HLMP-D150, HLMP-D155, HLMP-K150, and HLMP-K155 Data Sheet T-1¾ (5 mm), T-1 (3 mm), Low Current, Double Heterojunction AlGaAs Red LED Lamps
Broadcom AV02-1562EN
8
NOTE:
1. PCBs with different size and design (component
density) will have a different heat mass (heat capacity).
This might cause a change in temperature experienced
by the board if the same wave soldering setting is used.
Therefore, re-calibrate the soldering profile again before
loading a new type of PCB.
2. Take extra precautions during wave soldering to ensure
that the maximum wave temperature does not exceed
250°C and the solder contact time does not exceed 3s.
Over-stressing the LED during the soldering process
might cause premature failure to the LED due to
delamination.
Loosely fit any alignment fixture that is being applied
during wave soldering and do not apply weight or force
on the LED. Use non-metal material because it will
absorb less heat during the wave soldering process.
At elevated temperature, LED is more susceptible to
mechanical stress. Therefore, allow the PCB to cool
down to room temperature prior to handling, which
includes removal of alignment fixture or pallet.
If PCB board contains both through-hole (TH) LED and
other surface-mount components, solder surface-mount
components on the top side of the PCB. If the surface
mount must be on the bottom side, solder these
components using reflow soldering prior to the insertion
of the TH LED.
The recommended PC board plated through holes
(PTH) size for LED component leads follows.
Over-sizing the PTH can lead to twisted LED after
clinching. On the other hand under sizing the PTH can
cause difficulty inserting the TH LED.
Refer to application note AN5334 for more information
about soldering and handling of TH LED lamps.
Figure 9: Example of Wave Soldering Temperature Profile for TH LED
LED
Component
Lead Size Diagonal
Plated Through-
Hole Diameter
Lead size (typ.) 0.45 × 0.45 mm
(0.018 × 0.018 in.)
0.636 mm
(0.025 in.)
0.98 to 1.08 mm
(0.039 to 0.043 in.
)
Dambar shear-
off area (max.)
0.65 mm
(0.026 in.)
0.919 mm
(0.036 in.)
Lead size (typ.) 0.50 × 0.50 mm
(0.020 × 0.020 in.)
0.707 mm
(0.028 in.)
1.05 to 1.15 mm
(
0.041 to 0.045 in.)
Dambar shear-
off area (max.)
0.70 mm
(0.028 in.)
0.99 mm
(0.039 in.)
0 10 20 30 40 50 60 70 80 90 100
250
200
150
100
50
TIME (SECONDS)
PREHEAT
TURBULENT WAVE LAMINAR
HOT AIR KNIFE
TEMPERATURE (°C)
Recommended solder:
Sn63 (Leaded solder alloy)
SAC305 (Lead free solder alloy)
Flux: Rosin ux
Solder bath temperature:
245°C± 5°C (maximum peak temperature = 250°C)
Dwell time: 1.5s – 3.0s (maximum = 3 seconds)
Note: Allow for board to be suciently cooled to
room temperature before exerting mechanical force.
Recommended solder:
Sn63 (Leaded solder alloy)
SAC305 (Lead free solder alloy)
Flux: Rosin ux
Solder bath temperature:
245°C± 5°C (maximum peak temperature = 250°C)
Dwell time: 1.5s – 3.0s (maximum = 3 seconds)
Note: Allow for board to be suciently cooled to
room temperature before exerting mechanical force.