Bulletin I27140 rev. E 10/02 IRK.56, .71 SERIES ADD-A-pakTM GEN V Power Modules STANDARD DIODES Features Benefits High Voltage Industrial Standard Package Thick Al metal die and double stick bonding Thick copper baseplate UL E78996 approved 3500VRMS isolating voltage Up to 1600V Full compatible TO-240AA High Surge capability Easy Mounting on heatsink Al203 DBC insulator Heatsink grounded 60 A 80 A Mechanical Description The Generation V of Add-A-pak module combine the excellent thermal performance obtained by the usage of Direct Bonded Copper substrate with superior mechanical ruggedness, thanks to the insertion of a solid Copper baseplate at the bottom side of the device. The Cu baseplate allow an easier mounting on the majority of heatsink with increased tolerance of surface roughness and improve thermal spread. The Generation V of AAP module is manufactured without hard mold, eliminating in this way any possible direct stress on the leads. The electrical terminals are secured against axial pull-out: they are fixed to the module housing via a click-stop feature already tested and proved as reliable on other IR modules. Electrical Description These modules are intended for general purpose high voltage applications such as high voltage regulated power supplies, lighting circuits, temperature and motor speed control circuits, UPS and battery charger. Major Ratings and Characteristics Parameters IRK.56 IRK.71 Units 60 80 A 94 126 A IFSM @ 50Hz 1600 1790 A @ 60Hz 1680 1870 A I t @ 50Hz 12.89 15.90 KA 2s @ 60Hz 11.76 14.53 KA 2s 128.9 159 KA2s IF(AV) @ 100C IF(RMS) 2 2 I t VRRM range 400 to 1600 V TJ - 40 to 150 o TSTG - 40 to150 o C C www.irf.com 1 http://store.iiic.cc/ IRK.56, .71 Series Bulletin I27140 rev. E 10/02 ELECTRICAL SPECIFICATIONS Voltage Ratings Voltage VRRM , maximum repetitive VRSM , maximum non- IRRM max. Code peak reverse voltage V repetitive peak rev. voltage V @ 150C 04 400 500 06 600 700 08 800 900 10 1000 1100 12 1200 1300 14 1400 1500 16 1600 1700 Type number IRK.56/ .71 mA 10 Forward Conduction Parameter I F(AV) I F(AV) IRK.56 IRK.71 Units Max. average forward current 60 80 A @ Case temperature 100 100 C Max. average forward current 55 70 A @ Case temperature 105 108 C 94 126 A Max. peak, one-cycle forward, 1600 1790 t = 10ms non-repetitive surge current 1680 1870 t = 8.3ms reapplied 1350 1500 t = 10ms 100% VRRM 1420 1570 t = 8.3ms reapplied Sinusoidal half wave, Initial TJ = TJ max. I F(RMS) Max. RMS forward current I FSM 2 It I t 2 2 Maximum I t for fusing Maximum I t for fusing 2 V F(TO)1 Low level value of threshold voltage V F(TO)2 High level value of threshold voltage r f1 Low level value of forward slope resistance A Conditions 180 conduction, half sine wave 180 conduction, half sine wave DC @ 92C case temperature No voltage 12.89 15.90 t = 10ms No voltage 11.76 14.53 t = 8.3ms reapplied 9.12 11.25 t = 10ms 100% VRRM 8.32 10.23 t = 8.3ms reapplied 128.9 159.0 0.96 0.83 1.03 0.92 2.81 2.68 KA2s KA s 2 t = 0.1 to 10ms, no voltage reapplied (16.7% x x IF(AV) < I < x IF(AV)), TJ = TJ max. V (I > x x IF(AV)), TJ = TJ max. (16.7% x x IF(AV) < I < x IF(AV)), TJ = TJ max. m r f2 High level value of forward slope resistance 2.48 2.40 V FM Max. forward voltage drop 1.51 1.50 IRK.56 IRK.71 (I > x x IF(AV)), TJ = TJ max. V IFM = x IF(AV), TJ = 25C, tp = 400s square wave Blocking Parameter IRRM Max. peak reverse leakage current VINS RMS isolation voltage 10 3500 (1 sec) Units Conditions mA TJ = 150oC V 50 Hz, circuit to base, all terminals shorted 2 www.irf.com http://store.iiic.cc/ IRK.56, .71 Series Bulletin I27140 rev. E 10/02 Thermal and Mechanical Specifications Parameter IRK.56 IRK.71 Units TJ Junction temperature range -40 to 150 C Tstg Storage temperature range -40 to 150 C R thJC Max. thermal resistance, junction to case Typical thermal resistance, case to heatsink R thCS T 0.5 0.4 Per junction, DC operation Mounting surface flat, smooth and greased 0.1 K/W 5 4 Nm 110 (4) gr (oz) Mounting tourque 10% to heatsink busbar wt K/W Conditions Approximate weight Case style A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound TO-240AA JEDEC R Conduction (per Junction) (The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC) Sine half wave conduction Devices Rect. wave conduction Units 180o 120o 90o 60o 30o 180o 120o 90o 60o 30o IRK.56 0.11 0.13 0.16 0.22 0.32 0.09 0.14 0.17 0.23 0.32 IRK.71 0.06 0.08 0.11 0.14 0.21 0.06 0.09 0.11 0.15 0.21 C/W Ordering Information Table Device Code IRK D 71 1 2 3 / 16 A 4 5 1 - Module type 2 - Circuit configuration (See Circuit Configuration Table) 3 4 - Current code Voltage code (See Voltage Ratings Table) 5 - A: Gen V www.irf.com 3 http://store.iiic.cc/ IRK.56, .71 Series Bulletin I27140 rev. E 10/02 Outline Table Dimensions are in millimeters and [inches] Circuit Configuration Table IRKD IRKE (1) ~ IRKJ IRKC (1) (1) - + (2) + + - + (2) (2) D = 2 diodes in series E = Single diode J = 2 diodes/common anode (2) C = 2 diodes/common cathode (3) (3) + (3) (3) NOTE: To order the Optional Hardware see Bulletin I27900 4 www.irf.com http://store.iiic.cc/ IRK.56, .71 Series IRK.56.. Series R thJC (DC) = 0.5 K/W 140 130 Conduction Angle 120 110 100 30 90 0 10 20 60 30 40 90 120 180 50 60 70 150 IRK.56.. Series R thJC (DC) = 0.5 K/W 140 130 Conduction Period 120 110 30 100 120 90 0 20 60 RMS Limit 50 40 Conduction Angle 30 20 IRK.56.. Series Per Junction T J = 150C 10 0 10 20 30 40 50 60 70 120 100 80 RMS Limit IRK.56.. Series Per Junction T J = 150C 20 0 0 20 900 800 700 400 IRK.56.. Series Per Junction 1 10 40 60 80 100 Fig. 4 - Forward Power Loss Characteristics Peak Half Sine Wave Forward Current (A) Peak Half Sine Wave Forward Current (A) 1000 500 Conduction Period 40 Average Forward Current (A) At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial TJ = 150C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 600 100 60 Fig. 3 - Forward Power Loss Characteristics 1100 DC 80 DC 180 120 90 60 30 Average Forward Current (A) 1200 180 60 Average Forward Current (A) 70 1300 40 Fig. 2 - Current Ratings Characteristics 80 1400 90 Average Forward Current (A) 180 120 90 60 30 1500 60 Fig. 1 - Current Ratings Characteristics 90 0 Maximum Allowable Case Temperature (C) 150 Maximum Average Forward Power Loss (W) Maximum Average Forward Power Loss (W) Maximum Allowable Case Temperature (C) Bulletin I27140 rev. E 10/02 100 Number Of Equal Amplitude Half Cycle Current Pulses (N) Fig. 5 - Maximum Non-Repetitive Surge Current www.irf.com 1600 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Initial TJ = 150C No Voltage Reapplied Rated VRRMReapplied 1400 1200 1000 800 600 400 IRK.56.. Series Per Junction 200 0.01 0.1 1 10 Pulse Train Duration (s) Fig. 6 - Maximum Non-Repetitive Surge Current 5 http://store.iiic.cc/ IRK.56, .71 Series Bulletin I27140 rev. E 10/02 R 0. 7 100 1 60 1 .5 DC = 0. 5 K/ K/ W -D el ta R W 2K /W 3 K/ 40 IRK.56.. Series Per Junction T J = 150C 20 0 K/ W K/ W 80 180 (Sine) SA th Maximum Total Forward Power Loss (W) 120 0 20 40 60 80 W 7 K/W 100 0 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) Total RMS Output Current (A) Fig. 7 - Forward Power Loss Characteristics 400 0. K/ W 3 K/ W -D ta el R 0 .5 200 150 50 0 20 40 60 80 100 120 K/ W 1 K/ 2 x IRK.56.. Series Single Phase Bridge Connected T J = 150C 100 0 W 1 250 K/ 0. 300 0. 2 = 180 (Sine) 180 (Rect) 350 SA R th Maximum Total Power Loss (W) 450 W 0 140 Total Output Current (A) 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) Fig. 8 - Forward Power Loss Characteristics 400 h Rt K/ 200 0. 7 150 1 K/ 3 x IRK.56.. Series Three Phase Bridge Connected T J = 150C 100 50 0 0 20 40 60 80 K/W W 1.5 K /W 3 K/W 100 120 140 160 0 Total Output Current (A) W K /W R 0. 5 a elt 120 (Rect) 250 W -D 0. 4 K/ W K/ 300 3 2 0. 0. = 350 SA Maximum Total Power Loss (W) 450 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) Fig. 9 - Forward Power Loss Characteristics 6 www.irf.com http://store.iiic.cc/ IRK.56, .71 Series 150 IRK.71.. Series R thJC (DC) = 0.4 K/W 140 130 Conduction Angle 120 110 30 100 90 0 10 20 30 60 40 50 90 60 120 70 180 80 90 150 Maximum Allowable Case Temperature (C) Maximum Allowable Case Temperature (C) Bulletin I27140 rev. E 10/02 IRK.71.. Series R thJC (DC) = 0.4 K/W 140 130 Conduction Period 120 110 100 90 30 0 20 RMS Limit 60 40 Conduction Angle 20 IRK.71.. Series Per Junction T J = 150C 0 0 10 20 30 40 50 60 70 80 100 DC 120 140 80 DC 180 120 90 60 30 140 120 100 80 RMS Limit 60 Conduction Period 40 IRK.71.. Series Per Junction T J = 150C 20 0 0 20 40 60 80 100 120 140 Average Forward Current (A) Average Forward Current (A) Fig. 12 - Forward Power Loss Characteristics Fig. 13 - Forward Power Loss Characteristics 1600 At Any Rated Load Condition And With Rated VRRM Applied Following Surge. 1400 Initial T J= 150C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 1200 1000 800 600 400 60 160 Maximum Average Forward Power Loss (W) 180 120 90 60 30 80 180 Fig. 11 - Current Ratings Characteristics IRK.71.. Series Per Junction 1 10 Peak Half Sine Wave Forward Current (A) Peak Half Sine Wave Forward Current (A) Maximum Average Forward Power Loss (W) Fig. 10 - Current Ratings Characteristics 100 40 90 120 Average Forward Current (A) Average Forward Current (A) 120 60 1800 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Initial TJ = 150C No Voltage Reapplied Rated V RRMReapplied 1600 1400 1200 1000 100 800 600 IRK.71.. Series Per Junction 400 0.01 0.1 1 Number Of Equal Amplitude Half Cycle Current Pulses (N) Pulse Train Duration (s) Fig. 14 - Maximum Non-Repetitive Surge Current Fig. 15 - Maximum Non-Repetitive Surge Current www.irf.com 7 http://store.iiic.cc/ IRK.56, .71 Series Bulletin I27140 rev. E 10/02 Maximum Total Forward Power Loss (W) 160 R th SA 140 120 0. 7 180 (Sine) 100 DC 60 0 20 40 60 80 100 120 K/ W -D el ta R /W /W 3 K/ W IRK.71.. Series Per Junction TJ = 150C 0 4 K/ W 1.5 K 2K 20 0. 1K /W 80 40 = 5 K /W 140 0 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) Total RMS Output Current (A) Fig. 16 - Forward Power Loss Characteristics 600 SA th Maximum Total Power Loss (W) R 180 (Sine) 180 (Rect) 500 400 0 .2 0. 3 300 2 x IRK.71.. Series Single Phase Bridge Connected T J = 150C 100 0 0 40 80 120 160 0. 1 K/ W K/ W -D el ta R K/ W 0.5 200 = K/W 1 K/ W 2 K/ W 200 0 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) Total Output Current (A) Fig. 17 - Forward Power Loss Characteristics 600 40 80 120 160 Maximum Total Power Loss (W) Total Output Current (A) R 0 .7 0 ta el -D 0 W K/ K/ W 0.4 K/ W 3 x IRK.71.. Series Three Phase Bridge Connected T J = 150C 100 1 0 .3 300 200 K/ W 0. 120 (Rect) 400 2 = 0. A hS Rt 500 K/W 1.5 K/W 200 0 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) Fig. 18 - Forward Power Loss Characteristics 8 www.irf.com http://store.iiic.cc/ IRK.56, .71 Series Bulletin I27140 rev. E 10/02 1000 100 Instantaneous Forward Current (A) Instantaneous Forward Current (A) 1000 T J= 25C T J= 150C IRK.56.. Series Per Junction 10 0.5 1 1.5 2 2.5 3 TJ = 25C 100 T J = 150C IRK.71.. Series Per Junction 10 3.5 0 0.5 1 1.5 2 2.5 3 3.5 Instantaneous Forward Voltage (V) Fig. 19 - Forward Voltage Drop Characteristics Fig. 20 - Forward Voltage Drop Characteristics Transient Thermal Impedance Z thJC (K/W) Instantaneous Forward Voltage (V) 1 Steady State Value: R thJC = 0.5 K/W R thJC = 0.4 K/W (DC Operation) 0.1 IRK.56.. Series IRK.71.. Series Per Junction 0.01 0.001 0.01 0.1 1 10 Square Wave Pulse Duration (s) Fig. 21 - Thermal Impedance ZthJC Characteristic Data and specifications subject to change without notice. This product has been designed and qualified for Industrial Level. Qualification Standards can be found on IR's Web site. IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7309 Visit us at www.irf.com for sales contact information. 10/02 www.irf.com 9 http://store.iiic.cc/