811-14-* 82A0811-12-* 82A0811-10-* 82A0811- 8-* 82A0811- 6-* 82A0811- 4-* 82A0811- 2-* 82A0811- 1-* 82A0811- 0-* 82A0811-00-* DIAMETER (in.) .044 .054 .064 .076 .092 .116 .137 .187 .230 .277 .359 .433 .488 .558 .612 .003 .003 .004 .004 .005 .005 .006 .008 .008 .010 .010 .016 .016 .016 .016 MAXIMUM WEIGHT (lbs/1000 ft.) 2.5 3.7 5.2 8.0 11.9 19.3 27.9 50.0 77.3 118. 189. 282. 348. 442. 544. WEIGHT (lb) ( 3%) CROSSLINKING PROOF TEST .500 .500 .500 .750 1.00 1.00 1.50 2.00 3.00 4.00 5.00 6.00 8.00 8.00 10.0 .750 1.00 1.50 2.00 2.00 3.00 3.00 3.00 4.00 4.00 4.00 6.00 6.00 6.00 8.00 NOTE: Nominal values are for information only. Nominal values are not requirements. COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Page 1 of 2 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. R Raychem Corporation 300 Constitution Drive, Menlo Park, California 94025 1-800-2 Raychem Fax: 1-650-361-6297 R SPECIFICATION DRAWING SCD Number Page 2 of 2 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) CONCENTRICITY: 70% (minimum) CROSSLINKING PROOF TEST: 300 3C for 7 hours IDENTIFICATION AND COLOR STRIPING DURABILITY: 125 cycles (250 strokes) (minimum); 500 g weight INSULATION ELONGATION AND TENSILE STRENGTH: Elongation, AWG's 24 - 10, 75% (minimum) AWG's 8 - 00, 125% (minimum) Tensile Strength, AWG's 24 - 10, 3500 lbf/in (minimum) AWG's 8 - 00, 3000 lbf/in (minimum) INSULATION FLAWS: Primary Insulation, Impulse Dielectric Test, 6.0 kV (peak) Finished Wire, Impulse Dielectric Test, 8.0 kV (peak) INSULATION THICKNESS: For AWG 24 - 18, .004 in. (minimum) for primary insulation .004 in. (minimum) for outer jacket For AWG 16 - 10, .005 inch (minimum) for primary insulation .005 inch (minimum) for outer jacket For AWG 8 - 4, .008 in. (minimum) for primary insulation .012 in. (minimum) for outer jacket For AWG 2 - 00, .010 in. (minimum) for primary insulation .015 in. (minimum) for outer jacket JACKET COLOR: White preferred PRODUCT IDENTIFICATION: AWG 24 - 10, black ink AWG 8 and larger, black ink preferred SHRINKAGE: 150 3C for 6 hours, AWG 24 - 10, 0.13 inch (maximum) in 12 inches AWG 8 - 00, 0.25 inch (maximum) in 12 inches VOLTAGE WITHSTAND TEST (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by color code designators. Example: AWG 8, white: 82A0811-8-9 AWG 8, white with black stripe: 82A0811-8-90 82A0811