Catalog C-017 Rev. G POSITRONIC INDUSTRIES About Us Founded in 1966, Positronic Industries is a vertically integrated manufacturer of high quality interconnect products. Positronic has earned the worldwide reputation as a service oriented, quick-reaction, top quality connector supplier. We are committed to maintaining this reputation by continuous implementation of our Complete Capability concept. Complete Capability Design & Development * Designs new connectors and modifies existing connectors to meet industry requirements * Continuously conducts marketing studies to identify industry needs for new products * Ongoing interest in unique connector designs Tooling Machining * Tooling support for all manufacturing areas within company * Provides 80% of new tooling, punch press dies, molds, jigs and fixtures used at Positronic factory locations worldwide Machining * Automatic screw machines produce finely crafted contacts and hardware for connector bodies * Trained technicians operate machines from Tornos, Bechler and Brown & Sharpe Molding * Molds all plastic connector components such as insulators, hoods, angle brackets and more * Overmold capability available Plating * Applies gold and other metal finishes to connector components to any required thickness * Plating conforms to all military specifications Molding Quality Assurance * Select factories certified to ISO 9001:2000, AS9100 Rev.B 2004 and ISO 14001 (Singapore) * Maintains aggressive TQM program * Able to test to IEC, EIA, UL, MIL-DTL-24308, MIL-DTL-28748, SAE AS 39029 and MIL-C-85049 requirements Finished Stock Inventory * Each main factory location maintains a large inventory of connector components and accessories * Same day shipments available on many standard connector products * Stocking agreements available for qualified customers Worldwide Sales & Service * Responsive attitude toward customer needs * Fully trained sales staff located worldwide * Facilities located in USA, France, India, Puerto Rico, and Singapore. Products described within this catalog may be protected by one or more of the following US. patents: #4,900,261 #6,260,268 #5,255,580 #6,835,079 Patented in Canada, 1992 #5,329,697 #7,115,002 Other Patents Pending Finished Stock Inventory Unless otherwise specified, dimensional tolerances are: 1) 2) 3) 4) 0.03 0.08 0.13 0.38 mm mm mm mm [0.001 [0.003 [0.005 [0.015 inches] inches] inches] inches] for for for for male contact mating diameters. contact termination diameters. all other diameters. all other dimensions. Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. Positronic Industries' FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198 POSITRONIC IS AN ITAR REGISTERED COMPANY COMPACT POWER CONNECTORS THE POWER INTERFACE FOR PLUG-IN POWER SUPPLIES OR OTHER CHASSIS MOUNT APPLICATIONS High current through a small package Three level sequential mating A.C. or D.C. input, output and power management in a simple package Multiple power contacts provide efficient current distribution of multi-voltage outputs Multiple output contacts can be paralleled for the increased current requirements of distributed power applications NIC INDU EU Di * EC Compliant RoHS Compliant options available! 5/ r * pe RoHS IES POS O TR Superior blind mating R S IT rec tive 2002 /9 Connectors Designed To Customer Specifications Positronic connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer PCB terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. i Compact Power Connector Applications Courtesy of One Stop Systems www.onestopsystems.com Courtesy of Hybricon Corporation www.hybricon.com Courtesy of Kaparel Corporation www.kaparel.com Please visit the website of the companies listed to view a wide variety of product offerings. ii DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Courtesy of Tracewell Power, Inc. www.tracewell.com Positronic Industries is proud to participate in the important work of the following organizations.... PICMG(R) and PICMG(R) logo are registered trademarks of the PCI Industrial Computers Manufacturers Group. www.picmg.com www.psma.com DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. iii POSITRONIC CABLIZED CONNECTORS SAVE TIME AND MONEY! Let Positronic support your connector requirements by cablizing your Power connector selection. Positronic offers technical support and manufacturing capability for cablized connectors. Contact your factory direct sales representative for details! Engineering Management Springfield Cable Assembly Quality Assurance Design and Testing Service Positronic Industries' Engineering Department: 1. Works closely with customers. 2. Prepares component and cablized connector systems, hardware design, and performance specifications. Puerto Rico Cable Assembly 3. Designs each system in accordance with applicable customer, domestic, and international standards. 4. Defines and directs required performance and verification testing. iv DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. G E GENERAL INFORMATION Compact Power Connectors TABLE OF CONTENTS Positronic Industries connectpositronic.com N E R A L I N F O R M A T I O N PCI Connection Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Current Rating Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Temperature Rise Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 PCIH SERIES AC/DC Input Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7 Large Surface Area Contact Mating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Compliant Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Application Specific Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Special Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 P C I H S E R I E S General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14 PCIA SERIES Connector Outline and Mating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Code 3 Female - Straight Solder Connector, Straight Solder Connector with A.C. Pass-Through and Other Special Options . . . . . . . . . . . . . . . . . . . . . . . .16-19 Code 3 Male - Straight Solder Connector and Other Special Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21 Code 4 Female - Right Angle (90) Board Mount Connector, Right Angle (90) Board Mount Connector with A.C. Pass-Through and Other Special Options . . . . . . . . . . . .22-25 Code 4 Male - Right Angle (90) Board Mount Connector and Other Special Options . . . . . . . . . . . . . . . . . . . . .26-28 Code 8 Female - Panel Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Code 93 or 94 Female - Compliant Press-Fit Board Mount Connector, Compliant Press-Fit Board Mount Connector with A.C. Pass-Through and Other Special Options . . . . . . . . . .30-33 PCIM SERIES Code 93 or 94 Male - Compliant Press-Fit Board Mount Connector and Other Special Options . . . . . . . . . . . . .34-35 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 P C I A S E R I E S General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Connector Outline and Mating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Code 3 Female and Male - Straight Solder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Code 4 Female - Right Angle (90) Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 PCIB SERIES Code 4 Male - Right Angle (90) Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Code 8 Female - Panel Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Code 93 or 94 Female and Male - Compliant Press-Fit Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 continued on next page DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. v GENERAL INFORMATION Compact Power Connectors TABLE OF CONTENTS Positronic Industries connectpositronic.com P C I M S E R I E S General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47-48 Connector Outline Mating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 PCIH SERIES Code 3 Female - Straight Solder Connector and Straight Solder Connector with A.C. Pass-Through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-52 Code 3 Male - Straight Solder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-54 Code 4 Female - Right Angle (90) Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-58 Code 4 Male - Right Angle (90) Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59-62 Code 8 Female - Panel Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63-64 Code 93 or 94 Female - Compliant Press-Fit Board Mount Connector and Compliant Press-Fit Board Mount Connector with A.C. Pass-Through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65-67 Code 93 or 94 Male - Compliant Press-Fit Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68-69 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 PCIA SERIES P C I B S E R I E S General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Connector Outline and Mating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Code 3 Female - Straight Solder Connector and Straight Solder Connector with A.C. Pass-Through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74-75 Code 3 Male - Straight Solder Connector and Straight Solder Connector with Jackscrew System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-77 PCIM SERIES Code 4 Female - Right Angle (90) Board Mount Connector and Right Angle (90) Board Mount Connector with A.C. Pass-Through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78-80 Code 4 Male - Right Angle (90) Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81-82 Code 8 Female - Panel Mount Connector and Panel Mount Connector with Jackscrew System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83-84 Code 93 or 94 Female - Compliant Press-Fit Board Mount Connector and Compliant Press-Fit Board Mount Connector with A.C. Pass-Through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85-86 Code 93 or 94 Male - Compliant Press-Fit Board Mount Connector and Compliant Press-Fit Board Mount Connector with Jackscrew System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87-88 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 PCIB SERIES continued on next page vi DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors PCIC SERIES TABLE OF CONTENTS Positronic Industries connectpositronic.com P C I C S E R I E S REMOVABLE CONTACTS General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Connector Outline and Mating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Code 3 Female - Straight Solder Connector and Straight Solder Connector with A.C. Pass-Through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 Code 3 Male - Straight Solder Connector and Straight Solder Connector with Jackscrew System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Code 4 Female - Right Angle (90) Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 Code 4 Male - Right Angle (90) Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Code 8 Female - Panel Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Code 93 or 94 Female - Compliant Press-Fit Board Mount Connector, Compliant Press-Fit Board Mount Connector with A.C. Pass-Through and Compliant Press-Fit Board Mount Connector with Jackscrew System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98-99 APPLICATION TOOLS Code 93 or 94 Male - Compliant Press-Fit Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 R E M O V A B L E C O N T A C T S Removable Contact Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Size 22 Removable Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Size 20 and Size 16 Removable Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 P P L I C A T I O N T O O L S SPECIAL OPTIONS A Crimping Information for Removable Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104-105 Crimping Tools and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Contact Application Tools Cross Reference List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 Press-Fit User Information and Mounting Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Compliant Press-Fit Connector Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 Compliant Press-Fit Connectors Printed Board Hole Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 S P E C I A L O P T I O N A P P E N D I X Modification of Standard (MOS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111-112 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. vii GENERAL INFORMATION Compact Power Connectors PCI CONNECTION SYSTEMS Positronic Industries connectpositronic.com SYSTEM 1 MOTHER BOARD TO DAUGHTER BOARD Female, Straight Solder or Press-fit Contacts Typical part number: PCIH47F300A1 Currently available in: PCIH, PCIA, PCIM, PCIB, PCIC Male, Straight Solder or Press-fit Contacts Typical part number: PCIH47M300A1 Currently available in: PCIH and PCIA Male, Right Angle (90) Contacts Typical part number: PCIH47M400A1 Currently available in: PCIH, PCIA, PCIM, PCIB, PCIC SYSTEM 2 SYSTEM 3 A.C. PASS-THROUGH TO RIGHT ANGLE (90) BOARD MOUNT CABLE TO RIGHT ANGLE (90) BOARD MOUNT Female, Straight Solder or Press-fit with AC Pass-Through Contacts Installed Typical part number: PCIH47F300A1-246.0 with FC112N2S-1565.0 (Ordered Separately) Currently available in PCIC, PCIH, and PCIB. Male, Right Angle (90) Contacts Typical part number: PCIH47M400A1 Currently available in: PCIH, PCIA, PCIM, PCIB, PCIC 1 Female, Right Angle (90) Contacts Typical part number: PCIH47F400A1 Currently available in: PCIH, PCIA, PCIM, PCIB, PCIC DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Female, Crimp Contacts Installed Typical part number: PCIH47F8000 with FC112N2S-1565.0 (Order Separately) Currently available in PCIH, PCIA, PCIM, PCIB, PCIC Male, Right Angle (90) Contacts Typical part number: PCIH47M400A1 Currently available in: PCIH, PCIA, PCIM, PCIB, PCIC PCI CONNECTION SYSTEMS GENERAL INFORMATION Compact Power Connectors Positronic Industries connectpositronic.com SYSTEM 4 RIGHT ANGLE (90) BOARD MOUNT TO RIGHT ANGLE (90) BOARD MOUNT Female, Right Angle (90) Contacts Typical part number: PCIH47F400A1 Currently available in: PCIH, PCIA, PCIM, PCIB, PCIC Male, Right Angle (90) Contacts Typical part number: PCIH47M400A1 Currently available in: PCIH, PCIA, PCIM, PCIB, PCIC SYSTEM 5 RIGHT ANGLE (90) BOARD MOUNT WITH A.C. PASS-THROUGH TO RIGHT ANGLE (90) BOARD MOUNT Female, Right Angle (90) with AC Pass-Through Contacts Installed Typical part number: PCIH47F400A1-246.4 with FC112N2S-1565.0 (Ordered Separately) Currently available in: PCIH. Male, Right Angle (90) Contacts Typical part number: PCIH47M400A1 Currently available in: PCIH, PCIA, PCIM, PCIB, PCIC DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 2 GENERAL INFORMATION CURRENT RATING INFORMATION Positronic Industries connectpositronic.com Compact Power Connectors DEMYSTIFYING CURRENT RATINGS PCIH SERIES Connector current ratings seem to be shrouded in mystery at times. The user wonders how a listed current rating is relevant to a particular application. Perhaps more mysterious is how similar connectors from various manufacturers list different current rating values. While it is true that material choices and design can enhance a connector's current rating, the test method by which the rating was developed must be understood when evaluations are made. Users of connectors for power applications are entitled to current rating test details in order to make an informed choice. Ideally, a connector's current rating should be developed within the application for which it is being considered. Although ideal, this approach is not always practical given the many differing applications. In order for connector manufacturers to give potential product users an idea of what can be expected, connectors are given current ratings based on a specific test method. A wide variety of test methods are employed in order to develop current ratings for connectors. Some of these methods come from standards that are recognized industry-wide, while others are unique to the manufacturer or user. These various test methods can produce different results for the same product. It is no wonder confusion sometimes results. There are key factors that, when understood, can help in choosing the right power connector. All test methods used to rate current have similarities; however, there are variables in applying the test methods which explain differing results. Current ratings are usually established by first developing a temperature rise curve. This curve plots temperature rise against increasing current levels. The curve is a reliable tool in understanding heat generation of the connector at various currents. When a defined failure is reached, the test ends. The highest current level achieved is usually listed as the current rating. The temperature rise curve, and therefore the current rating, will change when certain key factors are varied. These are: * Where is the temperature sensing probe placed? If placed on the contact in the mating area (the hottest spot), the results will be quite different than if placed on the outside of the connector body. PCIA SERIES PCIM SERIES PCIB SERIES * Are the contacts being tested and rated in free air or are they contained within the connector housing? Contacts will obviously be cooler in free air. * Are all of the contacts in the connector under load? If only part of the contacts are under load, the temperature rise could be less. * What is the defined failure? Does the test end when the temperature rise reaches 30C, 40C, or some other number? Does it end when the temperature rise plus ambient temperature equal the operating limit of the connector housing? The current rating will be fixed by the defined failure point. * How were the test samples prepared? Were the samples energized through a P.C. board? How many layers? How large were the traces? What was the weight of the copper? Were the samples energized through wire? What size was the wire? How long was the wire? Was the sample tested in static or forced air conditions? All of these factors can affect cooling characteristics. Clearly, a current rating value alone is not enough, and must be viewed in the context of the test used to develop the rating. When the test method is understood, evaluating and comparing power connectors for specific applications becomes much less of a mystery. 3 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. GENERAL INFORMATION Compact Power Connectors TEMPERATURE RISE CURVES Positronic Industries connectpositronic.com Tested per IEC Publication 60512-3, Test 5a Test Detail: Curves were developed with all power contacts energized through 12 awg wire. Temperature rise was measured in the contact mating area. Test was conducted in static air. Rated Current (amperes) Temperature curve developed using PCIH47M400A1 and PCIH47F9300A1 connectors and 12 AWG wire. All size 16 contacts under load. Temperature Rise (C) Rated Current (amperes) Temperature curve developed using PCIA60W36M400A1 and PCIA60W36F9300A1 connectors and 12 AWG wire. All size 16 contacts under load. Temperature Rise (C) DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4 GENERAL INFORMATION TEMPERATURE RISE CURVES Positronic Industries connectpositronic.com Compact Power Connectors Tested per IEC Publication 60512-3, Test 5a Test Detail: Curves were developed with all power contacts energized through 12 awg wire. Temperature rise was measured in the contact mating area. Test was conducted in static air. Rated Current (amperes) Temperature curve developed using PCIM30W15M400A1 and PCIM30W15F9300A1 connectors and 12 AWG wire. All size 16 contacts under load. Temperature Rise (C) Rated Current (amperes) Temperature curve developed using PCIB26W11M400A1 and PCIB26W11F9300A1 connectors and 12 AWG wire. All size 16 contacts under load. Temperature Rise (C) 5 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. TEMPERATURE RISE CURVES AND A.C./D.C. INPUT KEYING GENERAL INFORMATION Compact Power Connectors Positronic Industries connectpositronic.com Tested per IEC Publication 60512-3, Test 5a Test Detail: Curves were developed with all power contacts energized through 12 awg wire. Temperature rise was measured in the contact mating area. Test was conducted in static air. Rated Current (amperes) Temperature curve developed using PCIC16W7M400A1 and PCIC16W7F9300A1 connectors and 12 AWG wire. All size 16 contacts under load. Temperature Rise (C) AC/DC INPUT KEYING The PCIH49W25 variant has two more contacts than the PCIH47 variant, This provides an "electrical keying" for dedicated AC and DC inputs in a single connector (see below). This prevents damage to power supplies if mechanical keying fails or is not used. Contacts can be depopulated as creepage and clearance requirements dictate. It is also important to note that male versions of the PCIH47 will mate to female versions of the PCIH49W25. 47 46 48 49 45 42 39 43 40 44 41 Ground Dedicated AC Input Position 45 - Ground Positions 46, 47 - Line, Neutral Positions 48, 49 - Depopulated, if required. 46 47 49 48 42 39 43 40 44 41 45 Ground Dedicated DC Input Position 45 - Ground (optional) Positions 48, 49 - D.C. Input Positions 46, 47 - Depopulated, if required. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 6 GENERAL INFORMATION Compact Power Connectors A.C./D.C. INPUT KEYING Positronic Industries connectpositronic.com MECHANICAL KEYING Mechanical keying is valuable for applications which offer A.C. or D.C. input power supplies. Inserting a D.C. input power supply into an A.C. slot can damage the power supply. Mechanical keying prevents this. MATERIALS: Nylon MALE PLUG COLOR: White o0.118 [o3.00] o0.110 [o2.79] 0.606 [15.39] FEMALE PLUG 0.537 [13.64] Flat slot allows for plug removal from female molding with screwdriver. 0.132 [3.35] PART NUMBER 2704-26-0-0 PART NUMBER 2703-16-0-0 To insert male plug use tool # 4311-0-0-0 PCIH47 connectors can be ordered for use with keying plugs. Select base part number and add modifier -441.0 or -442.0 as described on page 111. KEYED TO BLOCK KEYED TO MATE Empty contact cavity Male keying plug Keys can be placed in positions 48 and 49 to achieve keying. Female keying plug Male keying plug TYPICAL EXAMPLE FOR A.C. INPUT SUPPLIES FEMALE MALE This example shows keying which allows A.C. input male connector to mate with A.C. input female connector. D.C. input male connector will not mate with A.C. input female connector. TYPICAL EXAMPLE FOR D.C. INPUT SUPPLIES FEMALE MALE This example shows keying which allows D.C. input male connector to mate with D.C. input female connector. A.C. input male connector will not mate with D.C. input female connector. NOTE: Once keying plugs are installed, they can be removed. To change keying sequence, remove installed plugs and insert new male and female keying plugs. 7 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. LARGE SURFACE AREA CONTACT MATING SYSTEM GENERAL INFORMATION Compact Power Connectors Positronic Industries connectpositronic.com ALL PCI SERIES utilize Positronic Industries' LARGE SURFACE AREA CONTACT MATING SYSTEM * * * Separates mechanical and electrical functions for superior performance Low contact resistance provides minimized voltage drop across the contact "Closed Entry" design prevents damage to female contacts and will not allow misaligned or bent contacts to enter * * Precision machined from solid, high conductivity copper alloy Uniform insertion/withdrawal forces through repeated mating cycles WHY IS THE L.S.A. SYSTEM SUPERIOR? The primary function of connector contact is electrical conductivity. Also, a mechanical function is required to provide normal force between male and female contacts. In order to provide for proper mechanical characteristics, material that has good memory or "springiness" must be chosen. This will ensure contact normal force in a coupled condition and allow for repeated coupling and uncoupling. Unfortunately, many materials that have good memory characteristics have low electrical conductivity. For instance, beryllium copper is a good choice for mechanical function; however, some beryllium copper alloys are poor conductors and have relatively low conductivity rates. The conductivity path of many contact designs goes directly through materials that have been chosen based on mechanical need. If these materials have a low conductivity rating, increased contact resistance will result. Positronic Industries Large Surface Area Contact System separates the mechanical and electrical functions. A spring retention member provides normal forces, while the electrical conductivity path is through highly conductive contact material. See above detail. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 8 GENERAL INFORMATION COMPLIANT TERMINATIONS POSITRONIC INDUSTRIES BI-SPRING POWER COMPLIANT TERMINATIONS The Next Evolution In Compliant Technology. Fully Compliant, Fully Reliable. Reliable, solderless connections from connectors to backplanes started with solid press-fit technology. Although these are still used today, concerns about board damage led to the use of compliant press-fit technology. This technology allows the connection to be made through compliance of the contact termination along with P.C. board hole deformation. Although risk of damaged P.C. boards and backplanes is lessened, damage can still occur due to Bi-Spring Power Press-Fit Compliant Terminations * relatively high insertion and extraction forces. The next step in press-fit technology is a highly reliable connection between the contact termination and backplane that is accomplished with reduced insertion and extraction forces. This eliminates risk of P.C. board and backplane damage. This technology exists today with Positronic Industries Bi-Spring Power Press-Fit termination. * Average insertion and extraction forces of size 16 contacts are 22N (5 lbs.) per contact and do not produce stresses in P.C. boards and backplanes that can occur with higher insertion forces. These stresses can cause board warpage and hole amage. * Connector systems utilizing Bi-Spring terminations use mounting screws to secure the connector to the P.C. board or backplane. Stresses that occur during coupling, uncoupling or shock and vibration of systems are not transferred to the P.C. boards or backplanes through the press-fit connection. The electrical integrity of the connector to board interface is maintained; this is particularly important in power applications. Bellcore GR1217 details a preference for mounting hardware when using press-fit terminations. * Size 16 Bi-Spring terminations are designed to meet the performance requirements and hole diameters as listed in the internationally recognized specification IEC60352-5. Lower insertion and extraction forces eliminate the need for expensive pressing equipment. OMEGA SIGNAL LEVEL COMPLIANT TERMINATIONS Today's power supplies feature communication options with the host system. The power interface must have reliable signal level connections. Patent No. 6,260,268 9 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic Industries Omega Press-Fit terminations are the perfect solderless connection companion to the Bi-Spring Power Press-Fit terminations. Omega Signal Level Press-Fit Compliant Terminations APPLICATION SPECIFIC ARRANGEMENTS Positronic Industries connectpositronic.com The Compact Power Connector Series design allows for the development of application specific contact arrangements in a timely manner and at a reasonable price. After reviewing the following basic information, contact Technical Sales with your current, voltage, and safety requirements. We look forward to working with you to develop a connector for your specific needs. BASIC CONNECTOR DIMENSIONS RIGHT ANGLE (90) BOARD MOUNT CONNECTOR FEMALE CONNECTOR MALE CONNECTOR 17.49 [0.689] REF 20.29 [0.799] REF. "B" REF. "A" REF. 12.54 [0.494] REF. 12.54 [0.494] REF. STRAIGHT BOARD MOUNT CONNECTOR FEMALE CONNECTOR MALE CONNECTOR 18.71 [0.736] REF. 18.51 [0.729] REF. "D" REF. "C" REF. 12.54 [0.494] REF. 12.54 [0.494] REF. FOUR CONTACT SIZES TO CHOOSE FROM O2.39 [0.094] Size 12 contact BASIC SERIES "A" "B" "C" "D" PCIH 91.03 [3.584] 91.04 [3.584] 93.82 [3.694] 93.82 [3.694] PCIA 116.53 [4.588] 120.90 [4.760] 119.32 [4.698] 119.32 [4.698] PCIB 53.54 [2.108] 53.54 [2.108] N/A 56.32 [2.217] PCIC 43.96 [1.731] 43.96 [1.731] N/A 46.74 [1.840] PCIM 69.66 [2.743] 69.66 [2.743] N/A 72.44 [2.852] O1.57 [0.062] MANY TERMINATION TYPES CAN BE SUPPLIED Size 16 contact O1.02 [0.040] Straight Solder or Compliant Press-Fit Right Angle (90) Solder Crimp Removable Different termination types can be mixed within a single connector Size 20 contact O0.76 [0.030] Size 22 contact POPULAR OPTIONS Sequential Mating Recessed Female Contacts Selective Loading Contact sizes may be mixed within a single connector. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 10 GENERAL INFORMATION Compact Power Connectors GENERAL INFORMATION Compact Power Connectors SPECIAL OPTIONS Positronic Industries connectpositronic.com Why Pay For More Than You Need? The current carrying capability of the Compact Power Connector is considerable. In many applications a customer may be paying for unused capacity if a fully loaded connector is used. Connectors are available with fewer power contacts loaded to allow for a cost savings. The PICMG(R) 2.11 Power Interface Specification allows for three loading options of male contact, right angle (90), free board connectors. Female contact fixed board connectors may not be selectively loaded. Consult PICMG 2.11 for details. Total Output Contacts* Positronic Part Number Output Contact Position Loaded* Option 1 1,3,4,5,6,7,8,9,11,12,13,15,16,17,19,20 16 PCIH47M400A1-259.2 Option 2 1,4,5,8,9,12,13,16,19,20 10 PCIH47M400A1-259.0 Option 3 1,5,9,13,19,20 6 PCIH47M400A1-259.1 * All input and signal contact positions are loaded. Additional savings can be gained when female contact connectors are supplied selectively loaded for applications not specific to PICMG(R) 2.11. PCI INVERTED TERMINATION OPTIONS FEMALE CONNECTORS MALE CONNECTORS Available in PCIH, PCIA, PCIM, PCIB, PCIC Available in PCIH, PCIM, PCIB, PCIC Typical Standard Part Number: PCIH38F400A1 Typical Part Number for Inverted Termination: PCIH38RM400A1 Typical Part Number for Inverted Termination: PCIH38RF400A1 Typical Standard Part Number: PCIH38M400A1 Typical Standard Part Number: PCIH38M400A1 Typical Part Number for Inverted Termination: PCIH38RF400A1 Typical Standard Part Number: PCIH38F400A1 Typical Part Number for Inverted Termination: PCIH38RM400A1 Inverted termination options allow flexibility in positioning the connector as best suited for specific applications. 11 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors GENERAL PRODUCT INFORMATION Positronic Industries connectpositronic.com PCIH SERIES The PCIH series was developed specifically for use with CompactPCI(R) in-rack modular power supplies. The package size is ideal for use in all 3U and 6U based platforms. The PCIH series is an excellent choice in IEEE 1101.1, IEEE 1101.10, and VITA 30 applications where system power requirements have exceeded the capabilities of commonly used power connectors. The PCIH47 variant is fully compliant to the PICMG(R) 2.11 Power Interface Specification. This Specification details standardized power for use with CompactPCI(R) systems. Visit www.picmg.com for details. PCIH SERIES CONTACT VARIANTS FACE VIEW OF MALE AND REAR VIEW OF FEMALE 1 2 3 4 5 6 7 8 9 10 11 12 13 15 17 19 22 21 14 16 18 20 25 24 23 26 31 28 27 30 29 34 38 37 36 35 32 32 33 33 35 36 37 38 34 PCIH38 VARIANT 29 30 31 28 23 26 27 24 25 20 18 16 14 12 10 8 6 4 2 19 17 15 13 11 9 7 5 3 1 21 22 PCIH38R VARIANT (Inverted Termination) 23 Size 16 Power Contacts and 15 Size 20 Signal Contacts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 24 27 30 33 36 39 42 22 25 28 31 34 37 40 43 23 26 29 32 35 38 41 44 46 45 47 47 45 46 PCIH47 VARIANT 44 41 38 35 32 29 26 23 43 40 37 34 31 28 25 22 42 39 36 33 30 27 24 21 20 18 16 14 12 10 8 6 4 2 19 17 15 13 11 9 7 5 3 1 PCIH47R VARIANT (Inverted Termination) 23 Size 16 Power Contacts and 24 Size 22 Signal Contacts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 24 27 30 33 36 39 42 22 25 28 31 34 37 40 43 23 26 29 32 35 38 41 44 PCIH49W25 VARIANT 48 46 45 49 47 47 49 45 46 48 44 41 38 35 32 29 26 23 43 40 37 34 31 28 25 22 42 39 36 33 30 27 24 21 20 18 16 14 12 10 8 6 4 2 19 17 15 13 11 9 7 5 3 1 PCIH49W25R VARIANT 25 Size 16 Power Contacts and 24 Size 22 Signal Contacts DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 12 Positronic Industries connectpositronic.com MATERIALS AND FINISHES: PCIH SERIES Insulator: Glass-filled polyester, UL 94V-0, blue color. Contacts: Size 16 contacts: High conductivity precision-machined copper alloy. Size 20 and 22 contacts: Precision-machined copper alloy. Plating: gold flash over nickel. Other plating options available, refer to Step 7 on page 36. Mounting Screws: Steel, zinc plated. ELECTRICAL CHARACTERISTICS: PCIH Contact Current Ratings, per UL 1977 See Temperature Rise Curves on page 4 for details. PCIH38: Size 16 Power Contacts: Positions 36, 37, and 38: 40 amperes continuous, all contacts under load. Positions 1 - 20: 28 amperes continuous, all contacts under load. Size 20 Signal Contacts: 5 amperes nominal rating. PCIH47: Size 16 Power Contacts: Positions 45, 46, and 47: 40 amperes continuous, all contacts under load. Positions 1 - 20: 28 amperes continuous, all contacts under load. Size 22 Signal Contacts: 3 amperes nominal rating. PCIH49: Size 16 Power Contacts: Positions 45 through 49: 37 amperes continuous, all contacts under load. Positions 1 - 20: 28 amperes continuous, all contacts under load. Size 22 Signal Contacts: 3 amperes nominal rating. Initial Contact Resistance; maximum: Size 16 Contact: 0.0007 ohms maximum. Size 20 Contact: 0.004 ohms maximum. Size 22 Contact: 0.004 ohms maximum. Per IEC 512-2, Test 2b. Insulator Resistance: 5 G ohms per IEC 512-2, Test 3a. Voltage Proof: PCIH38: Contacts 36, 37 and 38: 3,000 V r.m.s. Contacts 1 through 20: 1,500 V r.m.s. Contacts 21 through 35: 1,000 V r.m.s. PCIH47: Contacts 45, 46, and 47: 3,000 V r.m.s. Contacts 1 through 20: 1,500 V r.m.s. Contacts 21 through 44: 1,000 V r.m.s. PCIH49: Contacts 1 through 20: 1,500 V r.m.s. Contacts 45 through 49: 1,500 V r.m.s. Contacts 21 through 44: 1,000 V r.m.s. 13 Compact Power Connectors TECHNICAL CHARACTERISTICS DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Creepage and Clearance Distance; minimum: PCIH38: Contact 38 to Contact 36: 3.2mm [0.126 inch] Contact 37 to Contact 36: 3.2mm [0.126 inch] Contact 38 to Signal Contacts: 6.4mm [0.252 inch] Contact 37 to Signal Contacts: 6.4mm [0.252 inch] Contact 38 to Contact 37: 2.5mm [0.098 inch] Contact 36 to Signal Contacts: 2.0mm [0.079 inch] PCIH47: Contact 47 to Contact 45: 3.2mm [0.126 inch] Contact 46 to Contact 45: 3.2mm [0.126 inch] Contact 47 to Signal Contacts: 6.4mm [0.252 inch] Contact 46 to Signal Contacts: 6.4mm [0.252 inch] Contact 47 to Contact 46: 2.5mm [0.098 inch] Contact 45 to Signal Contacts: 2.0mm [0.079 inch] PCIH47: Contact 36 to Signal Contacts: 2.0mm [0.079 inch] Working Voltage: PCIH38: Contacts 36, 37 and 38: 1,000 V r.m.s. Contacts 1 through 20: 500 V r.m.s. Contacts 21 through 35: 333 V r.m.s. PCIH47: Contacts 45, 46, and 47: 1,000 V r.m.s. Contacts 1 through 20: 500 V r.m.s. Contacts 21 through 44: 333 V r.m.s. PCIH49: Contacts 1 through 20: 500 V r.m.s. Contacts 45 through 49: 500 V r.m.s. Contacts 21 through 44: 333 V r.m.s. MECHANICAL CHARACTERISTICS: Blind Mating System: Male and female connector bodies provide "lead-in" for 1.3 mm [0.050 inch] diametral misalignment. Polarization: Provided by connector body design. Removable Contacts: Install contact from rear of insulator; release from front of insulator. Size 16, 20 and 22 female contacts feature "Closed Entry" design for highest reliability. Removable Contact Retention in Connector Body: Size 16 Contacts: Size 20 Contacts: Size 22 Contacts: Fixed Contacts: 67 N [15 lbs.] 45 N [10 lbs.] 27 N [6 lbs.] Printed board terminations, both straight and right angle (90). Size 16 female contacts feature "Closed Entry" design. Size 20 and 22 feature rugged "Robi-D Open Entry" contact design. "Closed Entry" contacts available, consult Technical Sales. Printed Board and Panel Mounting: Compliant Terminations: U.L. Recognized File #E49351 CSA Recognized File #LR54219 TUV Recognized File #215/99 O NIC INDU Compliant Di * RoHS EC R IES Contact positions 46 and 47. -55C to +125C. TR PCIH47 and PCIH49 with MOS: Working Temperature: EU Contact positions 37 and 38. CLIMATIC CHARACTERISTICS: r * pe PCIH38: 250 couplings, minimum. S The following size 16 contacts are recessed 5mm [0.197 inch] below the face of the female connector insulator per safety requirements. Mechanical Operations: For RoHS options see page 36. 5/ 260C [500F] for 10 seconds duration per IEC 512-6, Test 12e, 25-watt soldering iron. Sequential Contact Mating System: PCIH38: First mate contact 36 and last mate contact positions 22, 25 and 28. PCIH47 and PCIH49 with MOS: First mate contact 45 and last mate contact position 27. Consult Technical Sales for customer specified sequential mating. Safety "Recessed in Insulator" Contacts: Mounting holes provided in connector body for both printed board and panel mounting. Self-tapping screws are available. 45 N [10 lbs.] 27 N [6 lbs.] IT Resistance to Solder Heat: Positronic Industries connectpositronic.com POS Fixed Contact Retention in Connector Body: Size 16 Contacts: Size 20 and 22 Contacts: TECHNICAL CHARACTERISTICS PCIH SERIES Compact Power Connectors rec tive 2002 /9 Size 16, 20 and 22 contacts are available with Compliant Contact Terminations. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 14 Compact Power Connectors CONNECTOR OUTLINE AND MATING DIMENSIONS Positronic Industries connectpositronic.com PCIH CONNECTOR OUTLINE DIMENSIONS RIGHT ANGLE (90) BOARD MOUNT CONNECTOR FEMALE CONNECTOR MALE CONNECTOR 2X o2.54 [o0.100] 2X o2.54 [o0.100] 85.00 [3.346] 85.00 [3.346] PCIH SERIES 13.68 [0.539] 16.48 [0.649] 20.29 [0.799] 17.49 [0.689] 91.04 [3.584] 91.03 [3.584] 12.54+0.13-0.38 [0.494+0.005-0.015] 12.54+0.13-0.38 [0.494+0.005-0.015] STRAIGHT BOARD MOUNT CONNECTOR FEMALE CONNECTOR MALE CONNECTOR 93.82 [3.694] 93.82 [3.694] 6.02 [0.237] 18.71 [0.736] 7.04 [0.277] 18.51 [0.729] 88.00 [3.465] 2X o2.54 [o0.100] 88.00 [3.465] 12.54 [0.494] 2X o2.54 [o0.100] 12.54 [0.494] PCIH CONNECTOR MATING DIMENSIONS (FULLY MATED) 24.53 [0.966] REF. Straight Board Mount Male to Straight Board Mount or Panel Mount Female 15 22.30 [0.878] REF. Straight Board Mount Male to Right Angle (90) Board Mount Female DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 19.70 [0.776] REF. Right Angle (90) Board Mount Male to Straight Board Mount or Panel Mount Female 17.47 [0.688] REF. Right Angle (90) Board Mount Male to Right Angle (90) Board Mount Female SEE PAGE 29 FOR PANEL MOUNT CONNECTOR DIMENSIONS. Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIH38F300A1 15X o0.61 [0.024] 23X o1.14 [0.045] 38X 4.50 [0.177] PCIH SERIES 37.50 [1.476] 32.50 [1.280] 27.50 [1.083] 1.00 [0.039] 2X Size 16 Contacts 5 mm Min. Recess 2.125 [0.0837] 9X 4.25 [0.167] 2X 2.50 [0.098] 4.25 [0.167] 2X 44.00 [1.732] 4.25 [0.167] 2.00 [0.079] 8X 4.00 [0.157] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. FEMALE STRAIGHT SOLDER CONNECTOR WITH A.C. PASS-THROUGH CODE 3 WITH MOS* -245.0 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY HIGH PROFILE PART NUMBER PCIH38F300A1-245.0 6.32 [0.249] 3X o4.19 [0.165] C'BORE * For MOS descriptions, see chart on pages 111-112. 16.19 [0.637] 15X o0.61 [0.024] 20X o1.14 [0.045] 12.00 [0.472] 35X 4.50 [0.177] High Profile A.C. Pass-Through, Cutout 17.19 [0.677] 1.00 [0.039] 9X 4.25 [0.167] 2.83 [0.111] Crimp Contacts Crimp contacts rdered separately ordered separately page 23) (see(See pages 102-103) 2X Size 16 Contacts 5 mm Recess 2X 6.85 [0.270] 2X 44.00 [1.732] 2X 2.50 [0.098] 4.25 [0.167] 2.00 [0.079] 8X 4.00 [0.157] 2.125 [0.0837] 4.25 [0.167] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.00 [0.039] holes for size 20 and size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 16 Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR WITH A.C. PASS-THROUGH CODE 3 WITH MOS* -246.1 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIH38F300A1-246.1 PCIH SERIES Crimp Contacts Crimp contacts ordered separately separately ordered (See 102-103) page 23) (see pages * For MOS descriptions, see chart on pages 111-112. 15X o0.61 [0.024] 20X o1.14 [0.045] 35X 4.50 [0.177] 37.50 [1.476] 32.50 [1.280] 27.50 [1.083] 1.00 [0.039] 9X 4.25 [0.167] 3X o3.30 [0.130] Minimum A.C. Pass-Through Holes 2X Size 16 Contacts 5 mm Recess 2X 2.50 [0.098] 4.25 [0.167] 2X 44.00 [1.732] 2.00 [0.079] 8X 4.00 [0.157] 2.125 [0.0837] 4.25 [0.167] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIH47F300A1 24X o0.61 [0.024] 23X o1.14 [0.045] 47X 4.50 [0.177] 0.20 [0.008] 2X Size 16 Contacts 5 mm Min. Recess 2X 2.70 [0.106] 4.10 [0.161] 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 9X 4.20 [0.165] 2.125 [0.0837] 4.25 [0.167] 2X 44.00 [1.732] 7X 2.70 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 17 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.00 [0.039] holes for size 20 and size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR WITH A.C. PASS-THROUGH CODE 3 WITH MOS* -246.0 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIH47F300A1-246.0 24X o0.61 [0.024] 20X o1.14 [0.045] 44X 4.50 [0.177] PCIH SERIES Crimp Contacts contacts Crimp ordered ordered separately separately (see pages 102-103) (See page 23) * For MOS descriptions, see chart on pages 111-112. 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 2X Size 16 Contacts 5 mm Recess 3X o3.30 [0.130] Minimum A.C. Pass-Through Holes 0.20 [0.008] 2X 2.70 [0.106] 7X 2.70 [0.106] 9X 4.20 [0.165] 4.10 [0.161] 2X 44.00 [1.732] 2.125 [0.0837] 4.25 [0.167] CONNECTOR DIMENSIONS CONTACT HOLE PATTERN Note: See below for suggested printed board hole sizes. FEMALE STRAIGHT SOLDER CONNECTOR WITH A.C. PASS-THROUGH CODE 3 WITH MOS* -246.3 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIH49W25F300A1-246.3 Crimp Crimp Contacts contacts ordered separately separately ordered (See page 23) (see pages 102-103) * For MOS descriptions, see chart on pages 111-112. 24X o0.61 [0.024] 20X o1.14 [0.045] 44X 4.50 [0.177] 5X o3.30 [0.130] Minimum A.C. Pass-Through Holes 4X Size 16 Contacts 5 mm Recess 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 0.20 [0.008] 9X 4.20 [0.165] 2X 2.70 [0.106] 4.10 [0.161] 2X 44.00 [1.732] CONNECTOR DIMENSIONS 7X 2.70 [0.106] 2.13 [0.084] 4.25 [0.167] CONTACT HOLE PATTERN SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.00 [0.039] holes for size 20 and size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 18 Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 WITH MOS* -379.0 STANDARD PART NUMBER PCIH49W25F300A1-379.0 * For MOS descriptions, see chart on pages 111-112. 24X o0.61 [0.024] 25X o1.14 [0.045] 37.70 [1.484] 49X 4.50 [0.177] PCIH SERIES 0.20 [0.008] 4X Size 16 Contacts 5mm Recessed Min. 2X 2.70 [0.106] 32.65 [1.285] 27.60 [1.087] 9X 4.20 [0.165] 2.125 [0.0837] 4.25 [0.167] 4.10 [0.161] 2X 44.00 [1.732] 7X 2.70 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. SUGGESTED PRINTED BOARD HOLE SIZES: 19 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.00 [0.039] holes for size 20 and size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors STRAIGHT SOLDER CONNECTOR, MALE Positronic Industries connectpositronic.com MALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIH38M300A1 37.50 [1.476] 15X o0.61 [0.024] 32.50 [1.280] 27.50 [1.083] 38X 4.50 [0.177] 1.00 [0.039] 9X 4.25 [0.167] Second Mate First Mate PCIH SERIES 23X o1.14 [0.045] 2X 2.50 [0.098] 2X 44.00 [1.732] 4.25 [0.167] 2.125 [0.0837] 4.25 [0.167] 2.00 [0.079] 8X 4.00 [0.157] Position 22,25,28 Last to Mate Signal CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. MALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIH47M300A1 24X o0.61 [0.024] 23X o1.14 [0.045] 37.70 [1.484] 47X 4.50 [0.177] 32.65 [1.285] 27.60 [1.087] 0.20 [0.008] 9X 4.20 [0.165] First Mate 2X 2.70 [0.106] Second Mate 4.25 [0.167] 2.125 [0.0837] 2X 44.00 [1.732] 4.10 [0.161] 7X 2.70 [0.106] CONTACT HOLE PATTERN Position 27 Last to Mate Signal CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.00 [0.039] holes for size 20 and size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 20 Compact Power Connectors STRAIGHT SOLDER CONNECTOR, MALE Positronic Industries connectpositronic.com MALE STRAIGHT SOLDER CONNECTOR CODE 3 WITH MOS* -378.0 STANDARD PART NUMBER PCIH49W25M300A1-378.0 * For MOS descriptions, see chart on pages 111-112. 24X o0.61 [0.024] 25X o1.14 [0.045] 37.70 [1.484] 49X 4.50 [0.177] PCIH SERIES 32.65 [1.285] 27.60 [1.087] 9X 4.20 [0.165] Position 45 First Mate Positions 46, 47, 48, 49 Second Mate 4.25 [0.167] 2.125 [0.0837] 0.20 [0.008] 2X 2.70 [0.106] 2X 44.00 [1.732] 4.10 [0.161] 7X 2.70 [0.106] CONTACT HOLE PATTERN Position 27 Last to Mate Signal CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. SUGGESTED PRINTED BOARD HOLE SIZES: 21 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.00 [0.039] holes for size 20 and size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIH38F400A1 1.00 [0.039] 2X Size 16 Contacts 5 mm Min. Recess 9X 4.25 [0.167] 7.96 [0.313] 12.21 [0.481] 7.59 [0.299] 10.09 [0.397] 12.59 [0.496] 8X 4.00 [0.157] 4.25 [0.167] 2.00 [0.079] 15X o0.71 [0.028] 23X O1.60 [0.063] 2X 42.50 [1.673] 38X 2.68 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. INVERTED PART NUMBER: FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR PCIH38F400A1 CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIH38RF400A1 37.50 [1.476] 32.50 [1.280] 27.50 [1.083] 14.710.65 [0.5790.026] 1.00 [0.039] 9X 4.25 [0.167] 2X Size 16 Contacts 5 mm Min. Recess 7.96 [0.313] 12.21 [0.481] 4.25 [0.167] 2.00 [0.079] 8X 4.00 [0.157] 23X o1.60 [0.063] 15X o0.71 [0.028] 38X 2.68 [0.106] 7.59 [0.299] 10.09 [0.397] 12.59 [0.496] 2X 42.50 [1.673] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 20 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 22 PCIH SERIES 37.50 [1.476] 32.50 [1.280] 27.50 [1.083] 14.710.65 [0.5790.026] Positronic Industries connectpositronic.com Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIH47F400A1 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 14.710.65 [0.5790.026] PCIH SERIES 9X 4.20 [0.165] 0.20 [0.008] 2X Size 16 Contacts 5 mm Min. Recess 7.96 [0.313] 12.21 [0.481] 7.39 [0.291] 10.09 [0.397] 4.10 [0.161] 7X 2.70 [0.106] 12.79 [0.504] 2X 42.50 [1.673] CONTACT HOLE PATTERN 24X o0.71 [0.028] 23X o1.60 [0.063] 47X 2.68 [0.106] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS INVERTED PART NUMBER: FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR PCIH47F400A1 CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIH47RF400A1 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 14.710.65 [0.5790.026] 9X 4.20 [0.165] 0.20 [0.008] 2X Size 16 Contacts 5 mm Min. Recess 7.96 [0.313] 12.21 [0.481] 4.10 [0.161] 7X 2.70 [0.106] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 2X 42.50 [1.673] 23X o1.60 [0.063] 24X o0.71 [0.028] 47X 2.68 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 23 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR WITH A.C. PASS-THROUGH CODE 4 WITH MOS* -246.4 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY * For MOS descriptions, see chart on pages 111-112. STANDARD PART NUMBER PCIH47F400A1-246.4 Crimp contacts ordered separately (see pages 102-103) 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 14.710.65 [0.5790.026] 2X Size 16 Contacts 5 mm Min. Recess PCIH SERIES 9X 4.20 [0.165] 0.20 [0.008] 7.96 [0.313] 12.21 [0.481] 7.39 [0.291] 10.09 [0.397] 4.10 [0.161] 7X 2.70 [0.106] 12.79 [0.504] 2X 42.50 [1.673] CONTACT HOLE PATTERN 24X o0.71 [0.028] 20X o1.60 [0.063] 44X 2.68 [0.106] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR WITH A.C. PASS-THROUGH CODE 4 WITH MOS* -246.4 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY Crimp contacts ordered separately (see pages 102-103) PART NUMBER FOR INVERTED TERMINATION PCIH47RF400A1-246.4 * For MOS descriptions, see chart on pages 111-112. 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 14.710.65 [0.5790.026] 9X 4.20 [0.165] 0.20 [0.008] 2X Size 16 Contacts 5 mm Min. Recess 7.96 [0.313] 12.21 [0.481] 4.10 [0.161] 7X 2.70 [0.106] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 2X 42.50 [1.673] 20X o1.60 [0.063] 24X o0.71 [0.028] 44X 2.68 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 24 Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 WITH MOS* -379.0 * For MOS descriptions, see chart on pages 111-112. STANDARD PART NUMBER PCIH49W25F400A1-379.0 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] PCIH SERIES 14.710.65 [0.5790.026] 9X 4.20 [0.165] 0.20 [0.008] 7.96 [0.313] 12.21 [0.481] 4X Size 16 Contacts 5mm Recessed Min. 7.39 [0.291] 10.09 [0.397] 4.10 [0.161] 7X 2.70 [0.106] 12.79 [0.504] 2X 42.50 [1.673] 24X o0.71 [0.028] 25X o1.60 [0.063] CONTACT HOLE PATTERN 49X 2.68 [0.106] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 WITH MOS* -379.0 PART NUMBER FOR INVERTED TERMINATION PCIH49W25RF400A1-379.0 * For MOS descriptions, see chart on pages 111-112. 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 14.710.65 [0.5790.026] 9X 4.20 [0.165] 0.20 [0.008] 4X Size 16 Contacts 5 mm Min. Recess 7.96 [0.313] 12.21 [0.481] 4.10 [0.161] 7X 2.70 [0.106] 25X o1.60 [0.063] 24X o0.71 [0.028] 49X 2.68 [0.106] 7.38 [0.291] 10.09 [0.397] 12.79 [0.504] 2X 42.50 [1.673] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 25 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIH38M400A1 14.710.65 [0.5790.026] 27.50 [1.083] 1.00 [0.039] 9X 4.25 [0.167] PCIH SERIES First Mate 37.50 [1.476] 32.50 [1.280] Second Mate 7.96 [0.313] 12.21 [0.481] Positions 22,25,28 Last to Mate Signal 4.25 [0.167] 2.00 [0.079] 8X 4.00 [0.157] 7.59 [0.299] 10.09 [0.397] 12.59 [0.496] 2X 42.50 [1.673] 23X o1.60 [0.063] 15X o0.71 [0.028] 38X 2.68 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. MALE RIGHT ANGLE (90)PART BOARD MOUNT CONNECTOR INVERTED NUMBER: CODE 4 PCIH38M400A1 PART NUMBER FOR INVERTED TERMINATION PCIH38RM400A1 7.96 [0.313] 12.21 [0.481] 37.50 [1.476] 32.50 [1.280] 27.50 [1.083] 1.00 [0.039] 9X 4.25 [0.167] 14.710.65 [0.5790.026] Second Mate First Mate 7.59 [0.299] 10.09 [0.397] 4.25 [0.167] 12.59 [0.496] Positions 22,25,28 Last to Mate Signal 2.00 [0.079] 2X 42.50 [1.673] 8X 4.00 [0.157] CONTACT HOLE PATTERN 15X o0.71 [0.028] 23X o1.60 [0.063] 38X 2.68 [0.106] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 20 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 26 Positronic Industries connectpositronic.com Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIH47M400A1 37.70 [1.484] 32.65 [1.285] 14.710.65 [0.5790.026] 27.60 [1.087] PCIH SERIES 9X 4.20 [0.165] First Mate 12.21 [0.481] Second Mate 7.96 [0.313] Position 27 Last to Mate Signal 23X o1.60 [0.063] 24X o0.71 [0.028] 0.20 [0.008] 4.10 [0.161] 7X 2.70 [0.106] 2X 42.50 [1.673] 47X 2.68 [0.106] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIH47RM400A1 37.70 [1.484] 32.65 [1.285] 14.710.65 [0.5790.026] 0.20 [0.008] 27.60 [1.087] 9X 4.20 [0.165] 12.21 [0.481] 7.96 [0.313] First Mate Second Mate 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] Position 27 Last to Mate Signal 4.10 [0.161] 7X 2.70 [0.106] 2X 42.50 [1.673] 24X o0.71 [0.028] 23X o1.60 [0.063] 47X 2.68 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 27 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O 2.03 [0.080] holes for size 16 contact holes. Suggest O 3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTORS, MALE Positronic Industries connectpositronic.com MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 WITH MOS* -378.0 STANDARD PART NUMBER PCIH49W25M400A1-378.0 * For MOS descriptions, see chart on pages 111-112. 37.70 [1.484] 32.65 [1.285] 14.710.65 [0.5790.026] 9X 4.20 [0.165] 12.21 [0.481] Position 45 First Mate 0.20 [0.008] Positions 46, 47, 48, 49 Second Mate 7.96 [0.313] Position 27 Last to Mate Signal 4.10 [0.161] 7X 2.70 [0.106] 25X o1.60 [0.063] PCIH SERIES 27.60 [1.087] 24X o0.71 [0.028] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 2X 42.50 [1.673] 49X 2.68 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 20 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 28 Compact Power Connectors PANEL MOUNT CONNECTORS, FEMALE Positronic Industries connectpositronic.com FEMALE PANEL MOUNT CRIMP CONTACT CONNECTORS CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 3X 4.19 [0.165] C'BORE STANDARD PART NUMBER PCIH38F8000 20X 3.56 [0.140] C'BORE 6.02 [0.237] 12.00 [0.472] PCIH SERIES 2X 3.83 [0.151] 12.69 [0.500] 82.34 [3.242] 2X 3.560.08 [o0.1400.003] 2X Size 16 Contacts 5 mm Recess 2X o2.54 [o0.100] 96.36 [3.794] 90.00 [3.543] 6.85 [0.270] 13.70 [0.539] PANEL CUT OUT 12.54 [0.494] CONNECTOR DIMENSIONS FEMALE PANEL MOUNT CRIMP CONTACT CONNECTORS CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 3X 4.19 [0.165] C'BORE STANDARD PART NUMBER PCIH47F8000 20X 3.56 [0.140] C'BORE 6.02 [0.237] 12.00 [0.472] 2X 3.83 [0.151] 12.69 [0.500] 82.34 [3.242] 2X 3.560.08 [o0.1400.003] 2X Size 16 Contacts 5mm Recess 13.70 [0.539] 6.85 [0.270] 2X o2.54 [o0.100] 96.36 [3.794] 90.00 [3.543] PANEL CUT OUT 12.54 [0.494] CONNECTOR DIMENSIONS For information regarding removable contacts, see Removable Contact section, pages 102-103. 29 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIH38F9300A1 PCIH38F9400A1 23X Size 16 Bi-Spring 38X Style"L" Press-Fit Contacts (see below) 38X "L" (see below) 2X Size 16 Contacts 5 mm Min. Recess 2X Size 16 Contacts 5 mm Min. Recess 37.5037.50 [1.476] [1.476] 32.5032.50 [1.280] [1.280] 27.5027.50 [1.083] [1.083] 1.00 1.00 [0.039] [0.039] 9X 4.25 [0.167] 9X 4.25 [0.167] 2X 2.50 [0.098] 2X 2.50 [0.098] 2X 2X 44.0044.00 [1.732] [1.732] 4.25 4.25 [0.167] [0.167] 2.1252.125 [0.0837] [0.0837] 2.00 2.00 [0.079] [0.079] 4.25 4.25 [0.167] [0.167] 8X 4.00 [0.157] 8X 4.00 [0.157] CONNECTOR DIMENSIONS PCIH SERIES 15X Size 20 Contacts 15X Size 20 Omega Style Press-Fit Contacts CONTACT HOLE PATTERN CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. FEMALE COMPLIANT PRESS-FIT CONNECTOR WITH A.C. PASS-THROUGH CODE 93 OR 94 WITH MOS* -245.0 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY HIGH PROFILE PART NUMBER PCIH38F9300A1-245.0 PCIH38F9400A1-245.0 6.32 [0.249] 16.19 [0.637] 3X o4.19 [0.165] C'BORE 15X Size 20 Omega Style Press-Fit Contacts 20X Size 16 Bi-Spring Style Press-Fit Contacts * For MOS descriptions, see chart on pages 111-112. High Profile A.C. Pass-Through, Cutout 17.19 [0.677] 1.00 [0.039] 9X 4.25 [0.167] 2.83 [0.111] 12.00 [0.472] 35X "L" (see below) Crimp contacts ordered separately (see pages 102-103) 2X Size 16 Contacts 5 mm Recess 2X 44.00 [1.732] 2X 6.85 [0.270] 4.25 [0.167] 2X 2.50 [0.098] 2.00 [0.079] 8X 4.00 [0.157] 2.125 [0.0837] 4.25 [0.167] CONTACT HOLE PATTERN CONTACT TAIL LENGTH CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 30 Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTOR WITH A.C. PASS-THROUGH CODE 93 OR 94 WITH MOS* -246.1 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIH38F9300A1-246.1 PCIH38F9400A1-246.1 15X Size 20 Omega Style Press-fit Contacts * For MOS descriptions, see chart on pages 111-112. 20X Size 16 Bi-Spring Style Press-Fit Contacts PCIH SERIES Crimp contacts ordered separately (see pages 102-103) 35X "L" (see below) 2X Size 16 Contacts 5 mm Recess 37.50 [1.476] 3X o3.30 [0.130] Minimum A.C. Pass-Through Holes 32.50 [1.280] 27.50 [1.083] 1.00 [0.039] 9X 4.25 [0.167] 2X 2.50 [0.098] 2X 44.00 [1.732] 4.25 [0.167] 2.125 [0.0837] 2.00 [0.079] 4.25 [0.167] 8X 4.00 [0.157] CONNECTOR DIMENSIONS CONTACT HOLE PATTERN CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIH47F9300A1 PCIH47F9400A1 23X Size 16 Bi-Spring Style Press-Fit Contacts 24X Size 22 Omega Style Press-Fit Contacts 37.70 [1.484] 32.65 [1.285] 47X "L" (see below) 2X Size 16 Contacts 5 mm Min. Recess 27.60 [1.087] 0.20 [0.008] 2X 2.70 [0.106] 7X 2.70 [0.106] 9X 4.20 [0.165] 2X 44.00 [1.732] 4.10 [0.161] 2.125 [0.0837] 4.25 [0.167] CONNECTOR DIMENSIONS CONTACT TAIL LENGTH 31 Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CONTACT HOLE PATTERN SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTOR WITH A.C. PASS-THROUGH CODE 93 OR 94 WITH MOS* -246.0 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIH47F9300A1-246.0 PCIH47F9400A1-246.0 20X Size 16 Bi-Spring Style Press-Fit Contacts 44X "L" (see below) Crimp contacts ordered separately (see pages 102-103) 37.70 [1.484] 3X o3.30 [0.130] Minimum A.C. Pass-Through Holes 2X Size 16 Contacts 5 mm Recess 32.65 [1.285] 27.60 [1.087] 9X 4.20 [0.165] 0.20 [0.008] 2X 2.70 [0.106] 2X 44.00 [1.732] 7X 2.70 [0.106] 4.10 [0.161] 2.125 [0.0837] CONNECTOR DIMENSIONS CONTACT HOLE PATTERN 4.25 [0.167] CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. FEMALE COMPLIANT PRESS-FIT CONNECTOR WITH A.C. PASS-THROUGH CODE 93 OR 94 WITH MOS* -246.3 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIH49W25F9300A1-246.3 PCIH49W25F9400A1-246.3 24X Size 22 Omega Style Press-Fit Contacts * For MOS descriptions, see chart on pages 111-112. 20X Size 16 Bi-Spring Style Press-Fit Contacts 44X "L" (see below) Crimp contacts ordered separately (see pages 102-103) 37.70 [1.484] 5X o3.30 [0.130] Minimum A.C. Pass-Through Holes 4X Size 16 Contacts 5 mm Recess 0.20 [0.008] 2X 2.70 [0.106] 7X 2.70 [0.106] 32.65 [1.285] 27.60 [1.087] 9X 4.20 [0.165] 2X 44.00 [1.732] 4.10 [0.161] 2.125 [0.0837] CONNECTOR DIMENSIONS CONTACT TAIL LENGTH CONTACT HOLE PATTERN 4.25 [0.167] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 32 PCIH SERIES 24X Size 22 Omega Style Press-fit Contacts * For MOS descriptions, see chart on pages 111-112. Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 WITH MOS* -379.0 * For MOS descriptions, see chart on pages 111-112. STANDARD PART NUMBER PCIH49W25F9300A1-379.0 PCIH49W25F9400A1-379.0 25X Size 16 Bi-Spring Style Press-Fit Contacts PCIH SERIES 24X Size 22 Omega Style Press-Fit Contacts 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 49X "L" (see below) 4X Size 16 Contacts 5 mm Recess 0.20 [0.008] 2X 2.70 [0.106] 7X 2.70 [0.106] 9X 4.20 [0.165] 2X 44.00 [1.732] 4.10 [0.161] 2.125 [0.0837] 4.25 [0.167] CONNECTOR DIMENSIONS CONTACT TAIL LENGTH 33 Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CONTACT HOLE PATTERN SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIH38M9300A1 PCIH38M9400A1 15X Size 20 Omega Style Press-Fit Contacts 38X "L" (see below) 37.50 [1.476] 32.50 [1.280] 27.50 [1.083] 1.00 [0.039] PCIH SERIES 23X Size 16 Bi-Spring Style Press-Fit Contacts 9X 4.25 [0.167] First Mate Second Mate 4.25 [0.167] 2.125 [0.0837] Position 22,25,28 Last to Mate Signal 2X 44.00 [1.732] 2X 2.50 [0.098] 4.25 [0.167] 2.00 [0.079] 8X 4.00 [0.157] CONNECTOR DIMENSIONS CONTACT HOLE PATTERN CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIH47M9300A1 PCIH47M9400A1 23X Size 16 Bi-Spring Style Press-Fit Contacts 24X Size 22 Omega Style Press-Fit Contacts 47X "L" (see below) 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 9X 4.20 [0.165] First Mate 0.20 [0.008] Second Mate 4.25 [0.167] 2.125 [0.0837] 2X 44.00 [1.732] 2X 2.70 [0.106] 4.10 [0.161] Position 27 Last to Mate Signal 7X 2.70 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 34 Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 WITH MOS* -378.0 STANDARD PART NUMBER PCIH49W25M9300A1-378.0 PCIH49W25M9400A1-378.0 25X Size 16 Bi-Spring Style Press-Fit Contacts * For MOS descriptions, see chart on pages 111-112. PCIH SERIES 24X Size 22 Omega Style Press-Fit Contacts 49X "L" (see below) 37.70 [1.484] 32.65 [1.285] 27.60 [1.087] 9X 4.20 [0.165] Position 45 First Mate 0.20 [0.008] Positions 46, 47, 48, 49 Second Mate 4.25 [0.167] 2.125 [0.0837] 2X 44.00 [1.732] 2X 2.70 [0.106] 4.10 [0.161] 7X 2.70 [0.106] Position 27 Last to Mate Signal CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. ENLARGED DETAIL OF COMPLIANT CONTACT TERMINATIONS 35 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors PCIH ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP 1 EXAMPLE PCIH 2 3 4 5 6 7 8 9 47 F 93 0 0 A1 /AA PCIH - PCIH Series STEP 9 - SPECIAL OPTIONS STEP 2 - CONNECTOR VARIANTS FOR LISTING OF SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGES 111 AND 112. STEP 5 - MOUNTING STYLE 0 - Not Applicable See page 108 for mounting screw options. * 5/ rec tive 2002 /9 /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PCIH47F9300A1 STEP 7 - CONTACT PLATING FOR PRINTED BOARD TYPE CONNECTORS 0- Crimp contacts ordered separately A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. C1 - 0.76 microns [0.000030 inch] gold over nickel on mating end and termination end. C2 - 0.76 microns [0.000030 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. D1 - 1.27 microns [0.000050 inch] gold over nickel on mating end and termination end. D2 - 1.27 microns [0.000050 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. STEP 4 - CONTACT TERMINATION TYPE 3 - Solder, Straight Printed Board Mount with 4.50 [0.177] tail extension for connection systems 1 and 2. 4 - Solder, Right Angle (90) Printed Board Mount with 2.68 [0.106] tail extension for connection systems 1, 2, 3 and 4. ** 8 - Contacts must be ordered separately for Panel Mount Cable Connectors, connection system 3, see pages 102-103. Female connector only. 93 - Press-Fit, Compliant Termination size 16 and size 20 or size 22 Straight Printed Board Mount for use with board thicknesses of 2.29 to 4.45 [0.090 to 0.175]. Connection systems 1 and 2. 94 - Press-Fit, Compliant Termination size 16 and size 20 or size 22 Straight Printed Board Mount for use with board thickness of 4.45 minimum [0.175 minimum]. Connection systems 1 and 2. EC Compliant IES RoHS Di STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS NIC INDU TR POS O S F - Female M - Male R U rE STEP 3 - CONNECTOR GENDER * pe - 23 size 16 contacts and 15 size 20 contacts 38R - 23 size 16 contacts and 15 size 20 contacts inverted termination style, use with contact type "4" 47 - 23 size 16 contacts and 24 size 22 contacts 47R - 23 size 16 contacts and 24 size 22 contacts inverted termination style, use with contact type "4" 49W25 - 25 size 16 contacts and 24 size 22 contacts *49W25R - 25 size 16 contacts and 24 size 22 contacts inverted termination style, use with contact type "4" IT 38 PCIH SERIES STEP 1 - BASIC SERIES NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES file. STEP 6 - HOODS 0 - Not applicable * Female contact variants are readily available. Contact Technical Sales for availability of male contact variants. ** Available for 38 and 47 variants. Contact Technical Sales for availability of 49W25 variant. SK Drawing 3-dimensional model DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 36 Compact Power Connectors GENERAL PRODUCT INFORMATION Positronic Industries connectpositronic.com The PCIA Series encompasses all of the features of the PCIH Series and provides greater input and output current capacity in a slightly larger package. The package size is suitable for 6U and larger based systems or in systems which do not conform to a particular standard. Reliability, high current capacity and many system management connections make the PCIA Series ideal for higher wattage power supplies which are used in telecom, computer, information systems and industrial applications. PCIA SERIES CONTACT VARIANTS FACE VIEW OF MALE AND REAR VIEW OF FEMALE 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 55 31 34 37 40 43 46 49 52 32 35 38 41 44 47 50 53 33 36 39 42 45 48 51 54 56 57 59 58 60 PCIA60W36 VARIANT PCIA60W36VARIANT 36 Size 16 and 24 Size 22 Contacts PCIA SERIES 60 59 58 56 54 51 48 45 42 39 36 33 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 57 53 50 47 44 41 38 35 32 52 49 46 43 40 37 34 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 55 PCIA60W36R VARIANT (Inverted Termination) PCIA60W36VARIANT Currently available in female only, use(IInverted) with contact type 4. 36 Size 16 and 24 Size 22 Contacts 36 Size 16 Power Contacts and 24 Size 22 Signal Contacts 37 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors TECHNICAL CHARACTERISTICS ELECTRICAL CHARACTERISTICS: Steel, zinc plated. MECHANICAL CHARACTERISTICS: Blind Mating System: Polarization: Removable Contacts: Removable Contact Retention in Connector Body: Size 16 Contacts: Size 22 Contacts: Fixed Contacts: Fixed Contact Retention in Connector Body: Size 16 Contacts: Size 22 Contacts: Resistance to Solder Heat: Male and female connector bodies provide "lead-in" for 1.3mm [0.050 inch] diametral misalignment. Provided by connector body design. Install contact from rear of insulator; release from front of insulator. Size 16 and 22 female contacts feature "Closed Entry" design for highest reliability. 67 N [15 lbs.] 27 N [6 lbs.] Printed board terminations, both straight and right angle (90). Size 16 female contacts feature "Closed Entry" design. Size 22 feature rugged "Robi-D Open Entry" contact design. "Closed Entry" contacts available, consult Technical Sales. 45 N [10 lbs.] 27 N [6 lbs.] 260C [500F] for 10 seconds duration per IEC 512-6, Test 12e, 25-watt soldering iron. Sequential Contact Mating System: PCIA60W36: First mate contacts 55 and 56 and last mate contact position 37. Consult Technical Sales for customer specified sequential mating. Safety "Recessed in Insulator" Contacts: Mounting holes provided in connector body for printed board mounting. Self-tapping screws are available. Mechanical Operations: 250 couplings, minimum. 3.2mm [0.126 inch] 3.2mm [0.126 inch] 6.4mm [0.252 inch] 6.4mm [0.252 inch] 2.5mm [0.098 inch] 2.0mm [0.079 inch] Working Voltage: PCIA60W36: Contacts 55 through 60: Contacts 1 through 30: Contacts 31 through 54: 1,000 V r.m.s. 500 V r.m.s. 333 V r.m.s. CLIMATIC CHARACTERISTICS: Working Temperature: -55C to +125C. U.L. Recognized File #E49351 CSA Recognized File #LR54219 R O NIC INDU RoHS Compliant Di IES Printed Board Mounting: Distance; minimum: PCIA60W36: Contacts 59 and 60 to Contacts 55 and 56: Contacts 57 and 58 to Contacts 55 and 56: Contacts 59 and 60 to Signal Contacts: Contacts 57 and 58 to Signal Contacts: Contacts 59 and 60 to Contacts 57 and 58: Contacts 55 and 56 to Signal Contacts: TR Size 16 and 22 contacts are available with Compliant Contact Terminations. 3,000 V r.m.s. 1,500 V r.m.s. 1,000 V r.m.s. S Compliant Terminations: PCIA60W36: Contacts 55 through 60: Contacts 1 through 30: Contacts 31 through 54: Creepage and Clearance U rE Contact positions 57 through 60. 5 G ohms per IEC 512-2, Test 3a. Voltage Proof: * pe PCIA60W36: The following size 16 contacts are recessed 5mm [0.197 inch] below the face of the female connector insulator per safety requirements. Insulator Resistance: PCIA SERIES Mounting Screws: Initial Contact Resistance; maximum: Size 16 Contact: 0.0007 ohms maximum. Size 22 Contact: 0.004 ohms maximum. Per IEC 512-2, Test 2b. * Size 16 contacts: High conductivity precision-machined copper alloy. Size 22 contacts: Precision-machined copper alloy. Plating: gold flash over nickel. Other plating options available, refer to Step 7 on page 45. EC Contacts: PCIA Contact Current Ratings, per UL 1977 See Temperature Rise Curves on page 4 for details. Size 16 Power Contacts: Positions 55 through 60: 38 amperes continuous, all contacts under load. Positions 1 through 30: 28 amperes continuous, all contacts under load. 3 amperes nominal rating. Size 22 Signal Contacts: For RoHS options see page 45. 5/ Glass-filled polyester, UL 94V-0, blue color. IT Insulator: POS MATERIALS AND FINISHES: Positronic Industries connectpositronic.com rec tive 2002 /9 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 38 Compact Power Connectors CONNECTOR OUTLINE AND MATING DIMENSIONS Positronic Industries connectpositronic.com PCIA CONNECTOR OUTLINE DIMENSIONS RIGHT ANGLE (90) BOARD MOUNT CONNECTOR FEMALE CONNECTOR MALE CONNECTOR 2X o2.54 [o0.100] 110.50 [4.350] 2X o2.54 [o0.100] 113.28 [4.460] 16.48 [0.649] 13.68 [0.539] 20.29 [0.799] 17.49 [0.689] 120.90 [4.760] 116.53 [4.588] 12.54+0.13-0.38 [0.494+0.005-0.015] 12.54+0.13-0.38 [0.494+0.005-0.015] STRAIGHT BOARD MOUNT CONNECTOR PCIA SERIES FEMALE CONNECTOR MALE CONNECTOR 119.32 [4.698] 119.32 [4.698] 7.04 [0.277] 6.02 [0.237] 18.51 [0.729] 18.71 [0.737] 2X o2.54 [o0.100] 113.50 [4.469] 2X o2.54 [o0.100] 113.50 [4.469] 12.54 [0.494] 12.54 [0.494] PCIA CONNECTOR MATING DIMENSIONS (FULLY MATED) 24.53 [0.966] REF. Straight Board Mount Male to Straight Board Mount or Panel Mount Female 39 22.30 [0.878] REF. Straight Board Mount Male to Right Angle (90) Board Mount Female DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 19.70 [0.776] REF. Right Angle (90) Board Mount Male to Straight Board Mount or Panel Mount Female 17.47 [0.688] REF. Right Angle (90) Board Mount Male to Right Angle (90) Board Mount Female SEE PAGE 43 FOR PANEL MOUNT CONNECTOR DIMENSIONS. Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE AND MALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIA60W36F300A1 24X o0.61 [0.024] 36X o1.14 [0.045] 60X o4.50 [0.177] 48.55 [1.911] 41.95 [1.652] 35.35 [1.392] 1.00 [0.039] 14X 4.25 [0.167] 4X Size 16 Contacts 5 mm Min. Recess 2X 2.70 [0.106] 12.80 [0.504] 2X 56.75 [2.234] 7X 2.70 [0.106] 2.125 [0.0837] 4.25 [0.167] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS PCIA SERIES Note: See below for suggested printed board hole sizes. MALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIA60W36M300A1 24X o0.61 [0.024] 48.55 [1.911] 41.95 [1.652] 60X o4.50 [0.177] 36X o1.14 [0.045] 35.35 [1.392] 1.00 [0.039] 14X 4.25 [0.167] 2X First Mate 2.125 [0.0837] 4X Second Mate 4.25 [0.167] Position 37 Last to Mate Signal 2X 56.75 [2.234] 2X 2.70 [0.106] 12.80 [0.504] 7X 2.70 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.00 [0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 40 Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIA60W36F400A1 48.55 [1.911] 41.95 [1.652] 14.710.65 [0.5790.026] 35.35 [1.392] 1.00 [0.039] 14X 4.25 [0.167] 4X Size 16 Contacts 5 mm Min. Recess 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 12.80 [0.504] 7X 2.70 [0.106] 7.96 [0.313] 12.21 [0.481] 2X 56.64 [2.230] CONTACT HOLE PATTERN 24X o0.71 [0.028] PCIA SERIES 36X o1.60 [0.063] 60X 2.68 [0.106] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIA60W36RF400A1 48.55 [1.911] 41.95 [1.652] 14.710.65 [0.5790.026] 35.35 [1.392] 1.00 [0.039] 14X 4.25 [0.167] 12.79 [0.504] 10.09 [0.397] 7.39 [0.291] 4X Size 16 Contacts 5 mm Min. Recess 7.96 [0.313] 12.21 [0.481] 12.80 [0.504] 7X 2.70 [0.106] 2X 56.64 [2.230] CONTACT HOLE PATTERN 36X o1.60 [0.063] 24X o0.71 [0.028] 60X 2.68 [0.106] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 41 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIA60W36M400A1 14.710.65 [0.5790.026] 2X First Mate 4X Second Mate Position 37 Last to Mate Signal 60X 2.68 [0.106] PCIA SERIES 24X o0.71 [0.028] 36X o1.60 [0.063] CONNECTOR DIMENSIONS 48.55 [1.911] 41.95 [1.652] 35.35 [1.392] 1.00 [0.039] 14X 4.25 [0.167] 7.96 [0.313] 12.21 [0.481] 12.80 [0.504] 7X 2.70 [0.106] 2X 55.25 [2.175] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] CONTACT HOLE PATTERN SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 42 Compact Power Connectors PANEL MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE PANEL MOUNT CRIMP CONTACT CONNECTOR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY STANDARD PART NUMBER PCIA60W36F8000 36X o3.56 [0.140] C'BORE 6.02 [0.237] 12.00 [0.472] 12.69 [0.500] 4X Size 16 Contacts 5 mm Recess 2X o2.54 [o0.100] 119.32 [4.698] 113.50 [4.469] PCIA SERIES 12.54 [0.494] CONNECTOR DIMENSIONS 2X 2.83 [0.111] 107.84 [4.246] 2X 3.560.08 [o0.1400.003] 13.70 [0.539] 6.85 [0.270] PANEL CUT OUT For information regarding removable contacts, see Removable Contact section, pages 102-103. 43 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE AND MALE Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIA60W36F9300A1 PCIA60W36F9400A1 36X Size 16 Bi-Spring Style Press-Fit Contacts 24X Size 22 Omega Style Press-Fit Contacts 48.55 [1.911] 41.95 [1.652] 35.35 [1.392] 60X "L" (see below) 1.00 [0.039] 14X 4.25 [0.167] 2X 2.70 [0.106] 4X Size 16 Contact 5 mm Min. Recess 2X 56.75 [2.234] 7X 2.70 [0.106] 12.80 [0.504] 2.125 [0.0837] CONTACT HOLE PATTERN 4.25 [0.167] CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] PCIA SERIES CONTACT TAIL LENGTH MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIA60W36M9300A1 PCIA60W36M9400A1 24X Size 22 Omega Style Press-Fit Contacts 36X Size 16 Bi-Spring Style Press-Fit Contacts 48.55 [1.911] 41.95 [1.652] 60X "L" (see below) 35.35 [1.392] 1.00 [0.039] 14X 4.25 [0.167] 2.125 [0.0837] 2X First Mate 4X Second Mate 4.25 [0.167] Position 37 Last to Mate Signal 2X 56.75 [2.234] 2X 2.70 [0. 7X 2.70 [0.106] 12.80 [0.504] CONTACT HOLE PATTERN CONTACT TAIL LENGTH CONNECTOR DIMENSIONS Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 44 Compact Power Connectors PCIA ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 2 EXAMPLE PCIA 60W36 3 4 5 6 7 8 M 93 0 0 A1 /AA STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS PCIA - PCIA Series FOR LISTING OF SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGES 111 AND 112. STEP 2 - CONNECTOR VARIANTS Compliant IES RoHS EU Di STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS NIC INDU TR POS O S r * pe 60W36R - 36 size 16 contacts and 24 size 22 contacts. Inverted termination style, use with contact Type "4". Currently available in female only. R 5/ 36 size 16 contacts and 24 size 22 contacts IT 60W36 - 9 * 1 EC STEP rec tive 2002 /9 /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PCIA60W36M9300A1 STEP 3 - CONNECTOR GENDER PCIA SERIES F - Female M - Male STEP 4 - CONTACT TERMINATION TYPE 3 - Solder, Straight Printed Board Mount with 4.50 [0.177] tail extension for connection system 1. 4 - Solder, Right Angle (90) Printed Board Mount with 2.68 [0.106] tail extension for connection systems 1, 3 and 4. 8 - Contacts must be ordered separately for Panel Mount Cable Connectors, connection system 3, see pages 102-103. Female connector only. 93 - Press-Fit, Compliant Termination size 16 and size 22 Straight Printed Board Mount for use with board thicknesses of 2.29 to 4.45 [0.090 to 0.175]. Connection system 1. 94 - Press-Fit, Compliant Termination size 16 and size 22 Straight Printed Board Mount for use with board thickness of 4.45 minimum [0.175 minimum]. Connection system 1. STEP 7 - CONTACT PLATING FOR PRINTED BOARD TYPE CONNECTORS 0- Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. C1 - 0.76 microns [0.000030 inch] gold over nickel on mating end and termination end. C2 - 0.76 microns [0.000030 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. D1 - 1.27 microns [0.000050 inch] gold over nickel on mating end and termination end. D2 - 1.27 microns [0.000050 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. STEP 5 - MOUNTING STYLE 0 - Not Applicable See page 108 for mounting screw options. Crimp contacts ordered separately A1 - STEP 6 - HOODS 0 - Not applicable 45 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES file. SK Drawing 3-dimensional model Compact Power Connectors GENERAL PRODUCT INFORMATION Positronic Industries connectpositronic.com The PCIM Series encompasses all of the features of the PCIH Series in a smaller package. Reliability, high current capacity and many system management connections make the PCIM Series ideal for use in telecom, computer, information systems and industrial applications. PCIM SERIES CONTACT VARIANTS FACE VIEW OF MALE AND REAR VIEW OF FEMALE 1 3 5 6 4 2 8 11 13 16 19 22 25 12 14 17 20 23 15 18 21 24 9 7 10 26 27 29 30 28 28 30 29 PCIM30W15 VARIANT 27 24 21 18 15 26 23 20 17 14 25 22 19 16 13 12 10 11 9 8 6 4 2 7 5 3 1 PCIM30W15R VARIANT (Inverted Termination) 15 Size 16 Power Contacts and 15 Size 22 Signal Contacts 1 2 3 5 7 9 11 4 6 8 10 12 13 16 19 22 25 14 17 20 23 26 15 18 21 24 27 28 30 32 29 31 33 33 31 29 32 30 28 27 24 21 18 15 26 23 20 17 14 25 22 19 16 13 12 10 11 9 8 6 7 5 4 2 3 1 PCIM33W18R VARIANT (Inverted Termination) PCIM33W18 VARIANT 1 2 3 4 5 6 7 8 9 10 11 14 17 20 23 26 29 12 15 18 21 24 27 30 13 16 19 22 25 28 31 32 32 34 33 25 22 19 16 13 30 27 24 21 18 15 12 29 26 23 20 17 14 11 33 34 31 28 10 8 6 4 2 9 7 5 3 1 PCIM SERIES 18 Size 16 Power Contacts and 15 Size 22 Signal Contacts PCIM34W13R VARIANT (Inverted Termination) PCIM34W13 VARIANT 13 Size 16 Power Contacts and 21 Size 22 Signal Contacts 1 2 3 4 5 6 7 8 9 10 11 14 12 13 15 18 21 24 27 30 16 19 22 25 28 31 17 20 23 26 29 32 33 PCIM37W16 VARIANT 34 35 36 37 37 35 33 36 34 32 31 28 25 22 19 16 13 30 27 24 21 18 15 12 29 26 23 20 17 14 11 10 8 6 4 2 9 7 5 3 1 PCIM37W16R VARIANT (Inverted Termination) 16 Size 16 Power Contacts and 21 Size 22 Signal Contacts DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 46 Positronic Industries connectpositronic.com MATERIALS AND FINISHES: Insulator: Glass-filled polyester, UL 94V-0, blue color. Contacts: Size 16 contacts: High conductivity precision-machined copper alloy. Size 22 contacts: Precision-machined copper alloy. Plating: gold flash over nickel. Other plating options available, refer to Step 7 on page 70. Mounting Screws: Steel, zinc plated. ELECTRICAL CHARACTERISTICS: PCIM Contact Current Ratings, per UL 1977 See Temperature Rise Curves on page 5 for details. PCIM30W15: Size 16 Power Contacts: Positions 28, 29, and 30: 45 amperes continuous, all contacts under load. Positions 1 through 12: 32 amperes continuous, all contacts under load. Size 22 Signal Contacts: 3 amperes nominal rating. PCIM33W18: Size 16 Power Contacts: 30 amperes continuous, all contacts under load. Size 22 Signal Contacts: 3 amperes nominal rating. PCIM34W13: Size 16 Power Contacts: Positions 32, 33, and 34: 45 amperes continuous, all contacts under load. Positions 1 through 10: 32 amperes continuous, all contacts under load. Size 22 Signal Contacts: 3 amperes nominal rating. PCIM37W16: Size 16 Power Contacts: 30 amperes continuous, all contacts under load. Size 22 Signal Contacts: 3 amperes nominal rating. PCIM SERIES Initial Contact Resistance; maximum: Size 16 Contact: 0.0007 ohms maximum. Size 22 Contact: 0.004 ohms maximum. Per IEC 512-2, Test 2b. Insulator Resistance: Voltage Proof: PCIM30W15: Contacts 28, 29, and 30: Contacts 1 through 12: Contacts 13 through 27: PCIM33W18: Contacts 1 through 12 and 28 through 33: Contacts 13 through 27: PCIM34W13: Contacts 32, 33, and 34: Contacts 1 through 10: Contacts 11 through 31: PCIM37W16: Contacts 1 through 10 and 32 through 37: Contacts 11 through 31: 47 Compact Power Connectors TECHNICAL CHARACTERISTICS 5 G ohms per IEC 512-2, Test 3a. Creepage and Clearance Distance; minimum: PCIM30W15: Contact 30 to Contact 28: Contact 29 to Contact 28: Contact 30 to Signal Contacts: Contact 29 to Signal Contacts: Contact 30 to Contact 29: Contact 28 to Signal Contacts: PCIM33W18: Contact 28 to Signal Contacts: PCIM34W13: Contact 34 to Contact 32: Contact 33 to Contact 32: Contact 34 to Signal Contacts: Contact 33 to Signal Contacts: Contact 34 to Contact 33: Contact 32 to Signal Contacts: PCIM37W16: Contact 32 to Signal Contacts: Working Voltage: PCIM30W15: Contacts 28 through 30: Contacts 1 through 12: Contacts 13 through 27: PCIM33W18: Contacts 1 through 12 and 28 through 33: Contacts 13 through 27: PCIM34W13: Contacts 32 through 34: Contacts 1 through 10: Contacts 11 through 31: PCIM37W16: Contacts 1 through 12 and 32 through 37: Contacts 13 through 31: 3,000 V r.m.s. 1,500 V r.m.s. 1,000 V r.m.s. 1,500 V r.m.s. 1,000 V r.m.s. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. [0.126 [0.126 [0.252 [0.252 [0.098 [0.079 inch] inch] inch] inch] inch] inch] 2.0mm [0.079 inch] 3.2mm 3.2mm 6.4mm 6.4mm 2.5mm 2.0mm [0.126 [0.126 [0.252 [0.252 [0.098 [0.079 inch] inch] inch] inch] inch] inch] 2.0mm [0.079 inch] 1,000 V r.m.s. 500 V r.m.s. 333 V r.m.s. 500 V r.m.s. 333 V r.m.s. 1,000 V r.m.s. 500 V r.m.s. 333 V r.m.s. 500 V r.m.s. 333 V r.m.s. MECHANICAL CHARACTERISTICS: Blind Mating System: Male and female connector bodies provide "lead-in" for 1.3mm [0.050 inch] diametral misalignment. Polarization: Provided by connector body design. Removable Contacts: Install contact from rear of insulator; release from front of insulator. Size 16 and 22 female contacts feature "Closed Entry" design for highest reliability. 3,000 V r.m.s. 1,500 V r.m.s. 1,000 V r.m.s. 1,500 V r.m.s. 1,000 V r.m.s. 3.2mm 3.2mm 6.4mm 6.4mm 2.5mm 2.0mm Removable Contact Retention in Connector Body: Size 16 Contacts: Size 22 Contacts: Fixed Contacts: 67 N [15 lbs.] 27 N [6 lbs.] Printed board terminations, both straight and right angle (90). Size 16 female contacts feature "Closed Entry" design. Size 22 feature rugged "Robi-D Open Entry" contact design. "Closed Entry" contacts available, consult Technical Sales. Compact Power Connectors 250 couplings, minimum. Working Temperature: -55C to +125C. U.L. Recognized File #E49351 CSA Recognized File #LR54219 O NIC INDU TR Di * Compliant IES RoHS EC R S The following size 16 contacts are recessed 5mm [0.197 inch] below the face of the female connector insulator per safety requirements. Contact positions 29 and 30. None Contact positions 33 and 34. None CLIMATIC CHARACTERISTICS: EU For RoHS options see page 70. rec tive 2002 /9 Size 16 and 22 contacts are available with Compliant Contact Terminations. PCIM SERIES Compliant Terminations: Mechanical Operations: 5/ 260C [500F] for 10 seconds duration per IEC 512-6, Test 12e, 25-watt soldering iron. r * pe PCIM30W15: PCIM33W18: PCIM34W13: PCIM37W16: Mounting holes provided in connector body for printed board mounting. Self-tapping screws are available. 45 N [10 lbs.] 27 N [6 lbs.] Sequential Contact Mating System: First mate contact 28 and last PCIM30W15: mate contact position 13. Last mate contact position 13. PCIM33W18: PCIM34W13: First mate contact 32 and last mate contact position 17. PCIM37W16: Last mate contact position 17. Consult Technical Sales for customer specified sequential mating. Safety "Recessed in Insulator" Contacts: Printed Board Mounting: IT Resistance to Solder Heat: Positronic Industries connectpositronic.com POS Fixed Contact Retention in Connector Body: Size 16 Contacts: Size 22 Contacts: TECHNICAL CHARACTERISTICS DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 48 Compact Power Connectors CONNECTOR OUTLINE AND MATING DIMENSIONS Positronic Industries connectpositronic.com PCIM CONNECTOR OUTLINE DIMENSIONS RIGHT ANGLE (90) BOARD MOUNT CONNECTOR MALE CONNECTOR FEMALE CONNECTOR 2X o2.54 [o0.100] 63.62 [2.505] 2X o2.54 [o0.100] 63.62 [2.505] 13.68 [0.539] 16.48 [0.649] 17.49 [0.689] 20.29 [0.799] 69.66 [2.743] 69.66 [2.743] 12.54+0.13-0.38 [0.494+0.005-0.015] 12.54+0.13-0.38 [0.494+0.005-0.015] STRAIGHT BOARD MOUNT CONNECTOR FEMALE CONNECTOR 72.44 [2.852] 6.02 [0.237] 18.71 [0.736] 66.62 [2.623] PCIM SERIES 2X o2.54 [o0.100] 12.54 [0.494] PCIM CONNECTOR MATING DIMENSIONS (FULLY MATED) 19.70 [0.776] REF. Right Angle (90) Board Mount Male to Straight Board Mount or Panel Mount Female 49 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 17.47 [0.688] REF. Right Angle (90) Board Mount Male to Right Angle (90) Board Mount Female SEE PAGES 63 AND 64 FOR PANEL MOUNT CONNECTOR DIMENSIONS. Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIM30W15F300A1 15X o0.61 [0.024] 15X o1.14 [0.045] 5.50 [0.217] 30X 4.50 [0.177] 4X 2.70 [0.106] 5X 4.20 [0.165] 2.125 [0.0837] 4.25 [0.167] 2X 2.70 [0.106] 0.40 [0.016] 15.01 [0.591] 2X Size 16 Contacts 5mm Min. Recessed 20.06 [0.790] 25.11 [0.989] 2X 33.31 [1.311] CONTACT HOLE PATTERN Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIM33W18F300A1 4X 2.70 [0.106] 33X 4.50 [0.177] 0.40 [0.016] PCIM SERIES 15X o0.61 [0.024] 18X o1.14 [0.045] 4.25 [0.167] 2.125 [0.0837] 2X 2.70 [0.106] 15.01 [0.591] 20.06 [0.790] 25.11 [0.989] 2X 33.31 [1.311] 5X 4.20 [0.165] 5.50 [0.217] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.00 [0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 50 Positronic Industries connectpositronic.com NEW! Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE FEMALE STRAIGHT SOLDER CONNECTOR WITH A.C. PASS-THROUGH CODE 3 WITH MOS* -246.10 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIM33W18F300A1-246.10 * For MOS descriptions, see chart on pages 111-112. Crimp contacts Crimp separately Contacts ordered (see pages 102-103) Ordered Separately 15X O0.61 [0.024] 12X O1.14 [0.045] 5.50 [0.217] 4X 2.70 [0.106] 5X 4.20 [0.165] 6X O3.30 [0.130] Minumum A.C. Pass-through Holes 27X 4.50 [0.177] 2.125 [0.0837] 2X 2.70 [0.106] 0.40 [0.016] 15.01 [0.591] 4.25 [0.167] 20.06 [0.790] 25.11 [0.989] 2X 33.31 [1.311] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIM34W13F300A1 PCIM SERIES 21X o0.61 [0.024] 13X o1.14 [0.045] 34X 4.50 [0.177] 2X 2.70 [0.106] 2X Size 16 Contacts 5mm Min. Recessed 15.01 [0.591] 6X 2.70 [0.106] 9.70 [0.382] 4X 4.20 [0.165] 2.125 [0.0837] 4.25 [0.167] 0.40 [0.016] 20.06 [0.790] 25.11 [0.989] 2X 33.31 [1.311] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 51 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.00[0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIM37W16F300A1 21X o0.61 [0.024] 16X o1.14 [0.045] 14X 2.70 [0.106] 37X 4.50 [0.177] 9.70 [0.382] 4X 4.20 [0.165] 2.125 [0.0837] 4.25 [0.167] 2X 2.70 [0.106] 0.40 [0.016] 15.01 [0.591] 20.06 [0.790] 25.11 [0.989] 2X 33.31 [1.311] CONTACT HOLE PATTERN Note: See below for suggested printed board hole sizes. PCIM SERIES CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.00[0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 52 Compact Power Connectors STRAIGHT SOLDER CONNECTOR, MALE Positronic Industries connectpositronic.com MALE STRAIGHT SOLDER CONNECTOR NEW! CODE 3 STANDARD PART NUMBER PCIM30W15M300A1 25.11 [0.989] 15X O0.61 [0.024] 20.06 [0.790] 15X O1.14 [0.045] 15.01 [0.591] 30X 4.50 [0.177] 2.125 [0.0837] 2X 2.70 [0.106] 4X 2.70 [0.106] 0.40 [0.016] 4.25 [0.167] Second Mate Position 13 Last to Mate Signal 5.50 [0.217] First Mate 5X 4.20 [0.165] 2X 33.31 [1.311] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. MALE STRAIGHT SOLDER CONNECTOR NEW! CODE 3 STANDARD PART NUMBER PCIM33W18M300A1 25.11 [0.989] PCIM SERIES 15X O0.61 [0.024] 18X O1.14 [0.045] 20.06 [0.790] 33X 4.50 [0.177] 4.25 [0.167] Position 13 Last to Mate Signal 15.01 [0.591] 2.125 [0.0837] 2X 2.70 [0.106] 4X 2.70 [0.106] 0.40 [0.016] 5.50 [0.217] 5X 4.20 [0.165] 2X 33.31 [1.311] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 53 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.00 [0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors STRAIGHT SOLDER CONNECTOR, MALE Positronic Industries connectpositronic.com MALE STRAIGHT SOLDER CONNECTOR NEW! CODE 3 STANDARD PART NUMBER PCIM34W13M300A1 25.11 [0.989] 21X O0.61 [0.024] 20.06 [0.790] 13X O1.14 [0.045] 15.01 [0.591] 34X 4.50 [0.177] 2.125 [0.0837] 2X 2.70 [0.106] 6X 2.70 [0.106] 0.40 [0.016] 4.25 [0.167] Position 17 Last to Mate Signal Second Mate 9.70 [0.382] First Mate 4X 4.20 [0.165] 2X 33.31 [1.311] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. MALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIM37W16M300A1 25.11 [0.989] 21X O0.61 [0.024] 16X O1.14 [0.045] 20.06 [0.790] 37X 4.50 [0.177] 4.25 [0.167] Position 17 Last to Mate Signal PCIM SERIES NEW! 15.01 [0.591] 2.125 [0.0837] 2X 2.70 [0.106] 6X 2.70 [0.106] 0.40 [0.016] 9.70 [0.382] 4X 4.20 [0.165] 2X 33.31 [1.311] CONNECTOR DIMENSIONS CONTACT HOLE PATTERN SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.00 [0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 54 Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIM30W15F400A1 14.710.65 [0.5790.026] 5.50 [0.217] 4X 2.70 [0.106] 5X 4.20 [0.165] 16X Size 16 Contacts 5mm Min. Recessed 7.96 [0.313] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 12.21 [0.481] 0.40 [0.016] 15.01 [0.591] 30X 2.68 [0.106] 15X o1.60 [0.063] 15X o0.71 [0.028] 20.06 [0.790] 25.11 [0.989] 2X 31.81 [1.252] CONNECTOR DIMENSIONS CONTACT HOLE PATTERN Note: See below for suggested printed board hole sizes. INVERTED PART NUMBER: FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR PCIM30W15F* CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIM30W15RF400A1 14.710.65 [0.5790.026] 5.50 [0.217] PCIM SERIES 5X 4.20 [0.165] 4X 2.70 [0.106] 2X Size 16 Contacts 5mm Min. Recessed 7.39 [0.291] 7.96 [0.313] 12.21 [0.481] 0.40 [0.016] 10.09 [0.397] 12.79 [0.504] 15.01 [0.591] 20.06 [0.790] 15X o1.60 [0.063] 30X 2.68 [0.106] 15X o0.71 [0.028] CONNECTOR DIMENSIONS 25.11 [0.989] 2X 31.81 [1.252] CONTACT HOLE PATTERN SUGGESTED PRINTED BOARD HOLE SIZES: 55 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTORS, FEMALE Positronic Industries connectpositronic.com FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTORS CODE 4 STANDARD PART NUMBER PCIM33W18F400A1 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 14.710.65 [0.5790.026] 5.50 [0.217] 5X 4.20 [0.165] 7.96 [0.313] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 0.40 [0.016] 12.21 [0.481] 4X 2.70 [0.106] 2X 31.81 [1.252] 18X o1.60 [0.063] 33X 2.68 [0.106] 15X o0.71 [0.028] CONTACT HOLE PATTERN Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS INVERTED PART NUMBER: FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTORS CODE 4 PCIM33W18F* PART NUMBER FOR INVERTED TERMINATION PCIM33W18RF400A1 14.710.65 [0.5790.026] PCIM SERIES 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 5.50 [0.217] 4X 2.70 [0.106] 5X 4.20 [0.165] 7.96 [0.313] 12.21 [0.481] 0.40 [0.016] 7.39 [0.291] 10.09 [0.397] 12.79 [0.503] 2X 31.81 [1.252] 18X o1.60 [0.063] 33X 2.68 [0.106] 15X o0.71 [0.028] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 56 Positronic Industries connectpositronic.com Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIM34W13F400A1 6X 2.70 [0.106] 9.70 [0.382] 4X 4.20 [0.165] 14.710.65 [0.5790.026] 7.96 [0.313] 2X Size 16 Contacts 5mm Min. Recessed 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 12.21 [0.481] 0.40 [0.016] 15.01 [0.591] 20.06 [0.790] 25.11 [0.989] 2X 31.81 [1.252] 13X o1.60 [0.063] CONTACT HOLE PATTERN 34X 2.68 [0.106] 21X o0.71 [0.028] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR INVERTED PART NUMBER: CODE 4 PCIM34W13F* PART NUMBER FOR INVERTED TERMINATION PCIM34W13RF400A1 6X 2.70 [0.106] 9.70 [0.382] 4X 4.20 [0.165] PCIM SERIES 14.710.65 [0.5790.026] 2X Size 16 Contacts 5mm Min. Recessed 7.96 [0.313] 12.21 [0.481] 0.40 [0.016] 15.01 [0.591] 20.06 [0.790] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 25.11 [0.989] 2X 31.81 [1.252] 13X o1.60 [0.063] 34X CONTACT HOLE PATTERN 2.68 [0.106] 21X o0.71 [0.028] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 57 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIM37W16F400A1 6X 2.70 [0.106] 9.70 [0.382] 4X 4.20 [0.165] 14.710.65 [0.5790.026] 7.96 [0.313] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 12.21 [0.481] 0.40 [0.016] 15.01 [0.591] 20.06 [0.790] 25.11 [0.989] 2X 31.81 [1.252] 16X o1.60 [0.063] 37X 2.68 [0.106] 21X o0.71 [0.028] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIM37W16RF400A1 6X 2.70 [0.106] 14.710.65 [0.5790.026] PCIM SERIES 9.70 [0.382] 4X 4.20 [0.165] 7.39 [0.291] 7.96 [0.313] 12.21 [0.481] 0.40 [0.016] 15.01 [0.591] 10.09 [0.397] 12.79 [0.504] 20.06 [0.790] 25.11 [0.989] 2X 31.81 [1.252] 16X o1.60 [0.063] 37X 2.68 [0.106] 21X o0.71 [0.028] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 58 Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIM30W15M400A1 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 14.710.65 [0.5790.026] 0.40 [0.016] 2X 2.70 [0.106] 5X 4.20 [0.165] Second Mate First Mate 7.96 [0.313] 12.21 [0.481] 7.39 [0.291] 12.79 [0.504] 10.09 [0.397] 5.50 [0.217] Position 13 Last to Mate Signal 2X 31.81 [1.252] 4X 2.70 [0.106] CONTACT HOLE PATTERN 15X o1.60 [0.063] 15X o0.71 [0.028] 30X 2.68 [0.106] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR INVERTED PART CODE 4 NUMBER: PCIM30W15M* PART NUMBER FOR INVERTED TERMINATION PCIM30W15RM400A1 25.11 [0.989] PCIM SERIES 14.710.65 [0.5790.026] 20.06 [0.790] 15.01 [0.591] 2X 2.70 [0.106] 0.40 [0.016] 12.21 [0.481] First Mate Second Mate 7.96 [0.313] 7.39 [0.291] 12.79 [0.504] 10.09 [0.397] Position 13 Last to Mate Signal 5X 4.20 [0.165] 5.50 [0.217] 2X 31.81 [1.252] 4X 2.70 [0.106] CONTACT HOLE PATTERN 15X o1.60 [0.063] 15X o0.71 [0.028] CONNECTOR DIMENSIONS 59 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 30X 2.68 [0.106] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER: PCIM33W18M400A1 5.50 [0.217] 14.710.65 [0.5790.026] 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 5X 4.20 [0.165] Position 13 Last to Mate Signal 7.96 [0.313] 12.21 [0.481] 0.40 [0.016] 2X 31.81 [1.252] 18X o1.60 [0.063] 33X 2.68 [0.106] 15X o0.71 [0.028] 4X 2.70 [0.106] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR INVERTED PART NUMBER: CODE 4 PCIM33W18M* PART NUMBER FOR INVERTED TERMINATION PCIM33W18RM400A1 20.06 [0.790] 14.710.65 [0.5790.026] 15.01 [0.591] 5.50 [0.217] 5X 4.20 [0.165] PCIM SERIES 25.11 [0.989] 7.96 [0.313] 12.21 [0.481] Position 13 Last to Mate Signal 4X 2.70 [0.106] 2X 31.81 [1.252] 0.40 7.39 [0.291] [0.016] 10.09 [0.397] 12.79 [0.504] CONTACT HOLE PATTERN 33X 2.68 [0.106] 15X o0.71 [0.028] 18X o1.60 [0.063] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 60 Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER: PCIM34W13M400A1 25.11 [0.989] 20.06 [0.790] 14.710.65 [0.5790.026] 0.40 [0.016] 15.01 [0.591] Second Mate First Mate 7.96 [0.313] 12.21 [0.481] 4X 4.20 [0.165] 2X 31.81 [1.252] Position 17 Last to Mate Signal 7.39 [0.291] 10.09 [0.397] 9.70 [0.382] 12.79 [0.504] 6X 2.70 [0.106] CONTACT HOLE PATTERN 34X 21X 2.68 [0.106] o0.71 [0.028] 13X o1.60 [0.063] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS INVERTED NUMBER: MALE RIGHT ANGLE (90) PART BOARD MOUNT CONNECTOR PCIM34W13M* CODE 4 PART NUMBER FOR INVERTED TERMINATION: PCIM34W13RM400A1 PCIM SERIES 14.710.65 [0.5790.026] 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 0.40 [0.016] 7.96 [0.313] First Mate Second Mate 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] Position 17 Last to Mate Signal 12.21 [0.481] 6X 2.70 [0.106] 4X 4.20 [0.165] 9.70 [0.382] 2X 31.81 [1.252] CONTACT HOLE PATTERN 13X o1.60 [0.063] 21X o0.71 [0.028] 34X 2.68 [0.106] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 61 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIM37W16M400A1 25.11 [0.989] 20.06 [0.790] 14.710.65 [0.5790.026] Position 17 Last to Mate Signal 15.01 [0.591] 0.40 [0.016] 7.96 [0.313] 12.21 [0.481] 4X 4.20 [0.165] 2X 31.81 [1.252] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 9.70 [0.382] 6X 2.70 [0.106] 16X o1.60 [0.063] 21X o0.71 [0.028] 37X 2.68 [0.106] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. INVERTED PART NUMBER: MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR PCIM37W16M* CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIM37W16RM400A1 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 0.40 [0.016] PCIM SERIES 14.710.65 [0.5790.026] 7.96 [0.313] Position 17 Last to Mate Signal 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 12.21 [0.481] 6X 2.70 [0.106] 4X 4.20 [0.165] 9.70 [0.382] 2X 31.81 [1.252] CONTACT HOLE PATTERN 16X o1.60 [0.063] 21X o0.71 [0.028] 37X 2.68 [0.106] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 62 Compact Power Connectors PANEL MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE PANEL MOUNT CRIMP CONTACT CONNECTOR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 3X O4.19 [0.165] C'Bore STANDARD PART NUMBER PCIM30W15F8000 12X O3.56 [0.140] C'Bore 6.02 [0.237] 12.00 [0.472] 2X O3.560.08 [O0.1400.003] 2X 4.31 [0.170] 60.00 [2.362] 12.69 [0.500] 2X Size 16 Contacts 5mm Min. Recess 13.70 [0.539] 6.85 [0.270] PANEL CUT OUT PANEL CUTOUT 74.98 [2.952] 68.62 [2.702] 12.54 [0.494] CONNECTOR DIMENSIONS 2X O2.54 [O0.100] Thru FEMALE PANEL MOUNT CRIMP CONTACT CONNECTOR NEW! CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY STANDARD PART NUMBER PCIM33W18F8000 3X O4.19 [0.165] C'Bore 10X O3.56 [0.140] C'Bore PCIM SERIES 6.02 [0.237] 12.00 [0.472] 2X 4.31 [0.170] 2X O3.560.08 [O0.1400.003] 60.00 [2.362] 12.69 [0.500] 2X Size 16 Contacts 5mm Min. Recess 13.70 [0.539] 6.85 [0.270] PANEL CUT OUT PANEL CUTOUT 74.98 [2.952] 68.62 [2.702] 12.54 [0.494] CONNECTOR DIMENSIONS 2X O2.54 [O0.100] Thru For information regarding removable contacts, see Removable Contact section, pages 102-103. 63 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors PANEL MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE PANEL MOUNT CRIMP CONTACT CONNECTOR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 3X O4.19 [0.165] C'Bore STANDARD PART NUMBER PCIM34W13F8000 10X O3.56 [0.140] C'Bore 6.02 [0.237] 12.00 [0.472] 2X O3.560.08 [O0.1400.003] 2X 4.31 [0.170] 60.00 [2.362] 12.69 [0.500] 13.70 [0.539] 2X Size 16 Contacts 5mm Min. Recess 6.85 [0.270] PANEL CUT OUT PANEL CUTOUT 74.98 [2.952] 68.62 [2.702] 12.54 [0.494] CONNECTOR DIMENSIONS 2X O2.54 [O0.100] Thru FEMALE PANEL MOUNT CRIMP CONTACT CONNECTOR NEW! CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY STANDARD PART NUMBER PCIM37W16F8000 6.02 [0.237] 12.00 [0.472] 2X 4.31 [0.170] PCIM SERIES 16X O3.56 [0.140] C'Bore 2X O3.560.08 [O0.1400.003] 60.00 [2.362] 12.69 [0.500] 13.70 [0.539] 6.85 [0.270] PANEL CUT OUT PANEL CUTOUT 74.98 [2.952] 68.62 [2.702] 12.54 [0.494] CONNECTOR DIMENSIONS 2X O2.54 [O0.100] Thru For information regarding removable contacts, see Removable Contact section, pages 102-103. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 64 Positronic Industries connectpositronic.com Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIM30W15F9300A1 PCIM30W15F9400A1 15X Size 16 Bi-Spring Style Press-Fit Contacts 5.50 [0.217] 15X Size 22 Omega Style Press-Fit Contacts 5X 4.20 [0.165] 2.125 [0.0837] 4.25 [0.167] 4X 2.70 [0.106] 30X "L" (see below) 2X 2.70 [0.106] 0.40 [0.016] 15.01 [0.591] 20.06 [0.790] 2X Size 16 Contacts 5mm Min. Recessed 25.11 [0.989] 2X 33.31 [1.311] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIM33W18F9300A1 PCIM33W18F9400A1 PCIM SERIES 18X Size 16 Bi-Spring Style Press-Fit Contacts 4X 2.70 [0.106] 15X Size 22 Omega Style Press-Fit Contacts 0.40 [0.016] 4.25 [0.167] 2.125 [0.0837] 2X 2.70 [0.106] 33X "L" (see below) 15.01 [0.591] 20.06 [0.790] 25.11 [0.989] 2X 33.31 [1.311] 5X 4.20 [0.165] 5.50 [0.217] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. 65 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors NEW! COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTOR WITH A.C. PASS-THROUGH CODE 93 OR 94 WITH MOS* -246.10 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIM33W18F9300A1-246.10 PCIM33W18F9400A1-246.10 15X Size 22 Omega Style Press-Fit Contacts * For MOS descriptions, see chart on pages 111-112. 12X Size 16 Bi-Spring Style Press-Fit Contacts 5.50 [0.217] 4X 2.70 [0.106] CrimpContacts contacts Crimp ordered separately Ordered Separately 5X 4.20 [0.165] 6X O3.30 [0.130] Minumum A.C. Pass-through Holes (see pages 102-103) 27X "L" (see below) 2.125 [0.0837] 2X 2.70 [0.106] 0.40 [0.016] 15.01 [0.591] 4.25 [0.167] 20.06 [0.790] 25.11 [0.989] 2X 33.31 [1.311] CONTACT HOLE PATTERN CONTACT TAIL LENGTH CONNECTOR DIMENSIONS Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 13X Size 16 Bi-Spring Style Press-Fit Contacts 2X 2.70 [0.106] 34X "L" (see below) 2X Size 16 Contacts 5mm Min. Recessed 6X 2.70 [0.106] 9.70 [0.382] 4X 4.20 [0.165] 2.125 [0.0837] 4.25 [0.167] PCIM SERIES 21X Size 22 Omega Style Press-Fit Contacts STANDARD PART NUMBER PCIM34W13F9300A1 PCIM34W13F9400A1 0.40 [0.016] 15.01 [0.591] 20.06 [0.790] 25.11 [0.989] 2X 33.31 [1.311] CONTACT HOLE PATTERN CONTACT TAIL LENGTH CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 66 Positronic Industries connectpositronic.com COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE Compact Power Connectors FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIM37W16F9300A1 PCIM37W16F9400A1 6X 2.70 [0.106] 9.70 [0.382] 4X 4.20 [0.165] 2.125 [0.0837] 4.25 [0.167] 16X Size 16 Bi-Spring Style Press-Fit Contacts 21X Size 22 Omega Style Press-Fit Contacts 37X "L" (see below) 2X 2.70 [0.106] 0.40 [0.016] 15.01 [0.591] 20.06 [0.790] 25.11 [0.989] 2X 33.31 [1.311] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] PCIM SERIES 67 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE COMPLIANT PRESS-FIT CONNECTOR NEW! CODE 93 OR 94 STANDARD PART NUMBER PCIM30W15M9300A1 PCIM30W15M9400A1 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 15X Size 22 Omega Style Press-Fit Contacts 30X "L" (see below) 15X Size 16 Bi-Spring Style Press-Fit Contacts 2.125 [0.0837] 2X 2.70 [0.10 4X 2.70 [0.106] 0.40 [0.016] 5.50 [0.217] 5X 4.20 [0.165] 2X 33.31 [1.311] 4.25 [0.167] Position 13 Last to Mate Signal Second Mate First Mate CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] NEW! Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 18X Size 16 Bi-Spring Style Press-Fit Contacts 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 15X Size 22 Omega Style Press-Fit Contacts 33X "L" (see below) 2.125 [0.0837] 2X 2.70 [0.106] 4X 2.70 [0.106] 0.40 [0.016] 5.50 [0.217] 5X 4.20 [0.165] 2X 33.31 [1.311] 4.25 [0.167] Position 13 Last to Mate Signal CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: CONTACT TAIL LENGTH Code "L" Length Board Thickness Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. 94 7.04 [0.277] 4.45 min. [0.175 min.] For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 68 PCIM SERIES STANDARD PART NUMBER PCIM33W18M9300A1 PCIM33W18M9400A1 Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com NEW! MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIM34W13M9300A1 PCIM34W13M9400A1 21X Size 22 Omega Style Press-Fit Contacts 34X "L" (see below) 13X Size 16 Bi-Spring Style Press-Fit Contacts 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 2.125 [0.0837] 6X 2.70 [0.106] 0.40 [0.016] 9.70 [0.382] 4X 4.20 [0.165] 2X 33.31 [1.311] 4.25 [0.167] Second Mate Position 17 Last to Mate Signal 2X 2.70 [0.1 First Mate CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. NEW! Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIM37W16M9300A1 PCIM37W16M9400A1 PCIM SERIES 21X Size 22 Omega Style Press-Fit Contacts 37X "L" (see below) 16X Size 16 Bi-Spring Style Press-Fit Contacts 25.11 [0.989] 20.06 [0.790] 15.01 [0.591] 2.125 [0.0837] 2X 2.70 [0.106] 6X 2.70 [0.106] 0.40 [0.016] 9.70 [0.382] 4X 4.20 [0.165] 2X 33.31 [1.311] 4.25 [0.167] Position 17 Last to Mate Signal CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH Code 93 94 69 "L" Length Board Thickness 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 7.04 [0.277] 4.45 min. [0.175 min.] DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. Compact Power Connectors PCIM ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 1 2 EXAMPLE PCIM 34W13 3 4 5 6 7 8 F 93 0 0 A1 /AA 9 STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS PCIM - PCIM Series FOR LISTING OF SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGES 111 AND 112. 3 - Solder, Straight Printed Board Mount with 4.50 [0.177] tail extension for connection system 1. 4 - Solder, Right Angle (90) Printed Board Mount with 2.68 [0.106] tail extension for connection systems 1 and 4. 8 - Contacts must be ordered separately for Panel Mount Cable Connectors, connection system 3, see pages 102-103. Female connector only. 93 - Press-Fit, Compliant Termination size 16 and size 22 Straight Printed Board Mount for use with board thicknesses of 2.29 to 4.45 [0.090 to 0.175]. Connection system 1. 94 - Press-Fit, Compliant Termination size 16 and size 22 Straight Printed Board Mount for use with board thickness of 4.45 minimum [0.175 minimum]. Connection system 1. * EC 5/ EU STEP 4 - CONTACT TERMINATION TYPE IES Compliant Di STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS NIC INDU RoHS rec tive 2002 /9 /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PCIM34W13F9300A1 STEP 7 - CONTACT PLATING FOR PRINTED BOARD TYPE CONNECTORS 0- Crimp contacts ordered separately A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. C1 - 0.76 microns [0.000030 inch] gold over nickel on mating end and termination end. C2 - 0.76 microns [0.000030 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. D1 - 1.27 microns [0.000050 inch] gold over nickel on mating end and termination end. D2 - 1.27 microns [0.000050 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. STEP 3 - CONNECTOR GENDER F - Female M - Male O TR POS R S r * pe 30W15 - 15 size 16 contacts and 15 size 22 contacts 30W15R - 15 size 16 contacts and 15 size 22 contacts. Inverted termination style, use with contact type "4" 33W18 - 18 size 16 contacts and 15 size 22 contacts 33W18R - 18 size 16 contacts and 15 size 22 contacts. Inverted termination style, use with contact type "4" 34W13 - 13 size 16 contacts and 21 size 22 contacts 34W13R - 13 size 16 contacts and 21 size 22 contacts. Inverted termination style, use with contact type "4" 37W16 - 16 size 16 contacts and 21 size 22 contacts 37W16R - 16 size 16 contacts and 21 size 22 contacts. Inverted termination style, use with contact type "4" IT STEP 2 - CONNECTOR VARIANTS PCIM SERIES STEP STEP 6 - HOODS 0 - Not applicable STEP 5 - MOUNTING STYLE NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES file. 0 - Standard Option See page 108 for mounting screw options. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SK Drawing 3-dimensional model 70 Compact Power Connectors GENERAL PRODUCT INFORMATION Positronic Industries connectpositronic.com The PCIB Series encompasses all of the features of the PCIH Series in a smaller package. Reliability, high current capacity and many system management connections make the PCIB Series ideal for use in telecom, computer, information systems and industrial applications. PCIB SERIES CONTACT VARIANTS FACE VIEW OF MALE AND REAR VIEW OF FEMALE 1 2 3 4 5 6 23 7 10 13 16 19 8 11 14 17 20 9 12 15 18 21 24 22 22 23 24 21 18 15 12 20 17 14 11 9 8 6 4 2 16 13 10 7 5 3 1 19 PCIB24W9 VARIANT PCIB VARIANT PCIB24W9R VARIANT (Inverted Termination) PCIB VARIANT (inverted) PCIB 24w9 PCIB 24w9 9 Size 16 Power Contacts and 15 Size 22 Signal Contacts 1 3 5 2 4 6 7 10 13 16 19 8 11 14 17 20 9 12 15 18 21 22 24 23 25 26 26 PCIB26W11 VARIANT PCIB VARIANT 25 23 24 22 21 18 15 12 9 6 4 2 20 17 14 19 16 13 8 7 5 3 1 PCIB26W11R VARIANT (Inverted Termination) PCIB VARIANT (inverted) 11 Size 16 Power Contacts and 15 Size 22 Signal Contacts PCIB SERIES 71 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 11 10 Compact Power Connectors TECHNICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS: Insulator: Glass-filled polyester, UL 94V-0, blue color. Contacts: Size 16 contacts: High conductivity precision-machined copper alloy. Size 22 contacts: Precision-machined copper alloy. Plating: gold flash over nickel. Other plating options available, refer to Step 7 on page 89. Mounting Screws: Steel, zinc plated. Jackscrews: Stainless steel, passivated. ELECTRICAL CHARACTERISTICS: PCIB Contact Current Ratings, per UL 1977 See Temperature Rise Curves on page 5 for details. PCIB24W9: Size 16 Power Contacts: Positions 22, 23, and 24: 45 amperes continuous, all contacts under load. Positions 1through 6: 35 amperes continuous, all contacts under load. Size 22 Signal Contacts: 3 amperes nominal rating. PCIB26W11: Size 16 Power Contacts: 34 amperes continuous, all contacts under load. Size 22 Signal Contacts: 3 amperes nominal rating. Initial Contact Resistance; maximum: Size 16 Contact: 0.0007 ohms maximum. Size 22 Contact: 0.004 ohms maximum. Per IEC 512-2, Test 2b. Removable Contacts: Install contact from rear of insulator; release from front of insulator. Size 16 and 22 female contacts feature "Closed Entry" design for highest reliability. Removable Contact Retention in Connector Body: Size 16 Contacts: Size 22 Contacts: Fixed Contacts: 45 N [10 lbs.] 27 N [6 lbs.] Resistance to Solder Heat: Safety "Recessed in Insulator" Contacts: The following size 16 contacts are recessed 5.00 mm [0.197 inch] below the face of the female connector insulator per safety requirements. Contact positions 23 and 24. None PCIB24W9: PCIB26W11: [0.126 [0.126 [0.252 [0.252 [0.098 [0.079 inch] inch] inch] inch] inch] inch] Compliant Terminations: Size 16 and 22 contacts are available with Compliant Contact Terminations. Printed Board Mounting: Mounting holes provided in connector body for printed board mounting. Self-tapping screws are available. Mechanical Operations: 250 couplings, minimum. 2.0mm [0.079 inch] CLIMATIC CHARACTERISTICS: Working Temperature: O NIC INDU S EU U.L. Recognized File #E49351 CSA Recognized File #LR54219 Di * Compliant IES RoHS TR 500 V r.m.s. 333 V r.m.s. R -55C to +125C. EC 1,000 V r.m.s. 500 V r.m.s. 333 V r.m.s. 260C [500F] for 10 seconds duration per IEC 512-6, Test 12e, 25-watt soldering iron. Sequential Contact Mating System: PCIB24W9: First mate contact 22 and last mate contact position 7. PCIB26W11: Last mate contact position 7. Consult Technical Sales for customer specified sequential mating. 1,500 V r.m.s. 1,000 V r.m.s. 3.2mm 3.2mm 6.4mm 6.4mm 2.5mm 2.0mm 67 N [15 lbs.] 27 N [6 lbs.] Printed board terminations, both straight and right angle (90). Size 16 female contacts feature "Closed Entry" design. Size 22 feature rugged "Robi-D Open Entry" contact design. "Closed Entry" contacts available, consult Technical Sales. Fixed Contact Retention in Connector Body: Size 16 Contacts: Size 22 Contacts: r * pe Working Voltage: PCIB24W9: Contacts 22, 23 and 24: Contacts 1 through 6: Contacts 7 through 21: PCIB26W11: Contacts 1 through 6 and 22 through 26: Contacts 7 through 21: Provided by connector body design. For RoHS options see page 89. 5/ Creepage and Clearance Distance; minimum: PCIB24W9: Contact 24 to Contact 22: Contact 23 to Contact 22: Contact 24 to Signal Contacts: Contact 23 to Signal Contacts: Contact 24 to Contact 23: Contact 22 to Signal Contacts: PCIB26W11: Contact 22 to Signal Contacts: 3,000 V r.m.s. 1,500 V r.m.s. 1,000 V r.m.s. Polarization: IT Voltage Proof: PCIB24W9: Contacts 22, 23 and 24: Contacts 1 through 6: Contacts 7 through 21: PCIB26W11: Contacts 1 through 6 and 22 through 26: Contacts 7 through 21: 5 G ohms per IEC 512-2, Test 3a. Male and female connector bodies provide "lead-in" for 1.3 mm [0.050 inch] diametral misalignment. POS Insulator Resistance: Blind Mating System: PCIB SERIES MATERIALS AND FINISHES: Positronic Industries connectpositronic.com rec tive 2002 /9 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 72 Compact Power Connectors CONNECTOR OUTLINE AND MATING DIMENSIONS Positronic Industries connectpositronic.com PCIB CONNECTOR OUTLINE DIMENSIONS RIGHT ANGLE (90) BOARD MOUNT CONNECTOR MALE CONNECTOR FEMALE CONNECTOR 2X o2.54 [o0.100] 47.50 [1.870] 47.50 [1.870] 2X o2.54 [o0.100] 13.68 [0.539] 16.48 [0.649] 17.49 [0.689] 20.29 [0.799] 53.54 [2.108] 53.54 [2.108] 12.54+0.13-0.38 [0.494+0.005-0.015] 12.54+0.13-0.38 [0.494+0.005-0.015] STRAIGHT BOARD MOUNT CONNECTOR FEMALE CONNECTOR MALE CONNECTOR 56.32 [2.217] 56.32 [2.217] 6.02 [0.237] 7.04 [0.277] 18.51 [0.729] 18.71 [0.736] 2X o2.54 [o0.100] 50.50 [1.988] 50.50 [1.988] 12.54 [0.494] 2X o2.54 [o0.100] 12.54 [0.494] PCIB CONNECTOR MATING DIMENSIONS (FULLY MATED) 19.70 [0.776] REF. PCIB SERIES Right Angle (90) Board Mount Male to Straight Board Mount or Panel Mount Female 73 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 17.47 [0.688] REF. Right Angle (90) Board Mount Male to Right Angle (90) Board Mount Female SEE PAGE 83 AND 84 FOR PANEL MOUNT CONNECTOR DIMENSIONS. Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIB24W9F300A1 9X o1.14 [0.045] 15X o0.61 [0.024] 4X 2.70 [0.106] 24X 4.50 [0.177] 2X 4.20 [0.165] 1.15 [0.045] 2X Size 16 Contacts 5 mm Recessed Min. 2X 2.70 [0.106] 4.25 [0.167] 2.125 [0.0837] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. FEMALE STRAIGHT SOLDER CONNECTOR WITH A.C. PASS-THROUGH CODE 3 WITH MOS* -246.5 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIB24W9F300A1-246.5 * For MOS descriptions, see chart on pages 111-112. 4X 2.70 [0.106] Crimp contacts ordered separately ontacts (see pages 102-103) parately 15X o0.61 [0.024] 3X O3.30 [0.130] Min. A.C. Pass-Through Holes 1.15 [0.045] 2X 4.20 [0.165] 4.25 [0.167] 6X o1.14 [0.045] 21X 4.50 [0.177] 2.125 [0.0837] 2X 2.70 [0.106] 10.45 [0.411] 8.85 [0.348] 2X Size 16 Contacts 5mm Recessed Min. 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] PCIB SERIES CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.00 [0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 74 Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIB26W11F300A1 11X o1.14 [0.045] 15X o0.61 [0.024] 1.15 [0.045] 4X 2.70 [0.106] 2X 4.20 [0.165] 4.25 [0.167] 2.125 [0.0837] 26X 4.50 [0.177] 2X 2.70 [0.106] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. FEMALE STRAIGHT SOLDER CONNECTOR WITH A.C. PASS-THROUGH CODE 3 WITH MOS* -246.6 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIB26W11F300A1-246.6 * For MOS descriptions, see chart on pages 111-112. 4X 2.70 [0.106] Crimp contacts ts ordered separately ly (see pages 102-103) 15X o0.61 [0.024] 5X O3.30 [0.130] Min. A.C. Pass-Through Holes 2X 4.20 [0.165] 1.15 [0.045] 4.25 [0.167] 6X o1.14 [0.045] 21X 4.50 [0.177] 2.125 [0.0837] 2X 2.70 [0.106] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] PCIB SERIES CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 75 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.00 [0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors STRAIGHT SOLDER CONNECTOR, MALE Positronic Industries connectpositronic.com MALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIB24W9M300A1 9X o1.14 [0.045] 4X 2.70 [0.106] 24X 4.50 [0.177] 15X o0.61 [0.024] 2X 4.20 [0.165] 1.15 [0.045] 2X 2.70 [0.106] First Mate Second Mate 2.125 [0.0837] 4.25 [0.167] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] CONTACT HOLE PATTERN Position 7 Last to Mate Signal Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS MALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIB26W11M300A1 11X o1.14 [0.045] 26X 4.50 [0.177] 15X o0.61 [0.024] 2X 4.20 [0.165] 4X 2.70 [0.106] 1.15 [0.045] 2X 2.70 [0.106] 2.125 [0.0837] 4.25 [0.167] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] CONTACT HOLE PATTERN PCIB SERIES Position 7 Last to Mate Signal CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 76 Compact Power Connectors STRAIGHT SOLDER CONNECTOR, MALE Positronic Industries connectpositronic.com MALE STRAIGHT SOLDER CONNECTOR WITH JACKSCREW SYSTEM CODE 3 WITH MOS* -444.0 OTHER JACKSCREW LENGTH OPTIONS AVAILABLE, CONTACT TECHNICAL SALES FOR DETAILS STANDARD PART NUMBER PCIB26W11M300A1-444.0 * For MOS descriptions, see chart on pages 111-112. 15X O0.61 [0.024] 2X 4.20 [0.165] 11X O1.14 [0.045] 30X 4.50 [0.177] 2X 2-56UNC-2B Fixed Jackscrew Position 7 Last to Mate Signal 4X 2.70 [0.106] 2.125 [0.0837] 4.25 [0.167] 10.45 [0.411] 1.15 [0.045] 2X 2.70 [0.106] 2X O2.67 [O0.105] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. PCIB SERIES SUGGESTED PRINTED BOARD HOLE SIZES: 77 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIB24W9F400A1 18.95 [0.746] 14.710.65 [0.5790.026] 13.90 [0.547] 8.85 [0.348] 10.45 [0.411] 2X 4.20 [0.165] 2X Size 16 Contacts 5mm Recessed Min. 7.39 [0.291] 7.96 [0.313] 12.21 [0.481] 10.09 [0.397] 12.79 [0.504] 1.15 [0.045] 4X 2.70 [0.106] 2X 23.75 [0.935] 9X o1.60 [0.063] 24X 2.68 [0.106] 15X o0.71 [0.028] CONTACT HOLE PATTERN Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIB24W9RF400A1 18.95 [0.746] 13.90 [0.547] 8.85 [0.348] 14.710.65 [0.5790.026] 10.45 [0.411] 2X 4.20 [0.165] 12.21 [0.481] 2X Size 16 Contacts 5mm Recessed Min. 7.96 [0.313] 12.79 [0.504] 10.09 [0.397] 7.39 [0.291] 4X 2.70 [0.106] 1.15 [0.045] 24X 2.68 [0.106] 2X 23.75 [0.935] CONTACT HOLE PATTERN PCIB SERIES 9X o1.60 [0.063] 15X o0.71 [0.028] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 78 RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com Compact Power Connectors FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR WITH A.C. PASS-THROUGH CODE 4 WITH MOS* -422.0 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIB24W9F400A1-422.0 * For MOS descriptions, see chart on pages 111-112. Crimp contacts Contacts ordered separately (see pageseparately 102-103) 14.710.65 [0.5790.026] 10.45 [0.411] 2X 4.20 [0.165] 2X Size 16 Contacts 5mm Recessed Min. 7.39 [0.291] 7.96 [0.313] 12.21 [0.481] 1.15 [0.045] 10.09 [0.397] 12.79 [0.504] 4X 2.70 [0.106] 15X o0.71 [0.028] 2X 23.75 [0.935] 24X 2.68 [0.106] CONTACT HOLE PATTERN 6X 1.60 [0.063] CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. PCIB SERIES SUGGESTED PRINTED BOARD HOLE SIZES: 79 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIB26W11F400A1 18.95 [0.746] 13.90 [0.547] 8.85 [0.348] 2X 4.20 [0.165] 10.45 [0.411] 14.710.65 [0.5790.026] 12.21 [0.481] 7.96 [0.313] 1.15 [0.045] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 4X 2.70 [0.106] 2X 23.75 [0.935] 15X o0.71 [0.028] 26X 2.68 [0.106] CONTACT HOLE PATTERN 11X o1.60 [0.063] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIB26W11RF400A1 18.95 [0.746] 13.90 [0.547] 8.85 [0.348] 2X 4.20 [0.165] 10.45 [0.411] 12.79 [0.504] 10.09 [0.397] 7.96 [0.313] 7.39 [0.291] 15X o0.71 [0.028] 26X 2.68 [0.106] 11X o1.60 [0.063] 12.21 [0.481] 4X 2.70 [0.106] 1.15 [0.045] 2X 23.75 [0.935] CONTACT HOLE PATTERN PCIB SERIES 14.710.65 [0.5790.026] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 80 Positronic Industries connectpositronic.com Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIB24W9M400A1 2X 23.75 [0.935] 14.710.65 [0.5790.026] Second Mate First Mate Position 7 Last to Mate Signal 1.15 [0.045] 12.21 [0.481] 7.96 [0.313] 4X 2.70 [0.106] 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 2X 4.20 [0.165] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 9X o1.60 [0.063] 24X 2.68 [0.106] CONTACT HOLE PATTERN 15X o0.71 [0.028] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIB24W9RM400A1 18.95 [0.746] 13.90 [0.547] 8.85 [0.348] 10.45 [0.411] 2X 4.20 [0.165] 14.710.65 [0.5790.026] Second Mate 7.39 [0.291] 7.96 [0.313] 12.21 [0.481] First Mate Position 7 Last to Mate Signal 1.15 [0.045] 4X 2.70 [0.106] 12.79 [0.504] 10.09 [0.397] 2X 23.75 [0.935] CONTACT HOLE PATTERN 15X o0.71 [0.028] 16X 2.68 [0.106] PCIB SERIES 9X o1.60 [0.063] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 81 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIB26W11M400A1 2X 23.75 [0.935] 1.15 [0.045] 4X 2.70 [0.106] 14.710.65 [0.5790.026] Position 7 Last to Mate Signal 15X o0.71 [0.028] 11X o1.60 [0.063] 7.96 [0.313] 12.21 [0.481 12.79 [0.504] 7.39 [0.291] 10.09 [0.397] 2X 4.20 [0.165] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 26X 2.68 [0.106] CONTACT HOLE PATTERN Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIB26W11RM400A1 2X 23.75 [0.935] 1.15 [0.045] 4X 2.70 [0.106] 14.710.65 [0.5790.026] 2X 4.20 [0.165] 12.21 [0.481] 7.96 [0.313] Position 7 Last to Mate Signal 18.95 [0.746] 26X 2.68 [0.106] 11X o1.60 [0.063] CONTACT HOLE PATTERN PCIB SERIES 15X o0.71 [0.028] 10.09 [0.397] 7.39 [0.291] 12.79 [0.504] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 82 Compact Power Connectors PANEL MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE PANEL MOUNT CRIMP CONTACT CONNECTOR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY STANDARD PART NUMBER PCIB24W9F8000 3X o4.19 [0.165] C'BORE 6X O3.56 [0.140] C'BORE 6.02 [0.237] 12.00 [0.472] 12.69 [0.500] 2X 3.83 [0.151] 44.84 [1.765] 2X Size 16 Contacts 5 mm Recessed Min. 2X o3.560.08 [o0.1400.003] 13.70 [0.540] 6.85 [0.270] PANEL CUT OUT 58.86 [2.317] 52.50 [2.067] o2.54 [o0.100] Thru 12.54 [0.494] CONNECTOR DIMENSIONS FEMALE PANEL MOUNT CRIMP CONTACT CONNECTOR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY STANDARD PART NUMBER PCIB26W11F8000 11X 3.56 [0.140] C'BORE 6.02 [0.237] 12.00 [0.472] 12.69 [0.500] 2X 3.83 [0.151] 44.84 [1.765] 2X o3.560.08 [o0.1400.003] 13.70 [0.540] 6.85 [0.270] 58.86 [2.317] 52.50 [2.067] PANEL CUT OUT o2.54 [o0.100] Thru 12.54 [0.494] PCIB SERIES CONNECTOR DIMENSIONS For information regarding removable contacts, see Removable Contact section, pages 102-103. 83 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors PANEL MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE PANEL MOUNT CRIMP CONTACT CONNECTOR WITH JACKSCREW SYSTEM CODE 8 WITH MOS* -443.0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY STANDARD PART NUMBER PCIB26W11F8000-443.0 58.86 [2.317] 43.70 [1.720] 12.00 [0.472] * For MOS descriptions, see chart on pages 111-112. 11X o3.56 [0.140] C'BORE 18.71 [0.736] 6.02 [0.237] 15X SIZE 22 CONTACT ROTATING JACKSCREW 2X 3.83 [0.151] 44.84 [1.765] 2X o3.560.08 [o0.1400.003] 13.70 [0.540] 11X SIZE 16 CONTACT 6.85 [0.270] PANEL CUT OUT 12.54 [0.494] 50.50 [1.988] PCIB SERIES CONNECTOR DIMENSIONS For information regarding removable contacts, see Removable Contact section, pages 102-103. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 84 Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTORS CODE 93 or 94 STANDARD PART NUMBER PCIB24W9F9300A1 PCIB24W9F9400A1 4X 2.70 [0.106] 15X Size 22 Omega Style Press-Fit Contacts 9X Size 16 Bi-Spring Style Press-Fit Contacts 2X 4.20 [0.165] 4.25 [0.167] 2.125 [0.0837] 1.15 [0.045] 24X "L" (see below) 2X 2.70 [0.106] 10.45 [0.411] 8.85 [0.348] 2X Size 16 Contacts 5mm Recessed Min. 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. FEMALE COMPLIANT PRESS-FIT CONNECTORS WITH A.C. PASS-THROUGH CODE 93 OR 94 WITH MOS* -246.5 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIB24W9F9300A1-246.5 PCIB24W9F9400A1-246.5 15X Size 22 Omega Style Press-Fit Contacts 6X Size 16 Bi-Spring Style Press-Fit Contacts Crimp contacts ordered separately (see pages 102-103) 21X "L" (see below) 4X 2.70 [0.106] 1.15 [0.045] 3X O3.30 [0.130] Min. A.C. Pass-Through Holes 2X 2.70 [0.106] 2X Size 16 Contacts 5mm Recessed Min. * For MOS descriptions, see chart on pages 111-112. 2X 4.20 [0.165] 4.25 [0.167] 2.125 [0.0837] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] CONNECTOR DIMENSIONS CONTACT HOLE PATTERN PCIB SERIES CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. 85 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. For mounting screw options, see page 108. Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 or 94 STANDARD PART NUMBER PCIB26W11F9300A1 PCIB26W11F9400A1 11X Size 16 Bi-Spring Style Press-Fit Contacts 26X "L" (see below) 15X Size 22 Omega Style Press-Fit Contacts 1.15 [0.045] 4X 2.70 [0.106] 2X 4.20 [0.165] 4.25 [0.167] 2.125 [0.0837] 2X 2.70 [0.106] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] CONNECTOR DIMENSIONS CONTACT HOLE PATTERN CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. FEMALE COMPLIANT PRESS-FIT CONNECTOR WITH A.C. PASS-THROUGH CODE 93 or 94 WITH MOS* -246.6 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 15X Size 22 Omega Style Press-Fit Contacts LOW PROFILE PART NUMBER PCIB26W11F9300A1-246.6 PCIB26W11F9400A1-246.6 6X Size 16 Bi-Spring Style Press-Fit Contacts Crimp contacts ordered separately (see pages 102-103) 21X "L" (see below) * For MOS descriptions, see chart on pages 111-112. 4X 2.70 [0.106] 1.15 [0.045] 5X O3.30 [0.130] Min. A.C. Pass-Through Holes 2X 2.70 [0.106] 8.85 [0.348] 2X 4.20 [0.165] 4.25 [0.167] 2.125 [0.0837] 10.45 [0.411] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] CONTACT HOLE PATTERN PCIB SERIES CONNECTOR DIMENSIONS CONTACT TAIL LENGTH SUGGESTED PRINTED BOARD HOLE SIZES: Code "L" Length Board Thickness NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] For press-fit connector installation tools, see pages 108-109. 94 7.04 [0.277] 4.45 min. [0.175 min.] Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. For mounting screw options, see page 108. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 86 Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 or 94 STANDARD PART NUMBER PCIB24W9M9300A1 PCIB24W9M9400A1 15X Size 22 Omega Style Press-Fit Contacts 9X Size 16 Bi-Spring Style Press-Fit Contacts 24X 'L' (see below) 4X 2.70 [0.106] 2X 4.20 [0.165] 1.15 [0.045] 2X 2.70 [0.106] First Mate 2.125 [0.0837] 4.25 [0.167] 10.45 [0.411] Second Mate 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] Position 7 Last to Mate Signal CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 or 94 STANDARD PART NUMBER PCIB26W11M9300A1 PCIB26W11M9400A1 15X Size 22 Omega Style Press-Fit Contacts 11X Size 16 Bi-Spring Style Press-Fit Contacts 26X 'L' (see below) 4X 2.70 [0.106] 2X 4.20 [0.165] 1.15 [0.045] 2X 2.70 [0.106] 2.125 [0.0837] 4.25 [0.167] 10.45 [0.411] 8.85 [0.348] 13.90 [0.547] 18.95 [0.746] 2X 25.25 [0.994] Position 7 Last to Mate Signal CONTACT HOLE PATTERN CONNECTOR DIMENSIONS PCIB SERIES CONTACT TAIL LENGTH Code 93 94 87 "L" Length Board Thickness 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 7.04 [0.277] 4.45 min. [0.175 min.] DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, MALE Positronic Industries connectpositronic.com MALE COMPLIANT PRESS-FIT CONNECTOR WITH JACKSCREW SYSTEM CODE 93 OR 94 WITH MOS* -444.0 OTHER JACKSCREW LENGTH OPTIONS AVAILABLE, CONTACT TECHNICAL SALES FOR DETAILS STANDARD PART NUMBER PCIB26W11M9300A1-444.0 PCIB26W11M9400A1-444.0 11X Size 16 Bi-Spring Style Press-Fit Contacts * For MOS descriptions, see chart on pages 111-112. 2X 4.20 [0.165] 15X Size 22 Omega Style Bi-Spring Contacts 4X 2.70 [0.106] 2.125 [0.0837] 1.15 [0.045] 2X 2.70 [0.106] 26X "L" (see below) 2X 2-56UNC-2B Fixed Jackscrew 2X O2.67 [O0.105] 8.85 [0.348] 4.25 [0.167] 10.45 [0.411] 13.90 [0.547] Position 7 Last to Mate Signal 18.95 [0.746] 2X 25.25 [0.994] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] For mounting screw options, see page 108. PCIB SERIES For press-fit connector installation tools, see pages 108-109. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 88 Compact Power Connectors PCIB ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP 1 2 EXAMPLE PCIB 26W11 3 4 5 6 7 8 F 93 0 0 A1 /AA 9 STEP 9 - SPECIAL OPTIONS STEP 1 - BASIC SERIES FOR LISTING OF SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGES 111 AND 112. PCIB - PCIB Series STEP 2 - CONNECTOR VARIANTS * EC 5/ Compliant IES RoHS Di STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS NIC INDU TR POS O S 26W11R - 11 size 16 contacts and 15 size 22 contacts. Inverted termination style, use with contact type "4" R EU 26W11 - 11 size 16 contacts and 15 size 22 contacts r * pe 24W9R - 9 size 16 contacts and 15 size 22 contacts. Inverted termination style, use with contact type "4" IT 24W9 - 9 size 16 contacts and 15 size 22 contacts rec tive 2002 /9 /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PCIB26W11F9300A1 STEP 7 - CONTACT PLATING FOR PRINTED BOARD TYPE CONNECTORS STEP 3 - CONNECTOR GENDER F - Female M - Male 0- Crimp contacts ordered separately A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. 3 - Solder, Straight Printed Board Mount with 4.50 [0.177] tail extension for connection system 1. C1 - 0.76 microns [0.000030 inch] gold over nickel on mating end and termination end. 4 - Solder, Right Angle (90) Printed Board Mount with 2.68 [0.106] tail extension for connection systems 1 and 4. C2 - 0.76 microns [0.000030 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. D1 - 1.27 microns [0.000050 inch] gold over nickel on mating end and termination end. D2 - 1.27 microns [0.000050 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. STEP 4 - CONTACT TERMINATION TYPE 8 - Contacts must be ordered separately for Panel Mount Cable Connectors, connection system 3, see pages 102-103. Female connector only. 93 - Press-Fit, Compliant Termination size 16 and size 22 Straight Printed Board Mount for use with board thicknesses of 2.29 to 4.45 [0.090 to 0.175]. Connection system 1. 94 - Press-Fit, Compliant Termination size 16 and size 22 Straight Printed Board Mount for use with board thickness of 4.45 minimum [0.175 minimum]. Connection system 1. STEP 5 - MOUNTING STYLE NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES file. 0 - Standard Option See page 108 for mounting screw options. PCIB SERIES STEP 6 - HOODS 0 - Not applicable SK Drawing 89 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 3-dimensional model GENERAL PRODUCT INFORMATION Positronic Industries connectpositronic.com The PCIC Series encompasses all of the features of the PCIH Series in a 1U package. Reliability, high current capacity and many system management connections make the PCIC Series ideal for use in telecom, computer, information systems and industrial applications. PCIC SERIES CONTACT VARIANTS FACE VIEW OF MALE AND REAR VIEW OF FEMALE PCIC16W7 VARIANT PCIC16W7R VARIANT (Inverted Termination) 7 Size 16 Power Contacts and 9 Size 22 Signal Contacts NEW! PCIC3W3 VARIANT CREEPAGE AND CLEARANCE FOR HIGH VOLTAGE APPLICATIONS 3 Size 16 Power Contacts DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 90 PCIC SERIES Compact Power Connectors Removable Contacts: MATERIALS AND FINISHES: Contacts: Mounting Screws: Jackscrews: Glass-filled polyester, UL 94V-0, blue color. Size 16 contacts: High conductivity precision-machined copper alloy. Size 22 contacts: Precision-machined copper alloy. Plating: gold flash over nickel. Other plating options available, refer to Step 7 on page 101. Steel, zinc plated. Stainless steel, passivated. Install contact from rear of insulator; release from front of insulator. Size 16 and 22 female contacts feature "Closed Entry" design for highest reliability. Removable Contact Retention in Connector Body: Size 16 Contacts: Size 22 Contacts: 67 N [15 lbs.] 27 N [6 lbs.] Fixed Contacts: Printed board terminations, both straight and right angle (90). Size 16 female contacts feature "Closed Entry" design. Size 22 feature rugged "Robi-D Open Entry" contact design. "Closed Entry" contacts available, consult Technical Sales. ELECTRICAL CHARACTERISTICS: PCIC Contact Current Ratings, per UL 1977 See Temperature Rise Curves on page 6 for details. PCIC3W3: Size 16 Power Contacts: 32 amperes continuous, all contacts under load. PCIC16W7: Size 16 Power Contacts: Positions 14, 15, and 16: 40 amperes continuous, all contacts under load. Positions 1 through 4: 30 amperes continuous, all contacts under load. Size 22 Signal Contacts: 3 amperes nominal rating. Initial Contact Resistance; maximum: Size 16 Contact: 0.0007 ohms maximum. Size 22 Contact: 0.004 ohms maximum. Per IEC 512-2, Test 2b. 3,000 V r.m.s. 1,500 V r.m.s. 1,000 V r.m.s. PCIC16W7: 7.23mm [0.285 inch] 3.2mm 3.2mm 6.4mm 6.4mm 2.5mm 2.0mm [0.126 [0.126 [0.252 [0.252 [0.098 [0.079 inch] inch] inch] inch] inch] inch] Size 16 and 22 contacts are available with Compliant Contact Terminations. Printed Board Mounting: Mounting holes provided in connector body for printed board mounting. Self-tapping screws are available. Mechanical Operations: 250 couplings, minimum. CLIMATIC CHARACTERISTICS: Working Temperature: -55C to +125C. 2,000 V r.m.s. 1,000 V r.m.s. 500 V r.m.s. 333 V r.m.s. O NIC INDU RoHS Compliant Di IES DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. R TR Provided by connector body design. * U.L. and CNR recognition for PCIC3W3 is pending, consult Technical Sales. S Male and female connector bodies provide "lead-in" for 1.3mm [0.050 inch] diametral misalignment. U.L. Recognized File #E49351* CSA Recognized File #LR54219* EU 91 Compliant Terminations: r * pe Polarization: The following size 16 contacts are recessed 5mm [0.197 inch] below the face of the female connector insulator per safety requirements. Contact positions 15 and 16. 5,000 V r.m.s. MECHANICAL CHARACTERISTICS: Blind Mating System: Safety "Recessed in Insulator" Contacts: * Working Voltage: PCIC3W3: PCIC16W7: Contacts 14, 15 and 16: Contacts 1 through 4: Contacts 5 through 13: Sequential Contact Mating System: PCIC16W7: First mate contact 14 and last mate contact position 5. Consult Technical Sales for customer specified sequential mating. EC Creepage and Clearance Distance; minimum: PCIC3W3: PCIC16W7: Contact 16 to Contact 14: Contact 15 to Contact 14: Contact 16 to Signal Contacts: Contact 15 to Signal Contacts: Contact 16 to Contact 15: Contact 14 to Signal Contacts: 260C [500F] for 10 seconds duration per IEC 512-6, Test 12e, 25-watt soldering iron. 5/ Voltage Proof: PCIC3W3: PCIC16W7: Contacts 14, 15, and 16: Contacts 1 through 4: Contacts 5 through 13: 5 G ohms per IEC 512-2, Test 3a. 45 N [10 lbs.] 27 N [6 lbs.] Resistance to Solder Heat: IT Insulator Resistance: Fixed Contact Retention in Connector Body: Size 16 Contacts: Size 22 Contacts: POS PCIC SERIES Positronic Industries connectpositronic.com Insulator: Compact Power Connectors TECHNICAL CHARACTERISTICS rec tive 2002 /9 For RoHS options see page 101. CONNECTOR OUTLINE AND MATING DIMENSIONS PCIC SERIES Compact Power Connectors Positronic Industries connectpositronic.com PCIC CONNECTOR OUTLINE DIMENSIONS RIGHT ANGLE (90) BOARD MOUNT CONNECTOR MALE CONNECTOR FEMALE CONNECTOR 2X o2.54 [o0.100] 37.92 [1.493] 37.92 [1.493] 2X o2.54 [o0.100] 13.68 [0.539] 17.49 [0.689] 16.48 [0.649] 20.29 [0.799] 43.96 [1.731] 43.96 [1.731] 12.54+0.13-0.38 [0.494+0.005-0.015] 12.54+0.13-0.38 [0.494+0.005-0.015] STRAIGHT BOARD MOUNT CONNECTOR FEMALE CONNECTOR MALE CONNECTOR 46.74 [1.840] 46.74 [1.840] 6.02 [0.237] 7.04 [0.277] 18.51 [0.729] 18.71 [0.736] 40.92 [1.611] 2X o2.54 [o0.100] 40.92 [1.611] 2X o2.54 [o0.100] 12.54 [0.494] 12.54 [0.494] PCIC CONNECTOR MATING DIMENSIONS (FULLY MATED) 19.70 [0.776] REF. Right Angle (90) Board Mount Male to Straight Board Mount or Panel Mount Female SEE PAGE 97 FOR PANEL MOUNT CONNECTOR DIMENSIONS. 17.47 [0.688] REF. Right Angle (90) Board Mount Male to Right Angle (90) Board Mount Female DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 92 PCIC SERIES Compact Power Connectors STRAIGHT SOLDER CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIC16W7F300A1 9X o0.61 [0.024] 7X o1.14 [0.045] 2X 2.70 [0.106] 16X 4.50 [0.177] 2.125 [0.0837] 4.25 [0.167] 0.54 [0.021] 2X 2.70 [0.106] 4.20 [0.165] 9.84 [0.387] 4.06 [0.160] 9.11 [0.359] 14.16 [0.557] 2X 20.46 [0.806] 2X Size 16 Contacts 5mm Recessed Min. CONTACT HOLE PATTERN CONNECTOR DIMENSIONS Note: See below for suggested printed board hole sizes. FEMALE STRAIGHT SOLDER CONNECTOR WITH A.C. PASS-THROUGH CODE 3 WITH MOS* -246.2 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIC16W7F300A1-246.2 * For MOS descriptions, see chart on pages 111-112. 9X o0.61 [0.024] Crimp contacts ordered separately (see pages 102-103) 2X 2.70 [0.106] 4X o1.14 [0.045] 13X 4.50 [0.177] 0.54 [0.021] 3X o3.30 [0.130] Minimum A.C. Pass-Through Holes 2.125 [0.0837] 4.25 [0.167] 2X 2.70 [0.106] 2X Size 16 Contacts 5mm Recessed Min. CONNECTOR DIMENSIONS 4.20 [0.165] 9.84 [0.387] 4.06 [0.160] 9.11 [0.359] 14.16 [0.557] 2X 20.46 [0.806] CONTACT HOLE PATTERN SUGGESTED PRINTED BOARD HOLE SIZES: 93 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.00 [0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. STRAIGHT SOLDER CONNECTOR, MALE PCIC SERIES Compact Power Connectors Positronic Industries connectpositronic.com MALE STRAIGHT SOLDER CONNECTOR CODE 3 STANDARD PART NUMBER PCIC16W7M300A1 7X o1.14 [0.045] 16X 4.50 [0.177] 9X o0.61 [0.024] 2X 2.70 [0.106] 0.54 [0.021] 2X 2.70 [0.106] 4.25 [0.167] Second Mate First Mate 2.125 [0.0837] 4.20 [0.165] 9.84 [0.387] 4.06 [0.160] 9.11 [0.359] 14.16 [0.557] 2X 20.46 [0.806] Position 5 Last to Mate Signal CONTACT HOLE PATTERN CONNECTOR DIMENSIONS NEW! Note: See below for suggested printed board hole sizes. MALE STRAIGHT SOLDER CONNECTOR WITH JACKSCREW SYSTEM CODE 3 WITH MOS* -443.2 STANDARD PART NUMBER PCIC3W3M300A1-443.2 3X O1.14 [0.045] * For MOS descriptions, see chart on pages 111-112. 3X 4.50 [0.177] 2-56UNC-2A Male Rotating Jackscrew 2.125 [0.0837] 4.25 [0.167] 2X 9.47 [0.373] 2X 20.46 [0.806] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.00 [0.039] holes for size 22 contact holes. Suggest O1.60 [0.063] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 94 PCIC SERIES Positronic Industries connectpositronic.com Compact Power Connectors RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, FEMALE FEMALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIC16W7F400A1 2X 2.70 [0.106] 0.54 [0.021] 14.710.65 [0.5790.026] 2X Size 16 Contacts 5mm Recessed Min. 9.11 [0.359] 4.20 [0.165] 7.39 [0.291] 7.96 [0.313] 12.21 [0.481] 10.09 [0.397] 12.79 [0.504] 4.06 [0.160] 9.84 [0.387] 14.16 [0.557] 2X 18.96 [0.746] 7X o1.60 [0.063] 16X 2.68 [0.106] 9X o0.71 [0.028] CONTACT HOLE PATTERN Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS FEMALE RIGHT ANGLE (90)PART BOARD MOUNT CONNECTOR INVERTED NUMBER: CODE 4 PCIC16W7F400A1 PART NUMBER FOR INVERTED TERMINATION PCIC16W7RF400A1 14.710.65 [0.5790.026] 2X 2.70 [0.106] 0.54 [0.021] 12.21 [0.481] 7.96 [0.313] 2X Size 16 Contacts 5mm Recessed Min. 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] 4.20 [0.165] 9.84 [0.387] 7X o0.71 [0.028] 16X 2.68 [0.106] 9X o1.60 [0.063] 4.06 [0.160] 9.11 [0.359] 14.16 [0.557] 2X 18.96 [0.746] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: 95 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. RIGHT ANGLE (90) BOARD MOUNT CONNECTOR, MALE PCIC SERIES Compact Power Connectors Positronic Industries connectpositronic.com MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 STANDARD PART NUMBER PCIC16W7M400A1 2X 18.96 [0.746] 0.54 [0.021] 14.710.65 [0.5790.026] 12.21 [0.481] 7.96 [0.313] 2X 2.70 [0.106] Second Mate First Mate 7.39 [0.291] 10.09 [0.397] 12.79 [0.504] Position 5 Last to Mate Signal 4.20 [0.165] 9.84 [0.387] 4.06 [0.160] 9.11 [0.359] 14.16 [0.557] 7X o1.60 [0.063] 16X 2.68 [0.106] CONTACT HOLE PATTERN 9X o0.71 [0.028] Note: See below for suggested printed board hole sizes. CONNECTOR DIMENSIONS MALE RIGHT ANGLE (90) BOARD MOUNT CONNECTOR CODE 4 PART NUMBER FOR INVERTED TERMINATION PCIC16W7RM400A1 2X 18.96 [0.746] 0.54 [0.021] 14.710.65 [0.5790.026] 2X 2.70 [0.106] Second Mate First Mate 7.39 [0.291] 7.96 [0.313] Position 5 Last to Mate Signal 7X o1.60 [0.063] 12.21 [0.481] 16X 2.68 [0.106] 9X o0.71 [0.028] 10.09 [0.397] 12.79 [0.504] 4.20 [0.165] 9.84 [0.387] 4.06 [0.160] 9.11 [0.359] 14.16 [0.557] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O1.14 [0.045] holes for size 22 contact holes. Suggest O2.03 [0.080] holes for size 16 contact holes. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 96 PCIC SERIES Compact Power Connectors PANEL MOUNT CONNECTOR. FEMALE Positronic Industries connectpositronic.com FEMALE PANEL MOUNT CRIMP CONTACT CONNECTOR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY STANDARD PART NUMBER PCIC16W7F8000 3X o4.19 [0.165] C'BORE 6X o3.56 [0.140] C'BORE 12.00 [0.472] 6.02 [0.237] 12.69 [0.500] 2X Size 16 Contacts 5mm Min. Recessed 49.28 [1.940] 42.92 [1.690] 2X 3.83 [0.151] 2X o3.560.08 [o0.1400.003] 35.26 [1.388] o2.54 [o0.100] Thru 13.70 [0.540] 6.85 [0.270] 12.54 [0.494] PANEL CUT OUT CONNECTOR DIMENSIONS For information regarding removable contacts, see Removable Contact section, pages 102-103. 97 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE PCIC SERIES Compact Power Connectors Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIC16W7F9300A1 PCIC16W7F9400A1 7X Size 16 Bi-Spring Style Press-Fit Contacts 9X Size 22 Omega Style Press-Fit Contacts 2X 2.70 [0.106] 4.25 [0.167] 0.54 [0.021] 16X "L" (see below) 2.125 [0.0837] 2X 2.70 [0.106] 4.20 [0.165] 9.84 [0.387] 4.06 [0.160] 2X Size 16 Contacts 5mm Recessed Min. 9.11 [0.359] 14.16 [0.557] 2X 20.46 [0.806] CONNECTOR DIMENSIONS CONTACT HOLE PATTERN CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Note: See below for suggested printed board hole sizes, press-fit connector installation tools, and mounting screw options. FEMALE COMPLIANT PRESS-FIT CONNECTOR WITH A.C. PASS-THROUGH CODE 93 OR 94 WITH MOS* -246.2 CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY LOW PROFILE PART NUMBER PCIC16W7F9300A1-246.2 PCIC16W7F9400A1-246.2 9X Size 22 Omega Style Press-Fit Contacts * For MOS descriptions, see chart on pages 111-112. 4X Size 16 Bi-Spring Style Press-Fit Contacts 13X "L" (see below) Crimp contacts ordered separately (see pages 102-103) 2X 2.70 [0.106] 0.54 [0.021] 3X o3.30 [0.130] Minimum A.C. Pass-Through Holes 2X 2.70 [0.106] 4.25 [0.167] 2.125 [0.0837] 4.20 [0.165] 9.84 [0.387] 4.06 [0.160] 9.11 [0.359] 2X Size 16 Contacts 5mm Recessed Min. 14.16 [0.557] 2X 20.46 [0.806] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH SUGGESTED PRINTED BOARD HOLE SIZES: Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 98 PCIC SERIES Compact Power Connectors COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, FEMALE Positronic Industries connectpositronic.com FEMALE COMPLIANT PRESS-FIT CONNECTOR WITH JACKSCREW SYSTEM NEW! CODE 93 OR 94 WITH MOS* -444.2 STANDARD PART NUMBER PCIC3W3F9300A1-444.2 PCIC3W3F9400A1-444.2 3X Size 16 Bi-Spring Style Press-Fit Contacts * For MOS descriptions, see chart on pages 111-112. 3X "L" (see below) 2-56UNC-2B Female Fixed Jackscrew 2.125 [0.0837] 4.25 [0.167] 2X 9.47 [0.373] 2X 20.46 [0.806] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS SUGGESTED PRINTED BOARD HOLE SIZES: CONTACT TAIL LENGTH 99 Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. COMPLIANT PRESS-FIT BOARD MOUNT CONNECTOR, MALE PCIC SERIES Compact Power Connectors Positronic Industries connectpositronic.com MALE COMPLIANT PRESS-FIT CONNECTOR CODE 93 OR 94 STANDARD PART NUMBER PCIC16W7M9300A1 PCIC16W7M9400A11 9X Size 22 Omega Style Press-Fit Contacts 7X Size 16 Bi-Spring Style Press-Fit Contacts 16X 'L" (see below) 2X 2.70 [0.106] 4.25 [0.167] Second Mate First Mate Position 5 Last to Mate Signal 0.54 [0.021] 2X 2.70 [0.106] 2.125 [0.0837] 4.20 [0.165] 9.84 [0.387] 4.06 [0.160] 9.11 [0.359] 14.16 [0.557] 2X 20.46 [0.806] CONTACT HOLE PATTERN CONNECTOR DIMENSIONS CONTACT TAIL LENGTH Code "L" Length Board Thickness 93 5.72 [0.225] 2.29 to 4.45 [0.090 to 0.175] 94 7.04 [0.277] 4.45 min. [0.175 min.] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O3.560.08 [0.1400.003] holes for connector mounting holes. NOTE: See page 110 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. For press-fit connector installation tools, see pages 108-109. For mounting screw options, see page 108. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 100 PCIC SERIES Compact Power Connectors PCIC ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 2 3 4 5 6 7 8 PCIC 16W7 F 93 0 0 A1 /AA STEP 9 - SPECIAL OPTIONS STEP 1 - BASIC SERIES FOR LISTING OF SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGES 111 AND 112. PCIC - PCIC Series STEP 2 - CONNECTOR VARIANTS 5/ IT EU STEP 3 - CONNECTOR GENDER IES r * pe Compliant Di STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS NIC INDU RoHS *3W3 - 3 size 16 contacts F - Female M - Male O TR POS R S 16W7 - 7 size 16 contacts and 9 size 22 contacts 16W7R - 7 size 16 contacts and 9 size 22 contacts. Inverted termination style, use with contact type "4". 9 * EXAMPLE 1 EC STEP rec tive 2002 /9 /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PCIC16W7F9300A1 STEP 7 - CONTACT PLATING FOR PRINTED BOARD TYPE CONNECTORS STEP 4 - CONTACT TERMINATION TYPE 03 - Solder, Straight Printed Board Mount with 4.50 [0.177] tail extension for connection systems 1 and 2. 4 - Solder, Right Angle (90) Printed Board Mount with 2.68 [0.106] tail extension for connection systems 1 and 4. 8 - Contacts must be ordered separately for Panel Mount Cable Connectors, connection system 3, see pages 102-103. Female connector only. 93 - Press-Fit, Compliant Termination size 16 and size 22 Straight Printed Board Mount for use with board thicknesses of 2.29 to 4.45 [0.090 to 0.175]. Connection system 1. 94 - Press-Fit, Compliant Termination size 16 and size 22 Straight Printed Board Mount for use with board thickness of 4.45 minimum [0.175 minimum]. Connection systems 1 and 2. Crimp contacts ordered separately A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. C1 - 0.76 microns [0.000030 inch] gold over nickel on mating end and termination end. C2 - 0.76 microns [0.000030 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. D1 - 1.27 microns [0.000050 inch] gold over nickel on mating end and termination end. D2 - 1.27 microns [0.000050 inch] gold over nickel on mating end and 5.00 microns [0.00020 inch] tin-lead solder coat on termination end. Not available with code 93 or code 94 in step 4. STEP 5 - MOUNTING STYLE 0 - Standard Option See page 108 for mounting screw options. STEP 6 - HOODS NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES file. 0 - Not applicable * PCIC3W3 variant only available in these part numbers: PCIC3W3F9300A1-444.2 and PCIC3W3M300A1-443.2. Consult Technical Sales for other options to this variant. SK Drawing 101 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 3-dimensional model Compact Power Connectors NEW! REMOVABLE CONTACTS Positronic Industries connectpositronic.com REMOVABLE CONTACT TECHNICAL CHARACTERISTICS SIZE 22 REMOVABLE CONTACT SIZE 16 REMOVABLE CONTACT MATERIALS AND FINISHES: MATERIALS AND FINISHES: HIGH CONDUCTIVITY: Tellurium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. REMOVABLE CONTACTS Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional finishes for -14 and -15. MECHANICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: Insert contact to rear face of insulator, release from front face of insulator. Female contact feature "Closed Entry" design for highest reliability. Insert contact to rear face of insulator, release from front face of insulator. Female contact feature "Closed Entry" design for highest reliability. ELECTRICAL CHARACTERISTICS: Contact Current Rating: ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: 3 amperes nominal. 0.004 ohms max. per IEC 512-2, test 2b. SIZE 20 REMOVABLE CONTACT Initial Contact Resistance: See Size 16 contact current ratings for individual variants: PCIH - refer to page 13 PCIA - refer to page 38 PCIM - refer to pages 47-48 PCIB - refer to page 72 PCIC - refer to page 91 0.0007 ohms max. per IEC 512-2, test 2b. MATERIALS AND FINISHES: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional finishes for -14 and -15. OPTIONAL PLATING FINISHES -14 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC720N2-14. -15 0.000050 inch [1.27] gold over nickel by adding "-15". Example: FC720N2-15. MECHANICAL CHARACTERISTICS: Insert contact to rear face of insulator, release from front face of insulator. Female contact feature "Closed Entry" design for highest reliability. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: 5 amperes nominal. 0.004 ohms max. per IEC 512-2, test 2b. RoHS OPTIONS: /AA Environmental Compliance Option (RoHS), compliant per EU Directive 2002/95/EC can be achieved by adding "/AA" suffix onto part number. Examples: FC720N2/AA or for optional finishes use FC720N2/AA-14. REMOVABLE CRIMP CONTACT NEW! FOR USE WITH PCIH, PCIA, PCIM, PCIB & PCIC SERIES PANEL MOUNT VERSION CONTACTS MUST BE ORDERED SEPARATELY SIZE 22 FEMALE CONTACT "CLOSED ENTRY" DESIGN 12.47 [0.491] 3.35 [0.132] 0.76 [0.030] O1.42 [0.056] O0.89 [0.035] Part Number: FC422N8 Wire size 0.3 mm2 [22 AWG] What makes Positronic's new PosiBand(R) contact interface a significant improvement? * Higher reliability in harsh environments and repeated mating cycles, and durability in blind mate applications * More stable price over time * No need to anneal PosiBand contacts eliminating possibility of incorrect annealing causing reliability problems on the mating end of the contact For more information on PosiBand contacts, please contact Technical Sales. For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 104-110. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 102 Compact Power Connectors REMOVABLE CONTACTS Positronic Industries connectpositronic.com REMOVABLE CRIMP CONTACT FOR USE WITH PCIH SERIES PANEL MOUNT VERSION CONTACTS MUST BE ORDERED SEPARATELY SIZE 20 REMOVABLE CONTACTS FEMALE CONTACT "CLOSED ENTRY" DESIGN 19.41 [0.764] 6.48 [0.255] 1.65 [0.065] O1.73 [0.068] O1.14 [0.045] Part Number: FC720N2 Wire size 0.5-0.3-0.25 mm2 [20-22-24 AWG] REMOVABLE CRIMP CONTACT FOR USE WITH A.C. PASS-THROUGH AND PANEL MOUNT VERSIONS FOR PCIH, PCIA, PCIM, PCIB & PCIC SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 16 *FEMALE CONTACT "CLOSED ENTRY" DESIGN, L.S.A. 19.810.51 [0.7800.020] 6.480.51 [0.2550.020] OB OA "S" in part number indicates high conductivity material. 1.65 [0.065] PART NUMBER WIRE SIZE mm2 [AWG] OA OB FC112N2S-1565.0 4.0 / [12] 2.49 [0.098] n/a To maintain current rating, FC112N2S-1565.0 must be used FC114N2-1565.0 2.5-1.5 / [14-16] 2.06 [0.081] 2.67 [0.105] FC116N2-1565.0 1.5-1.0 / [16-18] 1.70 [0.067] 2.36 [0.093] FC120N2-1565.0 0.5-0.3-0.25 / [20-22-24] 1.14 [0.045] 1.65 [0.065] *NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. These contact options do not feature high conductivity material and are for use with smaller than 12 awg wire. Contact resistance is 0.0016 ohms max. per IEC 512-2, test 2b. For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 104-110. 103 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTS Positronic Industries connectpositronic.com CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS STEP 1: STRIP WIRE TO INDICATED LENGTH. Take Care Not To: - Correctly Stripped Wire Damage or remove strands. Untwist or overtwist strands. Leave insulation particles on strands. Damage insulation. Insulation CONTACT PART NUMBER "L" CONTACT SIZE FEMALE NEW! "L" 0.51[0.020] 22 FC422N8N2 3.18 [0.125] 20 FC720N2 5.84 [0.230] 16 FC112N2S-1565.0 5.84 [0.230] 16 FC114N2-1565.0 5.84 [0.230] 16 FC116N2-1565.0 5.84 [0.230] 16 FC120N2-1565.0 5.84 [0.230] APPLICATION TOOLS Stranded Wire Examples of Stripping Faults Strands damaged or removed by stripping tool. Insulation cut incorrectly. Strands untwisted. Strands overtwisted. Particles of insulation on the stripped part of the wire. Wire insulation damaged. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 104 Compact Power Connectors CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTS Positronic Industries connectpositronic.com CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS STEP 2: CRIMP WIRE TO CONTACT. For Hand Crimp Tool: - Place contact into crimping tool. - Insert wire into contact. - Center contact by slowly closing the crimping tool until the crimp indenters make contact with the crimp barrel. - Complete the cycle of the crimping tool in one smooth motion. - Remove the crimped contact. For Automatic Crimp Tool: Positronic Recommended Conductor Tensile Strength WIRE SIZE AWG/[mm2] - Insert the wire into the contact, positioned in the crimp tool by the plastic carrier. - Depress the activating device of the crimping tool to start the crimping cycle. - Remove the crimped contact. Conductor tensile strength values are derived using silver-tin plated copper wires. APPLICATION TOOLS Values may change depending upon what type of wire is used. STEP 3: INSPECT THE CRIMP. Correctly Crimped Contact Crimp to meet recommended tensile strength. AXIAL LOAD POUNDS/[N] 12 [4.0] 110 [489] 14 [2.5] 70 [311] 16 [1.5] 50 [222] 18 [1.0] 28 [125] 20 [0.5] 20 [89] 22 [0.3] 12 [53] 24 [0.25] 8 [36] For All Tools: - Strands to be visible through the inspection hole. - Strands not to be visible beyond the insulation support. - Crimped contact to meet recommended conductor tensile force shown in chart. - Check for peeled gold and bent contacts. Cross Section of Correctly Crimped Contact Stripped wires compressed for improved conduction. 8 Crimp Indents Examples of Crimping Faults Strands visible beyond insulation support. Strands not visible through inspection hole. Crimp indents too close to inspection hole. Stripped part of the wire too long. 105 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Stripped part of the wire too short. Crimp indents incorrectly located. Compact Power Connectors NEW! CRIMPING TOOLS AND ACCESSORIES Positronic Industries connectpositronic.com CYCLE-CONTROLLED HAND CRIMP TOOLS (SHOWN FOR REFERENCE ONLY) All wire are eight step adjustable hand crimping tool produces a four double-indent crimp configuration. Each positioner is equipped with a data plate which gives the correct crimp-depth setting for each wire size. AUTOMATIC CRIMP TOOL, PNEUMATICALLY ACTUATED For complete crimp tool and positioner selection part numbers, see Contact Application Tools Cross Reference Chart on page 107. This fast cycling automatic crimp tool produces a four double-indent crimp on wire sizes. For use with size 16, 20 and 22 contacts. Contacts must be ordered on reels. Foot control valve is supplied as a standard accessory. APPLICATION TOOLS (SHOWN FOR REFERENCE ONLY) REMOVAL TOOL For size 22, 20 and 16 contacts For complete automatic crimp tool selection part numbers, see Contact Application Tools Cross Reference Chart on page 107. INSERTION TOOL For size 22, 20 and 16 contacts Reel for holding plastic contact carriers INSERTION AND REMOVAL TOOLS (SHOWN FOR REFERENCE ONLY) Plastic contact carriers Enlarged section of plastic contact carriers CONTACT REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS An easy-to-use contact insertion tool used for rear insertion of contacts into connector. The contact removal tool is spring-loaded to simplify the extraction of removable contacts from the connector insulators. For contact removal, simply insert the hollow tool tip over the male or female contact from the front face of the insulator, rotate the tool slightly while increasing the pushing force against the butt of the extraction tool. The contact will be released from the insulator retention system and will "pop out" of the rear face of the insulator. For insertion and removal tool selection part numbers, see Contact Application Tools Cross Reference Chart on pages page 107. Contacts may be supplied in plastic carriers, packaged in reels holding 2,000 contacts for use with the automatic pneumatic crimp tools, catalog part numbers 9550-0 and 9550-1; packaged in reels holding 1,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9555-0-2. The same type carrier is used for both male and female contacts. All female crimp contacts can be ordered in reels by adding letter "R" after the contact part number, such as FC720N2R for a female contact. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 106 NEW! Positronic Industries connectpositronic.com CONTACT APPLICATION TOOLS CROSS REFERENCE LIST Compact Power Connectors CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS Series Contact Used PCIH, PCIA, PCIM, PCIB & PCIC SERIES PCIH SERIES PCIH, PCIA, PCIM, PCIB & PCIC SERIES Contact Size SIZE 22 CONTACT SIZE 20 CONTACT SIZE 16 CONTACT FC422N8 FC720N2 Positronic Contact P/N FC120N2-1565.0 FC116N2-1565.0 FC114N2-1565.0 Handle & Positioner P/N Hand Crimp Tool P/N FC112N2S-1565.0 9509-3-0-0 9507-0-0-0 9507-0-0-0 9501-0-0-0 9501-0-0-0 9501-0-0-0 9509-4-0-0 AFM8 AFM8 AF8 AF8 AF8 GS222 Mil Equiv M22520/2-01 M22520/2-01 M22520/1-01 M22520/1-01 M22520/1-01 Positioner 9502-23-0-0 9502-22-0-0 9502-1-0-0 9502-1-0-0 9502-1-0-0 9509-5-0-0 Mfg. Cross K1383 K1196 TH4 TH4 TH4 TP-1366 M22520/1-03 M22520/1-03 M22520/1-03 Mfg. Cross APPLICATION TOOLS Mil Equiv Insertion Tool Mfg. Cross 9099-1-0-0 9099-4-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 9099-0-0-0 ITH 1056 ITP 1076 ITH 1094 ITH 1094 ITH 1094 ITH 1094 M81969/18-01 M81969/18-01 M81969/18-01 M81969/18-01 9081-4-0-0 9081-4-0-0 9081-4-0-0 9081-4-0-0 9550-0-0-0 9550-0-0-0 9550-0-0-0 9550-0-0-0 Mil Equiv M81969/18-02 Removal Tool 9081-3-0-0 9081-2-0-0 Mfg. Cross RNG2103 RNG2103 9550-1-0-0 9550-1-0-0 Mil Equiv Automatic Crimp Tool 107 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors PRESS-FIT USER INFORMATION AND MOUNTING SCREWS Positronic Industries connectpositronic.com PRESS-FIT USER INFORMATION When properly used, Positronic Industries Bi-Spring Power Press-Fit terminations provide reliable service even under severe conditions. Connectors utilizing this leading technology press-fit contact are easy to install: Inexpensive installation tooling is available from Positronic, to choose the proper installation tool refer to page 109 for part number ordering information. 2. Insert the connector into the P.C. board or backplane and seat connector fully. 3. Secure the connector to the P.C. board or backplane using two self-tapping screws. The screws should be #4 self-tapping screws for plastic. Mounting screws can be ordered separately, see below. APPLICATION TOOLS 1. MOUNTING SCREWS Stresses that occur during coupling and uncoupling of power supplies or through shock and vibration of systems can be transferred to backplanes or P.C. boards through press-fit connector terminations. Avoid concern over electrical integrity of the connector to board interface by using mounting screws. Bellcore GR1217 details a preference for the use of mounting hardware and we recommend this practice. MOUNTING SCREW ORDERING INFORMATION SCREW PART NUMBER THREAD LENGTH 2076-16-1-16 7.92+0.00-0.76 [0.312+0.000-0.030] 2076-16-2-16 9.53+0.00-0.76 [0.375+0.000-0.030] 2076-16-3-16 11.10+0.00-0.76 [0.437+0.000-0.030] 2076-16-4-16 12.70+0.00-0.76 [0.500+0.000-0.030] SCREWS ARE #4 SELF-TAPPING FOR PLASTIC. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 108 Compact Power Connectors COMPLIANT PRESS-FIT CONNECTOR INSTALLATION TOOLS Positronic Industries connectpositronic.com COMPLIANT PRESS-FIT TERMINATION CONNECTOR INSTALLATION TOOLS 1/2 INCH SHAFT FOR ARBOR PRESS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS SUPPORT TOOL SEATING TOOL Positronic offers expert assistance in adapting application tooling to your manufacturing environment. Contact our application tooling specialist for assistance. SERIES REPLACEABLE SEATING PINS APPLICATION TOOLS PCIH CONNECTOR VARIANT PCIA PCIM PCIB REPLACEMENT PINS CONNECTOR SUPPORT TOOL FEMALE MALE FEMALE FEMALE PCIH38 9513-300-13-41 9513-300-0-41 9513-300-33-41 9513-300-20-41 Positions 1 through 20: 855-347-2-0 Positions 21 through 35: 855-916-26-0 Position 36: 855-916-12-0 Positions 37 and 38: 855-916-11-0 9513-400-0-41 PCIH47 9513-300-12-41 9513-300-3-41 9513-300-32-41 9513-300-23-41 Positions 1 through 20: 855-347-2-0 Positions 21 through 44: 855-916-19-0 Position 45: 855-916-12-0 Positions 46 and 47: 855-916-11-0 9513-400-0-41 9513-300-12-41 9513-300-47-41 9513-300-32-41 9513-300-67-41 Positions 1 through 20: 855-347-2-0 Positions 21 through 44: 855-916-12-0 Position 45: 855-916-12-0 Positions 46 through 49: 855-916-11-0 9513-400-0-41 PCIA60W36 9513-300-44-41 9513-300-9-41 9513-300-64-41 9513-300-29-41 Positions 1 through 30: 855-347-2-0 Positions 31 through 54: 855-916-19-0 Position 55 and 56: 855-916-12-0 Positions 57 through 60: 855-916-11-0 9513-400-2-41 PCIM30W15 9513-300-52-41 9513-300-17-41 9513-300-72-41 9513-300-37-41 Positions 1 through 12: 855-347-2-0 Positions 13 through 27: 855-916-19-0 Position 28: 855-916-12-0 Positions 29 and 30: 855-916-11-0 9513-400-3-41 PCIM33W18 9513-300-53-41 9513-300-40-41 9513-300-73-41 9513-300-60-41 Positions 1 through 12 and Positions 28 through 33: 855-347-2-0 Positions 13 through 27: 855-916-19-0 9513-400-3-41 PCIM34W13 9513-300-54-41 9513-300-14-41 9513-300-74-41 9513-300-34-41 Positions 1 through 10: 855-347-2-0 Positions 11 through 31: 855-916-19-0 Position 32: 855-916-12-0 Positions 33 and 34: 855-916-11-0 9513-400-3-41 PCIM37W16 9513-300-55-41 9513-300-41-41 9513-300-75-41 9513-300-61-41 Positions 1 through 10 and Positions 32 through 37: 855-347-2-0 Positions 11 through 31: 855-916-19-0 9513-400-3-41 PCIB24W9 9513-300-50-41 9513-300-19-41 9513-300-70-41 9513-300-39-41 Positions 1 through 6: 855-347-2-0 Positions 7 through 21: 855-916-19-0 Position 22: 855-916-12-0 Position 23 and 24: 855-916-11-0 9513-400-4-41 PCIB26W11 9513-300-49-41 9513-300-42-41 9513-300-69-41 9513-300-62-41 Positions 1 through 6 and Positions 22 through 26: 855-347-2-0 Positions 7 through 21: 855-916-19-0 9513-400-4-41 PCIC16W7 9513-300-68-41 9513-300-43-41 9513-300-48-41 9513-300-63-41 Positions 1 through 4: 855-347-2-0 Positions 5 through 13: 855-916-19-0 Position 14: 855-916-12-0 Positions 15 and 16: 855-916-11-0 9513-400-5-41 PCIC3W3 9513-300-56-41 9513-300-57-41 9513-300-76-41 9513-300-76-41 Positions 1 through 3: 855-347-2-0 9513-400-9-41 FEMALE -379.0 MALE -378.0 PCIC CONNECTOR SEATING TOOL WITHOUT ARBOR PRESS SHAFT MALE PCIH49W25 109 CONNECTOR SEATING TOOL WITH ARBOR PRESS SHAFT DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Compact Power Connectors COMPLIANT PRESS-FIT CONNECTORS PRINTED BOARD HOLE SIZES Positronic Industries connectpositronic.com SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT CONNECTORS Traditionally, tin-lead has been a popular plating for PBC holes. However, many PCB hole platings must now be RoHS Compliant. Positronic is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as shown below. OMEGA & BI-SPRING COMPLIANT PRESS-FIT CONTACT HOLE BOARD TYPE TIN-LEAD SOLDER PCB CONTACT SIZE / TYPE RECOMMENDED DRILL HOLE SIZE 22 OMEGA o1.1500.025 [o0.04530.0010] 20 OMEGA o1.1500.025 [o0.04530.0010] 16 BI-SPRING o1.7500.025 [o0.0690.001] RECOMMENDED PLATING "Omega" Termination FINISHED HOLE SIZES o1.000+0.090-0.060 [o0.0394+0.0035-0.0024] 15 [0.0006] minimum solder over 25 [0.0010] min. copper o1.000+0.090-0.060 [o0.0394+0.0035-0.0024] o1.600+0.090-0.060 [o0.0630+0.0035-0.0024] "Bi-Spring" Termination RoHS PCB PLATING OPTIONS IMMERSION TIN PCB IMMERSION SILVER PCB ELECTROLESS NICKEL / IMMERSION GOLD PCB o1.190.025 [o0.0470.001] 20 OMEGA o1.190.025 [o0.0470.001] 16 BI-SPRING o1.7500.025 [o0.0690.001] o1.600+0.090-0.060 [o0.0630+0.0035-0.0024] 22 OMEGA o1.190.025 [o0.0470.001] o1.090.05 [o0.0430.002] 20 OMEGA o1.190.025 [o0.0470.001] 16 BI-SPRING o1.7500.025 [o0.0690.001] o1.600+0.090-0.060 [o0.0630+0.0035-0.0024] 22 OMEGA o1.190.025 [o0.0470.001] o1.090.05 [o0.0430.002] 20 OMEGA o1.190.025 [o0.0470.001] 16 BI-SPRING o1.7500.025 [o0.0690.001] 22 OMEGA o1.190.025 [o0.0470.001] 20 OMEGA o1.190.025 [o0.0470.001] 16 BI-SPRING o1.7500.025 [o0.0690.001] o1.090.05 [o0.0430.002] 25 [0.0010] min. copper 0.850.15 [0.0000330.000006] immersion tin over 25 [0.0010] min. copper 0.340.17 [0.0000130.000007] immersion silver over 25 [0.0010] min. copper APPLICATION TOOLS COPPER PCB 22 OMEGA o1.090.05 [o0.0430.002] o1.090.05 [o0.0430.002] COMPLIANT PRESS-FIT TERMINATION CONTACT HOLE NOTE: For PCB plating compositions not shown, consult Technical Sales. o1.090.05 [o0.0430.002] o1.600+0.090-0.060 [o0.0630+0.0035-0.0024] 0.05 [0.000002] min. immersion gold over 4.51.5 [0.0001770.000059] electroless nickel per IPC-4552 over 25 [0.0010] min. copper o1.090.05 [o0.0430.002] o1.090.05 [o0.0430.002] o1.600+0.090-0.060 [o0.0630+0.0035-0.0024] Note: The PCIH38 variant contains size 16 and size 20 contacts. All other variants contain size 16 and size 22 contacts. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 110 Compact Power Connectors SPECIAL OPTION APPENDIX Positronic Industries connectpositronic.com MODIFICATION OF STANDARD (MOS) Specify complete connector by selecting a base part number from the desired series Ordering Information Page. Once base part number is selected, add desired modification of standard (MOS) number below to the end of the part number. Example part number: PCIH47F9300A1/AA-245.0 (Ordering information pages can be found at the end of each series) GENDER TERMINATION TYPE AVAILABLE MODIFICATION OF STANDARD (MOS) NUMBER DESCRIPTION OF MODIFICATION 38 F 3, 93, 94 -245.0 System 2, Straight Printed Board Mount 38 contact connector with 3 high profile A.C. pass-through contact positions. 38 F 3, 93, 94 -246.1 System 2, Straight Printed Board Mount 38 contact connector with 3 low profile A.C. pass-through contact positions. 47 F 3, 93, 94 -246.0 System 2, Straight Printed Board Mount 47 contact connector with 3 low profile A.C. pass-through contact positions. 47 *47R F 4 -246.4 System 5, Right Angle (90) Board Mount 47 contact connector with 3 A.C. pass-through contact positions. 47 M 4 259.0 Selectively loaded Right Angle (90), 47 contact connector with ten total output contacts loaded in 1, 4, 5, 8, 9, 12, 13, 16, 19, 20. See page 11. 47 M 4 259.1 Selectively loaded Right Angle (90), 47 contact connector with six total output contacts loaded in 1, 5, 9,13, 19, 20. See page 11. 47 M 4 259.2 Selectively loaded Right Angle (90), 47 contact connector with sixteen total output contacts loaded in 1, 3, 4, 5, 6, 7, 8, 9, 11, 12, 13, 15, 16, 17, 19, 20. See page 11. 47 M 3, 4, 93, 94 -441.0 System 1 & 4, allows for any 47 male contact connector to be supplied with two additional contact positions, 48 and 49, to be left vacant in order to accept keying plugs. See page 7. 47 F 3, 4, 93, 94 -442.0 System 1 & 4, allows for any 47 female contact connector to be supplied with two additional contact positions, 48 and 49, to be left vacant in order to accept keying plugs. See page 7. 49W25 F 3, 93, 94 -246.3 System 2, Straight Printed Board Mount 49 contact connector with 5 low profile A.C. pass-through contact positions. 49W25 M 3, 4, 93, 94 -378.0 Allows contacts 45-49 to be sequentially mated as follows: Position 45 is first mate, positions 46,47,48, and 49 are second mate. Male connector mates with female connector using MOS number -379.0. 49W25 *49W25R F 3, 4, 93, 94 -379.0 Allows for contact positions 46, 47, 48 and 49 to have 5mm recess. Contact 45 to have 2mm recess. Female connector mates with male connector using MOS number -378.0. PCIH CONNECTOR VARIANT SIZE SPECIAL OPTIONS CONTACT TECHNICAL SALES FOR ADDITIONAL SPECIAL OPTIONS 111 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. *Inverted termination available on connectors with code 4 termination only. Compact Power Connectors SPECIAL OPTION APPENDIX Positronic Industries connectpositronic.com MODIFICATION OF STANDARD (MOS) Specify complete connector by selecting a base part number from the desired series Ordering Information Page. Once base part number is selected, add desired modification of standard (MOS) number below to the end of the part number. Example part number: PCIH47F9300A1/AA-245.0 GENDER TERMINATION TYPE AVAILABLE MODIFICATION OF STANDARD (MOS) NUMBER DESCRIPTION OF MODIFICATION Consult Technical Sales for Special Options 33W18 F 3, 93, 94 -246.10 System 2, Straight Printed Board Mount Connector with 3 low profile A.C pass-through contact positions. 24W9 F 3, 93, 94 -246.5 System 2, Straight Printed Board Mount Connector with 3 low profile A.C pass-through contact positions. 24W9 *24W9R F 4 -422.0 System 1 and 4, Right Angle (90) Printed Board Mount Connector with 3 low profile A.C pass-through contact positions. 26W11 F 3, 93, 94 -246.6 System 2, Straight Printed Board Mount Connector with 5 low profile A.C pass-through contact positions. 26W11 M 3, 93, 94 -444.0 Fixed jackscrew system. Male connector mates with female connector using MOS number -443.0 26W11 F 8 -443.0 Rotating jackscrew system. Female connector mates with male connector using MOS number -444.0. 16W7 F 3, 93, 94 -246.2 System 2, Straight Printed Board Mount Connector with 3 low profile A.C. Pass-Through contact positions. 3W3 F 93, 94 -444.2 Special molding, fixed female jackscrews. Female connector mates with male connector using MOS number -443.2. 3W3 M 3 -443.2 Special molding, special rotating male jackscrews. Male connector mates with female connector using MOS number -444.2. SPECIAL OPTIONS PCIC PCIB PCIM PCIA CONNECTOR VARIANT SIZE (Ordering information pages can be found at the end of each series) CONTACT TECHNICAL SALES FOR ADDITIONAL SPECIAL OPTIONS *Inverted termination available on connectors with code 4 termination only. DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 112 Po s i t r o n i c I n d u s t r i e s has the widest variety of Power Connector Solutions COMPACT POWER CONNECTOR INFINITY The Power interface for platforms utilizing Eurocard form factors including CompactPCI(R). PICMG(R) 2.11 compliant. Multiple package sizes available. Ideal for low, mid, and high power applications which demand outstanding blind mating capability. POWER CONNECTION SYSTEMS COMBO-D Power, signal, coaxial, high voltage, and thermocouple contacts in an EMI/RFI shielded package. The industry standard for low and mid range power applications. Multiple package sizes available. FRONT RUNNER CIRCULAR EACH OF THESE SERIES HAVE ONE OR MORE OF THE FOLLOWING FEATURES: Power, signal, and thermocouple contacts in an environmental and/ or EMI/RFI shielded package. Hot swap capability A.C./ D.C. operation in a single connector Meets safety agency requirements Signal contacts for communication with host system Superior blind mating capability Cable and panel mount options Large surface area contact system Bi-Spring power press-fit terminations Single contact ratings up to 100 amperes Wide variety of variants & accessories POSITRONIC INDUSTRIES Positronic Products Power Contact Sizes: 0, 8, 12, 16, 20 and 22 Current Ratings: To 100 amperes Terminations: Crimp, wire solder, straight solder, right angle solder, straight press-fit and right angle (90) press-fit Configurations: Multiple variants in a variety of package sizes Compliance: PICMG 2.11, PICMG 3.0, VITA 41 D-subminiature Contact Sizes: 8, 20 and 22 Current Ratings: To 40 amperes nominal Terminations: Crimp, wire solder, straight solder, right angle (90) solder and straight press-fit Configurations: Multiple variants in both standard and high densities Qualifications: MIL-DTL-24308, Goddard Space Flight S-311-P, SAE AS 39029, IP65, IP67 FEATURES: Hot swap capability * AC/DC operation in a single connector * Signal contacts for hardware management * Blind mating * Sequential mating * Large surface area contact mating system * Wide variety of accessories * Customer specified contact arrangements FEATURES: Three performance levels available: professional quality, military quality and space-flight quality provide multiple performance-to-cost choices * Options include thermocouple contacts, air coupling, environmentally sealed and dual port package including mixed density * Broad selection of accessories Rectangular Circular Contact Sizes: 16, 20 and 22 Current Ratings: To 13 amperes Terminations: Crimp, wire solder, straight solder and right angle (90) solder Configurations: Multiple variants in both standard and high densities Qualifications: MIL-DTL-28748, SAE AS 39029, CCITT V.35 Contact Sizes: 12, 16, 20 and 22 Current Ratings: To 25 amperes nominal Terminations: Crimp, wire solder, straight solder and right angle (90) solder Configurations: Multiple variants Qualifications: Environmental protection to IP67 FEATURES: Two performance levels available: industrial quality and military quality provide two performance to cost choices * Large surface area contact mating system * A wide variety of accessories * Broad selection of contact variants and package sizes FEATURES: Non-corrodible / lightweight composite construction * EMI/RFI shielded versions * Thermocouple contacts * Environmentally sealed versions * Rear insertion/ front release of removable contacts * Two level sequential mating * Overmolding available on full assemblies Cable Hermetic All Positronic connector products can be supplied as part of cable assemblies whose technical characteristics would reflect those of the connectors being used within the assembly. Contact Sizes: 8, 12, 16, 20 and 22 Current Ratings: To 40 amperes nominal Terminations: Feedthrough is standard; flying leads and board mount available upon request Configurations: See D-subminiature and circular configurations above Qualifications: Space-D32 FEATURES: Shorten the supply chain and reduce additional costs and delays by "cablizing" * Overmolding available * Shielded and environmentally sealed versions available * Power cables and access boxes which meet the SAE J2496 specification FEATURES: Intended for use as an electrical feedthrough in high vacuum applications * Leakage rate: 5 x 10-9 mbar.l/s @ vacuum 1.5 x 10-5 atm * Signal, power, coax and high voltage versions available * Connectors can be mounted on flange assembly per customer specification For more information, visit www.connectpositronic.com or call your nearest Positronic sales office as given on the back of this catalog. NORTH AMERICAN LOCATIONS UNITED STATES, Springfield, Missouri, Corporate Headquarters Factory Sales and Engineering Offices (800) 641-4054 PUERTO RICO, Ponce Factory Factory Sales and Engineering Offices (800) 641-4054 MEXICO Factory Sales and Engineering Offices (800) 872-7674 CANADA Factory Sales and Engineering Offices (800) 327-8272 ASIA/PACIFIC LOCATIONS SINGAPORE, Asia/Pacific Headquarters Factory Sales and Engineering Offices (65) 6842 1419 singapore@connectpositronic.com (86) (86) (86) (82) (88) shenzhen@connectpositronic.com shanghai@connectpositronic.com xian@connectpositronic.com korea@connectpositronic.com taiwan@connectpositronic.com ASIA, Direct Sales Offices China -Shenzhen Sales Office China -Shanghai Sales Office China -Xian/Beijing Sales Office Korea Sales Office Taiwan Sales Office 755 2643 7578 158 2907 9779 29 8839 5306 31 909 8047 or 8 62 2937 8775 JAPAN, Direct Sales Offices Sales and Engineering Offices (81) 3 5812 7720 japan@connectpositronic.com (91) 20 2439 4810 india@connectpositronic.com bangalore@connectpositronic.com delhi@connectpositronic.com INDIA, Direct Sales Offices Factory Sales and Engineering Offices Bangalore Sales Office New Delhi Sales Office ASIA/PACIFIC, Technical Agents Technical Agents in Malaysia, Australia, New Zealand, Philippines, Hong Kong, Vietnam, Thailand EUROPEAN LOCATIONS FRANCE, Auch Factory, European Headquarters Factory Sales and Engineering Offices 33 5 62 63 44 91 contact@connectpositronic.com 33 33 39 49 44 jchalaux@connectpositronic.com plafon@connectpositronic.com rmagni@connectpositronic.com cbouche@connectpositronic.com lbridwell@connectpositronic.com EUROPE, Direct Sales Offices Northern France Sales Office Southern France Sales Office Italy Sales Office Germany Sales Office UK Sales Office 1 45 88 13 88 5 62 63 44 91 02 54 1161 06 2351 63 47 39 1993 831 939 EUROPE, Technical Agents Technical Agents in Austria, Benelux, Eastern Europe Countries, Greece, Ireland, Scandinavia, Spain, Switzerland and the United Kingdom MIDEAST, Technical Agents Technical Agents in Israel and Turkey POSITRONIC INDUSTRIES, INC. 423 N Campbell Avenue * PO Box 8247 * Springfield, MO 65801 Tel (417) 866-2322 * Fax (417) 866-4115 * Toll Free (800) 641-4054 info@connectpositronic.com POSITRONIC INDUSTRIES, S.A.S. Zone Industrielle d'Engachies * 46 Route d'Engachies France 32020 Auch Cedex 9 Telephone 33 5 62 63 44 91 * Fax 33 5 62 63 51 17 contact@connectpositronic.com POSITRONIC ASIA PTE LTD. 3014A Ubi Road 1 #07-01 * Singapore 408703 Telephone (65) 6842 1419 * Fax (65) 6842 1421 singapore@connectpositronic.com