For employment in zone 22 (IEC/EN 60079-10-2) II 3D Ex tc IIIB T150C Dc IP55 Operating Instructions Installation Instructions Main motors SIMOTICS M-1PH8 Type 1PH818., 1PH822. Edition 04/2017 www.siemens.com/drives 10.04.2017 12:32 V17.00 Introduction 1 Safety information 2 Main motors Description 3 SIMOTICS M-1PH8 Type 1PH818., 1PH822. Preparations for use 4 Mounting 5 Electrical connection 6 Commissioning 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Operating Instructions Installation Instructions For employment in zone 22 (IEC/EN 60079-10-2) II 3D Ex tc IIIB T150C Dc IP55 Edition 04/2017 Service and Support A Technical specifications B Quality documents C Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Process Industries and Drives Postfach 48 48 90026 NURNBERG GERMANY Document order number: A5E39006854A 04/2017 Subject to change Copyright (c) Siemens AG 2016. All rights reserved Table of contents 1 Introduction.................................................................................................................................................11 2 Safety information.......................................................................................................................................13 2.1 Information for the nominated person in control of the electrical installation.........................13 2.2 The five safety rules...............................................................................................................14 2.3 Qualified personnel................................................................................................................14 2.4 Safe handling.........................................................................................................................14 2.5 For use in hazardous areas in Zone 22.................................................................................16 2.6 Electrostatic sensitive devices...............................................................................................17 2.7 Processes that generate high levels of electrostatic charge..................................................18 2.8 Interference immunity.............................................................................................................19 2.9 Interference voltages when operating the converter..............................................................19 2.10 Electromagnetic fields when operating electrical power engineering installations.................20 3 Description..................................................................................................................................................21 4 Preparations for use...................................................................................................................................27 4.1 Safety-related aspects to consider when configuring the plant..............................................27 4.2 Observing the operating mode...............................................................................................27 4.3 Ensuring cooling.....................................................................................................................27 4.4 Interlock circuit for the external fan........................................................................................28 4.5 Thermal motor protection.......................................................................................................29 4.6 Overheating during periodic duty...........................................................................................29 4.7 Noise emissions.....................................................................................................................29 4.8 Rotational speed limit values.................................................................................................30 4.9 Complying with speed-torque curve.......................................................................................30 4.10 System-inherent frequencies.................................................................................................30 4.11 Torsional loading of the drive train due to faults in the electrical supply................................31 4.12 4.12.1 4.12.2 4.12.3 4.12.4 4.12.5 4.12.6 4.12.7 Transport and storage............................................................................................................31 Checking the delivery.............................................................................................................31 Lifting and transportation........................................................................................................32 Transporting a force-ventilated motor that has already been in operation.............................35 Transporting the machine set.................................................................................................35 Storage...................................................................................................................................36 Attaching the rotor shipping brace prior to storage................................................................37 Protection against corrosion...................................................................................................38 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 5 Table of contents 4.13 4.13.1 4.13.2 5 6 6 Converter operation...............................................................................................................39 Connecting to a converter......................................................................................................39 Insulated bearings for converter operation.............................................................................39 Mounting.....................................................................................................................................................41 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 Preparing for installation........................................................................................................41 Requirements for installation..................................................................................................41 Insulation resistance and polarization index..........................................................................42 Testing the insulation resistance and polarization index........................................................43 Prepare the mounting surfaces (IM B3).................................................................................45 Prepare the mounting surfaces (flange mounting).................................................................45 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 Lift the machine to where it will be mounted and position it...................................................45 Preconditions for correct alignment and secure attachment .................................................45 Checking the load handling attachments...............................................................................46 Removing anti-corrosion protection.......................................................................................46 Mounting the output elements................................................................................................47 Lifting and transporting the machine......................................................................................48 Putting the machine down......................................................................................................50 Roughly aligning the machine................................................................................................50 5.3 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 Installing the machine............................................................................................................51 Selecting fixing screws...........................................................................................................51 Preconditions for smooth, vibration-free operation................................................................52 Vibration severity....................................................................................................................52 Aligning to the driven machine...............................................................................................53 Mounting the motor................................................................................................................55 Electrical connection...................................................................................................................................57 6.1 Safety instructions relating to the electrical connection.........................................................57 6.2 6.2.1 6.2.2 Preparation.............................................................................................................................58 Selecting cables.....................................................................................................................58 Connect up the ground conductor..........................................................................................58 6.3 6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6 6.3.7 6.3.8 6.3.9 6.3.10 Connecting.............................................................................................................................59 Circuit diagram.......................................................................................................................59 Terminal designation..............................................................................................................59 Laying cables.........................................................................................................................59 Electrical connection data......................................................................................................60 Connection with cable lugs....................................................................................................61 Document the holes that have been drilled in the cable entry plate.......................................63 Connecting aluminum conductors..........................................................................................64 Stepless mating face for the seal in the terminal box cover...................................................64 Completing connection work..................................................................................................65 Internal equipotential bonding................................................................................................65 6.4 6.4.1 6.4.2 6.4.3 6.4.4 6.4.5 6.4.6 Auxiliary circuits.....................................................................................................................66 Selecting cables.....................................................................................................................66 Connecting the auxiliary circuits.............................................................................................66 Intrinsically safe circuits for sensors or probes......................................................................66 Connecting an external fan....................................................................................................67 Connecting the speed encoder..............................................................................................69 Attach a protective tube for the signal connector...................................................................69 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Table of contents 6.4.7 6.4.8 6.4.9 6.4.10 7 8 9 Connecting the temperature sensor.......................................................................................70 Connecting to a converter......................................................................................................71 Converter operation on a grounded network..........................................................................72 Connect metal shield in the terminal box ..............................................................................72 Commissioning...........................................................................................................................................73 7.1 Insulation resistance and polarization index..........................................................................73 7.2 Checks to be carried out prior to commissioning ..................................................................73 7.3 Switching on...........................................................................................................................75 7.4 Test run..................................................................................................................................76 7.5 Set values for monitoring the bearing temperature (optional)................................................77 Operation....................................................................................................................................................79 8.1 Safety guidelines in operation................................................................................................79 8.2 Switching on the machine......................................................................................................81 8.3 Switching off force-ventilated motors.....................................................................................81 8.4 Switching on again after an emergency switching-off............................................................81 8.5 8.5.1 Stoppages..............................................................................................................................82 Avoidance of damage to roller bearings during stoppages....................................................82 8.6 Decommissioning the machine..............................................................................................83 8.7 Re-commissioning the machine.............................................................................................83 8.8 8.8.1 8.8.2 8.8.3 8.8.4 Faults.....................................................................................................................................83 Inspections in the event of faults............................................................................................83 Electrical faults at force-ventilated motors.............................................................................83 Mechanical faults...................................................................................................................84 Roller bearing faults...............................................................................................................85 Maintenance...............................................................................................................................................87 9.1 Observe the operating instructions of the components..........................................................87 9.2 9.2.1 9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 9.2.6.1 9.2.6.2 9.2.6.3 9.2.6.4 9.2.6.5 9.2.6.6 9.2.6.7 9.2.6.8 Inspection and maintenance..................................................................................................87 Inspections in the event of faults............................................................................................89 Initial inspection......................................................................................................................90 Main inspection......................................................................................................................90 Regreasing intervals..............................................................................................................91 Changing bearings when using permanently lubricated rolling-contact bearings..................91 Maintenance...........................................................................................................................91 Measuring the insulation resistance during the course of maintenance work........................91 Maintenance intervals............................................................................................................92 Rolling-contact bearings.........................................................................................................92 Lubrication..............................................................................................................................93 Cleaning the spent grease chamber......................................................................................97 Cleaning the cooling air passages.........................................................................................98 Servicing the external fan.......................................................................................................98 Maintaining terminal boxes....................................................................................................99 9.3 9.3.1 Repair...................................................................................................................................100 Prepare servicing work.........................................................................................................100 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 7 Table of contents 9.3.2 9.3.3 9.3.4 9.3.5 9.3.6 9.3.7 9.3.8 9.3.9 9.3.10 9.3.11 10 11 Screws with preCOTE coating.............................................................................................101 Explosion hazard during installation and disassembling of the external fan........................101 Dissembling a force-ventilated motor...................................................................................102 Removing and installing the protecting ring.........................................................................103 Removing and mounting the bearing shields.......................................................................103 Installing and sealing the motor...........................................................................................104 Sealing the motor.................................................................................................................105 Removing the external fan...................................................................................................105 Removing and mounting the speed encoder.......................................................................105 Touch up any damaged paintwork.......................................................................................106 Spare parts...............................................................................................................................................107 10.1 Ordering data.......................................................................................................................107 10.2 Spare parts kits....................................................................................................................107 10.3 Ordering spare parts via the Internet...................................................................................108 10.4 Using commercially available spare parts............................................................................108 10.5 10.5.1 10.5.2 10.5.3 10.5.4 10.5.5 10.5.6 10.5.7 Force-ventilated motor.........................................................................................................109 Force-ventilated motor, complete.........................................................................................109 External fan..........................................................................................................................110 Roller bearing cartridge DE, belt coupling............................................................................111 Roller bearing cartridge DE, coupling output, with regreasing.............................................112 Roller bearing cartridge DE, coupling output, with permanent lubrication...........................113 Roller bearing cartridge NDE, with permanent lubrication...................................................114 Roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.)............................115 10.6 Terminal box........................................................................................................................116 10.7 Speed encoder (type 1PH818., 1PH822.)............................................................................117 Disposal....................................................................................................................................................119 11.1 RoHS - restricting the use of certain hazardous substances...............................................119 11.2 Preparing for disassembly....................................................................................................119 11.3 Dismantling the machine......................................................................................................120 11.4 Disposal of components.......................................................................................................120 A Service and Support.................................................................................................................................123 B Technical specifications............................................................................................................................125 B.1 C Tightening torques for screw and bolt connections..............................................................125 Quality documents....................................................................................................................................127 C.1 EU declaration of conformity................................................................................................127 Index.........................................................................................................................................................141 Tables Table 3-1 Elements on the rating plate........................................................................................................22 Table 3-2 Machine design ........................................................................................................................23 8 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Table of contents Table 3-3 Machine design with type of protection Ex tc..............................................................................23 Table 3-4 Roller bearing versions .............................................................................................................26 Table 3-5 Minimum radial forces.................................................................................................................26 Table 4-1 Tightening torque and preloading force for axially fixing the rotor..............................................34 Table 5-1 Stator winding insulation resistance at 40 C..............................................................................43 Table 5-2 Maximum permitted radial vibration severity...............................................................................52 Table 5-3 Maximum permitted axial vibration severity................................................................................52 Table 5-4 Permissible deviations when aligning the motor.........................................................................54 Table 6-1 Terminal designations using the 1U1-1 as an example..............................................................59 Table 6-2 Data for electrical connection......................................................................................................61 Table 7-1 Set values for monitoring the bearing temperatures before commissioning...............................77 Table 7-2 Set values for monitoring the bearing temperatures...................................................................77 Table 8-1 Electrical faults .........................................................................................................................84 Table 8-2 Mechanical faults.........................................................................................................................84 Table 8-3 Roller bearing faults Table 9-1 Checks after installation or repair ...............................................................................................90 Table 9-2 Maintenance measures...............................................................................................................92 Table 9-3 Criteria for selecting roller bearing greases.................................................................................93 Table 9-4 Roller bearing greases for vertical and horizontal types of construction ....................................94 Table 9-5 Alternative greases with NLGI Class 2 for motors with a horizontal type of construction...........95 Table 9-6 Grease for the "Performance" version.........................................................................................95 Table 10-1 Motor, complete .......................................................................................................................109 Table 10-2 Spare parts for external fan.......................................................................................................110 Table 10-3 Spare parts for rolling-contact bearing bush drive end with belt coupling, with regreasing. .....111 Table 10-4 Spare parts for rolling-contact bearing bush drive end, with coupling output, with regreasing ....112 Table 10-5 Spare parts for rolling-contact bearing bush drive end, with coupling output, with permanent lubrication .................................................................................................................................113 Table 10-6 Spare parts for roller bearing cartridge, non-drive end, permanent lubrication ........................114 Table 10-7 Spare part, roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) ..............115 Table 10-8 Spare parts for terminal box .....................................................................................................116 Table 10-9 Spare part, speed encoder (type 1PH818., 1PH822.) ..............................................................117 Table B-1 Tightening torques for screw/bolt connections with a tolerance of 10%.................................125 ...............................................................................................................85 Figures Figure 3-1 Schematic layout of rating plate..................................................................................................22 Figure 3-2 Ex plate on the machine (schematic representation)..................................................................24 Figure 4-1 Air guidance from NDE to DE (schematic representation)..........................................................28 Figure 4-2 Lifting the machine (schematic representation)...........................................................................33 Figure 4-3 Rotor shipping brace...................................................................................................................34 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 9 Table of contents Figure 4-4 Schematic representation of a single drive.................................................................................40 Figure 5-1 Balancing type on the drive-end side..........................................................................................47 Figure 5-2 Max. permissible vibration velocity, taking into account the vibration displacement and vibration acceleration..................................................................................................................53 Figure 5-3 Aligning the motor.......................................................................................................................54 Figure 6-1 Terminal lug for the grounding conductor for a force-ventilated motor..................................58 Figure 6-2 Detailed view: Plug-in connection ..............................................................................................69 Figure 6-3 Slide the protective tube to remove the signal connector over the signal connector..................69 Figure 6-4 Screw the protective tube to remove the connector to the end position.....................................70 Figure 9-1 Flat grease nipples and , schematic representation for types 1PH818. and 1PH822. ......97 Figure 9-2 Fitting the protecting ring...........................................................................................................103 Figure 10-1 Schematic representation of the motor, complete.....................................................................109 Figure 10-2 Spare parts for external fan (type 1PH818., 1PH822.) ............................................................110 Figure 10-3 Rolling-contact bearing bush drive end with belt coupling, with regreasing..............................111 Figure 10-4 Rolling-contact bearing bush drive end, with coupling output, with regreasing.........................112 Figure 10-5 Rolling-contact bearing bush drive end, with coupling output, with permanent lubrication.......113 Figure 10-6 Roller bearing cartridge, non-drive end, permanent lubrication ...............................................114 Figure 10-7 Roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.).................................115 Figure 10-8 Terminal box..............................................................................................................................116 Figure 10-9 Speed encoder..........................................................................................................................117 10 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 1 Introduction These operating instructions are valid for 1PH8 induction motors in shaft heights 180 ... 225 in the force-ventilated version. 1PH818.1 1PH822.1 The serial number of the motor can be found on the rating plate. These instructions describe the machine and explain how to handle it, from initial delivery to final disposal of the equipment. Keep these instructions for later use. Read these operating instructions before you handle the machine and follow the instructions to become familiar with its design and operating principles and thus ensure safe, problem-free machine operation and long service life. Please contact the Service Center (Page 123) if you have any suggestions on how to improve this document. Text format features The warning notice system is explained on the rear of the inside front. Always follow the safety instructions and notices in these instructions. In addition to the safety-related warning notices which you must read, you will find the text in these instructions is formatted in the following way: 1. Handling instructions are always formatted as a numbered list. Always perform the steps in the order given. Lists are formatted as bulleted lists. - Lists on the second level are hyphenated. Note A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with help or further suggestions/ideas. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 11 Introduction 12 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Safety information 2.1 2 Information for the nominated person in control of the electrical installation This electric machine has been designed and built in accordance with the specifications contained in Directive 2014/35/EU ("Low-Voltage Directive") and is intended for use in industrial plants. Please observe the country-specific regulations when using the electric machine outside the European Community. Follow the local and industry-specific safety and setup regulations. The persons responsible for the plant must ensure the following: Planning and configuration work and all work carried out on and with the machine is only to be done by qualified personnel. The operating instructions must always be available for all work. The technical data as well as the specifications relating to the permissible installation, connection, ambient and operating conditions are taken into account at all times. The specific setup and safety regulations as well as regulations on the use of personal protective equipment are observed. Note Use the services and support provided by the appropriate Service Center (Page 123) for planning, installation, commissioning, and servicing work. You will find safety instructions in the individual sections of this document. Follow the safety instructions for your own safety, to protect other people and to avoid damage to property. Observe the following safety instructions for all activities on and with the machine. This machine has been designed and built in accordance with Directive 2014/34/EU ("Explosion Protection Directive") and is intended for use in industrial plants with potentially explosive atmosphere. Commissioning in the European Community in accordance with Directive 2006/42/EU ("Machinery Directive") is forbidden until the plant into which the machine will be installed has been shown to conform with this directive. Please observe the country-specific regulations when using the machine outside the European Community. WARNING Risk of explosion with commissioning prior to determining the conformity If the machine is commissioned prior to determining the plant conformance, the explosion protection of the plant is not ensured. An explosion can occur. This can result in death, serious injury or material damage. Do not commission the machine until it has been confirmed that the plant conforms with the explosion protection directive. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 13 Safety information 2.2 The five safety rules 2.2 The five safety rules For your own personal safety and to prevent material damage when carrying out any work, always observe the safety-relevant instructions and the following five safety rules according to EN 501101 "Working in a voltage-free state". Apply the five safety rules in the sequence stated before starting work. Five safety rules 1. Disconnect the system. Also disconnect the auxiliary circuits, for example, anti-condensation heating. 2. Secure against reconnection. 3. Verify absence of operating voltage. 4. Ground and short-circuit. 5. Provide protection against adjacent live parts. To energize the system, apply the measures in reverse order. 2.3 Qualified personnel All work at the machine must be carried out by qualified personnel only. For the purpose of this documentation, qualified personnel is taken to mean people who fulfill the following requirements: Through appropriate training and experience, they are able to recognize and avoid risks and potential dangers in their particular field of activity. They have been instructed to carry out work on the machine by the appropriate person responsible. 2.4 Safe handling Workplace safety depends on the attentiveness, care, and common sense of the personnel who install, operate, and maintain the machine. In addition to the safety measures cited, as a matter of principle, the use of caution is necessary when you are near the machine. Always pay attention to your safety. Also observe the following to prevent accidents: General safety regulations applicable in the country where the machine is deployed. Manufacturer-specific and application-specific regulations Special agreements made with the operator Separate safety instructions supplied with the machine Safety symbols and instructions on the machine and its packaging 14 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Safety information 2.4 Safe handling WARNING Live parts Electric machines contain live parts. Fatal or severe injuries and substantial material damage can occur if the covers are removed or if the machine is not handled, operated, or maintained properly. Always observe the "five safety rules" (Page 14) when carrying out any work on the machine. Only remove the covers using the methods described by these operating instructions. Operate the machine properly. Regularly and correctly maintain the machine. WARNING Rotating parts Electric machines contain dangerous rotating parts. Fatal or severe injuries and substantial material damage can occur if the covers are removed or if the machine is not handled, operated, or maintained properly. Only remove the covers using the methods described by these operating instructions. Operate the machine properly. Regularly and correctly maintain the machine. Secure free-standing shaft ends and other rotating parts such as couplings, belt pulleys etc. against touch. WARNING Hot surfaces Electric machines have hot surfaces. Do not touch these surfaces. They could cause burns. Allow the machine to cool before starting work on the machine. Only remove the covers using the methods described by these operating instructions. Operate the machine properly. CAUTION Hazardous substances Chemical substances required for the setup, operation and maintenance of machines can present a health risk. Poisoning, skin damage, cauterization of the respiratory tract, and other health damage may result. Read the information in these operating instructions and the product information supplied by the manufacturer. Observe the relevant safety regulations and wear the personal protective equipment specified. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 15 Safety information 2.5 For use in hazardous areas in Zone 22 CAUTION Flammable substances Chemical substances required for the setup, operation and maintenance of machines may be flammable. Burns and other damage to health and material may result. Read the information in these operating instructions and the product information supplied by the manufacturer. Observe the relevant safety regulations and wear the personal protective equipment specified. WARNING Noise emissions During operation, the machine's noise emission levels can exceed those permitted at the workplace, which can cause hearing damage. Take steps to reduce noise, such as introducing covers and protective insulation or adopting hearing protection measures, so that the machine can be operated safely within your system. 2.5 For use in hazardous areas in Zone 22 Electrical systems in hazardous areas, Zone 22 must be assembled, installed and operated by the responsible persons in accordance with the applicable rules and regulations. Note Basic requirements The basic requirements relating to electrical systems and their operation in hazardous areas are described, for instance, in directives 2014/34/EU ("Explosion protection directive") and 1999/92/EC as well as in the IEC/EN 60079-14 standard. 16 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Safety information 2.6 Electrostatic sensitive devices Ignition hazards The assessment of operating risks and local operating conditions and the necessary monitoring methods must be clarified and made binding by the system operator in consultation with the responsible supervisory authority. The required measures must be adhered to at all times. The machine manufacturer cannot provide any generally applicable recommendations. Please observe the information in these operating instructions. Note Assessment of ignition hazards The basic requirements relating to the assessment of ignition hazards arising from electrical systems and their operation in hazardous zones are specified, for instance, in directives 2014/34/EU ("Explosion protection directive") and 1999/92/EC as well as in the IEC/EN 60079 series of standards. 2.6 Electrostatic sensitive devices ESD protective measures NOTICE Electrostatic discharge Electronic modules contain components that can be destroyed by electrostatic discharge. These components can be damaged or destroyed if they are not handled correctly. To protect equipment against damage, follow the instructions given below. Only touch electronic modules if you absolutely have to work on them. The body of the person concerned must have been electrostatically discharged and grounded immediately before any electronic modules are touched. Electronic modules should not be brought into contact with electrically insulating materials, such as: - Plastic film - Plastic parts - Insulating table supports - Clothing made of synthetic fibers Always place electrostatic sensitive devices on conductive bases. Always pack, store and transport electronic modules or components in conductive packaging, such as: - Metallized plastic or metal containers - Conductive foam material - Domestic aluminum foil SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 17 Safety information 2.7 Processes that generate high levels of electrostatic charge The necessary ESD protective measures for electrostatic sensitive devices are illustrated once again in the following drawings: G E G I F D I I F G E H H I D I F D Sitting Standing Sitting/standing a = conductive floor surface d = ESD overall b = ESD table e = ESD wristband c = ESD shoes f = cabinet ground connection WARNING Risk of explosion due to electrostatic discharge Electrostatic discharge poses a potential ignition source. Dangerous electrostatic charges can occur, for example as a result of mechanical friction, flowing air that contains particles or persons that are not appropriately grounded, e.g. when carrying out maintenance or cleaning work. In an explosive atmosphere, there is a risk of an explosion. This can result in death, serious injury or material damage. Avoid carrying out work specified above on non-metallic parts, e.g. foam rubber for noise dampeners/attenuators. Please comply with ESD protective measures. 2.7 Processes that generate high levels of electrostatic charge Processes that generate high levels of electrostatic charge, which are far higher than those generated through manual rubbing, include the following: Operation of high-voltage electrodes and ionizers Presence of high-speed particles on surfaces, e.g. sprayed charges (electron and ion flows) in electrostatic coating processes Pneumatically conveyed dusts and bulk goods Flowing or hydraulically conveyed liquids and drops Belts, brushes and foils etc. moved by machines 18 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Safety information 2.8 Interference immunity WARNING Risk of explosion as a result of processes with high levels of electrostatic charging Processes with high levels of electrostatic charging can result in propagating brush discharge/ brushing discharge and explosion This can result in death, serious injury or material damage. Avoid all of these processes in areas where there is risk of gas and dust explosions at non-metallic exposed components, e.g. paint finishes. These discharge types are not addressed in current standards. The non-metallic exposed components, e.g. paint finishes are subject to an electrostatic suitability test in the factory. When supplied, the motor has its original paint finish. Use the tested, original paint when repainting or touching up. It is possible to use a paint that has not been tested by Siemens, which is however suitable from an electrostatic perspective. The operating company is responsible for carrying out an electrostatic test of the complete system. 2.8 Interference immunity The machine fulfills the requirements regarding interference immunity in conformity with IEC/ EN 6100062. On machines with integrated sensors (e.g. PTC thermistors), the manufacturer of the overall system must himself ensure sufficient interference immunity by selecting suitable sensor signal leads and evaluation units. 2.9 Interference voltages when operating the converter WARNING Interference voltages when operating the converter When a converter is in operation, the emitted interference varies in strength depending on the converter (manufacturer, type, interference suppression measures undertaken). On machines with integrated sensors (e.g. PTC thermistors), interference voltages caused by the converter may occur on the sensor lead. This can cause faults which can result in eventual or immediate death, serious injury or material damage. Observe the EMC instructions of the converter manufacturer in order to avoid exceeding the limit values according to IEC/EN 61000-6-3 for drive systems comprising machine and converter. You must put appropriate EMC measures in place. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 19 Safety information 2.10 Electromagnetic fields when operating electrical power engineering installations 2.10 Electromagnetic fields when operating electrical power engineering installations WARNING Interference to electronic devices caused by electrical power equipment Electrical power equipment generate electric fields during operation. Potentially lethal malfunctions can occur in medical implants, e.g. pacemakers, in the vicinity of electrical power equipment. Data may be lost on magnetic or electronic data carriers. It is forbidden for people with pacemakers to enter the vicinity of the machine. Protect the personnel working in the plant by taking appropriate measures, such as erecting identifying markings, safety barriers and warning signs and giving safety talks. Observe the nationally applicable health and safety regulations. Do not carry any magnetic or electronic data media. 20 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 3 Description Application range The motors of the 1PH818., 1PH822., series are used as industrial drives. They have been designed to address a wide range of drive applications exclusively fed from converters. They are characterized by their high power density, ruggedness, long lifetime, and overall reliability. Type of protection Ex tc This machine is designed in the "Protection through enclosure" (Ex tc) type of protection according to IEC / EN 600790 and IEC / EN 6007931. It may, therefore, be operated in hazardous areas in the presence of non-conductive, combustible dust in Zone 22 according to IEC / EN 60079102. WARNING Explosion hazard This machine is not designed for use in the following areas: Explosive gas atmospheres. Areas in which an explosion hazard exists due to hybrid mixtures. Areas with dust of explosive materials. Dust explosion protection areas with conducting dusts Areas with pyrophoric materials. An explosion can occur if the machine is operated in these areas. This can result in death, serious injury or material damage. Never operate this machine in the above mentioned areas. Rating plate The rating plate shows the identification data and the most important technical data. The data on the rating plate and the contractual agreements define the limits of proper usage. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 21 Description a0RW ,0 8 1 9 1R1 7+&/ + ,3 , 1 $ 31 N: FRV I 1 +] Q 1 PLQ &2'( QPD[ PLQ ,(&(1 6LHPHQV$* 0DGHLQ*HUPDQ\'13/4UQEHUJ 22 Figure 3-1 Schematic layout of rating plate Table 3-1 Elements on the rating plate No. Description No. Description 010 MLFB 200 Rated current IN (3) 012 Consecutive number, part of serial number 210 Rated power PN (3) 020 Serial number 220 cos (3) 025 UL approval 230 Rated frequency fN (3) 026 (empty) 240 Rated speed nN (3) 030 Type of construction 250 Operating mode (3) 035 (empty) 255 Code for operating point 3 036 (empty) 260 Rated voltage VN (4) 040 Degree of protection 261 Switching mode 4 045 Type of balancing 270 Rated current IN (4) 050 Rated voltage UN (1) 280 Rated power PN (4) 051 Connection type 1 290 cos (4) 060 Rated current IN (1) 300 Rated frequency fN (4) 070 Rated power PN (1) 310 Rated speed nN (4) 080 cos (1) 320 Operating mode (4) 090 Rated frequency fN (1) 325 Code for operating point 4 100 Rated speed nN (1) 330 Maximum current IMAX 110 Operating mode (1) 335 Weight 115 Code for operating point 1 340 Maximum torque MMAX 120 Rated voltage UN (2) 350 Maximum speed nMAX 121 Connection type 2 360 Temperature sensor 130 Rated current IN (2) 370 Tachometer/resolver 140 Rated power PN (2) 380 Cooling method SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Description No. Description No. Description 150 cos (2) 390 Throughput l/min (m3/s) 160 Rated frequency fN (2) 400 System pressure 170 Rated speed nN (2) 410 Maximum coolant temperature 180 Operating mode (2) 420 Options (I) 185 Code for operating point 2 430 Options (II) 190 Rated voltage UN (3) 440 Optional customer information 191 Connection type 3 450 Anti-condensation heater / place holder Rotor This machine is an induction motor for low voltage with squirrel-cage induction motor and integrated cooling circuit. Machine design The regulations and standards used as basis for designing and testing this machine are stamped on the rating plate. The machine design basically complies with the subsequent standards: Please refer to the EU Declaration of Conformity for the versions of the harmonized standards referenced. Table 3-2 Machine design Feature Standard Dimensions and operation characteristics IEC / EN 60034-1 Degree of protection IEC / EN 60034-5 Cooling IEC / EN 60034-6 Type of construction IEC / EN 60034-7 Terminal markings and direction of rotation IEC/EN 60034-8 Noise emission IEC / EN 60034-9 Mechanical vibrations IEC / EN 60034-14 IECstandard voltages IEC/DIN IEC 60038 Vibration limit values DIN ISO 10816-3 Additionally, the following standards apply to these explosion-protected machines: Table 3-3 Machine design with type of protection Ex tc Feature Standard Type of protection Ex tc IEC / EN 60079-0 IEC / EN 60079-31 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 23 Description Figure 3-2 Ex plate on the machine (schematic representation) Relevant directives The following directives are relevant for the SIMOTICS motor series. European machinery directive The SIMOTICS motor series does not fall within the area of validity of the machinery directive. However, the use of the products in a typical machine application has been fully assessed for compliance with the main regulations in this directive concerning health and safety. European EMC Directive The SIMOTICS motor series does not fall within the area of validity of the EMC directive. The products are not considered as devices in the sense of the directive. Eurasian conformity The SIMOTICS motor series complies with the requirements of the Russia/Belarus/ Kazakhstan customs union (EAC). China Compulsory Certification The SIMOTICS motor series does not fall in the area of validity of the China Compulsory Certification (CCC). Underwriters Laboratories The SIMOTICS motor series does not fall under the area of application of Underwriters Laboratories (UL). Quality management system Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates that can be downloaded You can download certificates for the SIMOTICS motor series at the following link: Certificates (https://support.industry.siemens.com/cs/ww/en/ps/13358/cert) 24 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Description Drive The motor speed is controlled using a converter. NOTICE Destruction of the machine when operated directly from the line supply The machine will be destroyed if it is directly connected to the line supply. Only operate the machine using a converter. Types of construction The motor is supplied with two attached lifting eyes. The type construction can be found on the rating plate. Vertical type of construction For IM V5 and IM V15 types of construction with "shaft extension pointing downward", the motor is equipped with two additional Vario eye bolts. The Vario eyebolts are in the terminal box. NOTICE Protection against falling parts For vertical types of construction, protect the air intake or discharge against falling parts, e.g. by attaching a canopy. Otherwise the machine could be damaged. Cooling with external fan The machine has cooling method IC 416 in accordance with IEC / EN 60034-6. The separately driven fan unit and the terminal box can be mounted in a different position depending on the order. WARNING Improper use of the external fan Improper use of the external fan can result in death, serious injury, and material damage. Follow the instructions for the external fan. Degree of protection The machine is available with degree of protection IP55. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 25 Description Supplementary devices A temperature sensor is integrated in the stator winding to monitor the winding temperature. Depending on the order options, various supplementary devices such as encoder systems can be installed or mounted, which are suitable for use in Zone 22. Ambient conditions The standard machines are not suitable for use in corrosive atmospheres, atmospheres with a high salt content, or outdoor applications. Roller bearings The machines are equipped with different types of roller bearings depending on the version and the operating conditions described in the order. If the machine is equipped with a regreasing system, you will find the relevant data on the machine's lubricant plate. The following standard roller bearing versions are available: Table 3-4 Roller bearing versions Design Bearings Standard design Drive end deep-groove ball bearing as spring-loaded floating bear ing Non-drive end deep-groove ball bearing as fixed bearing Version for increased radial forces Drive end cylindrical-roller bearing as floating bearing Non-drive end deep-groove ball bearing as fixed bearing The non-drive end deep-groove ball bearing is generally insulated in the explosion-protected motor version. NOTICE Maintain the minimum radial forces Operating cylindrical roller bearings without a load can damage them. Maintain the minimum radial forces specified when using cylindrical-roller bearings. Table 3-5 Type Minimum radial forces Minimum radial force 1PH818. 4 kN 1PH822. 5 kN 1PH828. 9 kN Paint finish The machine is painted according to the instructions in your order. 26 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Preparations for use 4 Good planning and preparation of machine applications are essential in terms of keeping installation simple and avoiding errors, ensuring safe operation, and allowing access to the machine for servicing and corrective maintenance. This chapter outlines what you need to consider when configuring your plant in relation to this machine and the preparations you need to make before the machine is delivered. 4.1 Safety-related aspects to consider when configuring the plant A number of residual risks are associated with the machine. These are described in the chapter titled "Safety information" (Page 13) and in related sections. Take appropriate safety precautions (covers, barriers, markings, etc.) to ensure the machine is operated safely within your plant. 4.2 Observing the operating mode Observe the machine's operating mode. Use a suitable control system to prevent overspeeds, thus protecting the machine from damage. 4.3 Ensuring cooling Note Note also the technical data on the rating plates on the motor enclosure. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 27 Preparations for use 4.4 Interlock circuit for the external fan Preconditions for adequate cooling In the case of motors that are cooled by the ambient air, the cooling air must be able to flow unimpeded to and from the motors. Hot discharged air should not be drawn in again. Figure 4-1 Air guidance from NDE to DE (schematic representation) NOTICE Minimum clearance for built-on accessories If the required cooling air flow cannot be maintained, the machine can overheat. This can result in material damage. For parts and components mounted by the customer, always maintain a minimum clearance of 100 mmat the air intake and air discharge openings to ensure the required cooling air flow. The requirements of the IP degree of protection must be maintained. Higher requirements regarding the IP degree of protection may necessitate the installation of suitable filters and special arrangement of the intake and outlet openings. Equipment and cables must be connected without strain. External fan The code for the external fan is at the eleventh position of the order number. The order number - and therefore the installed external fan type - is specified on the rating plate. 4.4 Interlock circuit for the external fan Interlock circuit for the external fan motor For machines with external fans, install an interlock circuit that prevents the main machine being switched on if the external fan is not operational. 28 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Preparations for use 4.5 Thermal motor protection External fans for use in Zone 22 hazardous areas Evaluate the PTC thermistor protection of the external fan motor using a tripping unit that is certified for hazardous zones. 4.5 Thermal motor protection The machine is equipped as standard with a temperature sensor, optionally with PTC thermistors to directly monitor the motor temperature in order to protect the machine against overload in operation. Plan a corresponding circuit for monitoring. See also Connecting the temperature sensor (Page 70) 4.6 Overheating during periodic duty NOTICE Non-periodic duty In all of the operating modes, always operate the external fan according to DIN EN 60034-1. For non-periodic operation, it is possible that the machine is thermally overloaded. This can result in damage to the machine. In the case of extended non-operational periods, the fan should be in operation until the machine has approximately reached the temperature of the coolant, see S2 duty type in DIN EN 600341. Use a suitable circuit to ensure that the external fan is appropriately operated. 4.7 Noise emissions WARNING Noise emissions During operation, the machine's noise emission levels can exceed those permitted at the workplace, which can cause hearing damage. Take steps to reduce noise, such as introducing covers and protective insulation or adopting hearing protection measures, so that the machine can be operated safely within your system. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 29 Preparations for use 4.8 Rotational speed limit values 4.8 Rotational speed limit values WARNING Excessively high speeds Excessive rotational speed can lead to serious damage to the machine. This can result in death, serious injury, or material damage. Avoid operation above the permissible speed by using the appropriate control function. Observe the speeds stamped on the rating plate. 4.9 Complying with speed-torque curve WARNING Exceeding the temperature class If the speed-torque curve is not followed, the temperature class may be exceeded. An explosion can occur. This can result in death, serious injury or material damage. Comply with the speed-torque curve. Observe the data on the extra rating plate on the motor. 4.10 System-inherent frequencies NOTICE System resonances Excessive vibrations and system resonances can damage the machine set. Configure and match the system consisting of the foundation and machine set in such a way that no system resonances can arise and result in the permissible vibration levels being exceeded. The vibration limit values according to DIN ISO 10816-3 must not be exceeded. 30 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Preparations for use 4.11 Torsional loading of the drive train due to faults in the electrical supply 4.11 Torsional loading of the drive train due to faults in the electrical supply In the event of faults in the electrical connection during operation, excessive air gap torques can lead to additional mechanical torsional load on the line shaft. Note The system planner is responsible for the entire drive train. WARNING Torsional loadings of the shaft assembly If the configuration does not correctly recognize the mechanical torsional loadings of the shaft assembly, this can lead to serious damage to the machine. This can result in death, serious injury or material damage. When planning the system, consider the configuration data. 4.12 Transport and storage When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in EN 501101 regarding safe operation of electrical equipment. 4.12.1 Checking the delivery Checking the delivery for completeness The drive systems are put together on an individual basis. When you take receipt of the delivery, please check immediately whether the items delivered are in accordance with the accompanying documents. Siemens will not accept any claims relating to items missing from the delivery and which are submitted at a later date. Report any apparent transport damage to the delivery agent immediately. Never commission a damaged motor. Report any apparent defects/missing components to the appropriate Siemens office immediately. These safety instructions are part of the scope of supply; keep them in a location where they can be easily accessed. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 31 Preparations for use 4.12 Transport and storage 4.12.2 Lifting and transportation To safely lift and transport the machine, the following requirements must be met: Personnel operating cranes and fork-lift trucks must be appropriately qualified. If the motor is packed, depending on the weight, size and on-site conditions, lift crates and transport frames using a fork-lift truck or a crane with slings. Use a crane or fork-lift truck suitable for the load. When lifting the machine, use only approved and undamaged sling guides and spreaders of sufficient rated capacity. Check the lifting equipment prior to its use. The weight of the machine is shown on the rating plate. When lifting the machine, refer to the information on the lifting plate. - Comply with the specified spreading angles. - Do not exceed the maximum lifting acceleration and lifting speed specified on the lifting plate. Lift the machine without jerking it. Acceleration a 0.4 g ( 4 m/s2 ) Velocity v 20 m/min Use only the load carrying device on the stator frame for lifting. WARNING Transport for a different type of construction If you do not transport or lift the machine in a position appropriate for its construction, the machine can tip, slip into the lifting equipment or fall down. This can result in death, serious injury or material damage. Use only the load carrying device on the stator frame for lifting. Use the load carrying device appropriate for the machine position. Use suitable rope guiding or spreading devices. The weight of the machine is shown on the rating plate. WARNING Transport if the center of gravity is not at the center. If the center of gravity of a load is not located centrally between the attachment points, the motor can tip over or slip out of the lifting equipment and fall when it is being transported or lifted. This can result in death, serious injury or material damage. Comply with the handling instructions on the machine when transporting it. Be aware of the possibility of different loads on the sling ropes or lifting straps and the carrying capacity of the lifting equipment. Always take account of the center of gravity when transporting or lifting the motor. If the center of gravity is not located centrally between the attachment points, then position the hoisting hook above the center of gravity. 32 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Preparations for use 4.12 Transport and storage There are two lifting eyebolts for horizontal transport of the motor. Always transport and lift the motor by the lifting eyebolts. Only lift the motor at the lifting eyebolts on the bearing end shields. To hoist the motor, in particular if there are built-on assemblies, use suitable cable-guidance or spreading equipment. NOTICE Damage to the terminal box The terminal box can be damaged when lifting without using suitable spreading equipment,. Only lift the machine using suitable spreading equipment. Pay attention to the lifting capacity of the hoisting gear. The weight of the motor is specified on the rating plate. Figure 4-2 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Lifting the machine (schematic representation) 33 Preparations for use 4.12 Transport and storage Rotor shipping brace Machines ordered with the "Increased radial force" option are equipped with cylindrical-roller bearings and a rotor shipping brace. NOTICE Transport damage if the rotor shipping brace device is not used. The motor can be damaged if it is jolted during transport. This can result in material damage. Always transport the motor with the rotor shipping brace supplied. The rotor shipping brace must be attached during transportation. Only remove it before pushing on the drive element. If you transport the machine after the output transmission element has been pulled on, then you must axially fix the rotor in another way. Sleeve Shaft screw Figure 4-3 Rotor shipping brace Table 4-1 Tightening torque and preloading force for axially fixing the rotor Type Thread in the shaft end Tightening torque Preload 1PH818. M20 50 Nm 12 kN 1PH822. M20 50 Nm 12 kN 1PH828. M24 100 Nm 20 kN Lifting force-ventilated motors in type of construction IM V5 with side-mounted terminal boxes Proceed as follows if you wish to lift a machine with type of construction IM V5 and with sidemounted terminal box: 1. Screw off the external fan. 2. Screw in the eyebolts supplied and use these to lift the machine. 3. Screw on the external fan again after the work has been completed. 34 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Preparations for use 4.12 Transport and storage 4.12.3 Transporting a force-ventilated motor that has already been in operation If you have already operated the motor and now want to transport it, proceed as follows: 1. Allow the motor to cool down. 2. Remove the connections provided by the customer. 3. Fit the rotor shipping brace. 4. Only use the eyebolts on the bearing shields to transport and lift the motor. Note Store the rotor locking device Be sure to store the rotor locking device. It must be remounted for possible disassembly and transport. 4.12.4 Transporting the machine set WARNING Falling down of the machine The lifting lugs on the machine are designed only for the weight of the machine. If a machine set is lifted and transported on a single machine, this can lead to mechanical failure of the lifting lug. The machine or machine set may fall. This can result in death, serious injury or material damage. Do not lift machine sets by attaching lifting tackle to the individual machines. Use only the equipment provided, e.g. the openings or lugs on the base plates, for transporting machine sets. Note the maximum capacity of the lifting lug. Note Place the machine in a secure and raised position In order to obtain easy and safe access to the underside of the machine, place it in a secure and raised position. DANGER Standing under suspended loads If the lifting gear or load handling attachments were to fail, the machine could fall. This can result in death, serious injury or material damage. Never remain under or in the immediate vicinity of the machine when it is raised. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 35 Preparations for use 4.12 Transport and storage 4.12.5 Storage You can store the machine for up to two years in dry, dust-free and vibration-free rooms without reducing the specified storage time. NOTICE Seizure damage to bearings If the motor is stored incorrectly, bearing damage can occur at standstill, e.g. brinelling, as a result of vibration or shock. Read the following storage instructions. Preparation Fit the rotor shipping brace. Apply a preserving agent, for example to external components such as shaft ends, if this has not already been applied in the factory. Storing indoors NOTICE Damage caused as a result of outdoor storage Storing the machine outdoors can result in it being damaged. Ensure that the machine is only stored in areas that comply with the following conditions. Store the motor in an area that meets the following criteria: - The room must be dry, dust-free, frost-free and vibration-free. The relative humidity of the air should be less than 60%. The temperature should not drop below 15 C in accordance with EN 60034-1. - The room must be well ventilated. - The room must provide protection against extreme weather conditions. - The air in the room must not contain any harmful gases. Protect the motor from shocks and humidity. Cover the motor properly. Avoid contact corrosion: - Every three months, remove the shipping brace. Rotate the shaft extension by hand. - Then reattach the rotor shipping brace. 36 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Preparations for use 4.12 Transport and storage Protection against humidity If a dry storage area is not available, then take the following precautions: - Wrap the machine in a material that absorbs moisture. Then pack the machine in an airtight film. - Include several bags of desiccant in the seal-tight packaging. Check the desiccant and replace as required. - Place a humidity meter in the airtight packaging that indicates the level of humidity inside it. - Inspect the motor regularly. WARNING Risk of explosion due to damaged sealing materials Storing the machine at temperatures that do not fall within the specified limits can damage the material of the seals and cause them to fail. As a result, a potentially explosive gaseous atmosphere can enter the machine and be ignited during commissioning. Explosions can occur. This can result in death, serious injury or material damage. The materials used are specially designed for the temperature range required by the customer. Do not store the motor in conditions that lie outside the specified temperature limits. The relevant temperature limits are specified on the rating plate. 4.12.6 Attaching the rotor shipping brace prior to storage NOTICE Bearing damage caused by vibration If storage conditions are inappropriate there is a risk of bearing seizure damage. This can result in material damage, such as damage to bearings caused by vibration. On machines that have been supplied with a rotor shipping brace, secure the rotor as per the notes on transportation. Protect the machine against strong radial vibrations, since the rotor shipping brace might not absorb these completely. NOTICE Bearing damage when being transported If the customer has already mounted parts, for example coupling, belt pulley, etc., the bearing can be damaged during transport. In this case, make sure that the customer uses a rotor shipping brace. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 37 Preparations for use 4.12 Transport and storage Long-term storage If you are storing a machine for more than six months, you must check its condition every six months. Check the machine for damage. Carry out any necessary maintenance work. Document all preservation measures taken so that they can be reversed before the machines are put back into service. Provide air-conditioning for the storage room. Condensation Condensation can collect in the machine as a result of sharp fluctuations in ambient temperature, exposure to direct sunlight, high levels of humidity in the storage location or intermittent operation/variations in load during operation. NOTICE Damage due to condensation If the stator winding is damp, its insulation resistance is reduced. This can result in voltage flashovers, which can destroy the winding. Condensation can cause rusting inside the machine. Make sure that the condensation can always drain away freely. 4.12.7 Protection against corrosion If the machine is stored in dry conditions, then apply the subsequently listed anti-corrosion measures: Storage up to six months: Apply a coat of corrosion protective compound to all accessible bare metal parts such as the exposed shaft extension, flange or machine feet. Storage for longer than six months: Apply a coat of long-term anti-corrosion agent to all accessible bare parts. Inspect the machine regularly and if necessary, apply an additional coating of corrosion protection. Document all preservation measures taken so that they can be reversed before the machines are put back into service. 38 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Preparations for use 4.13 Converter operation 4.13 Converter operation 4.13.1 Connecting to a converter Selecting and connecting the cable Use Motion Connect cables or symmetrically constructed, shielded cables to connect the motor to a converter. The cable shielding, made up of as many strands as possible, must have good electrical conductivity. Braided shields made of copper or aluminum are well suited. The shield is connected at both ends, at the motor and converter. Keep unshielded cable ends as short as possible. In order to ensure that high-frequency currents are efficiently discharged, provide a 360 contact through a large surface area at the converter and at the motor. Use for instance, EMC glands at the cable entries. Measures to reduce bearing currents To specifically reduce and prevent damage caused by bearing currents, consider the system as a whole, which comprises the motor, converter, and driven machine. The following precautions help to prevent bearing currents: Setting up a properly meshed grounding system in the system as a whole, with low impedance for high-frequency currents No potential difference between the motor, converter, and working machine. - Use symmetrical, shielded connecting cables. - Connect the cable shield at both ends over the greatest possible surface area (360 contact). - Use equipotential bonding conductors between the motor and the driven machine as well as between the motor and the converter Limit the voltage rate of rise by using an output filter to dampen harmonic components in the output voltage 4.13.2 Insulated bearings for converter operation If the machine is operated with a low-voltage converter such as SINAMICS G150 / S150 / S120, an insulated bearing and a speed encoder with insulated bearings is mounted at the non-drive end. Comply with the plates on the machine relating to bearing insulation and possible bridges. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 39 Preparations for use 4.13 Converter operation Driven machine Motor Insulated bearings Insulated tachometer fitting Coupling Figure 4-4 Schematic representation of a single drive NOTICE Bearing damage The bearing insulation must not be bridged. Bearing currents can damage bearings. Also when performing subsequent installation work, e.g. installing an automatic lubrication system or a non-insulated vibration sensor, ensure the bearing insulation is not bridged. Contact your Service Center, if necessary. 40 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 5 Mounting When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in EN 501101 regarding safe operation of electrical equipment. Note Loss of conformity with European directives In the delivery state, the machine corresponds to the requirements of the European directives. Unauthorized changes or modifications to the machine lead to the loss of conformity with European directives and the loss of warranty. WARNING Explosion hazard when making modifications to the machine Substantial modifications to the machine are not permitted - or may only be performed by the manufacturer. Otherwise an explosion can occur in an explosive atmosphere. This can result in death, serious injury or material damage. Please contact the Service Center, if necessary. 5.1 Preparing for installation 5.1.1 Requirements for installation The following requirements must be satisfied prior to starting installation work: Staff have access to the operating and installation instructions. The machine is unpacked and ready for mounting at the installation location. Note Measure the insulation resistance of the winding before starting installation work Wherever possible, measure the insulation resistance of the winding before starting installation work. If the insulation resistance lies below the specified value, take appropriate remedial measures. These remedial measures may necessitate the machine being removed again and transported. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 41 Mounting 5.1 Preparing for installation NOTICE High temperatures The motor components get very hot during operation. High temperatures can damage mounting parts such as the cable insulation. Temperature-sensitive parts such as normal cables or electronic components must not rest against or be attached to mounted machine parts. Only use heat-resistant mounting parts. The connecting cables and cable entries must be suitable for the ambient temperature. 5.1.2 Insulation resistance and polarization index Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: Before starting up a machine for the first time After an extended period in storage or downtime Within the scope of maintenance work The following information is provided regarding the state of the winding insulation: Is the winding head insulation conductively contaminated? Has the winding insulation absorbed moisture? As such, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: Can the machine be put into operation? Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index" (Page 43) 42 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Mounting 5.1 Preparing for installation 5.1.3 Testing the insulation resistance and polarization index WARNING Hazardous voltage at the terminals During and immediately after measuring the insulation resistance or the polarization index (PI) of the stator winding, hazardous voltages may be present at some of the terminals. Contact with these can result in death, serious injury or material damage. If any power cables are connected, check to make sure line supply voltage cannot be delivered. Discharge the winding after measurement until the risk is eliminated, e.g. using the following measures: - Connect the terminals with the ground potential until the recharge voltage drops to a non-hazardous level - Attach the connection cable. Measure the insulation resistance 1. Before you begin measuring the insulation resistance, please read the operating manual for the insulation resistance meter you are going to use. 2. Make sure that no power cables are connected. 3. Measure the winding temperature and the insulation resistance of the winding in relation to the machine enclosure. The winding temperature should not exceed 40 C during the measurement. Convert the measured insulation resistances in accordance with the formula to the reference temperature of 40 C. This thereby ensures that the minimum values specified can be compared. 4. Read out the insulation resistance one minute after applying the measuring voltage. Limit values for the stator winding insulation resistance The following table specifies the measuring voltage and limit values for the insulation resistance. These values correspond to IEEE 432000 recommendations. Table 5-1 Stator winding insulation resistance at 40 C VN [V] VMeas [V] RC [M] U 1000 500 5 1000 U 2500 500 (max. 1000) 100 2500 < U 5000 1000 (max. 2500) 5000 < U 12000 2500 (max. 5000) U > 12000 5000 (max. 10000) Urated = rated voltage, see the rating plate Umeas = DC measuring voltage RC = minimum insulation resistance at reference temperature of 40 C SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 43 Mounting 5.1 Preparing for installation Conversion to the reference temperature When measuring with winding temperatures other than 40 C, convert the measuring value to the reference temperature of 40 C according to the following equations from IEEE 43-2000. (1) RC = KT * RT (2) KT = (0.5) (40-T)/10 RC Insulation resistance converted to 40 C reference temperature kT Temperature coefficient according to equation (2) RT Measured insulation resistance for measuring/winding temperature T in C 40 Reference temperature in C 10 Halving/doubling of the insulation resistance with 10 K T Measuring/winding temperature in C In this case, doubling or halving the insulation resistance at a temperature change of 10 K is used as the basis. The insulation resistance halves every time the temperature rises by 10 K. The resistance doubles every time the temperature falls by 10 K. For a winding temperature of approx. 25 C, the minimum insulation resistances are 20 M (U 1000 V) or 300 M (U > 1000 V). The values apply for the complete winding to ground. Twice the minimum values apply to the measurement of individual assemblies. Dry, new windings have an insulation resistance of between 100 and 2000 M, or possibly even higher values. An insulation resistance value close to the minimum value could be due to moisture and/or dirt accumulation. The size of the winding, the rated voltage and other characteristics affect the insulation resistance and may need to be taken into account when determining measures. Over its operating lifetime, the motor winding insulation resistance can drop due to ambient and operational influences. Calculate the critical insulation resistance value depending on the rated voltage by multiplying the rated voltage (kV) by the specific critical resistance value. Convert the value for the current winding temperature at the time of measurement, see above table. Measuring the polarization index 1. To determine the polarization index, measure the insulation resistances after one minute and ten minutes. 2. Express the measured values as a ratio: PI = Rinsul 10 min / Rinsul 1 min Many measuring devices display these values automatically following the measurement. For insulation resistances > 5000 M, the measurement of the PI is no longer meaningful and consequently not included in the assessment. 44 R(10 min) / R(1 min) Assessment 2 Insulation in good condition <2 Dependent on the complete diagnosis of the insulation SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Mounting 5.2 Lift the machine to where it will be mounted and position it NOTICE Damage to insulation If the critical insulation resistance is reached or undershot, this can damage the insulation and cause voltage flashovers. Contact the Service Center (Page 123). If the measured value is close to the critical value, you must subsequently check the insulation resistance at shorter intervals. 5.1.4 Prepare the mounting surfaces (IM B3) Ensure that the foundation faces are flat and clean. Check the dimensions of the mounting-foot holes. 5.1.5 Prepare the mounting surfaces (flange mounting) Clean the flange before installation, and make sure that the flange face is flat and free of contaminations. Check the geometry of the flange. 5.2 Lift the machine to where it will be mounted and position it 5.2.1 Preconditions for correct alignment and secure attachment Detailed specialist knowledge of the following measures is required in order to correctly align and securely fit the equipment. Preparing the foundation Selecting and mounting the coupling Measuring the concentricity and axial eccentricity tolerances Positioning the machine If you are not familiar with the prescribed measures and procedures, then you can make use of the services offered by the local Service Center (Page 123). SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 45 Mounting 5.2 Lift the machine to where it will be mounted and position it 5.2.2 Checking the load handling attachments Inspect the load handling attachments such as the load stands, lifting eyes and ring bolts and also the lifting gear, before lifting the machine: Inspect the load handling attachments on the machine for possible damage. Replace any load handling attachments that are found to be damaged. Check before use that the load handling attachments are correctly secured. When lifting the machine, use only approved and undamaged lifting gear of sufficient rated capacity. Check these before using them. WARNING The machine can be dropped If the load handling attachments and lifting gear are damaged or not correctly secured, the machine may be dropped during lifting. This can result in death, serious injury or material damage. Inspect the load handling attachments and lifting gear before use. 5.2.3 Removing anti-corrosion protection Machined, bare metallic surfaces of the motor, such as the shaft end, fitted key, foot and flange surfaces, are treated with an anti-corrosion agent. 1. Remove this layer of anti-corrosion agent from the mounting surfaces of the motor by wiping it away with an absorbent cloth or paper sheet. NOTICE Damage to the machine surface Using metal objects such as scrapers, spatulas, or plates to remove the anti-corrosion protection could result in damage to the surfaces of the machine parts. 2. Then lightly oil the bare surfaces again. 46 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Mounting 5.2 Lift the machine to where it will be mounted and position it 5.2.4 Mounting the output elements Balance quality The rotor is dynamically balanced. For shaft extensions with featherkeys, the balancing type is specified using the following coding on the face of the drive end of the shaft: "H" means balancing with a half feather key "F" means balancing with a whole feather key. Figure 5-1 Balancing type on the drive-end side Pushing on the power output elements Prerequisites: - The coupling and/or the output element must be appropriately dimensioned for the operating case at hand. - Comply with the coupling manufacturer's instructions. - Make sure that the balancing type of the transmission element correctly matches the type of balance of the rotor. - Use only ready drilled and balanced transmission elements. Check the hole diameters and the balancing status before pulling them on. Thoroughly clean the shaft extension. Pulling on: - Warm up the transmission elements to expand them before pulling them on. Select the temperature difference for the heating process to suit the coupling diameter, fit and material. See the coupling manufacturer's instructions. - Power output elements may only be pushed on or pulled off with the correct equipment. The transmission element must be pulled on in one continuous operation via the front thread holes in the shaft or pushed on by hand. - Do not strike it with a hammer, as this would damage the bearings. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 47 Mounting 5.2 Lift the machine to where it will be mounted and position it Shaft extensions with feather key To maintain the balancing quality, you have the following options: If the transmission element is shorter than the feather key with balancing type "H", then you must machine off the section of feather key protruding from the shaft contour and transmission element in order to maintain the balance quality. If the output element is mounted up to the shaft shoulder for motors with full-key balancing "F", or if the output element is longer than the motor shaft extension, then when balancing the coupling or belt pulley, take into account that the feather key does not completely fill the slot in the hub. WARNING The feather key can fall out The feather keys are only locked against falling out during shipping. If a machine with two shaft extensions does not have an output element on one shaft extension, the feather key can fall out during operation. Death or serious injury can result. Do not operate the machine unless the transmission elements have been pulled on. On shaft extensions without output element, make sure that the feather key cannot fall out and shorten it by approximately half for balance type "H". Note Type of balancing In the case of shaft extensions with feather keys, the type of balancing is also included on the rating plate next to the CE mark. 5.2.5 Lifting and transporting the machine To safely lift and transport the machine, the following requirements must be met: Personnel operating cranes and fork-lift trucks must be appropriately qualified. If the motor is packed, depending on the weight, size and on-site conditions, lift crates and transport frames using a fork-lift truck or a crane with slings. Use a crane or fork-lift truck suitable for the load. When lifting the machine, use only approved and undamaged sling guides and spreaders of sufficient rated capacity. Check the lifting equipment prior to its use. The weight of the machine is shown on the rating plate. 48 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Mounting 5.2 Lift the machine to where it will be mounted and position it When lifting the machine, refer to the information on the lifting plate. - Comply with the specified spreading angles. - Do not exceed the maximum lifting acceleration and lifting speed specified on the lifting plate. Lift the machine without jerking it. Acceleration a 0.4 g ( 4 m/s2 ) Velocity v 20 m/min Use only the load carrying device on the stator frame for lifting. WARNING Transport for a different type of construction If you do not transport or lift the machine in a position appropriate for its construction, the machine can tip, slip into the lifting equipment or fall down. This can result in death, serious injury or material damage. Use only the load carrying device on the stator frame for lifting. Use the load carrying device appropriate for the machine position. Use suitable rope guiding or spreading devices. The weight of the machine is shown on the rating plate. WARNING Transport if the center of gravity is not at the center. If the center of gravity of a load is not located centrally between the attachment points, the motor can tip over or slip out of the lifting equipment and fall when it is being transported or lifted. This can result in death, serious injury or material damage. Comply with the handling instructions on the machine when transporting it. Be aware of the possibility of different loads on the sling ropes or lifting straps and the carrying capacity of the lifting equipment. Always take account of the center of gravity when transporting or lifting the motor. If the center of gravity is not located centrally between the attachment points, then position the hoisting hook above the center of gravity. Note Place the machine in a secure and raised position In order to obtain easy and safe access to the underside of the machine, place it in a secure and raised position. DANGER Standing under suspended loads If the lifting gear or load handling attachments were to fail, the machine could fall. This can result in death, serious injury or material damage. Never remain under or in the immediate vicinity of the machine when it is raised. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 49 Mounting 5.2 Lift the machine to where it will be mounted and position it NOTICE Damage due to condensation If the stator winding is damp, its insulation resistance is reduced. This can result in voltage flashovers, which can destroy the winding. Condensation can cause rusting inside the machine. Make sure that the condensation can always drain away freely. 5.2.6 Putting the machine down Requirements The following preconditions must be satisfied before setting down the machine at the installation location: The mating faces must be clean. The anti-corrosion protection paint has been removed from the mating faces, such as the machine mounting feet, flange, ... There is no condensation present within the machine. Setting down the machine Set down the machine slowly and carefully at the installation location to avoid any impact. 5.2.7 Roughly aligning the machine Requirement The transmission element such as a coupling half has already been pulled on. Roughly aligning the machine For horizontal positioning, push the motor sideways across the foundation. When doing so, ensure that the axial position is maintained. 50 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Mounting 5.3 Installing the machine 5.3 Installing the machine WARNING Inappropriate fastening material If screws of an incorrect property class have been selected or if they have been fastened to an incorrect tightening torque, they may break or become loose. This will cause the machine to move, which could damage the bearings. The rotor could smash into the machine enclosure and machine parts could be flung out of place. This can result in death, serious injury or material damage. Comply with the required property classes for screwed connections. Tighten the screwed connections to the specified tightening torques. WARNING Incorrect alignment If the machine has not been properly aligned, this will mean the fastening parts are subjected to stress/distortion. Screws may become loose or break, the machine will move, machine parts could be flung out of place. This can result in death, serious injury or material damage. Carefully align the machine to the driven machine. NOTICE Improper handling Mounting parts such as temperature sensors or speed sensors are attached to the machine and could be ripped off or destroyed as a result of improper handling. This could lead to machine malfunctions, extending even to total loss of the machine. Where necessary, use suitable steps when performing installation work on the machine. Do not stand on cables or attachments during installation. Do not use attachments as steps. 5.3.1 Selecting fixing screws Unless specified otherwise, use mounting bolts with at least strength class 8.8 to ISO 8981. In this way you guarantee that the machine is securely mounted and the forces can be transferred through the torque. Take into account the maximum forces occurring in the case of a fault such as short circuit or system transfers in phase opposition. - When selecting the bolts - When designing the foundation See also Tightening torques for screw and bolt connections (Page 125) SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 51 Mounting 5.3 Installing the machine 5.3.2 Preconditions for smooth, vibration-free operation Preconditions for smooth, vibration-free operation: Stable foundation design Precise alignment of the machine Correct balancing of parts to be fitted to the shaft end. Maintaining the vibration velocity according to ISO 108163 5.3.3 Vibration severity Due to the influencing variables listed below, the vibration response of the system at the site of operation can lead to increased vibration severity at the motor: Transmission elements Assembly conditions Alignment and installation Effects of external vibrations Under certain circumstances, the rotor may have to be balanced completely with the output element. Please take care to ensure that the vibration severity specified in accordance with ISO 10816 is not exceeded at the defined measuring points on the motor. By doing this, you can ensure problem-free operation and a long service life. Maximum permitted vibration severity The values for the maximum permitted radial and axial vibration severity must both be maintained. Table 5-2 Vibration frequency Vibration values1) < 6.3 Hz Vibration displacement s 0.25 mm 6.3 to 63 Hz Vibration velocity vrms 7.1 mm/s > 63 Hz Vibration acceleration a 4.0 m/s2 Table 5-3 52 Maximum permitted radial vibration severity Maximum permitted axial vibration severity Vibration velocity Vibration acceleration vrms = 7.1 mm/s apeak = 3.55 m/s2 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Mounting Vt P V P D P 5.3 Installing the machine Figure 5-2 Max. permissible vibration velocity, taking into account the vibration displacement and vibration acceleration To measure the vibration velocity, the measuring equipment must fulfill the requirements of ISO 2954. The vibration acceleration must be measured as a peak value in the time domain in a frequency band of 10 to 2000 Hz. If excitation in excess of 2000 Hz (e.g. gear tooth meshing frequencies) is to be expected, then you must adapt the measuring range accordingly. This does not alter the maximum permissible values. 5.3.4 Aligning to the driven machine Vertical and horizontal alignment The following measures are required in order to compensate any radial offset at the coupling and to horizontally adjust the motor with respect to the driven machine: The contact surfaces of the motor feet must lie on one plane. Place shims under the motor feet to position it vertically and to prevent any stress/distortion. The number of shims should be kept as low as possible, so use as few thicker shims as possible, instead of several thinner shims. Shift the motor to the side on the foundation for horizontal positioning. Pay attention to maintaining the axial position. When positioning the motor, ensure that a uniform axial gap is maintained around the coupling. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 53 Mounting 5.3 Installing the machine Alignment accuracy Note Alignment accuracy Remember to take account of data concerning the alignment accuracy of the driven load and the coupling. 1. Align the motors with coupling output in such a manner that the center lines of the shafts are parallel with no offset. This ensures that no additional forces affect their bearings during operation. 2. Perform the fine adjustments with plates under the entire motor foot. [ ' \ Figure 5-3 Table 5-4 54 Aligning the motor Permissible deviations when aligning the motor Permissible deviations Radial shaft offset [x] Axial shaft offset [y] Flexible coupling 0.05 mm 0.05 mm SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Mounting 5.3 Installing the machine 5.3.5 Mounting the motor Fixing by means of motor feet Select foot screws as per ISO 898-1 in compliance with the loading conditions and machine type: Use foot screws with a minimum property class of 8.8. Pin the mounting feet to the customer foundation for motors with types of construction B6, B7, B8, V5 and V6. Type Foot screw size 1PH818. M12 1PH822. M16 1PH828. M20 Flange mounting The flange is only used to transfer the torque. Due to the empty weight or as a result of vibrations that arise if the flange is too soft, the motor can be damaged if it is only fastened via the flange. 1. Fasten the flange-mounted motors via a stable motor suspension and support them via the end shield feet (foot flange type of construction). 2. During commissioning, ensure that the permitted vibration values are maintained in accordance with ISO 108163. If the motor is to be only flange mounted, then the maximum speed nmax is reduced for rigid foundations according to the following table: Type Maximum speed nmax 1PH818. 3000 1/min 1PH822. 2500 1/min 1PH828. 2000 1/min Maximum speed for a rigid foundation and flange mounting SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 55 Mounting 5.3 Installing the machine 56 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Electrical connection 6 When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in EN 501101 regarding safe operation of electrical equipment. Note Service Center If you require support when electrically connecting up the machine, please contact the Service Center (Page 123). 6.1 Safety instructions relating to the electrical connection WARNING Connected parts can loosen If you use fixing elements made from the wrong material or apply the wrong tightening torque, this could impair current transfer or cause connecting parts to become loose. Fastening elements can work loosely, so that the minimum air clearances are no longer maintained. Sparking formation may occur, in an explosive atmosphere it can lead to an explosion. This could result in death, serious injury or material damage to the machine or even in failure, which could in turn lead indirectly to material failure of the system. Tighten the screwed connections to the specified tightening torques. Observe any specifications regarding the materials from which fixing elements must be made. When performing servicing, check the fastenings. See also Tightening torques for screw and bolt connections (Page 125) SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 57 Electrical connection 6.2 Preparation 6.2 Preparation 6.2.1 Selecting cables Take the following criteria into account when selecting the connecting cables: Rated current Rated voltage Possibly a service factor System-dependent conditions, such as ambient temperature, routing type, cable crosssection as defined by required length of cable, etc. Requirements according to IEC/EN 602041 Requirements according to IEC/EN 60079-14 Configuration notes 6.2.2 Connect up the ground conductor The grounding conductor of the motor must be in full conformance with the installation regulations, e.g. in accordance with IEC/EN 60204-1. Connect the ground conductor to the end shield of the motor. There is a fixing lug for the ground conductor at the designated connection point. - The fixing lug is suitable for grounding high-frequency currents using HF ribbon cable with appropriately formed conductor ends. When making connections, ensure the following: - the connecting surface is bare and protected against corrosion using a suitable substance, e.g. acid-free Vaseline - the flat and spring washers are located under the bolt head. Figure 6-1 58 Terminal lug for the grounding conductor for a force-ventilated motor SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Electrical connection 6.3 Connecting 6.3 Connecting Depending on the version, different terminal boxes may be installed on the machine. Dependent on the terminal box, different cable entries and options for the cable connection are possible. You can identify the terminal box installed on the machine via the illustrations in the following chapters. 6.3.1 Circuit diagram Data on the connection and connecting the motor winding can be found in the circuit diagram in the cover of the terminal box. 6.3.2 Terminal designation According to IEC / EN 600348, the following basic definitions apply to the terminal designations for 3-phase machines: Table 6-1 1 U Terminal designations using the 1U1-1 as an example 1 - 1 Designation x Index for pole assignment for pole-changing machines where applicable. A lower index signifies a lower speed. Special case for split winding. x Phase designation U, V, W x Index for winding start (1) or end (2) or if there is more than one connection per winding x 6.3.3 Additional indices for cases in which it is obligatory to connect parallel power feed cables to several terminals with otherwise identical designations Laying cables Lay the cables in accordance with IEC/EN 60364-5-52. For fixed cables, use EMC- and Ex-certified cable glands with strain relief. Screw the cable glands into the threaded holes in the entry plate, which can be unscrewed. The cable glands are not included in the scope of supply. Comply with the installation and operation conditions specified in the certificate for these cable glands and check that they have been fully complied with. For loose cables, use twist-protection cable glands with strain relief. Use shielded cables whose shields are conductively connected to a large area of the terminal box of the motor via EMC cable glands. Arrange the exposed connecting cables in the terminal box so that the PE conductor has excess length and the insulation of the cable strands cannot be damaged. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 59 Electrical connection 6.3 Connecting In the case of aluminum connecting bars, insert a steel washer between the cable lug and the connecting bar. This prevents contact corrosion. Correctly close and seal threads or holes that are not being used ensuring that the IP degree of protection is maintained. The IP degree of protection is specified on the rating plate. Replace the cable glands that are not being used by appropriately certified screw plugs. 6.3.4 Electrical connection data Cable entry and technical connection data depend on the mounted terminal box. You can find more information on the terminal box that is mounted in the ordering documentation or in the catalog. 1XB7 322 1XB7 422 60 1XB7 700 main terminal ground terminal 1XB7 712 (*) signal connection terminal signal connection SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Electrical connection 6.3 Connecting Table 6-2 Data for electrical connection Terminal box type Cable entry 1XB7 322 1XB7 422 1XB7 700 1XB7 712 (*) 2 x M50 x 1.5 2 x M63 x 1.5 3 x M75 x 1.5 4 x M75 x 1.5 Max. poss. cable outer diameter 38 mm 53 mm 68 mm 68 mm Number of main terminals 3 x M12 Max. cross-section per terminal Max. current per terminal Number of ground terminals 2 x 50 mm 3 x M12 2 2 x 70 mm 2 3 x 3 x M12 3 x 4 x M16 3 x 150 mm 4 x 185 mm2 2 210 A 270 A 700 A 1150 A 4 x M6 4 x M8 Terminal strip 4 x M16 Current carrying capacity based on IEC / EN 60204-1 or IEC / EN 60364-5-32 Terminal box 1XB7 712 is not used in hazardous areas of Zone 22. 6.3.5 Connection with cable lugs 1. To connect the cables to the main terminals, select cable lugs that match the necessary cable cross-section and appropriate screw size. The connectable cable cross section is determined by the cable lug size for example. - Cable lug in accordance with DIN 46234 from 35 mm2 to 185 mm2, - Cable lug in accordance with DIN 46235 from 35 mm2 to 185 mm2. Observe the possible outer diameter of the connecting cable in the chapter entitled "Electrical connection data". Connect only one conductor per cable lug. 2. Remove the insulation from the conductor ends so that the remaining insulation is almost long enough to reach the cable lug. 3. Fasten the cable lug to the end of the conductor correctly, e.g. by crimping. 4. If necessary, insulate the cable lugs in order to maintain the minimum clearances of 10 mm and the 20 mm creepage distance, which are normally available. The tightening torque for contact nuts and fixing screws depends on the size of the screw, see Case A in the table in Chapter Tightening torques for screw and bolt connections (Page 125). SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 61 Electrical connection 6.3 Connecting Connection using a cable lug at terminal boxes 1XB7 322 / 1XB7 422 Customer connecting cable Internal motor connecting cable Copper spacer ring Connection using a cable lug at terminal boxes 1XB7 700 / 1XB7 712 Customer connecting cable Connection bar See also Electrical connection data (Page 60) 62 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Electrical connection 6.3 Connecting WARNING Explosion hazard if cable lugs without side guards are used For cable cross-sections under 70 mm2, cable lugs without side guard may twist. The minimum air clearances may be underrun and cause an explosion. This can result in death, serious injury, or material damage. For cable cross-sections under 70 mm2, use only cable lugs with side guard. Make sure that the minimum air clearances are observed. Use only sealing plugs, cable entries & conductor entries and thread adapters that are certified and marked for use in the respective hazardous zone. If you are using cable glands, use only certified cable glands with strain relief. Comply with the installation and operation conditions specified in the certificate for these cable glands and check that they have been complied with. Correctly close unused threads or holes, maintaining the IP degree of protection. The IP degree of protection is stamped on the rating plate. Replace any unused cable glands by certified screw plugs. 6.3.6 Document the holes that have been drilled in the cable entry plate Drill holes in the cable entry plate If you drill holes in the cable entry plate for explosion-protected motors, then document the data about these holes in the motor documentation: Number and size of the holes Type of thread, e.g. metric or NPT Data regarding the installation of pipes and accessories is provided in IEC / EN 60079-14. Requirements placed on drilled holes for applications in Zone 21/22 For applications in Zone 21 (Ex tb) or Zone 22 (Ex tc), according to EN 60079-31, the following requirements are placed on drilled holes: Through holes: The nominal diameter of the through holes for the entry may not be 0.7 mm larger than the nominal diameter of the thread of the cable entry or connection element. The inside of the terminal box must have sufficient space to attach a locking nut at the cable entry or at the connection element. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 63 Electrical connection 6.3 Connecting Openings with thread must have the following attributes: Conical thread: At least three thread turns Cylindrical threads: At least five thread turns, tolerance of 6 H, even better according to ISO 965-1. For less than five thread turns, an additional seal or sealant is required. 6.3.7 Connecting aluminum conductors If you are using aluminum conductors, comply in addition with the following: Use only cable lugs that are suitable for connecting aluminum conductors. Immediately before inserting the aluminum conductor, remove the oxide layer from the contact areas on the conductor and/or the mating piece, by brushing or filing. Then grease the contact areas immediately using neutral vaseline in order to avoid reoxidation. NOTICE Aluminum flow due to contact pressure Aluminum flows following installation due to the contact pressure. The connection with the clamping nuts can loosen as a result. The contact resistance would increase and the current-carrying impeded; as a consequence the terminal box and the surrounding components could burn. This could result in material damage to the machine or even in total failure, which could in turn lead to indirect material damage to the system. Retighten the clamping nuts after approximately 24 hours and then again after approximately four weeks. Make sure that the terminals are de-energized before you tighten the nuts. 6.3.8 Stepless mating face for the seal in the terminal box cover The sealing face of the terminal box cover is formed by the terminal box enclosure and the cable entry element. Therefore make sure these parts are correctly aligned, so as to ensure the seal and hence the degree of protection. Align the cable entry support and the cable entry plate to the terminal box enclosure so that the sealing surface between the terminal box and the terminal box cover form a flat face. There must be no steps in the sealing area. 64 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Electrical connection 6.3 Connecting 6.3.9 Completing connection work 1. Before closing the terminal box, please check that: - the electrical connections in the terminal box are tight and are in full compliance with the specifications above. - The required clearances in air of 10 mm are maintained. - Wire ends do not protrude. - the inside of the terminal box is clean and free of any cable debris. - all seals and sealing surfaces are undamaged. - The connecting cables are arranged so that they do not come into contact with the machine, and the cable insulation cannot be damaged. - Unused threads are closed with metal screw plugs certified for use in Zone 22 or bonded in position so they cannot be removed. The sealing elements can only be removed with a tool. - The cable/conductor glands are fitted compliant with the specifications regarding degree of protection, cable routing type, permissible cable diameter etc. 2. Then close the terminal box with the terminal box cover fixing screws. 6.3.10 Internal equipotential bonding The internal equipotential bonding between the grounding terminal in the box enclosure and the motor frame is established through the terminal box retaining bolts. The contact locations underneath the bolt heads are bare metal and protected against corrosion. The standard cover fixing screws are sufficient for equipotential bonding between the terminal box cover and terminal box housing. WARNING Risk of explosion as a result of electrostatic charge If the motor is not grounded, then it can be electrostatically charged. Electrostatic discharges can then occur. There is a risk of explosion if potentially explosive mixtures are also present at this time. This can result in death, serious injury or material damage. When installing the motor in hazardous Zone 22, connect the external protective conductor. Connecting points are available at the frame or bearing end shield to connect an external protective conductor or potential bonding connector. See also Connect up the ground conductor (Page 58) SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 65 Electrical connection 6.4 Auxiliary circuits 6.4 Auxiliary circuits 6.4.1 Selecting cables Take the following criteria into account when selecting the connecting cables for the auxiliary circuits: Rated current Rated voltage System-dependent conditions, such as ambient temperature, routing type, cable crosssection as defined by required length of cable, etc. Requirements according to IEC/EN 602041 Requirements according to IEC/EN 6007914 6.4.2 Connecting the auxiliary circuits Cable entry and routing The cable entries and sealing plugs must be certified for use in Zone 22. A plate is bolted to the terminal box housing via a rectangular cut-out through which the connecting cables are introduced. Refer to the machine documentation for the dimensions. Normally this plate is supplied without threaded holes for the cable glands. Adjust the number and size of the cable glands to the operational conditions. Seal the screwed sockets on the cable glands in accordance with the degree of protection for the machine (see rating plate). 6.4.3 Intrinsically safe circuits for sensors or probes Observe Standard IEC / EN 6007914 when selecting and routing connecting cables. NOTICE Intrinsically safe circuits for sensors or probes If blue connection terminals are installed for sensors/probes, these sensors/probes must be connected to certified intrinsically safe circuits. This can otherwise result in damage. Ensure that you also observe the additional requirements laid down in IEC / EN 60079-14 for intrinsically safe equipment and the associated connecting cables. 66 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Electrical connection 6.4 Auxiliary circuits NOTICE Connection of temperature sensors to intrinsically safe circuits with certified evaluation devices The temperature sensors may only be connected to intrinsically safe circuits with certified evaluation devices. The maximum permissible input currents and powers according to the EU type-examination certificate may not be exceeded. This can otherwise result in damage. If shielded, intrinsically safe temperature sensors are fitted in the stator winding, these must be connected using the blue connecting terminals. The shield is grounded at the laminated core; multiple grounding is not permitted. 6.4.4 Connecting an external fan 1. Only use cables that comply with the relevant installation regulations with regard to voltage, current, insulation material, and load-carrying capacity. 2. Disconnect the machine and the fan motor circuit from the power supply and take measures to prevent them being reconnected. 3. Check that the machine is in a no-voltage condition. 4. Make sure that the line voltage matches the device voltage. 5. Check that the data on the fan rating plate matches the connection data. 6. Close unused cable entries as otherwise the degree of protection is not maintained. Cable glands are not included in the scope of supply. Only use ATEX-certified cable glands. 7. The line voltage corresponds to the quality attributes laid down in DIN EN 50160 and the defined standard voltages laid down in DIN IEC 60038. 8. Provide a protective circuit that prevents the main motor from being switched on when the external fan is not in operation. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 67 Electrical connection 6.4 Auxiliary circuits 9. Monitor the coil temperature of the fan motor. 10.Check the direction of rotation of the fan. A direction of rotation arrow can be found on the fan impeller. Connection values The following connection values for the external fan apply to the motor version with type of protection Ex tc: Type 1PH818. 1PH822. Supply voltage Y Power consumption 400 V 10 % 60 Hz 0.65 A 480 V +5 % / -10 % 60 Hz 0.6 A 400 V 10 % 50 Hz 0.6 A 400 V 10 % 60 Hz 1.3 A 480 V +5 % / -10 % 60 Hz 1.5 A 400 V 10 % 50 Hz 1.6 A The circuit diagram is located in the fan terminal box. Connecting terminals The fan is connected via a Wago terminal strip. The permissible connection cross-section is 0.5 mm2 to 2.5 mm2. See also Interlock circuit for the external fan (Page 28) Set values for monitoring the bearing temperature (optional) (Page 77) 68 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Electrical connection 6.4 Auxiliary circuits 6.4.5 Connecting the speed encoder The speed encoder is connected at the terminal box using a plug connection . This is located on the terminal box enclosure. A protective tube for disassembly is supplied as special fastener when removing the signal connector. Figure 6-2 Detailed view: Plug-in connection Note The plug-in connection may differ from the standard layout in the case of special orders. For versions without speed encoder, connection thread M16x1.5 is located here. 6.4.6 Attach a protective tube for the signal connector A protective tube is supplied as special fastener when removing the signal connector. Slide the protective tube to remove the signal connector over it and screw it down firmly. Operation without special fastener is not permissible. Figure 6-3 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Slide the protective tube to remove the signal connector over the signal connector 69 Electrical connection 6.4 Auxiliary circuits Figure 6-4 Screw the protective tube to remove the connector to the end position WARNING Risk of explosion The disassembly protective tube and the signal plug must not be removed in an explosionendangered environment or when under power. An explosion can result. This can result in death, serious injury or material damage. Ensure that the ambient atmosphere is not combustible before you remove the disassembly protective tube and the signal plug. The disassembly protective tube and the signal plug must be connected from the power supply before being removed. 6.4.7 Connecting the temperature sensor The temperature sensor is connected to the signal connector together with the speed encoder signal. For the version without speed encoder, the temperature sensor is connected at the terminal strip. The motor has a reserve temperature sensor, which is also connected at the auxiliary terminal strip. Reconnect the temperature sensor as needed, e.g. if the previous temperature sensor fails. 70 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Electrical connection 6.4 Auxiliary circuits WARNING Risk of electric shock The insulation of the temperature sensors for the winding monitoring with respect to the winding is implemented according to the requirements for basic insulation. The temperature sensor connections are located in terminal boxes, safe to touch - and have no protective separation. This is the reason that in the case of a fault, a hazardous voltage can be present at the measuring sensor cable. When touched, this can result in death, severe bodily injury and material damage. When connecting the temperature sensor to external temperature monitoring devices, when required, apply additional measures to fully comply with the requirements set out in IEC 60664-1 or IEC 61800-5-1 "Hazard due to electric shock". 6.4.8 Connecting to a converter Selecting and connecting the cable Use Motion Connect cables or symmetrically constructed, shielded cables to connect the motor to a converter. The cable shielding, made up of as many strands as possible, must have good electrical conductivity. Braided shields made of copper or aluminum are well suited. The shield is connected at both ends, at the motor and converter. Keep unshielded cable ends as short as possible. In order to ensure that high-frequency currents are efficiently discharged, provide a 360 contact through a large surface area at the converter and at the motor. Use for instance, EMC glands at the cable entries. Measures to reduce bearing currents To specifically reduce and prevent damage caused by bearing currents, consider the system as a whole, which comprises the motor, converter, and driven machine. The following precautions help to prevent bearing currents: Setting up a properly meshed grounding system in the system as a whole, with low impedance for high-frequency currents No potential difference between the motor, converter, and working machine. - Use symmetrical, shielded connecting cables. - Connect the cable shield at both ends over the greatest possible surface area (360 contact). - Use equipotential bonding conductors between the motor and the driven machine as well as between the motor and the converter Limit the voltage rate of rise by using an output filter to dampen harmonic components in the output voltage SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 71 Electrical connection 6.4 Auxiliary circuits 6.4.9 Converter operation on a grounded network NOTICE Damage resulting from protective conductor currents When the machine is operated on a converter with current limiter, but without ground-fault monitoring, protective conductor currents of up to 1.7 times the external conductor current can arise if there is a ground fault on the output side. Neither the PE conductors of normally rated multi-core connecting cables nor the PE connecting points of normal terminal boxes are suitable for this purpose. Material damage can result. Use an appropriately sized PE conductor. Connect the PE conductor to the grounding terminal on the motor enclosure. See also Connect metal shield in the terminal box (Page 72) 6.4.10 Connect metal shield in the terminal box When you insert metal-armored cables into the terminal box or auxiliary terminal box, ground the metal shield in the terminal and in the operator control post. NOTICE Faults If the metal shield is grounded just once, cable- or field-related interferences can occur. Ground the metal shield at least twice. 72 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Commissioning 7 When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in EN 501101 regarding safe operation of electrical equipment. 7.1 Insulation resistance and polarization index Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: Before starting up a machine for the first time After an extended period in storage or downtime Within the scope of maintenance work The following information is provided regarding the state of the winding insulation: Is the winding head insulation conductively contaminated? Has the winding insulation absorbed moisture? As such, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: Can the machine be put into operation? Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index" (Page 43) 7.2 Checks to be carried out prior to commissioning Once the system has been correctly installed, you should check the following prior to commissioning: Note Checks to be carried out prior to commissioning The following list of checks to be performed prior to commissioning does not claim to be complete. It may be necessary to perform further checks and tests in accordance with the specific situation on-site. The machine is undamaged. The machine has been correctly installed and aligned, the transmission elements are correctly balanced and adjusted. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 73 Commissioning 7.2 Checks to be carried out prior to commissioning All fixing screws, connection elements, and electrical connections have been tightened to the specified tightening torques. The operating conditions match the data provided in accordance with the technical documentation, such as degree of protection, ambient temperature, etc.. Moving parts such as the coupling move freely. All touch protection measures for moving and live parts have been taken. If the second shaft extension is not in use, its feather key is secured to prevent it from being thrown out, and cut back to roughly half its length if the rotor has balancing type "H" (standard type). The unused shaft extension is covered and protected against accidental contact. The rotor can spin without coming into contact with the stator. The bearing insulation is not bridged. Electrical connection The grounding and equipotential bonding connections have been made correctly. The machine is connected so that it rotates in the direction specified. Appropriately configured control and speed monitoring functions ensure that the motor cannot exceed the permissible speeds specified in the technical data. For this purpose, compare the data on the rating plate or, if necessary, the system-specific documentation. The minimum insulation resistance values are within tolerance. Minimum air clearances have been maintained. Any supplementary motor monitoring devices and equipment have been correctly connected and are functioning correctly. All brakes and backstops are operating correctly. At the monitoring devices, the values for "Warning" and "Shutdown" are set. Appropriately configured control and speed monitoring functions ensure that the the permissible speeds specified on the rating plate cannot be exceeded. Any supplementary motor monitoring devices and equipment have been correctly connected and are fully functional. Converter operation If the design of the motor requires connection to a particular converter type, the rating plate will contain corresponding additional information. The converter is correctly parameterized. The parameterization data is specified on the rating plate of the machine. Information about the parameters is available in the operating instructions for the converter. Any supplementary motor monitoring devices and equipment have been correctly connected and are functioning correctly. 74 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Commissioning 7.3 Switching on Roller bearing If the motor has been stored for more than two years in a dry, dust-free and vibration-free room, prepare for commissioning as follows: - Replace the rolling-contact bearings on motors with lifetime lubrication. - Replace the grease in motors with re-greasing system. - If stored under less favorable conditions, the bearings or the grease must be replaced after a storage period of approx. 18 months. External fan All external fans fitted are ready for operation and have been connected so that they rotate in the direction specified. The flow of cooling air is not impeded. 7.3 Switching on See the operating instructions of the frequency converter for switching on. Before you switch on the motor, ensure that the parameters of the frequency converter have been assigned correctly. Use appropriate commissioning tools, such as "Drive ES" or "STARTER". NOTICE Operation noise or abnormal noises The motor can be damaged by improper handling during transport, storage or set up. If a damaged motor is operated damage to the winding, bearings or, complete destruction of the motor can be the result. If the motor is not running smoothly or is emitting abnormal noises, de-energize it, and determine the cause of the fault as the motor runs down. Maximum speed The maximum rotational speed nmax is the highest permissible operating speed. The maximum rotational speed is specified on the rating plate. See also Description (Page 21) SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 75 Commissioning 7.4 Test run 7.4 Test run After installation or inspection, carry out a test run: 1. Switch on the cooling systems. 2. Start up the machine without a load. To do this, close the circuit breaker and do not switch off prematurely. Check whether it is running smoothly. Switching the machine off again while it is starting up and still running at slow speed should be kept to a bare minimum, for example for checking the direction of rotation or for checking in general. Allow the machine to run down before switching it on again. 3. If it runs perfectly, connect a load. 4. During the test run, check and document the following: - Check whether it is running smoothly. - Document the voltage, current and power values. As far as possible, document the corresponding values of the driven machine. - If this is possible using the available measuring equipment, check the bearing and stator winding temperatures until they have reached steady-state values. - Check the machine for noise or vibrations on the bearings or bearing shields as it runs. 5. In case of uneven running or abnormal noise, switch off the machine. As the machine runs down, identify the cause. - If the mechanical operation improves immediately after the machine is switched off, then the cause is magnetic or electrical. - If the mechanical running does not improve immediately after switching the machine off, then the cause is mechanical. - Imbalance of the electrical machine or the driven machine - The machine set has not been adequately aligned - The machine is being operated at the system resonance point. System = motor, base frame, foundation, ... NOTICE Serious damage to the machine If the vibration values in operation are not maintained in accordance with DIN ISO 10816-3, then the machine can be mechanically destroyed. During operation, observe the vibration values in accordance with DIN ISO 108163. NOTICE No-load operation without cantilever force Never operate motors with cylindrical roller bearings in no-load operation without any cantilever force Otherwise, this could damage the bearings. 76 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Commissioning 7.5 Set values for monitoring the bearing temperature (optional) 7.5 Set values for monitoring the bearing temperature (optional) Prior to commissioning If the machine is equipped with bearing thermometers, set the temperature value for disconnection on the monitoring equipment before the first machine run. Table 7-1 Set values for monitoring the bearing temperatures before commissioning Set value Temperature Alarm 115 C Shutting down 120 C Normal operation Measure the normal operating temperature of the bearings Top at the installation location in C. Set the values for shutdown and warning corresponding to the operating temperature Top. Table 7-2 Set values for monitoring the bearing temperatures Set value Temperature Alarm Toperation + 5 K 115 C Shutting down Toperation + 10 K 120 C SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 77 Commissioning 7.5 Set values for monitoring the bearing temperature (optional) 78 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 8 Operation When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in EN 501101 regarding safe operation of electrical equipment. 8.1 Safety guidelines in operation WARNING Live parts Terminal boxes accommodate live parts and components. If you open the terminal box cover, this can result in death, serious injury or material damage. When the machine is in operation, the terminal boxes must remain closed at all times. Terminal boxes may be opened only when the machine is stopped and de-energized. WARNING Rotating and live parts Rotating or live parts are dangerous. If you remove the required covers, this can result in death, serious injury or material damage. Any covers that prevent live electrical or rotating parts from being touched, ensure compliance with a particular degree of protection or are required for ensuring proper air flows, and hence effective cooling, must not be opened during operation. WARNING Fire hazard resulting from hot surfaces Certain parts of the machine become hot during operation. Severe burns can result from contact with these parts. Check the temperature of parts before touching them. If required, apply suitable protective measures. Allow the machine to cool before starting work on the machine. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 79 Operation 8.1 Safety guidelines in operation WARNING Faults in operation Deviations from normal operation such as increased power consumption, temperatures or vibrations, unusual noises or odors, tripping of monitoring devices, etc., indicate that the machine is not functioning properly. This can cause faults which can result in eventual or immediate death, serious injury or material damage. Immediately inform the maintenance personnel. If you are in doubt, immediately switch off the motor, being sure to observe the systemspecific safety conditions. NOTICE Risk of corrosion due to condensate Humid air can condense inside the machine during operation as a result of intermittent duty or load fluctuations. Condensate can collect inside the motor. Damage such as rust can result. Make sure that any condensation can drain away freely. WARNING Explosion hazard due to overheating of the machine caused by a layer of dust Layers of dust thicker than 5mm can insulate the machine, resulting in overheating. The maximum surface temperature of the machine cannot be adhered to. The dust can ignite, resulting in an explosion. This can result in death, serious injury or material damage. Dust the machine regularly. Do not allow dust layers thicker than 5 mm to build up on the machine surface. Do not switch the machine on until the dust has been removed. WARNING Risk of explosion due to excessive bearing temperature The surface temperature cannot be maintained within maximum permissible limits if the bearing becomes too hot. The dust can ignite, resulting in an explosion. This can result in death, serious injury or material damage. Always check the bearing temperature. In addition to the current-dependent overload protection device located in the three phases of the connecting cable, we recommend that you also monitor the temperature rise in the motor with the aid of the temperature sensors built into the stator winding. 80 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Operation 8.2 Switching on the machine NOTICE Non-periodic duty In all of the operating modes, always operate the external fan according to DIN EN 60034-1. For non-periodic operation, it is possible that the machine is thermally overloaded. This can result in damage to the machine. In the case of extended non-operational periods, the fan should be in operation until the machine has approximately reached the temperature of the coolant, see S2 duty type in DIN EN 600341. Use a suitable circuit to ensure that the external fan is appropriately operated. 8.2 Switching on the machine After starting the motor, observe it for a while to see if it is running smoothly and check the monitoring devices. Monitor operation and the monitoring devices regularly and record the values you read off. NOTICE Speed monitoring The motor is designed for a certain speed range. If a motor is operated at impermissible speeds damage to the winding, bearings, or complete destruction of the motor can be the result. Ensure that the speeds specified on the rating plate are not exceeded by appropriately configuring controller and speed monitoring components. See also Description (Page 21) 8.3 Switching off force-ventilated motors Switch off the external fan during longer standstill periods. Leave the fan on for approximately 30 minutes after switching off the motor to avoid overheating of the motor. Follow the operating instructions of the converter. 8.4 Switching on again after an emergency switching-off Check the machine before recommissioning the driven machine after an Emergency Off. Eliminate all the causes that have led to the emergency off SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 81 Operation 8.5 Stoppages 8.5 Stoppages The stoppage is a shutdown for a period of time, during which the machine is stopped but remains at the location of use. Under normal ambient conditions, e. g. the stopped machine is not exposed to any vibration, no increased level of corrosion, etc. in general, the following measures are necessary during stoppages. Measures for machines ready to operate during longer non-operational periods For longer periods when the machine is not being used, either energize it at regular intervals (roughly once a month), or at least spin the rotor. Please refer to the section"Switching on" (Page 75) before switching on to recommission the motor. NOTICE Damage due to improper storage The machine can be damaged if it is not stored properly. If the motor is out of service for extended periods of time, implement suitable anti-corrosion, preservation, and drying measures. When recommissioning the motor after a long period out of service, carry out the measures recommended in the chapter entitled "Commissioning (Page 73)". 8.5.1 Avoidance of damage to roller bearings during stoppages Extended stoppages at the identical or almost identical resting position of the roller bearings can lead to damage such as brinelling or formation of corrosion. During stoppages, regularly start the machine up for a brief period once a month, or at least turn the rotor over several times. If you have uncoupled the machine from the driven machine and secured the rotor with a rotor shipping brace, then remove this before turning the rotor over or starting the machine up. Make sure that the resting position of the roller bearings after the rotor has been turned over is different from what it previously had been. Use the fitted key or the coupling halves as reference markers. During re-commissioning, refer to the information in the "Commissioning" section. See also Commissioning (Page 73) 82 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Operation 8.6 Decommissioning the machine 8.6 Decommissioning the machine NOTICE Damage as a result of an extended period out of service If the machine is going to be out of service for longer than six months, then take the necessary measures for preservation and storing. Otherwise damage to the machine will result. Record the decommissioning steps. This log will be useful upon recommissioning. 8.7 Re-commissioning the machine When you re-commission the machine, proceed as follows: Study the record made when the machine was decommissioned, and reverse the measures that were taken for conservation and storage. Perform the measures listed in the "Commissioning" section. See also Commissioning (Page 73) Insulation resistance and polarization index (Page 42) 8.8 Faults 8.8.1 Inspections in the event of faults Natural disasters or unusual operating conditions, such as overloading or short circuit, are faults that overload the machine electrically or mechanically. Immediately perform an inspection after such faults. Correct the cause of the fault as described in the respective remedial measures section. Repair any damage to the machine. 8.8.2 Electrical faults at force-ventilated motors Note When operating the machine with a converter, also refer to the operating instructions of the frequency converter if electrical faults occur. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 83 Operation 8.8 Faults Table 8-1 Electrical faults Motor fails to start Motor accelerates sluggishly Humming noise when starting Humming noise in operation High temperature rise during no-load operation High temperature rise under load High temperature rise of individual winding sections X X X X X X X X X X X X X X 8.8.3 Possible causes of faults Remedial measures Overload Reduce the load. Interruption of a phase in the supply cable Check frequency converters and supply cables. Interruption of a phase in the supply after switching on Check frequency converters and supply cables. Winding short circuit or phase short circuit in stator winding Determine the winding and insulation resistances. Con tact the Service Center. Converter output voltage too high, frequency too low Check the settings at the frequency converter and per form the automatic motor identification. X External fan is not running Check the external fan and its connections. X Wrong direction of rotation of the external fan Check the electrical connections to the external fan. X Reduced air intake Check the air ducts; clean the machine. Mechanical faults The following table shows the possible causes of and remedial measures for mechanical faults. Table 8-2 Mechanical faults Grinding noise Overheating Radial vibrations Axial vibrations X X X X X X 84 Possible causes of faults Remedial measures Rotating parts are grinding Establish the cause and realign the parts. Rotor not balanced Decouple the rotor and then rebalance it. Rotor out of true, shaft bent Contact the Service Center. Poor alignment Align the machine set and check the coupling. 1) Coupled machine not balanced Rebalance the coupled machine. X Shocks from coupled machine Examine the coupled machine. X X Resonance of the overall system comprising mo Reinforce the foundation after prior consultation with the tor and foundation Service Center. X X Changes in foundation Determine the cause of the changes and, if necessary, rectify. Realign the machine. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Operation 8.8 Faults Grinding noise Overheating Radial vibrations Axial vibrations X X X Possible causes of faults Remedial measures Reduced air supply, direction of rotation of fan possibly incorrect Check the air ducts; clean the machine. Uneven gearbox operation Resolve any gearbox faults. Take into account possible changes which may occur during overheating. 1) 8.8.4 Roller bearing faults Note Damage to roller bearings can be difficult to detect in some cases. If in doubt, replace the bearing. Use other bearing designs only after consulting the manufacturer. Table 8-3 Roller bearing faults Bearing overheats Bearing "whistles" Bearing "knocks" Possible causes of faults Remedial measures X High coupling pressure Align the machine more accurately. X Belt tension too high Reduce the drive belt tension. X Bearing contaminated Clean the bearing or replace it. Check the seals. X High ambient temperature Use a suitable high-temperature grease. X X Insufficient lubrication Grease the bearings as instructed. X X Bearing canted Properly install the bearing. X X Insufficient bearing play Contact the Service Center. Excessive bearing play Contact the Service Center. X X Bearing corroded Replace the bearing. Check the seals. Too much grease in bearing Remove surplus grease. X X X Wrong grease in the bearing Use the correct grease. X Friction marks on raceway Replace the bearing. X Scoring (brinelling) Replace the bearing. Avoid any vibration at standstill SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 85 Operation 8.8 Faults 86 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 9 Maintenance Through careful and regular maintenance, inspections, and overhauls you can detect faults at an early stage and resolve them. This means that you can avoid consequential damage. Operating conditions and characteristics can vary widely. For this reason, only general maintenance intervals can be specified here. Maintenance intervals should therefore be scheduled to suit the local conditions (dirt, starting frequency, load, etc.). When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in EN 501101 regarding safe operation of electrical equipment. Comply with the IEC / EN 6007917 standard during all service and maintenance work on the machine. Note Service Center Please contact the Service Center (Page 123), if you require support with servicing, maintenance or repair. 9.1 Observe the operating instructions of the components When carrying out any maintenance and repair work, always carefully observe the manufacturer's operating instructions for additional components. 9.2 Inspection and maintenance WARNING Rotating and live parts Electric machines contain live and rotating parts. Fatal or serious injuries and substantial material damage can occur if maintenance work is performed on the machine when it is not stopped or not de-energized. Perform maintenance work on the machine only when it is stopped. The only operation permissible while the machine is rotating is regreasing the roller bearings. When performing maintenance work, comply with the five safety rules (Page 14). SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 87 Maintenance 9.2 Inspection and maintenance WARNING Machine damage If the machine is not maintained it can suffer damage. This can cause faults which can result in eventual or immediate death, serious injury or material damage. Perform regular maintenance on the machine. CAUTION Dust disturbances when working with compressed air When cleaning with compressed air, dust, metal chips, or cleaning agents can be whirled up. Injuries can result. When cleaning using compressed air, make sure you use suitable extraction equipment and wear protective equipment (safety goggles, protective suit, etc.). NOTICE Damage to insulation If metal swarf enters the winding head when cleaning with compressed air, this can damage the insulation. Clearance and creepage distances can be undershot. This may cause damage to the machine extending to total failure. When cleaning with compressed air, ensure there is adequate extraction. NOTICE Machine damage caused by foreign bodies Foreign bodies such as dirt, tools or loose components, such as screws etc., can be left by accident inside the machine after maintenance is performed. These can cause short circuits, reduce the performance of the cooling system or increase noise in operation. They can also damage the machine. When carrying out maintenance work, make sure that no foreign bodies are left in or on the machine. Securely attach all loose parts again once you have completed the maintenance procedures. Carefully remove any dirt. Note Operating conditions and characteristics can vary widely. For this reason, only general intervals for inspection and maintenance measures can be specified here. 88 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Maintenance 9.2 Inspection and maintenance WARNING Explosion hazard due to overheating of the machine caused by a layer of dust Layers of dust thicker than 5mm can insulate the machine, resulting in overheating. The maximum surface temperature of the machine cannot be adhered to. The dust can ignite, resulting in an explosion. This can result in death, serious injury or material damage. Dust the machine regularly. Do not allow dust layers thicker than 5 mm to build up on the machine surface. Do not switch the machine on until the dust has been removed. WARNING Risk of explosion due to excessive bearing temperature The surface temperature cannot be maintained within maximum permissible limits if the bearing becomes too hot. The dust can ignite, resulting in an explosion. This can result in death, serious injury or material damage. Always check the bearing temperature. In addition to the current-dependent overload protection device located in the three phases of the connecting cable, we recommend that you also monitor the temperature rise in the motor with the aid of the temperature sensors built into the stator winding. WARNING Risk of explosion due to static charging If you clean the machine with compressed air, plastic components may become statically charged and create a potentially explosive atmosphere. An explosion can occur. This can result in death, serious injury or material damage. Do not use compressed air to clean plastic parts in an explosive atmosphere. When cleaning the machine, make sure that the air in the vicinity of the motor is free of gas and dust. WARNING Risk of explosion due to damaged seals The seals can be damaged if you clean motors with type of protection Ex t using compressed air. The type of protection is no longer complied with. An explosion can occur. This may result in death, personal injury and material damage. Avoid pointing compressed air directly onto shaft sealing rings or labyrinth seals of the machine. 9.2.1 Inspections in the event of faults Natural disasters or unusual operating conditions, such as overloading or short circuit, are faults that overload the machine electrically or mechanically. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 89 Maintenance 9.2 Inspection and maintenance Immediately perform an inspection after such faults. 9.2.2 Initial inspection Perform the following checks after approximately 500 operating hours or at the latest after six months: Table 9-1 Checks after installation or repair Check When the motor is running The electrical parameters are maintained. X The smooth running characteristics and machine running noise have not deteriorated. X The motor foundation has no cracks and indentations. (*) X At stand still X (*) You can perform these checks while the motor is running or at a standstill. Additional checks may also be required according to the system-specific conditions. NOTICE If you detect any deviations during the inspection, you must rectify them immediately. They may otherwise damage the motor. 9.2.3 Main inspection While the motor is running, check that: - The stated electrical characteristics are being observed - The smooth running characteristics and machine running noise have not deteriorated Once the machine has been shut down, check that: - The motor foundation has no indentations or cracks - The machine is aligned within the permissible tolerance ranges - All the fixing bolts/screws for the mechanical and electrical connections have been securely tightened - The winding insulation resistances are sufficiently high (Page 43) - Any bearing insulation has been fitted as shown on plates and labeling. - Cables and insulating parts and components are in good condition and there is no evidence of discoloring 90 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Maintenance 9.2 Inspection and maintenance NOTICE Deviations from the normal state If you detect any defects or malfunctions during the inspection, you must rectify them immediately. They may otherwise cause damage to the machine. 9.2.4 Regreasing intervals NOTICE Damage to roller bearings The regreasing intervals for roller bearings are different from the servicing intervals for the machine. Failure to regrease the rolling-contact bearings at the specified intervals can result in them sustaining damage. Comply with the regreasing intervals for roller bearings. The regreasing intervals are specified on the lubricant plate. 9.2.5 Changing bearings when using permanently lubricated rolling-contact bearings The replacement of the permanently lubricated roller bearing is determined by the number of operating hours and is required around every three years. 9.2.6 Maintenance When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in EN 501101 regarding safe operation of electrical equipment. 9.2.6.1 Measuring the insulation resistance during the course of maintenance work Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: Before starting up a machine for the first time After an extended period in storage or downtime Within the scope of maintenance work SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 91 Maintenance 9.2 Inspection and maintenance The following information is provided regarding the state of the winding insulation: Is the winding head insulation conductively contaminated? Has the winding insulation absorbed moisture? As such, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: Can the machine be put into operation? Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index" (Page 43) 9.2.6.2 Maintenance intervals Perform the following maintenance measures after the operating time or the intervals specified in the following table elapse. Table 9-2 9.2.6.3 Maintenance measures Maintenance measures Maintenance intervals Initial inspection After 500 operating hours, at the latest after six months Regreasing See the lubricant plate Permanent lubrication (with coupling output) Replace bearings after approximately 20,000 operating hours, at the latest after three years Cleaning Depending on the degree of pollution Main inspection After approximately 16,000 operating hours, at the latest after two years Rolling-contact bearings The motors have rolling-contact bearing bushes for grease lubrication. Depending on the version, the motors are permanently lubricated or are equipped with a regreasing device. Depending on the type of load, a deep-groove ball bearing or a cylindrical-roller bearing is fitted as a floating bearing on the drive end. The DE bearing contains built-in compression springs that help to rebalance the axial play of the external bearing rings. See also Description (Page 21) 92 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Maintenance 9.2 Inspection and maintenance WARNING Overheating of the rolling bearings If the roller bearings are not regularly regreased, local overheating may be possible, and, as a consequence, an explosion in an explosive atmosphere. This can result in death, serious injury or material damage. Regrease the roller bearings regularly according to the lubrication plate. Implement bearing temperature monitoring if not yet in existence. 9.2.6.4 Lubrication The specified grease data apply for the data specified on the rating plate data and for highquality grease in accordance with the specifications in these operating instructions. These greases significantly exceed the requirements according to DIN 51825 and ISO 67439, therefore permitting the specified relubrication intervals. Initial lubrication The following greases are used for initial lubrication of the bearings in the factory. Standard version: ESSO / Unirex N3 "Performance" version: Lubcon / Sintono GPE702 Grease selection criteria The following greases are permissible for standard applications without any special requirements: High quality ISOLX BDEA3 greases according to ISO 6743-9 K3N20 greases according to DIN 51825 with lithium soap as thickener and an upper service temperature of at least +140 C / +284 F. When selecting the lubricating grease, ensure that the technical data of the grease is suitable for the application. The lubricating grease must satisfy the criteria listed in the table below and must match the operating conditions. If different special lubricating greases are stated on the lubricant plate, then different criteria apply. Table 9-3 Criteria for selecting roller bearing greases Criteria Standard Property, characteristic value Unit Type of base oil - Mineral oil - Thickener - Lithium - Consistency according to NLGI class DIN 51818 3 for vertical and horizontal types of construction 2 alternatively for horizontal type of construction with reduced lubrication interval Worked penetration DIN ISO 2137 220-295 0.1 mm Operating temperature range - At least -20 C ... +140 C C SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 93 Maintenance 9.2 Inspection and maintenance Criteria Standard Property, characteristic value Unit Dropping point DIN ISO 2176 At least +200 C C Basic oil viscosity DIN 51562-1 Approx. 100 mm/s at 40 C mm/s Approx. 10 mm/s at 100 C Additive - Antioxidation (AO), Anti-Wear (AW) - No solid lubricants Alternatively: Extreme-Pressure (EP) only after consultation with grease and bearing manufacturers FE9 test: A/1500/6000 DIN 51821-1/-2 F10 50 h at +140 C h F50 100 h at +140 C Behavior with respect to water DIN 51807 0 or 1 at a test temperature of +90 C - Corrosive effect on copper DIN 51811 0 or 1 at a test temperature of +140 C Corr. Resistance to corrosion (EMCOR) DIN 51802 / 0 - 0 (0 - 1, permissible for special greases) Corr. ISO 11007 Solid matter content, particle sizes > 25 m DIN 51813 < 10 mg/kg mg/kg Suitability of bearings - Suitable for the built-in motor bearings, seals and these speeds - Speed characteristic value nxdm mm/min NOTICE Other ambient temperatures and operating conditions For other ambient temperatures and operating conditions, an alternative grease to the one stated on the lubricant plate may only be used after prior consultation with the manufacturer. Otherwise the roller bearing could be damaged. NOTICE Use of other greases If other greases are used, compatibility with the overall system cannot be guaranteed. Otherwise the roller bearing could be damaged. If you use greases that satisfy only the minimum requirements of DIN 51825 or ISO 6743-9, then reduce the lubrication intervals by half or appropriately adapt them. If in doubt, consult the manufacturer. Recommended greases for roller bearings For standard applications, the following high-quality greases are recommended for roller bearings for vertical and horizontal motor types of construction due to their technical attributes: Table 9-4 Roller bearing greases for vertical and horizontal types of construction Manufacturer Grease type ExxonMobil Unirex N3 Esso 94 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Maintenance 9.2 Inspection and maintenance Manufacturer Grease type Fuchs Renolit H443 HD88 Lubcon Turmoplex 3 FAG Arcanol Multi 3 For motors with a horizontal type of construction, you can alternatively use greases with NLGI Class 2. However, the lubrication interval is reduced by 20 %. Table 9-5 Alternative greases with NLGI Class 2 for motors with a horizontal type of construction Manufacturer Grease type ExxonMobil Unirex N2 Esso Castrol Longtime PD2 Lubcon Turmogrease L 802 EP plus Shell Retinax LX2 FAG Arcanol Multi 2 For the "Performance" version, only use these special greases. The Performance version is not available for explosion-protected motors. Table 9-6 Grease for the "Performance" version Manufacturer Grease type Lubcon Sintono GPE702 NOTICE Damage caused by mixing lubrication types Mixing different greases adversely affects the lubricating properties. Only the manufacturer provides a guarantee as to whether certain greases can be mixed. Never mix different greases. Regreasing Regreasing data are stamped on the lubricant plate of the machine: Relubrication intervals in operating hours Regreasing amount in grams Grease type SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 95 Maintenance 9.2 Inspection and maintenance Regrease the bearing at the latest every 12 months irrespective of the actual number of operating hours. NOTICE Relubrication intervals The relubrication intervals for roller bearings are different from the servicing intervals for the machine. The roller bearings may be damaged if the relubrication intervals are not complied with. Pay attention to the instructions on the lubricant plate. Grease replacement intervals The grease replacement intervals in these operating instructions or the relubrication intervals indicated on the plate apply for the following conditions: Normal load Operation at speeds in accordance with the rating plate Low-vibration operation Neutral ambient air High-quality roller bearing greases In the case of unfavorable conditions, reduce the relubrication intervals after prior consultation with the manufacturer. Regreasing While regreasing, the shaft must rotate so that the new grease is evenly distributed throughout the bearing. For motors that are be operated with a converter, regreasing should be carried out at low-to-medium speeds (nmin = 250 rpm, nmax = 3600 rpm) to ensure an even distribution of grease. This ensures adequate even lubrication. WARNING Rotating parts When regreasing, pay attention to all rotating components. This can result in death, serious injury or material damage. 1. Clean the grease nipple before regreasing. Gradually press in an appropriate type and amount of grease, as stamped on the lubricant plate and specified in these operating instructions. The roller bearing temperature initially increases noticeably. After the excess grease has been displaced out of the bearing, the temperature will return to the normal value. The used grease collects outside each bearing in a spent grease chamber. 96 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Maintenance 9.2 Inspection and maintenance Lubricating using the regreasing system A flat grease nipple in accordance with DIN 3404, size M10x1, is provided at both the DE and the NDE for regreasing. 1. Clean the grease nipples at the DE and NDE. 2. Press in the type and quantity of grease specified (see lubrication instruction plate). The shaft rotates so that the new grease is evenly distributed throughout the bearing. The bearing temperature initially increases noticeably. After the excess grease has been displaced out of the bearing, the temperature will return to the normal value. Figure 9-1 9.2.6.5 Flat grease nipples and , schematic representation for types 1PH818. and 1PH822. Cleaning the spent grease chamber The rolling-contact bearing's spent grease chamber only has room for a limited amount of spent grease. When the spent grease chamber is full, the spent grease must be removed, otherwise it will penetrate into the interior of the machine. The information on the amount of grease to be used when regreasing can be found on the lubricant plate. When changing the bearings remove the spent grease that has collected in the spent grease chamber and in the outer bearing cover. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 97 Maintenance 9.2 Inspection and maintenance To remove the spent grease, proceed as follows: 1. Remove the transmission element. 2. Remove the spent grease: - At the DE, unscrew the outer bearing cover and empty the spent grease from the outer bearing cover. - At the NDE, remove the cover of the speed sensor and the cover of the spent grease chamber. Empty the spent grease chamber. Note For types 1PH818. and 1PH822., you must remove the fan before removing the speed encoder cover. At the NDE, remove the fan and then the speed encoder cover. 9.2.6.6 Cleaning the cooling air passages Regularly clean the cooling air passages through which the ambient air flows, e.g. using dry compressed air. NOTICE Cleaning intervals depend on the degree of fouling The frequency of the cleaning intervals depends on the local degree of fouling. The machine will overheat if the cooling air ducts are polluted and the cooling air cannot flow without obstruction. Regularly check for pollution, and clean the cooling air ducts through which the ambient air flows. 9.2.6.7 Servicing the external fan Check the external fan every 12 months for mechanical vibration as specified in DIN ISO 10816. The maximum permissible vibrational severity is 2.8 mm/s measured on the end shield of the impeller-side motor bearing. Regularly clean and inspect the fan. Impeller and frame are subject to natural wear depending on the area of application and displacement medium. WARNING Impeller can crack Due to deposits and the resulting imbalance there is a hazard of fatigue fracture of the impeller. The impeller can crack in operation. Death, serious injury, or material damage can result. Regularly clean and inspect the fan. 98 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Maintenance 9.2 Inspection and maintenance Clean the external fan WARNING Danger of shearing Death, severe injury and material damage can occur if you come into contact with the rotating fan impeller. The fan impeller must be stationary when carrying out any work on the external cooling system. Interrupt/disconnect the external cooling unit circuit. Lock out the circuit so that it cannot be switched on again. NOTICE Applying force If excessive forces are present, this can damage the fan impeller. Use a suitable cloth or brush to clean the external fan, ensuring that moisture does not enter the motor. Once the voltage has been disconnected on all poles, wait for five minutes before touching the device. Never open the external cooling unit during operation. Never loosen any fixing screws for the external cooling unit during operation. 9.2.6.8 Maintaining terminal boxes Requirement The machine is de-energized. Checking the terminal box Terminal boxes must be regularly checked for tightness, undamaged insulation, and tight terminal connections. If dust or humidity have infiltrated the terminal box, this should be cleaned and dried (particularly the insulators). Check all the seals and sealing surfaces and address the cause of the leakiness. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 99 Maintenance 9.3 Repair Check the insulators, connectors and cable connections in the terminal box. Replace the damaged components if necessary. WARNING Short-circuit hazard Damaged components can cause short circuits, possibly resulting in death, serious injuries and property damage. Replace damaged components. 9.3 Repair When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in EN 501101 regarding safe operation of electrical equipment. WARNING Explosion hazard when carrying out repair work Repairs are only permissible within the scope of the work described in these operating instructions. Otherwise an explosion can occur in an explosive atmosphere. This can result in death, serious injury or material damage. For repairs to go beyond this scope, please contact the Service Center. Comply with the IEC / EN 6007917 standard during all service and maintenance work on the machine. Note If the motor has to be transported, please observe the information and instructions in the "Transport" (Page 32) section. 9.3.1 Prepare servicing work The drawings and parts lists do not contain any detailed information about the type and dimensions of fixing elements and components. For this reason, you should establish this information when dismantling them and make a note of it for the purpose of reassembly. Document the type, dimensions and arrangement of the parts so that you will be able to reassemble the machine to its original state. Use suitable tools to disassemble the machine. 100 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Maintenance 9.3 Repair Take measures to prevent parts from dropping down before you dismantle them, e.g. by replacing fastening elements with extra-long screws, threaded bolts or similar. This ensures that the part is supported after it is pulled off. The centerings in the shaft extensions have reset threads. Use lifting gear which is suitable for the rotor weight and direction of loading. WARNING Rotor can fall down Eyebolts in accordance with DIN 580 are unsuitable for suspending the rotor. The rotor can fall off. This can result in death, serious injury or material damage. Use lifting gear which is suitable for the rotor weight and direction of loading. WARNING Machine damage caused by improper repair work Improper servicing work can damage the machine. This can cause damages and/or faults which can result in eventual or immediate death, serious injury, or property damage. Properly assemble or disassemble the machine. Use only suitable tools and equipment. Immediately replace damaged components. Contact the Service Center (Page 123), if necessary. 9.3.2 Screws with preCOTE coating The motor can partly be fitted with screws with preCOTE coating. To ensure screw locking, use new screws with preCOTE coating during assembly/repair. As an alternative, use normal screws with a threadlocker such as Loctite. 9.3.3 Explosion hazard during installation and disassembling of the external fan WARNING Explosion hazard Sparks can occur if the external fan rotor grazes the external fan housing and ignite ambient air dust. An explosion can result. This can result in death, serious injury or material damage. The external fan may only by removed and installed by appropriately qualified technical personnel or a Siemens Service workshop. Only then can it be ensured that the distance between the external fan rotor and the external fan housing is greater than 2 mm. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 101 Maintenance 9.3 Repair 9.3.4 Dissembling a force-ventilated motor The drawings and parts lists do not contain any detailed information about the type and dimensions of fixing elements, etc. NOTICE Removing centered parts Centered parts can be damaged if removed improperly with unsuitable tools. Use pullers or suitable devices to remove parts and components attached to the motor shaft. Disassembly 1. Ensure you do not damage insulation when dismantling the device. Check the insulation for possible damage prior to re-installing. 2. To disassemble the motor, disconnect the connecting cables from the terminals and the entry plate from the terminal box housing. In this way, the respective positioning of the cables in relation to one another and the sealing of the cables in the cable entries are maintained to a large extent. 3. Remove the connecting cables in the terminal box of the fan motor, and if necessary the cable on the ground terminal and the cables laid out on the motor. 4. Pull out the connector of the speed sensor. Links The circuit diagram (Page 59) shows the relationships required when connecting to the line supply. Component assignment When dismantling or assembling the bearing pay attention to the proper arrangement of the components particularly if the bearing is the same size on the DE side and NDE side, for example: Bearing shield Bearings Compression springs Spacer washers, Covers with different centering length, etc. See also Service and Support (Page 123) If roller-contact bearings with an insulated design are installed, use roller bearings of the same type as spare parts. This will prevent any bearing damage being caused by bearing currents. 102 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Maintenance 9.3 Repair 9.3.5 Removing and installing the protecting ring The protecting ring acts as an outer bearing seal. It sits on the shaft outside the bearing end shield. Disassembly Once the coupling is detached, you can remove the protective ring from the shaft. After it has been removed, the protective ring will be deformed and must be replaced. Assembly Push the protecting ring over the end of the shaft. For 1PH818. or 1PH822. motors, ensure that the outer collar is placed with a space of 1 mm from the bearing end shield (detail Z). = PP = Figure 9-2 9.3.6 Fitting the protecting ring Removing and mounting the bearing shields 1. Unscrew the belt pulleys. The belt pulleys may be jammed or distorted, in which case you should lever them off carefully. 2. Remove the bearing shield. - When removing the bearing shields, take care that the windings are not damaged. - For water-cooled motors, also ensure that the cooling water pipes are not damaged. For assembly, proceed in reverse order. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 103 Maintenance 9.3 Repair 9.3.7 Installing and sealing the motor Strictly ensure the greatest possible care and cleanliness when repairing the machine. Mount the machine on an alignment plate. This ensures that the contact surfaces of the motor feet are all on the same level. NOTICE Do not damage windings Windings protrude from the stator housing and can be damaged when attaching the end shield. This can damage the motor. When mounting the end shield, ensure that the windings that project from the stator housing are not damaged. Sealing the machine (types 1PH818. and 1PH8225.) Clean bare joints between parts before re-assembling (e.g. between enclosures, end shields and the active parts of bearings). Brush the bare joints with the non-hardening sealing agent "Hylomar M". Note that these joints between parts (e.g. the sealing gap on the active part of the bearing) must also be resealed with a suitable, silicone-free sealant during assembly. Check the sealing elements fitted (e.g. at the terminal boxes) and replace them if they do not provide an adequate seal. Follow the manufacturer's application and safety instructions when using the sealant. Replace parts that are subject to wear such as the adjusting springs. Installing the bearing inserts 1. First position the parts that must be arranged on the shaft within the bearing. 2. To fit the bearings on the shaft, heat them up to about 80 C in oil or air. 3. Then push the bearings onto the shaft up to its shoulder. Avoid any heavy blows that might damage the bearings. 4. Fill the bearing to the top with the specified lubricating grease. 104 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Maintenance 9.3 Repair 9.3.8 Sealing the motor Replace the seals if necessary with original parts or with tested sealing elements. The seals must be fully bonded to the motor and the air intake housing. It is impermissible to have gaps and holes where seals make contact. Surfaces whose mating faces are sealed using liquid sealant can be resealed by applying the original liquid sealant (Hylomar M). Surfaces whose mating faces are sealed using sealings that adhere to one side only can be resealed with the original sealing using the original adhesives (Loctite). If you are installing covers that are sealed with liquid gasket, proceed as follows to maintain the IP degree of protection of the machine before closing it again: 1. Use only approved liquid sealants. 2. Clean the sealing surfaces according to the technical data sheet of the liquid sealant. The sealing surfaces must be clean and dry before reassembly. 3. Apply the liquid gasket as a continuous bead with a diameter of approx. 3 mm. 4. Assemble the components after the solvent has had a chance to vaporize, while still assembling within the specified assembly time. 5. Retighten the fixing screws of the cover after a few minutes after the liquid gasket has set. Note Service Center If you have any questions, contact the Service Center. 9.3.9 Removing the external fan The external fan may only be replaced, removed and mounted by qualified technical personnel or a Siemens Service Center. 9.3.10 Removing and mounting the speed encoder The speed encoder may only be replaced, removed and mounted by qualified technical personnel or a Siemens Service Center. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 105 Maintenance 9.3 Repair 9.3.11 Touch up any damaged paintwork If the paint is damaged, it must be repaired in order to protect the unit against corrosion. Note Paint system Contact the Service Center (Page 123) before you repair any paint damage. They will provide you with more information about the correct paint system and methods of repairing paint damage. WARNING Risk of explosion as a result of the paint coating becoming electrostatically charged The paint coat can become electrostatically charged where there is a thick coat. Electrostatic discharges can occur. There is a risk of explosion if potentially explosive mixtures are also present at this moment. This can result in death, serious injury or material damage. You must comply with one of the following requirements when you repaint painted surfaces: Limit the surface resistance of the paint used: Surface resistance 1 G for motors of explosion group III Breakdown voltage 4 kV for explosion group III Additional information is provided in Standard IEC 60079-0 in Chapter 7.4 "Electrostatic charges on external non-metallic materials". Suitability test of the paint system for hazardous areas Proof is available for the electrostatic suitability with explosion-proof machines for the paint systems ordered by default. Such evidence is not available for paint systems that are nonstandard or specifically requested by customers. Take into consideration that the provided evidence is not valid for repaintings. 106 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 10 Spare parts 10.1 Ordering data When ordering spare parts, in addition to the precise designation of the spare part, specify the motor type and the serial number of the motor. Ensure that the spare part designation matches the designation in the spare part lists and add the associated part number. Example: Spare part Machine type Serial number Spare parts kit, drive-end bearing (Part 3.00) 1PH81841JD202FA1 N-W91246206010001 The machine type and the serial number are indicated on the rating plate and in the technical data, and are also embossed on the drive end of the shaft. Note Bar code on rating plate You can also read the machine type and serial number from the bar code on the rating plate. Note The graphics in this chapter are schematic representations of the basic versions. They are used for spare parts definitions. The supplied version may differ in details from these representations. 10.2 Spare parts kits The spare parts are bundled with the necessary wearing parts in a logical way so as to create spare parts kits. The following spare parts kits are available for you to order: 3.00 4.00 32.00 55.00 Spare parts kit, non-drive-end bearing (complete) Spare parts kit, drive-end bearing (complete) Spare parts kit, external fan (only force-ventilated motors) Spare parts kit, relevant version of speed encoder Additional spare parts are available on request. See also Service and Support (Page 123) SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 107 Spare parts 10.3 Ordering spare parts via the Internet If roller-contact bearings with an insulated design are installed, use roller bearings of the same type as spare parts. This will prevent any bearing damage being caused by bearing currents. 10.3 Ordering spare parts via the Internet You can use "Spares on Web" to determine the order numbers for motor spare parts quickly and easily. Spares on Web (https://b2b-extern.automation.siemens.com/spares_on_web). A short description of how to use "Spares on Web" is available on the Internet. Guide for Spares on Web (http://support.automation.siemens.com/WW/news/en/25248626). 10.4 Using commercially available spare parts WARNING Risk of explosion If you use parts other than the original spare parts, the type of protection can no longer be guaranteed. This can result in an explosion during operation in a potentially explosive gaseous atmosphere. This can result in death, serious injury or material damage. Use only original spare parts for explosion-proof machines; this also applies to components such as seals, terminals, cables and cable entries. Should you have any questions, please contact the Service Center (Page 123). Commercially available equivalent standard parts such as screws may be used. 108 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Spare parts 10.5 Force-ventilated motor 10.5 Force-ventilated motor 10.5.1 Force-ventilated motor, complete Figure 10-1 Schematic representation of the motor, complete Table 10-1 Motor, complete Number Designation Number Designation 3.00 Spare parts kit, NDE bearing 10.00* Stator housing (with laminated core and winding) 4.00 Spare parts kit, DE bearing 10.35* Eyebolt 5.00* Bearing shield, DE 20.00* Terminal box 6.00* Bearing shield, NDE 32.00 External fan 8.00* Rotor, complete 55.10 Spare parts kit, speed encoder * On request SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 109 Spare parts 10.5 Force-ventilated motor 10.5.2 External fan Figure 10-2 Spare parts for external fan (type 1PH818., 1PH822.) Table 10-2 Spare parts for external fan Number Designation 32.00 Fan 110 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Spare parts 10.5 Force-ventilated motor 10.5.3 Roller bearing cartridge DE, belt coupling Figure 10-3 Rolling-contact bearing bush drive end with belt coupling, with regreasing Table 10-3 Spare parts for rolling-contact bearing bush drive end with belt coupling, with regreasing Number Designation Number Designation 3.00 Spare parts kit, drive-end bearing 3.60* Inner bearing cover 3.80* Grease nipple Cylindrical-roller bearing (floating bearing) Protecting ring (rotating) 3.20* Outer bearing cover * On request SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 111 Spare parts 10.5 Force-ventilated motor 10.5.4 Roller bearing cartridge DE, coupling output, with regreasing Figure 10-4 Rolling-contact bearing bush drive end, with coupling output, with regreasing Table 10-4 Spare parts for rolling-contact bearing bush drive end, with coupling output, with regreasing Number Designation Number Designation 3.00 Spare parts kit, drive-end bearing 3.60* Inner bearing cover 3.80* Grease nipple Deep-groove ball bearing (floating bearing) Protecting ring (rotating) 3.20* Outer bearing cover 3.45* Corrugated spring * On request 112 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Spare parts 10.5 Force-ventilated motor 10.5.5 Roller bearing cartridge DE, coupling output, with permanent lubrication Figure 10-5 Rolling-contact bearing bush drive end, with coupling output, with permanent lubrication Table 10-5 Spare parts for rolling-contact bearing bush drive end, with coupling output, with permanent lubrication Number Designation 3.00 Spare parts kit, drive-end bearing Deep-groove ball bearing (floating bearing) Protecting ring (rotating) 3.45* Corrugated spring/compression springs * On request SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 113 Spare parts 10.5 Force-ventilated motor 10.5.6 Roller bearing cartridge NDE, with permanent lubrication Figure 10-6 Roller bearing cartridge, non-drive end, permanent lubrication Table 10-6 Spare parts for roller bearing cartridge, non-drive end, permanent lubrication Number Designation 4.00 Spare parts kit, NDE bearing Deep-groove ball bearing (locating bearing) Retaining ring 4.60* Inner bearing cover * On request 114 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Spare parts 10.5 Force-ventilated motor 10.5.7 Roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) Figure 10-7 Roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) Table 10-7 Spare part, roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) Number Designation Number Designation 4.00 Spare parts kit, NDE bearing 4.80* Grease nipple 4.90* Cover of spent grease chamber Deep-groove ball bearing (locating bearing) Retaining ring 4.60* Inner bearing cover * On request SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 115 Spare parts 10.6 Terminal box 10.6 Terminal box Figure 10-8 Terminal box Table 10-8 Spare parts for terminal box Number Designation Number Designation 20.20* Enclosure 20.50* Entry plate 20.30* Cover 20.60* Adapter plate (optional) * On request 116 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Spare parts 10.7 Speed encoder (type 1PH818., 1PH822.) 10.7 Speed encoder (type 1PH818., 1PH822.) Figure 10-9 Table 10-9 Speed encoder Spare part, speed encoder (type 1PH818., 1PH822.) Part Description 55.00 Spare parts kit, speed encoder Speed encoder Torque arm 55.71 Cable with plug connector 6.80* Cover * On request SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 117 Spare parts 10.7 Speed encoder (type 1PH818., 1PH822.) 118 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 11 Disposal Protecting the environment and preserving its resources are corporate goals of the highest priority for us. Our worldwide environmental management system to ISO 14001 ensures compliance with legislation and sets high standards in this regard. Environmentally friendly design, technical safety and health protection are always firm goals even at the product development stage. Recommendations for the environmentally friendly disposal of the machine and its components are given in the following section. Be sure to comply with local disposal regulations. 11.1 RoHS - restricting the use of certain hazardous substances In compliance with RoHS ("Restriction of certain Hazardous Substances" ) we replace substances that are damaging to the environment by those that are not based on state-of-theart technology. In doing so, safety in operation and handling will take priority at all times. 11.2 Preparing for disassembly Disassembly of the machine must be carried out and/or supervised by qualified personnel with appropriate expert knowledge. 1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected in terms of the quality of dismantling the machine and provision of the components. 2. Follow the five safety rules (Page 14). 3. Disconnect all electrical connections and remove all cables. 4. Remove all liquids such as oil and cooling liquids. Collect the liquids separately and dispose of them in a professional manner. 5. Detach the machine fixings. 6. Transport the machine to a suitable location for disassembly. See also Maintenance (Page 87) SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 119 Disposal 11.3 Dismantling the machine 11.3 Dismantling the machine Dismantle the machine using the general procedures commonly used in mechanical engineering. WARNING Machine parts can fall The machine is made up of heavy parts. These parts are liable to fall during dismantling. This can result in death, serious injury or material damage. Before you release any machine parts, secure them so that they cannot fall. 11.4 Disposal of components Components The machines consist mainly of steel and various proportions of copper and aluminum. Metals are generally considered to be unlimitedly recyclable. Sort the components for recycling according to whether they are: Iron and steel Aluminum Non-ferrous metal, e.g. windings The winding insulation is incinerated during copper recycling. Insulating materials Cables and wires Electronic waste Process materials and chemicals Sort the process materials and chemicals for recycling according to whether they are for example: Oil Grease Cleaning substances and solvents Paint residues Anti-corrosion agent Coolant additives such as inhibitors, antifreeze or biocides Dispose of the separated components according to local regulations or via a specialist disposal company. The same applies for cloths and cleaning substances which have been used while working on the machine. 120 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Disposal 11.4 Disposal of components Packaging material If necessary, contact a suitable specialist disposal company. Wooden packaging for sea transport consists of impregnated wood. Observe the local regulations. The foil used for water-proof packaging is an aluminum composite foil. It can be recycled thermally. Dirty foil must be disposed of via waste incineration. SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 121 Disposal 11.4 Disposal of components 122 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Service and Support A More information Information on the following topics is available under the link: Ordering documentation/overview of documentation Additional links to download documents Using documentation online (find and search in manuals/information) More information (https://support.industry.siemens.com/cs/de/en/view/108998034) Please send any questions about the technical documentation (e.g. suggestions for improvement, corrections) to the following e-mail address: docu.motioncontrol@siemens.com My support The following link provides information on how to create your own individual documentation based on Siemens content, and adapt it for your own machine documentation: My support (https://support.industry.siemens.com/My/de/en/documentation) Note If you want to use this function, you must first register. Later, you can log on with your login data. Training The following link provides information on SITRAIN - training from Siemens for products, systems and automation engineering solutions: Technical Support Country-specific telephone numbers for technical support are provided on the Internet under Contact: Technical Support (https://support.industry.siemens.com) SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 123 Service and Support Websites of third parties This publication contains hyperlinks to websites of third parties. Siemens does not take any responsibility for the contents of these websites or adopt any of these websites or their contents as their own, because Siemens does not control the information on these websites and is also not responsible for the contents and information provided there. Use of these websites is at the risk of the person doing so. Internet address for products Products (http://www.siemens.com/motioncontrol) Siemens Support for on the move You can obtain optimum support anywhere you go using the "Siemens Industry Online Support" app. The app is available for Apple iOS, Android and Windows Phone. 124 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 B Technical specifications B.1 Tightening torques for screw and bolt connections Bolt locking devices Refit nuts or bolts that are mounted together with locking, resilient, and/or force-distributing elements with identical, fully-functional elements when re-assembling. Always renew keyed elements. When screwing together threads secured with a liquid adhesive, use a suitable medium such as Loctite 243. Always use suitable securing devices or removable adhesives (e.g., Loctite 243) when installing fixing bolts with a clamping length of less than 25 mm. The clamping length is taken as the distance between the head of the bolt and the point at which the bolt is screwed in. Tightening torques The bolted connections with metal contact surfaces, such as end shields, bearing cartridge parts, terminal box parts bolted onto the stator frame, should be tightened to the following torques, depending on the thread size: Table B-1 Tightening torques for screw/bolt connections with a tolerance of 10% Case M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 A 1.2 2.5 4 8 13 20 40 52 80 150 - - - - Nm B 1.3 2.6 4.5 11 22 38 92 180 310 620 1080 1700 2600 4200 Nm C 3 5 8 20 40 70 170 340 600 1200 2000 3100 4700 7500 Nm SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 125 Technical specifications B.1 Tightening torques for screw and bolt connections Applications The above-mentioned tightening torques apply for the following applications: Case A Applies to electrical connections in which the permissible torque is normally limited by the bolt materials and/or the current carrying capacity of the insulators, with the exception of the busbar connections in case B. Case B Applies to bolts screwed into components made from materials with lower property class (e. g. aluminum) and to bolts with property class 8.8 according to ISO 898-1. Case C Applies to bolts with property class 8.8 or A4-70 according to ISO 898-1, however only to bolts screwed into components made from materials with higher property class, e.g. cast iron, steel or cast steel. Note Non-standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with flat seals or insulating parts are specified in the relevant sections and drawings. 126 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Quality documents C You can find the quality documents here: https://support.industry.siemens.com/cs/ww/de/ps/13358/cert (https:// support.industry.siemens.com/cs/ww/en/ps/13358/cert) C.1 EU declaration of conformity SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 127 128 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Englisch / English EU Declaration of Conformity (according to Annex VIII of EU Directive 2014/34/EU) Manufacturer: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg The object of the declaration described above is in conformity with the relevant Union harmonization legislation: ATEX Directive: 2014/34/EU Directive of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres. Official Journal of the EU, L96 29.03.2014, p. 309-356 This declaration of conformity is issued under the sole responsibility of the manufacturer. We confirm conformity of the product indicated above with the standards: see page 1 and annex The product indicated is intended to be installed in another machine for use in hazardous areas of zone 22 (non-conductive dust) in accordance with EN 60079-10-2 and Directive 1999/92/EC. Further information about the conformity to this Directive is given in the annex, which is an integral part of this declaration of conformity. Commissioning is prohibited until conformity of this machine with Directive 2014/34/EU has been confirmed. This declaration is an attestation of conformity with the indicated Directive(s) but does not imply any guarantee of quality or durability. The safety instructions of the accompanying product documentation shall be observed. Tschechisch / esky jazyk Prohlaeni o shod s pedpisy EU (podle dodatku VIII smrnice EU 2014/34/EU) Vyrobce: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Vye uvedeny vyrobek se shoduje s pedpisy nasledujicich harmonizovanych pedpis Evropske unie: 2014/34/EU smrnice Evropskeho parlamentu a Rady ze dne 26. unora 2014 o harmonizaci legislativy lenskych stat EU tykajici se zaizeni a ochrannych system za uelem jejich spravneho pouivani v oblastech ohroenych nebezpeim vybuchu. Oficialni tisk EU, L96 29.03.2014, str. 309-356. Vekerou odpovdnost za vystaveni tohoto Prohlaeni o shod nese vyrobce produktu. Potvrzujeme timto, e se vye uvedeny vyrobek shoduje s normami: viz strana 1 a piloha Uvedeny vyrobek je uren pro instalaci do jinych stroj pro pouiti v nebezpenych oblastech zony 22 (nevodivy prach) podle normy EN 60079-10-2 a smrnice 1999/92/EG. Dali informace o shod podle teto smrnice jsou uvedeny v piloze, ktera je nedilnou souasti tohoto prohlaeni o shod. Dokud neni potvrzena shoda tohoto stroje se smrnici 2014/34/EU, jeho uvadni do provozu je zakazano. Toto prohlaeni potvrzuje shodu s uvedenymi smrnicemi, neznamena vak zaruku jakosti nebo trvanlivosti. Musi byt dodrovany bezpenostni pokyny uvedene v doprovodne dokumentaci tohoto produktu. PD LD Copyright () SIEMENS AG 2015 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 All rights reserved VQ 1013-17-1511 Seite 2 von 13 129 Danisch / dansk EF-overensstemmelseserklaering (i henhold til bilag VIII I EF-direktivet 2014/34/EU) Fabrikant: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Genstanden for erklaeringen, som beskrevet ovenfor, er i overensstemmelse med den relevante EUharmoniseringslovgivning: 2014/34/EU Europa-Parlamentets og Radets direktiv 2014/34/EU af 26. februar 2014 om harmonisering af medlemsstaternes love om materiel og sikringssystemer til anvendelse i en potentielt eksplosiv atmosfaere. Den Europaeiske Unions Tidende EU, L96 29.03.2014, s. 309-356 Denne overensstemmelseserklaering udstedes pa fabrikantens ansvar. Vi bekraefter det ovennaevnte produkts overensstemmelse med standarderne: se side 1 og bilag Det beskrevne produkt er bestemt til indbygning i en anden maskine til indsats i eksplosive omrader i zone 22 (ikke-ledende stov) i overensstemmelse med EN 60079-10-2 og direktiv 1999/92/EF. Yderligere oplysninger om overensstemmelsen med dette direktiv findes i bilaget, som er en integreret del af denne overensstemmelseserklaering. Idriftsaettelse er forbudt, indtil maskinens overensstemmelse med direktiv 2014/34/EU er blevet bekraeftet. Denne erklaering gaelder som dokumentation for overensstemmelse med de naevnte direktiver men er dog ingen beskaffenheds- eller holdbarhedsgaranti. Sikkerhedshenvisningerne i den medleverede produktinformation skal overholdes. Estnisch / eesti keel ELi vastavusdeklaratsioon (vastavalt EU direktiivi 2014/34/EL lisale VIII) Tootja: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Deklaratsiooni ulalkirjeldatud ese on kooskolas Liidu asjaomase harmoniseeritud seadusandlusega: 2014/34/EL Euroopa Parlamendi ja noukogu direktiiv 26. veebruarist 2014 liikmesriikide seaduste harmoniseerimise kohta varustuse ja kaitsesusteemide kohta, mis on ette nahtud kasutamiseks potentsiaalselt plahvatusohtlikes atmosfaarides. ELi ametlikud aktid, L96 29.03.2014, lk 309-356 Kaesolev vastavusdeklaratsioon on valja antud tootja ainuisikulisel vastutusel. Me deklareerime ulalnimetatud toote vastavust jargmistele standarditele: vt lk 1 ja lisa Mainitud toode on ette nahtud teise masinasse installeerimiseks kasutuseesmargiga EN 60079-10-2 ja direktiivi 1999/92/EU kohase tsooni 22 (mittejuhtiv tolm) ohtlikes piirkondades. Edasine informatsioon sellele direktiivile vastavuse kohta on esitatud lisas, mis on kaesoleva vastavusdeklaratsiooni lahutamatu osa. Kaikuvotmine on keelatud, kuni on kinnitatud masina vastavus direktiivile 2014/34/EL. Kaesolev deklaratsioon on vastavuse toend mainitud direktiivi(de)ga, kuid ei holma mitte mingisugust garantiid ega vastupidavuskvaliteeti. Tuleb jargida tootega kaasapandud dokumentatsioonis esitatud ohutusjuhiseid. PD LD 130 Copyright () SIEMENS AG 2015 All rights reserved VQ 1013-17-1511 Seite 3 von 13 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Griechisch / ( VIII 2014/34/) : Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg : 2014/34/ 26 2014 . , L96 29.03.2014, . 309-356 : . 1 22 ( ) EN 60079-10-2 1999/92/. , . 2014/34/. , Spanisch / espanol Declaracion UE de conformidad (segun el Anexo VIII de la Directiva 2014/34/UE) Fabricante: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg El producto arriba mencionado es conforme a la legislacion de armonizacion de la Union pertinente: 2014/34/UE Directiva del Parlamento Europeo y del Consejo de 26 de febrero de 2014 sobre la armonizacion de las legislaciones de los Estados miembros en materia de aparatos y sistemas de proteccion para uso en atmosferas potencialmente explosivas. Diario Oficial de la Union Europea EU, L96 29.03.2014, pags. 309-356 La presente declaracion de conformidad se expide bajo la exclusiva responsabilidad del fabricante. Confirmamos que el producto arriba mencionado cumple las siguientes normas: vease la pagina 1 y el anexo El producto mencionado esta previsto para su montaje en otra maquina prevista para su instalacion en atmosferas potencialmente explosivas de la zona 22 (polvo no conductor) conforme a EN 60079-10-2 y la directiva 1999/92/CE. Mas informacion relativa a la conformidad con dicha directiva figura en el anexo que forma parte integral de la presente declaracion de conformidad. La puesta en marcha esta prohibida hasta que no se haya confirmado que dicha maquina cumple la directiva 2014/34/UE. Esta declaracion certifica el cumplimiento de las directivas mencionadas pero no garantiza las caracteristicas ni la durabilidad. Deben observarse las consignas de seguridad de la documentacion de producto suministrada. PD LD Copyright () SIEMENS AG 2015 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 All rights reserved VQ 1013-17-1511 Seite 4 von 13 131 Franzosisch / francais Declaration CE de conformite (selon annexe VIII de la directive 2014/34/UE) Constructeur : Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Le produit sus-mentionne est conforme a la legislation communautaire d'harmonisation pertinente : 2014/34/UE Directive du Parlement europeen et du Conseil du 26 fevrier 2014 relative a l'harmonisation des legislations des Etats membres concernant les appareils et les systemes de protection destines a etre utilises en atmospheres explosibles. Journal officiel de l'UE L96, 29.03.2014, p. 309-356 Le fabricant est seul responsable de l'etablissement de cette declaration de conformite. Nous certifions la conformite du produit susmentionne avec les normes suivantes : voir page 1 et annexe Le produit designe est destine a l'implantation dans une autre machine pour l'utilisation en atmosphere explosible, zone 22 (poussieres non-conductrices) selon la norme EN 60079-10-2 et la directive 1999/92/EG. Des informations complementaires sur la conformite avec cette directive figurent dans l'annexe qui fait partie integrante de cette declaration de conformite. La mise en service est proscrite tant que la conformite de cette machine avec la directive 2014/34/UE n'est pas constatee. Ce certificat atteste la conformite aux directives mentionnees, mais ne tient pas lieu de garantie de qualite ni de longevite. Respecter les consignes de securite figurant dans la documentation produit fournie. Italienisch / italiano Dichiarazione di conformita CE (secondo l'allegato VIII della Direttiva Europea 2014/34/UE) Costruttore: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg L'oggetto della dichiarazione sopra descritto e conforme alle prescrizioni di armonizzazione pertinenti dell'Unione 2014/34/EU Direttiva del Parlamento Europeo e del Consiglio del 26 Febbraio 2014 concernente l'armonizzazione delle legislazioni degli Stati membri relative agli apparecchi e sistemi di protezione destinati a essere utilizzati in atmosfera potenzialmente esplosiva. Gazzetta Ufficiale della UE, L96 29.03.2014, p. 309-356 Questa dichiarazione di conformita e rilasciata sotto la sola responsabilita del costruttore. Confermiamo la conformita del prodotto sopra designato alle norme: vedi pagina 1 e allegato Il prodotto designato e destinato a essere installato in un'altra macchina per l'impiego in aree a rischio di esplosione della Zona 22 (polvere non conduttiva) secondo la norma EN 60079-10-2 e la Direttiva 1999/92/CE. Ulteriori indicazioni sulla conformita a questa Direttiva sono contenute nell'allegato, che e parte integrale di questa dichiarazione di conformita. La messa in servizio e vietata fintantoche non e stata confermata la conformita di questa macchina con la Direttiva 2014/34/UE. Questa dichiarazione certifica la conformita con le Direttive citate, non costituisce pero alcuna garanzia di caratteristiche di prodotto oppure di durata. Le avvertenze di sicurezza riportate nella documentazione di prodotto allegata devono essere rispettate. PD LD 132 Copyright () SIEMENS AG 2015 All rights reserved VQ 1013-17-1511 Seite 5 von 13 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Lettisch / latvieu ES atbilstbas deklarcija (saska ar EK Direktvas 2014/34/ES pielikumu VIII) Raotjs: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Iepriek aprakstts deklarcijas objekts atbilst attiecgajiem Savienbas saskaotajiem tiesbu aktiem: 2014/34/ES Eiropas Parlamenta un Padomes 2014. gada 26. februra Direktva par dalbvalstu tiesbu aktu saskaoanu attiecb uz iekrtm un aizsardzbas sistmm, kas paredztas lietoanai sprdzienbstam vid. ES Oficilais vstnesis, L96 29.03.2014, 309.-356. lpp. Par s atbilstbas deklarcijas sastdanu ir atbildgs viengi raotjs. Ms apstiprinm iepriek mint izstrdjuma atbilstbu standartiem: skatiet 1. lappusi un pielikumu Nordtais izstrdjums ir paredzts uzstdanai cit iekrt un izmantoanai zonas 22 bstamajs viets (strvu nevadoi puteki) saska ar standartu EN 60079-10-2 un Direktvu 1999/92/EK. Papildinformcija par atbilstbu ai Direktvai ir iekauta pielikum, kas ir s atbilstbas deklarcijas neatemama sastvdaa. Nodoana ekspluatcij ir aizliegta, kamr nav apstiprinta s iekrtas atbilstba Direktvai 2014/34/ES. Ar o deklarciju tiek apliecinta atbilstba nordtajai(-m) direktvai(-m), bet t neietver nekdu kvalittes vai ilgmguma garantiju. Jievro pievienots izstrdjuma dokumentcijas drobas instrukcijas. Litauisch / lietuvi ES atitikties deklaracija (pagal EB direktyvos 2014/34/ES VIII pried) Gamintojas: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Pirmiau apraytas deklaruojamas dalykas atitinka atitinkamus Sjungos derinamuosius teiss aktus: 2014/34/ES 2014 m. vasario 26 d. Europos Parlamento ir Tarybos direktyva dl valstybi nari statym, susijusi su potencialiai sprogioje aplinkoje naudojama ranga ir apsaugos sistemomis, suderinimo Europos Sjungos oficialusis leidinys, L96 2014.03.29, p. 309-356 Si atitikties deklaracija iduota tik gamintojo atsakomybe. Tvirtiname, kad pirmiau nurodytas gaminys atitinka standartus: r. 1 p. ir pried Nurodytas produktas skirtas montuoti kit main ir naudoti pavojingoje 22 zonos aplinkoje (nelaidios dulks) pagal EN 60079-10-2 ir direktyv 1999/92/EB. Papildomos informacijos apie atitikt iai direktyvai pateikiama priede, kuris yra neatsiejama ios atitikties deklaracijos dalis. Draudiama atiduoti eksploatacijai, kol nebus patvirtinta, kad i maina atitinka Direktyvos 2014/34/ES reikalavimus. Si deklaracija patvirtina atitikim nurodytai (-oms) direktyvai (-oms), taiau negarantuoja kokybs ar atsparumo. Btina laikytis pridedamoje gaminio dokumentacijoje pateikt saugos nurodym. PD LD Copyright () SIEMENS AG 2015 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 All rights reserved VQ 1013-17-1511 Seite 6 von 13 133 Ungarisch / magyar nyelv EK megfelelsegi nyilatkozat (a 2014/34/EK iranyelv VIII fuggeleke szerint) Gyarto: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg A fentiekben leirt nyilatkozat targya megfelel a vonatkozo unios harmonizalasi jogszabalynak: 2014/34/EU Az Europai Parlament es a Tanacs iranyelve (2014. februar 26.) a robbanasveszelyes legkorben valo hasznalatra szant felszerelesekre es vedelmi rendszerekre vonatkozo tagallami jogszabalyok harmonizaciojarol. Az Europai Unio Hivatalos Lapja, L96 2014.03.29., 309-356 o. Ez a megfelelsegi nyilatkozat a gyarto kizarolagos felelssege alatt lett kiadva. Megersitjuk a fent jelezett termekek szabvanyok szerinti megfelelseget: lasd 1. oldal es melleklet A jelzett termek 22 veszelyes zonateruleteken (nem vezetkepes por) hasznalatos masik gepbe lesz beszerelve az EN 60079-10-2 es az 1999/92/EK iranyelv szerint. Az iranyelv szerinti megfelelsegrl tovabbi informaciok a mellekletben talalhatok, amely a jelen megfelelsegi nyilatkozat szerves reszet kepezi. Az uzembe helyezes mindaddig tilos, amig a gep 2014/34/EU iranyelv szerinti megfelelsege nincs megersitve. Ez a nyilatkozat tanusitja a jelzett iranyelv(ek) szerinti megfelelseget, de nem jelent garanciat a minsegre vagy tartossagra nezve. A kiser termekdokumentacio biztonsagi utasitasait figyelembe kell venni. Maltesisch/ Malti Dikjarazzjoni ta' Konformita tal-UE (skont l-Anness VIII tad-Direttiva 2014/34/UE tal-KE) Manifattur: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Il-prodott indikat fid-dikjarazzjoni msemmija hawn fuq huwa f'konformita mal-leilazzjoni rilevanti talUnjoni dwar l-armonizzazzjoni: 2014/34/EU Direttiva tal-Parlament Ewropew u tal-Kunsill tas-26 ta' Frar 2014 dwar l-armonizzazzjoni talliijiet tal-Istati Membri relattivament gal tagmir u sistemi ta' protezzjoni masuba gall-uu f'atmosferi potenzjalment espluivi. urnal Uffijali tal-UE, L96 29.03.2014, p. 309-356 Din id-dikjarazzjoni ta' konformita hija marua bir-responsabilita unika tal-manifattur. Nikkonfermaw il-konformita tal-prodott indikat hawn fuq mal-istandards: ara pana 1 u l-anness Il-prodott indikat huwa masub biex jii mmuntat f'magna ora gall-uu f'oni ta' periklu ta-ona 22 (gabra mhux konduttiva) f'konformita ma' EN 60079-10-2 u mad-Direttiva 1999/92/KE. Aktar informazzjoni dwar ilkonformita ma' din id-Direttiva hija pprovduta fl-Anness li jifforma parti integrali ta' din id-dikjarazzjoni ta' konformita. Dan il-prodott ma jistax jibda jintua qabel ma tii kkonfermata l-konformita ta' din il-magna madDirettiva 2014/34/UE. Din id-dikjarazzjoni tiertifika l-konformita mad-Direttiva/i indikat/i ida ma tiggarantix il-kwalita tal-prodott jew kemm idum iservi. L-istruzzjonijiet tas-sikurezza fid-dokumentazzjoni tal-prodott gandhom jiu osservati. PD LD 134 Copyright () SIEMENS AG 2015 All rights reserved VQ 1013-17-1511 Seite 7 von 13 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Niederlandisch / Nederlandse EU-conformiteitsverklaring (volgens bijlage VIII van de EU-richtlijn 2014/34/EU) Fabrikant: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Neurenberg Het omschreven product stemt overeen met de voorschriften van de volgende Europese richtlijn: 2014/34/EU Richtlijn van het Europees Parlement en de Raad d.d. 26 februari 2014 inzake de onderlinge aanpassing van de wetgevingen van de lidstaten betreffende apparaten en beveiligingssystemen bedoeld voor gebruik op plaatsen waar ontploffingsgevaar kan heersen. Publicatieblad van de EU, L96 29-03-2014, p. 309-356 Deze conformiteitsverklaring wordt verstrekt onder volledige verantwoordelijkheid van de fabrikant. Wij bevestigen de conformiteit van bovengenoemd product met de normen: zie pagina 1 en de bijlage Het omschreven product is bedoeld voor inbouw in een andere machine voor gebruik op explosiegevaarlijke plaatsen van zone 22 (niet geleidend stof) volgens EN 60079-10-2 en richtlijn1999/92/EC. Meer informatie over de conformiteit met deze richtlijn vindt u in de bijlage die een integraal onderdeel vormt van deze conformiteitsverklaring De inbedrijfstelling is verboden tot de conformiteit van de machine met de richtlijn 2014/34/EU is vastgesteld. Deze verklaring bevestigt de conformiteit met de genoemde richtlijn(en), maar geeft geen garantie betreffende de gesteldheid of de houdbaarheid. De veiligheidsaanwijzingen in de meegeleverde productdocumentatie dienen te worden nageleefd Norwegisch / Norsk EU-konformitetserklaering (i henhold til vedlegg VIII til EUs direktiv 2014/34/EU) Produsent: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Objektet for erklaeringen overfor er i overensstemmelse med forskriftene i folgende EU-direktiv angaende tilpasning: 2014/34/EU Direktiv fra Europaparlamentet og Radet for tilpasning av 26 februar 2014 av medlemsstatenes lover for utstyr og beskyttelsessystemer ment for bruk i eksplosjonsfarlige omgivelser. Official Journal of the EU, L96 29.03.2014, p 309-356 Produsenten har det hele og fulle ansvar for utstedelsen av denne konformitetserklaeringen. Vi bekrefter at det ovennevnte produktet er i overensstemmelse med standardene (se side 1 og vedlegg) Det omtalte produktet er ment for innbygging i en annen maskin for bruk i eksplosjonsfarlige omrader i sone 22 (ikke-ledende stov) i henhold til EN 60079-10-2 og direktiv 1999/92/EF. Mer informasjon om produktets overensstemmelse med dette direktivet kan ses i vedlegget, som er en integrert del av denne konformitetserklaeringen. Det er forbudt a ta i bruk produktet inntil det er bekreftet at det er i overensstemmelse med direktiv 2014/34/EU. Denne erklaeringen bekrefter at produktet er i overensstemmelse med det angitte direktivet (de angitte direktivene), men er ingen garanti for kvalitet eller levetid. Sikkerhetshenvisningene i den medfolgende produktdokumentasjonen ma folges. PD LD Copyright () SIEMENS AG 2015 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 All rights reserved VQ 1013-17-1511 Seite 8 von 13 135 Polnisch / polszczyzna Deklaracja zgodnoci UE (zgodnie z zacznikiem VIII do Dyrektywy WE 2014/34/UE) Producent: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Przedmiot deklaracji opisany powyej jest zgodny z waciwymi przepisami zharmonizowanymi Unii Europejskiej: 2014/34/UE Dyrektyw Parlamentu Europejskiego i Rady z dnia 26 lutego 2014 w sprawie harmonizacji ustawodawstw pastw czonkowskich odnoszcych si do urzdze i systemow ochronnych przeznaczonych do uytku w atmosferze potencjalnie wybuchowej. Dz. U. UE, L96 29.03.2014, str. 309-356 Niniejsza deklaracja zgodnoci wydawana jest na wyczn odpowiedzialno producenta. Potwierdzamy zgodno produktu wskazanego powyej z nastpujcymi normami: patrz strona 1 oraz zacznik Wskazany produkt przeznaczony jest do instalacji w innej maszynie przeznaczonej do uytkowania w obszarach niebezpiecznych strefy 22 (nieprzewodzcy py) zgodnie z norm EN 60079-10-2 oraz Dyrektyw 1999/92/WE. Dalsze informacje dotyczce zgodnoci z t Dyrektyw podano w zaczniku, ktory stanowi integraln cz niniejszej deklaracji zgodnoci. Do czasu potwierdzenia zgodnoci tej maszyny z Dyrektyw 2014/34/UE uruchomienie urzdzenia jest zabronione. Niniejsza deklaracja stanowi zawiadczenie zgodnoci ze wskazanymi Dyrektywami, jednak nie implikuje adnej gwarancji jakoci lub trwaoci. Naley przestrzega instrukcji bezpieczestwa zawartych w dokumentacji doczonej do produktu. Portugiesisch / portugues Declaracao de conformidade CE (segundo Anexo VIII da Diretiva CE 2014/34/) Fabricante: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg O produto acima especificado esta em conformidade com a legislacao de harmonizacao da Uniao Europeia relevante: 2014/34/CE Diretiva do Parlamento Europeu e do Conselho de 26 de fevereiro de 2014 relativa a harmonizacao das leis dos Estados-Membros sobre aparelhos e sistemas de protecao destinados a serem utilizados em atmosferas potencialmente explosivas. Jornal Oficial da UE, L96 29.03.2014, p. 309-356 A presente declaracao de conformidade e emitida sob a exclusiva responsabilidade do fabricante. Certificamos a conformidade do produto supracitado com as seguintes normas: consulte a pagina 1 e anexo O produto supracitado destina-se a instalacao noutra maquina para a utilizacao em atmosferas potencialmente explosivas da zona 22 (poeiras nao condutoras) em conformidade com a Norma EN 60079-10-2 e Diretiva 1999/92/CE. Mais informacao sobre a conformidade desta Diretiva encontra-se no anexo, que e parte integrante da presente declaracao de conformidade. Nao e autorizada a sua colocacao em funcionamento enquanto nao for verificada a conformidade da maquina com a Diretiva 2014/34/CE. A presente declaracao atesta a conformidade com a(s) Diretiva(s) mencionada(s), no entanto, nao constitui uma garantia de qualidade ou durabilidade. Respeitar as indicacoes de seguranca da documentacao do produto juntamente fornecida. PD LD 136 Copyright () SIEMENS AG 2015 All rights reserved VQ 1013-17-1511 Seite 9 von 13 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Russisch / ( VIII 2014/34/EU) : Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg : 2014/34/EU 26 2014 , . , L96 29.03.2014, . 309-356 . : . . 1 22 ( ) EN 60079-10-2 1999/92/EG. . , . , 2014/34/EU. , . . Slowakisch / slovensky jazyk Prehlasenie o zhode s normami EU (v sulade s prilohou VIII Smernice ES 2014/34/EU) Vyrobca: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Vyie popisany predmet prehlasenia je v sulade s prislunymi harmonizanymi pravnymi predpismi Unie: 2014/34/EU Smernica Europskeho parlamentu a Rady 2014/34/EU z 26. februara 2014 o harmonizacii pravnych predpisov lenskych tatov tykajucich sa zariadeni a ochrannych systemov urenych na pouitie v potencialne vybunej atmosfere. Uradny vestnik EU, L96 29.03.2014, s. 309-356 Toto prehlasenie o zhode sa vydava na vyhradnu zodpovednos vyrobcu Potvrdzujeme zhodu horeuvedeneho vyrobku s normami: pozri strana 1 a priloha Uvedeny vyrobok je ureny na zabudovanie do ineho stroja pre pouitie v prostredi s nebezpeenstvom vybuchu v zone 22 (nevodivy prach) v sulade s EN 60079-10-2 a smernicou 1999/92/ES. alie informacie o sulade s touto smernicou su uvedene v prilohe, ktora je neoddelitenou suasou tohto prehlasenia o zhode. Uvedenie do prevadzky je zakazane kym sa nepotvrdi zhoda tohto stroja so Smernicou 2014/34/EU. Toto prehlasenie osveduje zhodu s uvedenymi smernicami, neznamena vak zaruku vlastnosti alebo trvanlivosti. Dodriavajte bezpenostne pokyny poda dodanej dokumentacie k vyrobku. PD LD Copyright () SIEMENS AG 2015 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 All rights reserved VQ 1013-17-1511 Seite 10 von 13 137 Slowenisch / slovenina EU izjava o skladnosti (skladno z dodatkom VIII Direktive ES 2014/34/EU) Izdelovalec: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Predmet izjave, ki je opisan zgoraj, je skladen z ustrezno usklajevalno zakonodajo unije: 2014/34/EU Direktiva Evropskega Parlamenta in Sveta z dne 26. februarja 2014 o usklajevanju zakonov drav lanic, ki se navezujejo na opremo in zaitne sisteme, namenjene za uporabo v potencialno eksplozivnih ozrajih. Uradni list EU, L96 29.03.2014, str. 309-356 Ta izjava o skladnosti je izdana na izkljuno odgovornost izdelovalca. Potrjujemo skladnost izdelka, ki je imenovan zgoraj, s standardi: glejte stran 1 in dodatek Navedeni izdelek je namenjen za namestitev v drug stroj, ki se uporablja v nevarnih obmojih cone 22 (neprevoden prah) v skladu s standardom EN 60079-10-2 in Direktivo 1999/92/ES. Nadaljnje informacije o skladnosti s to direktivo so v dodatku, ki je sestavni del te izjave o skladnosti. Izdaja dovoljenja za obratovanje ni dovoljena, dokler se ne potrdi skladnost tega stroja z Direktivo 2014/34/EU. Ta izjava je potrdilo skladnosti z navedenimi direktivami, vendar ne predstavlja jamstva za kakovost ali rok uporabnosti. Upotevajte varnostna navodila iz spremne dokumentacije izdelka. Finnisch / suomi EU-vaatimustenmukaisuusvakuutus (EY-direktiivin 2014/34/EU liitteen VIII mukaan) Valmistaja: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Edella kuvattu vakuutuksen kohde on unionin sovellettavan yhdenmukaistamislainsaadannon mukainen: 2014/34/EU Euroopan parlamentin ja neuvoston direktiivi 2014/34/EU, annettu 26. paivana helmikuuta 2014, rajahdysvaarallisissa tiloissa kaytettaviksi tarkoitettuja laitteita ja suojajarjestelmia koskevan jasenvaltioiden lainsaadannon yhdenmukaistamisesta. EU:n virallinen lehti, L96 29.03.2014, s. 309-356 Vastuu taman vaatimustenmukaisuusvakuutuksen laadinnasta on yksinomaan valmistajalla. Vakuutamme, etta edella mainittu tuote vastaa seuraavia standardeja: ks. sivu 1 ja liite Mainittu tuote on tarkoitettu asennettavaksi toiseen koneeseen, jota kaytetaan tilaluokan 22 vaarallisissa tiloissa (ei-johtava poly) standardin EN 60079-10-2 ja direktiivin 1999/92/EY mukaisesti. Lisatietoja taman direktiivin vaatimusten tayttymisesta on liitteessa, joka on olennainen osa tata vaatimustenmukaisuusvakuutusta. Kayttoonotto on kielletty, kunnes taman koneen on todistettu vastaavan direktiivin 2014/34/EU vaatimuksia. Tama vakuutus todistaa yhdenmukaisuuden mainittujen direktiivien kanssa, mutta se ei anna takuuta ominaisuuksista tai kestavyydesta. Tuotteen mukana toimitettavan dokumentaation turvallisuusohjeita on noudatettava. PD LD 138 Copyright () SIEMENS AG 2015 All rights reserved VQ 1013-17-1511 Seite 11 von 13 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Schwedisch / svenska EU-forsakran om overensstammelse (enligt bilaga VIII till EG-direktiv 2014/34/EU) Tillverkare: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Den markta produkten stammer overens med foreskrifterna i foljande europeiska direktiv: 2014/34/EU Direktiv fran det europeiska parlamentet och radet fran den 26 februari 2014 for anpassning av medlemsstaternas rattsliga foreskrifter angaende apparater och skyddssystem for anvandning inom bestamda omraden med explosionsrisk. Officiell EU-handling, L96 29.03.2014, s. 309-356 Denna forsakran om overensstammelse ar endast utfardad under tillverkarens ansvar. Vi bekraftar att produkten som anges ovan overensstammer med normerna: se sida 1 och bilagan Den markta produkten ar avsedd att byggas in i en annan maskin for anvandning i omraden med explosionsrisk i zon 22 (ej ledande damm) i enlighet med EN 60079-10-2 och direktiv 1999/92/EC. Ytterligare information om overensstammelsen till detta direktiv finns i bilagan, som ar en integrerad del i denna forsakran om overensstammelse. Idrifttagande ar forbjudet fram till dess att denna maskins overensstammelse med direktiv 2014/34/EU har faststallts. Denna forklaring garanterar overensstammelse med namnda standarder, men galler inte som garanti av nagot slag Beakta sakerhetsanvisningarna i den medfoljande produktdokumentationen Rumanisch / Romania Declaraie de conformitate UE (in conformitate cu anexa VIII a Directivei CE 2014/34/UE) Productor: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Obiectul declaraiei descrise mai sus este conform cu legislaia armonizat relevant a Uniunii: 2014/34/UE Directiva Parlamentului European i a Consiliului din 26 februarie 2014 privind armonizarea legislaiilor statelor membre referitoare la echipamentele i sistemele de protecie destinate utilizrii in atmosfere potenial explozive. Jurnalul Oficial al UE, L96 29.03.2014, p. 309-356 Aceast declaraie de conformitate este emis pe responsabilitatea unic a productorului. Confirmm conformitatea produsului indicat mai sus cu standardele: consultai pagina 1 i anexa Produsul indicat este destinat instalrii intr-o alt main prevzut pentru utilizarea in spaii periculoase din zona 22 (pulbere neconductibil) in conformitate cu EN 60079-10-2 i Directiva 1999/92/CE. Mai multe informaii privind conformitatea cu aceast directiv sunt prevzute in anex, care constituie o parte integrant a acestei declaraii de conformitate. Darea in exploatare este interzis pan la confirmarea conformitii acestei maini cu Directiva 2014/34/UE. Aceast declaraie atest conformitatea cu directiva sau directivele menionate, ins nu implic o garanie a calitii sau durabilitii. Se vor respecta instruciunile de siguran din documentaia care insoete produsul. PD LD Copyright () SIEMENS AG 2015 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 All rights reserved VQ 1013-17-1511 Seite 12 von 13 139 Bulgarisch / E ( VIII 2014/34/E) : Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg : 2014/34/E 26 2014 , . , L96 29.03.2014, . 309-356 . : 1 22 ( ) EN 60079-10-2 1999/92/EC. , . , 2014/34/. (), . . Kroatisch / hrvatski jezik Izjava o usklaenosti EU-a (u skladu s Prilogom VIII Direktive EZ-a 2014/34/EU) Proizvoa: Siemens Aktiengesellschaft Vogelweiherstr. 1-15 D-90441 Nurnberg Predmet gore opisane izjave je usklaenost s relevantnim harmoniziranim zakonima Unije: 2014/34/EU Direktiva Europskog parlamenta i Vijea od 26. veljae 2014. o harmonizaciji zakona zemalja lanica u pogledu opreme i zatitnih sustava namijenjenih uporabi u potencijalno eksplozivnim atmosferama. Slubeni list EU-a, L96 29.03.2014., str. 309.-356. Ova izjava o usklaenosti izdaje se na vlastitu odgovornost proizvoaa. Potvrujemo usklaenost gore navedenog proizvoda s normama: vidi stranicu 1. i prilog Navedeni proizvod namijenjen je ugradnji u drugi stroj za uporabu u opasnim podrujima zone 22 (neprovodljiva praina) u skladu s normom EN 60079-10-2 i Direktivom 1999/92/EZ. Dodatne informacije o usklaenosti s ovom Direktivom navedene su u prilogu koji je sastavni dio ove izjave o usklaenosti. Zabranjeno je putanje u rad dok se ne potvrdi usklaenost ovog stroja s Direktivom 2014/34/EU. Ova je izjava potvrda o usklaenosti s navedenim Direktivama, ali ne znai jamstvo kvalitete ili trajnosti. Morate se pridravati sigurnosnih uputa u pripadajuoj dokumentaciji o proizvodu. PD LD 140 Copyright () SIEMENS AG 2015 All rights reserved VQ 1013-17-1511 Seite 13 von 13 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Index A Air clearances, 65 Aligning, 50 Prerequisites, 45 Alignment accuracy, 54 Aluminum conductors, 64 Anti-corrosion agent Removing, 46 Application range, 21 B Balance quality, 47 Bearing currents, 39, 71 Bearing seizure damage, 36 Bearing shield Assembly, 103 Disassembly, 103 Bearing temperature Monitoring, 77 Set values, 77 Bolt locking device, 125 C Cable entries, 59 certified, 63 Cable gland, 59 Cable glands, 63 Cable lug, 61 Cable lugs without side guard, 63 Center of gravity, 32, 49 Certificates EAC, 24 Checks to be carried out prior to commissioning, 73 Circuit diagram, 59 Cleaning, 92 Spent grease chamber, 98 Condensate, 80 Condensation, 38, 50 Connecting cables Selection, 58, 66 Connecting the auxiliary circuit, 66 Cable entry and routing, 66 Connection Electrical, 60 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 External fan, 67 Speed encoder, 69 Temperature sensor, 70 Connection data, 60 Converter, 25 Cooling, 28 Cooling method, 25 Corrective maintenance Initial inspection, 90 Corrosion protection, 38 Creepage distance, 61 D Degree of protection, 25 Disassembly Disposal, 119 Machine, 100 Disposal Chemicals, 120 Components, 120 Drive, 25 E Electromagnetic fields, 20 Emergency off, 81 Emitted interference, 20 Environmental requirements, 26 Equipotential bonding, 65 Equipotential bonding conductor, 39, 71 ESD guidelines, 17 Explosion hazard, 21, 101 Electrostatic discharge, 18 External fan, 25, 28, 110 Connection, 67 Maintaining, 98 Maintenance, 98 F faults, 80 Faults Electrical, 84 Inspection, 83, 90 Mechanical, 84 Roller bearings, 85 Feather key, 48 141 Index Five safety rules, 14 Flammable substances, 16 Flange-mounted motors, 55 Foundation surfaces, 45 G General inspection, 90 Geometry of the flange, 45 H Hazardous substances, 15 Hearing damage, 16, 29 Hot surfaces, 15 Hotline, 123 I Ignition hazard, 17 Initial inspection, 92 Inspection Faults, 83, 90 Installation Initial inspection, 90 Insulated bearings, 39 Insulation resistance, 42, 73, 91 measure, 43 Interference immunity, 19 Interference voltages, 19 Interlocking circuit External fan, 28 L Maximum speed, 75 Flange mounting, 55 Metal-armored cables, 72 Minimum clearances, 61 Minimum radial forces, 26 Motor Aligning, 53 Mounting Flange, 55 Motor feet, 55 Mounting parts, 42 Mounting-foot hole dimensions, 45 N Noise emissions, 16, 29 O Operating mode, 27 Output element, 47 Overspeeds, 27 P Paint finish, 26 Paint system, 106 Paintwork damage, 106 Permanent lubrication, 92 Polarization index, 42, 44, 73, 91 Preparations for assembly, 41 Property class, 51 Protecting ring, 103 Protective conductor, 72 Protective tube for disassembly, 69 Lifting, 32, 49 Line operation, 25 Long-term storage, 38 Low-Voltage Directive, 13 Qualified personnel, 14 M R Machine Mounting, 51 setting down, 50 Machine design, 23 IEC, 23 Main inspection, 92 Maintenance Maintenance intervals, 87 Rating plate, 21 Bar code, 107 Re-commissioning, 83 Regreasing, 92, 96 Regreasing device, 92 Regreasing intervals, 91 Regreasing system, 97 Repainting, 106 142 Q SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Index Residual risks, 27 Restriction of certain Hazardous Substances, 119 Risk of explosion, 37, 70 Bearing temperature, 80, 89 Cleaning with compressed air, 89 Layer of dust, 80, 89 Spare parts, 108 RoHS, 119 Roller bearings faults, 85 Versions, 26 Rotating parts, 15 Rotor, 23 attach, 101 Rotor shipping brace, 34, 37 S Safety instructions Flammable substances, 16 Hazardous substances, 15 Hot surfaces, 15 Live parts, 15 Maintenance work, 87 Rotating parts, 15 Screws with preCOTE coating, 101 Sealing, 64 Sealing agent, 104 Sealing plugs certified, 63 Selection of bolts, 51 Shaft assembly, 31 Siemens Service Center, 123 Spare parts, 107, 108 Motor, 109 Roller bearing cartridge NDE, 114, 115 Rolling-contact bearing bush, drive end, 111, 112, 113 Speed encoder, 117 Terminal box, 116 Spare parts ordering, 107 Spares on Web, 108 Speed, 30 Speed encoder Connection, 69 Speed monitoring, 81 Speed-torque curve, 30 Spent grease chamber, 98 Stoppages, 82 Roller bearings, 82 storage Indoor, 36 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 Supplementary devices, 26 Switching on, 75, 76 System resonances, 30 System-inherent frequencies, 30 T Technical Support, 123 Temperature limits, 37 Temperature sensor Connection, 70 Terminal box, 59, 60 Maintaining, 99 Terminal designation, 59 Test run, 76 Thermal motor protection, 29 Threadlocker, 101 Tightening torques, 57 Bolted connection, 125 Torsional loadings, 31 Training, 123 Transporting, 32, 33, 49 Type of balancing, 47, 48 Type of protection, 21, 23, 108 Types of construction, 25 V Vibration limits, 30 Vibration response of the system, 52 Vibration severity, 52 Vibration values, 76 143 Index 144 SIMOTICS M-1PH8 1PH818., 1PH822. Operating Instructions 04/2017 AG U161_KE_1PH8_Extc_Zone22 Further Information www.siemens.com/drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NURNBERG GERMANY