Altivar 212 Drive TM Selection Guide Variable speed drives for asynchronous motors used in centrifugal pump and fan applications Make the most of your energy SM Altivar 212 Drive Selection * * * * The Altivar 212 drive is intended for use with three-phase asynchronous motors for variable torque pump and fan applications. Select the Altivar 212 drive using the nameplate voltage and full load ampere rating of the motor nameplate and the table below. The Altivar 212 drive includes 3 logic inputs, 2 analog inputs, 1 analog output and 2 relay outputs (with 1 NO and 1 NO/NC contacts). It includes integrated 4 digit, 7 segment LED dispay with 7 button keypad, as well as RJ45 ModbusTM port, plus a 4 screw removable terminal block for software selectable BACnet, Modbus, METASYS N2 or APOGEE P1 communication protocols. LonWorks is available in an option card. Altivar 212 Drive Selection Enclosure rating AC Input line voltage 208/240 Vac threephase 380/480 Vac threephase Three-phase motor power Continuous Output current IP 20 Open style product HP A Catalog number kW Frame size Type 12/IP54 Catalog number Catalog number C QTY 1 0.75 4.6 ATV212H075M3X 1 VW3A31814 -- 2 1.5 7.5 ATV212HU15M3X 1 VW3A31814 -- 3 2.2 10.6 ATV212HU22M3X 1 VW3A31814 -- 4 3 13.7 ATV212HU30M3X 2 VW3A31815 -- 5 4 18.7 ATV212HU40M3X 2 VW3A31815 -- 7.5 5.5 24.2 ATV212HU55M3X 3 VW3A31816 -- 10 7.5 32 ATV212HU75M3X 3 VW3A31816 -- 15 11 46.2 ATV212HD11M3X 4 VW3A31817 -- 20 15 61 ATV212HD15M3X 4 VW3A31817 -- 25 18.5 74.8 ATV212HD18M3X 4 VW3A31817 -- 30 22 88 ATV212HD22M3X 5 VW3A9206 -- QTY Frame size 40 30 117 ATV212HD30M3X 7 VW3A9208 -- 1 0.75 2.2 ATV212H075N4 1 VW3A31814 ATV212W075N4 1 2 1.5 3.7 ATV212HU15N4 1 VW3A31814 ATV212WU15N4 1 3 2.2 5.1 ATV212HU22N4 1 VW3A31814 ATV212WU22N4 1 4 3 7.2 ATV212HU30N4 2 VW3A31815 ATV212WU30N4 2 5 4 9.1 ATV212HU40N4 2 VW3A31815 ATV212WU40N4 2 7.5 5.5 12 ATV212HU55N4 2 VW3A31815 ATV212WU55N4 2 10 7.5 16 ATV212HU75N4 3 VW3A31816 ATV212WU75N4 2 15 11 22.5 ATV212HD11N4 3 VW3A31816 ATV212WD11N4 3 20 15 30.5 ATV212HD15N4 4 VW3A31817 ATV212WD15N4 3 4 VW3A31817 ATV212WD18N4 4 4 VW3A31817 -- 25 18.5 37 ATV212HD18N4 30 22 43.5 ATV212HD22N4S C 30 22 43.5 ATV212HD22N4 5 VW3A9206 ATV212WD22N4 5 40 30 58.5 ATV212HD30N4 5 VW3A9206 ATV212WD30N4 5 50 37 79 ATV212HD37N4 6 VW3A9207 ATV212WD37N4 6 60 45 94 ATV212HD45N4 6 VW3A9207 ATV212WD45N4 6 75 55 116 ATV212HD55N4 7 VW3A9208 ATV212WD55N4 7 100 75 160 ATV212HD75N4 7 VW3A9208 ATV212WD75N4 7 ATV212HU15N4 ATV212W075N4 ATV212HD37N4 ATV212HU30M3X ATV212HD37N4 2 QTY Type 1 conduit kit (purchase ATV212 and conduit Kit for Type 1 installation) ATV212HU55M3X * These horsepower, kW and continuous ampere ratings apply to default switching frequency and maximum 40 C ambient. * Refer to the installation manual for derating curves as a function of switching frequency, ambient temperature and mounting conditions. * IP20 Altivar 212 drives can be installed as UL Type 1 with the optional conduit box when following instruction in the Installation Manual. * To select an Altivar 212W... drives with Class B EMC filter, add the letter "C" to the end of the standard catalog number. * C Late 3Q 2011 availability. Altivar 212 Accessories and Options User interface options For use with Catalog number Remote LCD display keypad Altivar 212, 312, 32 , 61, 71 VW3A1101 8 line, 24 characters per line, plain text, 8 keys, rotary wheel, 60C IP54 rated -- -- Remote LCD keypad mounting accessories -- -- IP54 rated kit for remote mounting LCD keypad on enclosure door VW3A1101 VW3A1102 Clear plastic door for use with VW3A1102 for IP65 rating and tamper resistance VW3A1102 VW3A1103 Female/Female right angle RJ45 adaptor, to connect cable and keypad.* (*not required if using VW3A1102) VW3A1101 VW3A1105 Remote LCD keypad mounting cables - equipped with two RJ45 connectors -- -- 1 meter length VW3A1101 VW3A1104R10 3 meter length VW3A1101 VW3A1104R30 5 meter length VW3A1101 VW3A1104R50 10 meter length VW3A1101 VW3A1104R100 Multi-loader Altivar 12, 212, 312, 32 Altistart 22 VW3A8121 Use to copy configurations between like drives, PC Soft or SoMove PC software -- -- Software For use with Catalog number PCSoft Altivar 21 and 212 Download at www. schneider-electric.us/go/ drives PC software use for: configuring, monitoring and trouble shooting Alitvar 212 drives Requires one of two cables (noted below) to connect a PC to the RJ45 Modbus port on the drive -- -- USB/RS485 cable: equipped with USB connector and RJ45 connector Altivar and Altistart TCSMCNAM3M002P RS 232-RS485 converter with SUB-D and RJ45 port, cable with two RJ45 connectors Altivar 212 VW3A8106 SoMoveTM Mobile Altivar 212 Download at www. schneider-electric.us/go/ drives Software for compatible mobile phones provides wireless interface similar to the LCD display Requires Modbus to Bluetooth adaptor to connect phone and Altivar 212 drive -- -- Modbus - Bluetooth adaptor: connects to RJ45 Modbus port on the drive Altivar 12, 212, 312,61, 71 VW3A8114 Communication option For use with Catalog number LonWorks communication option card Altivar 212 VW3A21212 Provides 4 screw terminal block for connection to LonWorks network Install in place of standard control board that comes mounted in the Altivar 212 drive The I/O count is reduce to 3LI, 1 AI and 1 NO/NC relay -- -- Mounting kit For use with Catalog number DIN rail mounting kit Altivar 212H075M3X... 22M3X and Altivar 212H075N4...22N4 VW3A31852 For installation on to 35mm wide DIN rail -- -- VW3A1101 VW31101, VW31102, VW31103, VW3A1104R10 VW3A8121 PCSoftTM Software QTY SoMoveTM Mobile Software VW3A21212 3 Altivar 212 Drive Technical Characteristics Environmental Specifications Temperature ratings 0 to + 40C operational without de-rating, up to 60C with de-rating (see installation manual for deratings) Altitude ratings Up to 3,300 ft (1,000 meters) without de-rating, de-rate nominal current by 1% for each additional 330 ft ( 100m) up to 10,000 ft ( 3,000 m) Limit to 6,600 ft (2,000 m) if supplied by corner grounded distribution system Humidity Up to 95% non-condensing , IEC 60068-2-3 Vibration resistance 1.5 mm peak to peak from 3 to 13 Hz conforming to EN/IEC 600068-2-6, 1 gn from 13 to 200 Hz conforming to IEC/EN 60068-2-8 Shock resistance 15 gn for 11 ms conforming to IEC/EN 60068-2-27 Pollution degree 1 HP to 25 HP @ 200/240 V, 1 HP to 5 HP @ 380/480 V: Pollution degree 2 per IEC/EN 61800-5-1, 30 HP to 40 HP @ 200/240 V, 30 HP to 100 HP @ 380/480 V: Pollution degree 3 per IEC/EN 61800-5-1 Degree of protection: ATV212 H range ATV212 W range IP20, Conformal coating per IEC 60721-3-3 classes 3C2 and 3S2, Type 1 with optional conduit kit IP54/Type 12, Conformal coating per IEC 60721-3-3 classes 3C2 and 3S2 Electrical Specifications 4 Input voltage and HP range ATV212 W is available in 380/480 range only 200 - 15% to 240 +10%, Three phase input, Three phase output, 1 HP to 40 HP 380 - 15% to 480 +10%, Three phase input, Three phase output, 1 HP to 100 HP Input frequency 50 Hz -5% to 60 Hz +5% Galvanic isolation Galvanic isolation between power and control (inputs, outputs and power supplies) Drive input power section Six pulse bridge rectifier Drive output power section IGBT inverter with pulse width modulated output Power factor Above 99% Efficiency Above 98% at full load Switching frequency Selectable from 6 to 16 kHz, 12 kHz nominal rating for 1 HP to 20 HP @ 200/240 V, 380/480 V Selectable: 6 to 16 kHz, 8kHz nominal rating for 30 HP to 40 HP @ 200/240 V, 30 HP to 100 HP @ 380/480 V Acceleration and deceleration ramps 0.1 to 3200 seconds in 0.1 seconds increments Frequency output range 0.5 to 200 hertz Skip frequencies Three adjustable skip frequency bands Speed range 1 to 10 Integrated motor protection Class 10 electronic overload protection Asynchronous motor control profiles Sensorless flux vector, 2 point volts/hertz, quadratic volts/hertz, energy savings mode: a optimization motor algorithm that automatically optimizes voltage based on load Transient over current 110% nominal for 60 seconds, 180% for 2 seconds Embedded functions Over 50 functions dedicated to pump and fan applications User interface On board: 5 LED indicators for various functions, 4 digit, 7 segment LED display with 7 button keypad for: Run, Stop/Reset, Local/remote, Speed up, speed down, Mode selection and Enter. Quick start menu, fault history, I/O mapping, last-used menus, status monitoring and self diagnostics. Fault messages and status such as: power on time, elapsed time, motor run time, line voltage, motor current, ready to run, running, motor speed, etc. Embedded communication Embedded RJ45 port for remote keypad connection, Multi-loader, PC software, or Bluetooth dongle for So Mobile smart phone connection. Embedded 4 screw removable terminal for daisy chain connection for: Modbus, BACnet, Metesys N2, or Apogee P1 communication networks. Harmonic abatement Embedded reduced harmonic technology provides <35% THDI at VFD input terminals, which is equivalent to a 3% line reactor or DC choke. See technical paper 8800DB0702 for more information. EMC compliance: ATV212 H and W N4 range: ATV212 W N4C range: ATV212H M3X range: Integrated Class 2 EMC filter for radiated and conducted emissions, IEC 61800-3, category C2 and C3 Integrated Class 2 EMC filter for radiated and conducted emissions, IEC 61800-3, category C1 No integrated EMC filter (use optional filters to reduce emission levels) Compliance UL 508C, RoHS, IEC 61800-5-1, IEC/EN61000-3-12 THDI harmonic standard Certifications UL File E116875, CSA 2278406, UL 508C, Plenum rated per UL508C for UL1995 installations, C-Tick, NOM 117, CE marked Altivar 212 Inputs/Outputs Electrical Characteristics Default function setting Function Terminals Characteristics -- External power supply input PLC +24 Vdc input for external power supply for logic inputs Max. permissible voltage: 50 Vdc Internal supply P24 Short-circuit and overload protection: 24 Vdc supply (min. 21 Vdc, max. 27 Vdc), maximum current: 200 mA Common Fault relay Speed attained F: Run forward R: Preset speed at 15 Hz RES: Reset Configurable relay outputs CC 0 Vdc common (2 terminals) FLA FLB FLC 1 relay logic output, 1 N/C contact, and 1 N/O contact with common point Minimum switching capacity: 10 mA for 5 Vdc Maximum switching capacity: * On resistive load (cos = 1): 5 A for 250 Vac or 30 Vdc * On inductive load (cos = 0.4 and L/R = 7 ms): 2 A for 250 Vac or 30 Vdc Max. response time: 10 ms RY RC 1 relay logic output, 1 N/O contact Minimum switching capacity: 3 mA for 24 Vdc Maximum switching capacity: * On resistive load (cos = 1): 3 A for 250 Vac or 30 Vdc * On inductive load (cos = 0.4 and L/R = 7 ms): 2 A for 250 Vac or 30 Vdc Max. response time: 7 ms 0.5 ms 3 programmable logic inputs, 24 Vdc, compatible with level 1 PLC, IEC 65A-68 standard Impedance: 4.7 k Maximum voltage: 30 Vdc Max. sampling time: 2 ms 0.5 ms Multiple assignment makes it possible to configure several functions on one input Positive logic (Source): State 0 if 5 Vdc or logic input not wired, state 1 if 11 Vdc Negative logic (Sink): State 0 if 16 Vdc or logic input not wired, state 1 if 10 Vdc Configurable logic inputs F R RES Output frequency Configurable analog output FM 1 switch-configurable (SW101) voltage or current analog output: * Voltage analog output 0-10 Vdc, minimum load impedance 7.62 k * Current analog output X-Y mA by programming X and Y from 0 to 20 mA, maximum load impedance: 970 Max. sampling time: 2 ms 0.5 ms Resolution: 10 bits Accuracy: 1 % for a temperature variation of 60 C Linearity: 0.2% -- Internal supply available PP Short-circuit and overload protection: One 10.5 Vdc 5% supply for the reference potentiometer (1 to 10 k), maximum current: 10 mA Primary speed reference, 0-10 V Configurable analog/ logic input VIA Switch-configurable voltage or current analog input: * Voltage analog input 0-10 Vdc, impedance 30 k maximum voltage: 24 Vdc * Analog current input X-Y mA by programming X and Y from 0 to 20 mA, with impedance 250 Max. sampling time: 3.5 ms 0.5 ms Resolution: 10 bits Accuracy: 0.6% for a temperature variation of 60 C Linearity: 0.15% of the maximum value This analog input is also configurable as a logic input Consult the Altivar 212 Programming Manual for more information Secondary speed reference, 1-10 V Configurable analog input VIB Voltage analog input, configurable as an analog input or as a PTC probe input Voltage analog input: * 0-10 Vdc, impedance 30 k max. voltage 24 Vdc * Max. sampling time: 22 ms 0.5 ms * Resolution: 10 bits * Accuracy: 0.6% for a temperature variation of 60 C * Linearity: 0.15% of the maximum value PTC probe input: * 6 probes max. mounted in series * Nominal value < 1.5 k * Trip resistance 3 k, reset value 1.8 k * Short-circuit detection threshold < 50 -- Graphic display terminal or Modbus RJ45 Used to connect graphic display terminal or connect the drive to a Modbus fieldbus Note: for using Modbus on the RJ45, modify parameter F807 (see Modbus manual) -- Fieldbus Open style connector Refer to communication manual related to the fieldbus 5 Altivar 212 Drive Integrated Fan and Pump Functionality Run command Input to drive by remote contact from the BAS, 24 vdc supplied by VFD Speed command Input to drive from the BAS; typically 4-20mAdc or 0-10 Vdc Run status Output contact from drive to the BAS; 1 N.O. contact on drive Speed feedback Analog output from drive to the BAS; typically 4-20mAdc, or assignable to meter values Fault Output Output contact from drive to the BAS; 1 N.O. & 1 N.C. contact on drive Loss of Speed Configuration to run at last speed or a pre-defined speed on loss of speed command Automatic Restart Selectable configuration to automatically restart after cause of fault is cleared Skip Frequency Bands Three skip frequency settings with adjustable bandwidth to tune out resonating frequencies in piping or ductwork Local/Remote Control Keypad selectable: local keypad control for Run, Stop and speed control or from remote signal from BAS Catch on the Fly Configuration to initiate speed and direction search to provide smooth start of windmilling fans Damper Control Relay Output on the drive to control damper opening sequence, and wait for feedback to start the motor Smoke Purge Override Logic Input on the drive configured to run the motor at configured speed for forced ventilation Broken Belt Detection Configuration to detect under load condition and initiate alarm sequence PID Control Set point and feedback inputs for proportional, integral, and derivative control Sleep/Wake-up Configuration in the drive to stop the pump at low or no flow and re-start on demand for flow Pump Jam Management Configuration to manage blocked pump impeller Motor direction protection Configuration to prevent operation in reverse direction Scan this code to download the Altivar 212 Installation Manual Typical air handling applications: Typical pumping applications: * HVAC supply and return fans * Cooling tower pumps * Exhaust and ventilation fans * Chilled water and hot water pumps * Cooling tower fans * Fountain pumps * Energy recovery wheels * Domestic water supply pumps 6 Scan this code to download the Altivar 212 Programming Manual Altivar 212 Drive Dimension and Weights Electronic 2D sales drawings with specifications and 3D CAD models available at www.schneider-electric.us/go/CAD IP20 drives Frame size UL Type 1 a - Width b - Height c - Depth Approximate weight d - Height with Type 1 conduit kit Weight with Type 1 conduit kit mm in. mm in. mm in. kg. lbs. mm in. kg. lbs. 1 105 4.13 143 5.63 150 5.91 1.2 2.65 194.5 7.66 2.1 4.65 2 140 5.51 184 7.24 150 5.91 2.4 5.29 236 9.29 3.53 7.79 3 180 7.09 232 9.13 170 6.69 4.7 10.36 311 12.24 6.05 13.36 4 245 9.65 329.5 12.97 190 7.48 7 15.44 401 15.79 7.23 15.94 5 240 9.45 420 16.54 213 8.39 9 19.85 480 18.89 10.59 23.35 6 240 9.45 550 21.65 244 9.61 38.1 84.01 610 24.01 39.92 88.01 7 320 12.60 630 24.80 289.9 11.41 55.4 122.16 833 32.80 57.68 127.16 Frame 1 and 2 Frame 3 and 4 Frame 5 and 6 Frame 7 7 Altivar 212W Drive Dimension and Weights IP54 drives a - Width b - Height c - Depth Appr. weight mm In. mm In. mm In. kg. lbs. 1 215 8.46 297 11.69 192 7.56 7 15.44 2 230 9.06 340 13.39 208 8.19 9.65 21.28 3 290 11.42 560 22.05 315 12.40 30.3 66.81 4 310 12.20 665 26.18 315 12.40 37.4 82.47 5 284 11.18 720 28.35 315 12.40 49.5 109.15 6 284 11.18 880 34.65 343 13.59 57.4 126.57 7 362 14.25 1000 39.51 364 14.33 61.9 136.49 Frame 1 and 2 Frame 3 to 7 Scan this code to review 3D CAD drawings for Altivar 212 Schneider Electric USA, Inc. Automation and Control Center of Excellence 8001 Knightdale Blvd. Knightdale, NC 27545 Tel: 919-266-3671 www.schneider-electric.us Document Number 8800HO1101 Schneider Electric Canada, Inc. 19 Waterman Avenue Toronto, ON M4B 1Y2 Tel: 1-800-565-6699 www.schneider-electric.ca This document has been printed on recycled paper May 2011 sf (c) 2011 Schneider Electric. All Rights Reserved. Frame size