Switch Mode Power Supply S82J (10/25/50/100/150/300/600-W Models) CSM_S82J_DS_E_3_1 Low-cost Global Power Supply with CE Marking * Safety standards: UL: UL508 (Class 2), No.60950-1, cUL: CSA C22.2 No. 14 (Class 2), cUR: 60950-1, EN50178 (= VDE0160) EMC: Conforms to EN61204-3 Class A * Mounting bracket available for standard models Front-mounting bracket type DIN Rail mounting type (except 300 W and 600 W) * RoHS-compliant ! Refer to Safety Precautions for All Power Supplies. Model Number Structure Model Number Legend Note: Not all combinations are possible. Refer to List of Models in Ordering Information on page 2 and 3. S82J 1 1. Power Ratings 010: 10 W 025: 25 W 050: 50 W 100: 100 W 150: 150 W 300: 300 W 600: 600 W 2 3 4 3. Configuration 10-/25-/50-/100-/150-W models A: Open-frame type, front terminals D: Covered type, front terminals 4. Mounting Bracket None: Front-mounting bracket type D: DIN Rail mounting bracket type Mounting bracket None: With mounting bracket N: Without mounting bracket 2. Output Voltage 05: 5V 12: 12 V 15: 15 V 24: 24 V 1 S82J Ordering Information List of Models Note: For details on normal stock models, contact your nearest OMRON representative. Front-mounting Bracket Models Configuration Open-frame type Input Voltage 100 to 240 VAC (free) Power ratings 10 W 25 W 50 W 100 or 200 VAC (selected automatically) 100 W 100 to 240 VAC (free) Covered type 100 or 200 VAC (selected automatically) 150 W 100 to 240 VAC (free) 10 W 25 W 50 W 100 or 200 VAC (selected automatically) 100 W 100 to 240 VAC (free) Output voltage Output current Front-mounting bracket models (Front terminals) 5V 2A S82J-01005A 12 V 1A S82J-01012A 15 V 0.7 A S82J-01015A 24 V 0.5 A S82J-01024A 5V 5A S82J-02505A 12 V 2.1 A S82J-02512A 15 V 1.7 A S82J-02515A 24 V 1.1 A S82J-02524A 5V 10 A S82J-05005A 12 V 4.2 A S82J-05012A 24 V 2.1 A S82J-05024A 5V 20 A S82J-10005A 12 V 8.5 A S82J-10012A 15 V 7A S82J-10015A 24 V 4.5 A S82J-10024A 24 V 6.5 A S82J-15024A 5V 2A S82J-01005D 12 V 1A S82J-01012D 15 V 0.7 A S82J-01015D 24 V 0.5 A S82J-01024D 5V 5A S82J-02505D 12 V 2.1 A S82J-02512D 15 V 1.7 A S82J-02515D 24 V 1.1 A S82J-02524D 5V 10 A S82J-05005D 12 V 4.2 A S82J-05012D 24 V 2.1 A S82J-05024D 5V 20 A S82J-10005D 12 V 8.5 A S82J-10012D 15 V 7A S82J-10015D 24 V 4.5 A S82J-10024D 100 or 200 VAC (selected automatically) 150 W 24 V 6.5 A S82J-15024D 100 or 200 VAC (selectable) 300 W 24 V 14 A S82J-30024 27 A S82J-60024 S82J-30024N 600 W S82J-60024N 2 S82J DIN Rail Mounting Bracket Models Configuration Open-frame type Input Voltage 100 to 240 VAC (free) Power ratings Output voltage Output current 10 W 25 W 50 W 100 or 200 VAC (selected automatically) 100 W 100 to 240 VAC (free) Covered type DIN Rail mounting bracket models (Front terminals) 5V 2A 12 V 1A S82J-01005AD S82J-01012AD 15 V 0.7 A S82J-01015AD 24 V 0.5 A S82J-01024AD 5V 5A S82J-02505AD 12 V 2.1 A S82J-02512AD 15 V 1.7 A S82J-02515AD 24 V 1.1 A S82J-02524AD 5V 10 A S82J-05005AD 12 V 4.2 A S82J-05012AD 24 V 2.1 A S82J-05024AD 5V 20 A S82J-10005AD 12 V 8.5 A S82J-10012AD 15 V 7A S82J-10015AD 24 V 4.5 A S82J-10024AD 100 or 200 VAC (selected automatically) 150 W 24 V 6.5 A S82J-15024AD 100 to 240 VAC (free) 10 W 5V 2A S82J-01005DD 12 V 1A S82J-01012DD 15 V 0.7 A S82J-01015DD 25 W 50 W 100 or 200 VAC (selected automatically) 100 W 100 to 240 VAC (free) 100 or 200 VAC (selected automatically) 150 W 24 V 0.5 A S82J-01024DD 5V 5A S82J-02505DD 12 V 2.1 A S82J-02512DD 15 V 1.7 A S82J-02515DD 24 V 1.1 A S82J-02524DD 5V 10 A S82J-05005DD 12 V 4.2 A S82J-05012DD 24 V 2.1 A S82J-05024DD 5V 20 A S82J-10005DD 12 V 8.5 A S82J-10012DD 15 V 7A S82J-10015DD 24 V 4.5 A S82J-10024DD 24 V 6.5 A S82J-15024DD Accessories (Order Separately) Front Mounting Bracket (for the S82J-10024A and S82J-10024D) S82Y-J10F Replacement Fan S82Y-JFAN 3 S82J Specifications Ratings/Characteristics Power ratings (See note 1.) 100 to 240 V (Free) 10 W 25 W 50 W Efficiency (typical) 67% min. (Varies depending on specifications) Input 100 to 240 VAC (85 to 264 VAC) Voltage (See note 2.) 100/200 (Selected automatically) 100 W (24 V) 83% min. 100 W (5 V, 12 V, 15 V) 75% min. 150 W 100/200 (Selected) 300 W 600 W 82% min. 100 VAC (85 to 132 VAC) 100 VAC (85 to 132 VAC) 110 to 170 VDC (10-W and 25-W models only) (See 200 VAC (170 to 264 VAC) 200 VAC (170 to 253 VAC) (selected automatically) (selectable) note 11.) Frequency (See note 2.) 50/60 Hz (47 to 450 Hz) Current (See note 3.) 100-V input 0.35 A max. 0.8 max. 1.4 A max. 2.5 A max. 2.5 A max. 3.5 A max. 8 A max. 14 A max. 200-V input 0.3 A max. 0.8 A max. 1.5 A max. 1.4 A max. 2.1 A max. 4 A max. 7 A max. 0.6 A max. Leakage current 100-V input (See note 3.) 200-V input 0.5 mA max. Inrush current (See note 3.) 100-V input 25 A max. (for a cold start at 25) 30 A max. (for a cold start at 25) 200-V input 50 A max. (for a cold start at 25) 60 A max. (for a cold start at 25) Noise filter 1 mA max. Yes Output Voltage Adjustment Range (See note 5.) (See note 4.) Ripple (See note 3.) 10% (with V. ADJ) 2% (p-p) max. Input variation influence 0.4% max. Load variation influence 0.8% max. (10% to 100% load, rated input voltage) Temperature variation influence 0.05%/C max. (at rated input and output) Startup time Additional functions Other 500 ms max. (up to 90% of output voltage at rated input and output) 300 ms max. (up to 90% of output voltage at rated input and output) Hold time (See note 3.) 20 ms min. Overload protection (See note 6.) 105% to 160% of rated load current, voltage/current drop, intermittent operation (10-W and 25-W models) gradual current increase/ voltage drop, intermittent operation (50-W, 100-W (24 V) models), automatic reset 105% of rated load current, Inverted L voltage drop, automatic reset (For the 600-W model, the circuit will be shut OFF when the overload exceeds 5 s.) Overvoltage protection No Yes (See note 8.) Overheat protection No Parallel operation No Yes (up to 5 units) Protection-ON alarm indicator No Yes (color: red) Yes (See note 7.) Yes (5-V No output only) (See note 7.) Yes (See note 8.) Ambient operating temperature Refer to the derating curve in Engineering Data. (with no icing or condensation) Storage temperature -25 to 65C (with no icing or condensation) Ambient operating humidity 25% to 85% (Storage humidity: 25% to 90%) Dielectric strength 3.0 k VAC for 1 min. (between all inputs and all outputs) 2.2 k VAC for 1 min. (between all inputs and all outputs/PE terminals) 1.0 k VAC for 1 min. (between all outputs and PE terminal) Insulation resistance 100 M min. (between all outputs and all inputs/ PE terminals) at 500 VDC Vibration resistance 10 to 55 Hz, 0.375-mm single amplitude for 2h each in X, Y, and Z directions Shock resistance 300m/s2, 3 times each in X, Y, Z directions Output indicator EMI Yes (color: green) Conducted Conforms to EN61204-3 EN55011 Class A and based on FCC Class A Emissions (See note 3.) Radiated Emissions Conforms to EN61204-3 EN55011 Class A (See note 9.) EMS Conforms to EN61204-3 Low severity levels Approved standards UL: UL508 (Listing; Class 2: Per UL1310 Class 2 approved for 10-W, 25-W (except for 5-V output)), and 50-W (only for 24-V output) models.), UL60950-1 cUL: CSA C22.2 No.14 (Class 2 approved for 10-W, 25-W (except for 5-V output), and 50-W (only for 24-V output) models.) cUR: CSA No. 60950-1 EN/VDE: EN50178 (=VDE0160) Terminal types (only terminal part): VDE0106/P100 Based on VE0106/P100 Models with Terminals UL: UL508 (Listing), UL1012, UL60950-1 cUL: CSA C22.2 No. 14 (Listing) cUR: CSA No. 60950-1 EN/VDE: EN50178 (=VDE0160) Terminal types (only terminal part): VDE0106/P100 Based on VE0106/P100 Models with Connectors UL: UL508, UL1012, UL60950-1 CSA: CSA C22.2 No.14 CSA No. 60950-1 EN/VDE: EN50178 (=VDE0160) UL: UL508, UL1012 CSA: EB1402C, C22.2 No. 14 EN/VDE: EN50178 (=VDE0160) Terminal types (only terminal part): VDE0106/P100 Based on VE0106/P100 Weight (See note 10.) 250 g max. 500 g max. 1,000 g max. 2,000 g max. 350 g max. 400 g max. 2,500 g max. 4 S82J Note: 1. When a load is connected that has a built-in DC-DC converter, the overload protection may operate at startup and the power supply may not start. Be sure to select a Power Supply with sufficient capacity. Refer to Overload Protection on page 10 for details. 2. Do not use the Inverter output for the Power Supply. Inverters with an output frequency of 50/60 Hz are available, but the rise in the internal temperature of the Power Supply may result in ignition or burning. 3. Defined with a 100% load and the rated input voltage (100 or 200 VAC.) 4. The output specification is defined at the power output terminals. 5. If the output voltage adjuster (V. ADJ) is turned, the voltage will increase by more than +10% of the voltage adjustment range. When adjusting the output voltage, confirm the actual output voltage from the Power Supply and be sure that the load is not damaged. 6. Refer to Overload Protection on page 10 for details. 7. For resetting, turn OFF the power, leave for more than one minute, and then turn it ON again. 8. The protection-ON alarm indicator will light as soon as the output is interrupted. For resetting, turn OFF the input power, leave for more than three minutes (90 seconds min. for the 300-W models), and then turn it back ON again. 9. Radiated emissions: The noise value is affected by factors such as the wiring method. For 300-W and 600-W models, use shielded wire for all wiring, and insert one noise clamp filter (TDK, ZCAT3035-1330) on the input wire, and two noise clamp filters on the load wire. 10.The weight indicated is the weight of the open-frame type. (Includes the covers for 300-W and 600-W models) Connections Block Diagrams S82J-010@@@@ (10 W) S82J-025@@@@ (25 W) Fuse (See note.) Rectification Smoothing +V AC (L) Input Noise Noisefilter filter DC Output -V AC (N) Inrush current protection circuit Rectifier/ smoothing circuit Note: Fuse capacity: 10 W, 1 A 25 W, 2 A Control circuit Overcurrent detection circuit Detection circuit Photocoupler S82J-050@@@@ (50 W) Fuse (3A) Rectification Smoothing +V AC (L) Input Noise Noisefilter filter DC Output -V AC (N) Inrush current protection circuit Rectifier/ smoothing circuit Control circuit Overcurrent detection circuit Detection circuit Photocoupler 5 S82J S82J-100@@@@ (100 W, 5-/12-/15-V Output) Fuse (5A) +V AC (L) Input Noise Noisefilter filter DC Output -V AC (N) 100 or 200 V Rectifier/ smoothing circuit Inrush current (selected protection circuit automatically) Rectifier/ smoothing circuit Control circuit Detection circuit Overcurrent detection circuit Photocoupler Overvoltage detector Overvoltage protection circuit (5 V only) S82J-10024@@ (100 W, 24-V Output) Fuse (5 A) Smoothing Rectification +V AC (L) Input Noise Noisefilter filter DC Output -V AC (N) Inrush current protection circuit Rectifier/ smoothing circuit Control circuit Overcurrent detection circuit Detection circuit Photocoupler Photocoupler Overvoltage detector S82J-15024@@ (150 W) Fuse (8 A) +V AC (L) Input Noise Noisefilter filter DC Output -V AC (N) 100 or 200 V Inrush current (selected protection circuit automatically) Rectifier/ smoothing circuit Rectifier/ smoothing circuit Control circuit Overcurrent detection circuit Detection circuit Photocoupler 6 S82J S82J-30024@ (300 W) Rectifier/ smoothing circuit Fuse (10 A) Input DC Output Noise filter Inrush current protection circuit Rectifier/ smoothing circuit 100/200 V (selectable) Control circuit Detection circuit Overcurrent detection circuit Photocoupler Photocoupler Overvoltage detection circuit Note: Short-circuit the input voltage selector terminals if the input is 100 to 120 VAC. Keep the terminals open if the input is 200 to 230 VAC. Parallel operation selector S82J-60024@ (600 W) Rectifier/ smoothing circuit Fuse (20 A) Input Noise filter DC Output Inrush current protection circuit Rectifier/ smoothing circuit 100/200 V (selectable) Fan Control circuit Detection circuit Overcurrent detection circuit Photocoupler Overheat detection circuit Photocoupler Overvoltage detection circuit Note: Short-circuit the input voltage selector terminals if the input is 100 to 120 VAC. Keep the terminals open if the input is 200 to 230 VAC. Parallel operation selector 7 S82J Construction and Nomenclature Nomenclature 10-/25-/50-/100-/150-W Models 5 6 +V 1 -V 3 AC (L) 2 AC (N) 300-W Models 1. DC Output Terminals (+V), (-V): Connect the load lines to these terminals. 2. AC Input Terminals (L), (N): Connect the input lines to these terminals. 5 6 1 +V AC (L) +V 2 AC (N) -V 4 -V Side view 3 7 8 600-W Models 6 5 1 -V -V +V +V 7 Side view 8 Note: 1. The fuse is located on the (L) side. It is NOT user replaceable. 2. For DC input (10-W, 25-W models), use the (L) terminal as the positive terminal. 3. Protective Earthing Terminal ( ): Connect the ground line to this terminal. 4. Input Voltage Selector Terminals: Short-circuit the terminals if the input is 100 to 120 VAC and open the terminals if the input is 200 to 230 VAC 5. Output Indicator (DC ON: Green): Lights while a Direct Current (DC) output is ON. 6. Output Voltage Adjuster (V.ADJ): It is possible to increase or decrease the output voltage by 10%. 7. Protection-ON Alarm Indicator (DC ON: Red): The red indicator will be lit if the overvoltage (for a 300-/600-W model) or overheat protection (for a 600-W model) circuit is triggered. This indicator will also be lit when overload (for a 600-W model) is detected. 8. Selector of Parallel Operation: Set the selector to PARALLEL if the Units are in parallel operation. AC (L) AC (N) 4 2 3 8 S82J Engineering Data Derating Curve (for Standard Mounting) 10-/25-/50-/100-/150-W Model Open-frame Type Covered Type Standard Mounting Forced air-cooling (1 m3/min) Natural air-cooling Load ratio (%) Load ratio (%) Forced air-cooling (1 m3/min) Natural air-cooling Note: The derating curve shown is for standard mounting. The derating curve depends on the mounting direction of the Power Supply. Ambient temperature (C) Ambient temperature (C) 300-W Model Single-unit Operation 120 Parallel Operation 20 mm min. Load ratio (%) Load ratio (%) 20 mm min. Forced air-cooling (1 m3/min) (Standard mounting) 100 100 Natural air-cooling (Standard mounting) Forced air-cooling (1 m3/min) (Side mounting) Natural cooling (Side mounting) Standard Mounting 120 Forced air-cooling (1 m3/min) (Standard mounting) Natural air-cooling (Standard mounting) Forced air-cooling (1 m3/min) (Side mounting) 20 mm min. 20 mm min. Natural cooling (Side mounting) Ambient temperature (C) Ambient temperature (C) Note: Provide a minimum clearance of 20 mm between the Power Supplies. 600-W Model Parallel Operation Standard Mounting 120 120 20 mm min. 100 100 Load ratio (%) Load ratio (%) Single-unit Operation 20 mm min. Ambient temperature (C) 20 mm min. 20 mm min. Ambient temperature (C) Note: Provide a minimum clearance of 20 mm between the Power Supplies. 9 S82J 10- to 300-W Models The Power Supply is provided with an overload protection function that protects the Power Supply from possible damage by overcurrent. When the output current rises above 105% to 160% of the rated output current, the protection function is triggered, automatically decreasing the output voltage. When the output current falls within the rated range, the overload protection function is automatically cleared. Output voltage (V) 10 W, 25 W Models Note: Internal parts may occasionally deteriorate or be damaged if a short-circuited state continues during operation. Eliminate the overcurrent state as soon as possible. Overvoltage Protection 100-W (5-, 24-V Output) Models Consider the possibility of an overvoltage and design the system so that the load will not be subjected to an excessive voltage even if the feedback circuit in the Power Supply fails. When an excessive voltage that is approximately 120% of the rated voltage or more is output, the output voltage is shut OFF, preventing damage to the load due to overvoltage. Reset the input power by turning it OFF for at least one minute and then turning it back ON again. Output voltage (V) Overload Protection Intermitted operation 0 50 100 Output current (%) Rated output voltage Voltage adjustable range Output voltage (V) 50 W, 100 W (24-V) Models Overvoltage protection operates The values shown in the above diagram are for reference only. Intermitted operation 0 50 100 Output current (%) Output voltage (V) 100 W (5-V, 12-V, 15-V), 150 W, 300 W Models 300- and 600-W Models When an excessive voltage that is approximately 120% of the rated voltage or more is output, the output voltage will be turned OFF and simultaneously the protection-ON alarm indicator will be lit. Reset the input power by turning it OFF for at least three minutes (90 seconds for 300-W models) and then turning it back ON again. Overheat Protection Function 600-W Models Only 0 50 100 Output current (%) The values shown in the above diagrams are for reference only. Note: 1. If the S82J is connected to a load with a built-in DC-DC converter, the overload protection function may be triggered at startup, and consequently the S82J may not operate. 2. Internal parts may occasionally deteriorate or be damaged if a short-circuited or other overcurrent state continues during operation. Eliminate the overcurrent state as soon as possible. 3. In actual operation, the output voltage may not fall to 0 V when the overload protection function is triggered. Even with short-circuits on the load side, the drop in voltage will vary depending on factors such as the impedance in the load line. 4. The overload protection function is specified at 105% or more of the rated output current for 300-W models. 600-W Models If the internal temperature rises excessively as a result of fan failure or any other reason, the overheat protection circuit will be triggered to protect the internal parts and simultaneously the protection-ON alarm indicator will be lit. Reset the input power by turning it OFF for at least three minutes and then turning it back ON again. Inrush Current, Startup Time, Hold Time Input ON Input OFF AC input voltage Inrush current on input application AC input current 96.5% Output voltage (V) 90% Output voltage Output interrupted 0 Startup time Hold time (20 ms min.) Note: Models with a 100 to 240 V (free) input have a higher inrush current energy than models with a single rated input voltage or models with a switchable input voltage. Be sure to coordinate breaker with the inrush current energy. 50 100 Output current (%) If an excessive current flows for 5 s or more, the output will be turned OFF and simultaneously the protection-ON alarm indicator will be lit. To reset the S82J, turn OFF the power, leave the S82J for at least three minutes, and then turn it ON again. 10 S82J Dimensions Note: All units are in millimeters unless otherwise indicated. Open-frame type and covered type have the same dimensions. Front-mounting Bracket Models S82J-010@@@ (10 W) Mounting Holes (Surface Screw Mounting) 12 max. 901 Side Mounting 8.2 9.5 Two, M3 971 650.5 -V AC AC +V DC output terminal -V Protective earthing terminal PE AC (L) Input terminal AC (N) +V Five, M3.5 3.5 Output indicator (Green) Output voltage adjuster (V. ADJ) 650.5 3.5 dia. 820.5 Nameplate 5 820.5 6.5 3.5 dia. 780.5 5 Bottom Mounting Two, M3 3.5 Two, M3 17.5 1 28 35 780.5 500.5 15 Mounting Holes (Surface Screw Mounting) S82J-025@@@ (25 W) 1241 12 max. 9.5 8.2 Two, M3 +V 971 -V 650.5 AC AC +V -V Protective earthing terminal PE AC (L) Input terminal AC (N) DC output terminal Five, M3.5 Side Mounting 3.5 Output indicator (Green) Output voltage adjuster (V. ADJ) 650.5 3.5 dia. Nameplate 1160.5 5 1160.5 6.5 1120.5 6 Bottom Mounting 3.5 3.5 dia. Two, M3 Three, M3 17.5 28 401 1120.5 830.5 21.5 S82J-050@@@ (50 W) 9.5 8.2 3.5 Two, M3 971 -V 650.5 AC AC +V -V Protective earthing terminal PE AC (L) Input terminal AC (N) +V Nameplate Side Mounting Output indicator (Green) Output voltage adjuster (V. ADJ) DC output terminal Five, M3.5 Mounting Holes (Surface Screw Mounting) 1611 12 max. 650.5 3.5 dia. 1530.5 5 1530.5 6.5 150.50.5 3.5 dia. 7 200.5 Bottom Mounting 3.5 Two, M3 20 28 Three, M3 10 22 401 150.50.5 1270.5 11 S82J S82J-10024@ (100 W, 24-V Output) Mounting Holes (Surface Screw Mounting) Side Mounting 1701 12 max. 4.5 Two, M4 Output indicator (Green) Output voltage adjuster (V. ADJ) 9.5 8.2 +V DC output terminal -V Protective earthing terminal PE AC (L) Input terminal AC (N) Five, M3.5 971 650.5 650.5 4.5 dia. 1620.5 Nameplate 5 1620.5 6.5 1600.5 7 Bottom Mounting Two, M4 4.5 4.5 dia. Three, M4 250.5 50 1 280.5 27.5 1000.5 15 1600.5 15 S82J-100@@@ (100 W, 5-/12-/15-V Output) S82J-15024@ (150 W) Mounting Holes (Surface Screw Mounting) 198 (see note) Side Mounting 188 4 max. Two, M4 4.5 890.5 97 8.1 820.8 9.5 1800.5 Eight, M4 1800.5 70.3 4.5 dia. 30.25 Bottom Mounting Mounting holes (on both sides) 4.5 dia. Two, M4 30.25 1780.5 4.5 27.50.3 Three, M4 (depth: 6 max.) 1000.5 250.5 50 350.3 15 1780.5 550.3 S82J-30024@ (300 W) Nine, M4 terminal screws 4 (19) 1811 DC ON Eight, M4 holes (depth: 8 max. on both sides) INPUT 50/60Hz AC100-120V 8A AC200-230V 4A 10 +V N OUTPUT 8.6 Side Mounting L 921 DC24V 14A Side Mounting Holes (Surface Screw Mounting) V. ADJ POWER SUPPLY -V 500.5 Four, 4.5 dia. VOLTAGE SELECT SHORT 100-120V OPEN 200-230V SHORT BAR OPERATION ALM 21 OMRON Corporation MADE IN JAPAN PARALLEL SINGLE 500.5 1201 19 1500.5 Four, M4 holes (depth: 8 max.) 1500.5 10 Bottom Mounting Four, 4.5 dia. 1000.5 1000.5 19 1500.5 1500.5 12 S82J S82J-60024@ (600 W) Eight, M4 holes (depth: 8 max. on both sides) Mounting Holes (Surface Screw Mounting) Side Mounting Four, 4.5 dia. 500.5 Four, M4 holes (depth: 8 max. on one side) Four, M4 holes (depth: 8 max.) 1500.5 Bottom Mounting Nine, M4 terminal screws Four, 4.5 dia. 1000.5 1500.5 Dimensions with Mounting Brackets Note: Panel mounting screw are not supplied. Front-mounting Bracket (Supplied) For 10-/25-/50-/100 (24 V)-W Models 11 1.5 Mounting Holes Attach the mounting bracket to the panel and loosely tighten the two screws. Insert the projected parts of the bracket (b) to the square holes of the power supply (a). Then securely tighten the screws. 4.6 150.2 9 Two, M3 60 Two, 3.5 dia. 60 Using the Mounting Bracket 74 4.6 11 20 20 5 31.5 (b) 4.7 15 t=1.0 (a) Power supply unit 20.5 Mounting bracket Material: Stainless steel (b) (a) Note: The mounting screws are not provided. For 100- (5, 12, 15 V) and 150-W Models Dimensions with Mounting Brackets Attaching the Mounting Brackets 6.5 Mounting bracket 11 5 dia. 23.5 1.5 38 120 max. 1100.5 t=0.8 Note: The brackets are for front-mounting. 300.5 Two, 5 dia. 13 S82J 300-W and 600-W Models Note: A mounting bracket is included with the S82J-30024 and S82J-60024, but not with the S82J-30024N and S82J-60024N. For 300-W Models (S82Y-J30F) Dimensions with Mounting Brackets For 300-W Models 10 dia. R2.5 15 7.5 Attaching the Mounting Brackets For 300-W Models 30 7.5 1450.5 160 1450.5 Four, 5 dia. 92 t=1.6 36.40.2 32 Note: Mounting Brackets are provided in a set, one for the right side and one for the left side. 48 900.5 Note: To provide ventilation space, the body will shift forward by 21.6 mm from the mounting surface. Four, M4 Dimensions with Mounting Brackets For 600-W Models Attaching the Mounting Brackets For 600-W Models 1450.5 L 1400.5 N Four, M4 Note: To provide ventilation space, the body will shift forward by 23.6 mm from the mounting surface. 14 S82J DIN Rail Mounting Bracket Models Note: All units are in millimeters unless otherwise indicated. The open-frame type and connected type have the same dimensions. S82J-010@@@D (10 W) 7 max. 12 max. Five, M3.5 (Sliding: 9 max.) S82J-025@@@D (25 W) 7 max. 12 max. Five, M3.5 (Sliding: 9 max.) S82J-050@@@D (50 W) 7 max. 12 max. Five, M3.5 (Sliding: 9 max.) S82J-10024@D (100 W, 24-V Output) 7 max. 12 max. Five, M3.5 (Sliding: 9 max.) 15 S82J S82J-100@@@D (100 W, 5-/12-/15-V Output) S82J-15024@D (150 W) 7 max. Eight, M4 4 max. (Sliding: 9 max.) 16 S82J Front-mounting Bracket for S82J-10024A/-10024D Power Supply (Order Separately) (Unit: mm) Product Front-mounting Bracket Model number Dimensions S82Y-J10F Mounting hole dimensions Three, 4.5-dia. holes Three, M4 40 50 20 50 15 15 t = 1.6 180 Note: This Front-mounting Bracket cannot be used with S82J 100-W (5, 12, or 15-V) or 150-W models. DIN Rail Mounting Bracket (Order Separately) Can be used with 10-W to 150-W Front-mounting bracket models. If DIN Rail mounting is necessary, use a DIN Rail Mounting Bracket. Model S82J Power Rating Applicable Quickmounting Base 10 W S82Y-01N 25 W S82Y-03N 50 W S82Y-05N 100 W, 150 W S82Y-10N Main unit Size Quick-mounting base Model PFP-100N (or PFP-100N2) 47 104 Mounting rail L1 L2 (See note.) S82Y-01N 113 114.8 S82Y-03N 143 144.8 S82Y-05N 163 164.8 S82Y-10N 185 186.8 Two, 4.5-dia. holes L1 L2 47 58 Note: The L2 dimension refers to using the PFP-100N on a DIN rail. When using the PFP-100NS, add 10.5 mm to L2. 4.9 (Sliding: 7 max.) Panel thickness (t): 1.6 mm DIN Rail (Order Separately) Note: All units are in millimeters unless otherwise indicated. Mounting Rail (Material: Aluminum) PFP-100N PFP-50N 7.30.15 4.5 350.3 15 25 10 25 25 10 25 270.15 1 15(5) * 1,000 (500) * *Values in parentheses are for the PFP-50N. Mounting Rail (Material: Aluminum) 16 PFP-100N2 4.5 350.3 27 15 25 10 25 25 1,000 10 25 15 24 29.2 1 1.5 17 S82J Safety Precautions Refer to Safety Precautions for All Power Supplies. 100 (-5, -12, -15 V Output)/150-/300-/600-W Models !CAUTION Minor electric shock, fire, or Product failure may occasionally occur. Do not disassemble, modify, or repair the Product or touch the interior of the Product. Minor burns may occasionally occur. Do not touch the Product while power is being supplied or immediately after power is turned OFF. Fire may occasionally occur. Tighten terminal screws to the specified torque 0.74 N*m for 10-, 25-, 50-, or 100-W models (24-V output); or 1.08 N*m for 100- (5-, 12-, or 15V output), 150-, 300-, or 600-W models. The following 4 mounting methods are possible. (A) Side mounting (B) Bottom mounting (secured with screws from the inside of the Switching Power Supply) (except for 300- and 600-W models) (C) Bottom mounting (secured with screws from the back of the Switching Power Supply) (B) Minor injury due to electric shock may occasionally occur. Do not touch the terminals while power is being supplied. Minor electric shock, fire, or Product failure may occasionally occur. Do not allow any pieces of metal or conductors or any clippings or cuttings resulting from installation work to enter the Product. (A) Precautions for Safe Use Mounting (C) To improve and maintain the reliability of the Power Supply over a long period of time, adequate consideration must be given to heat radiation. (D) Front mounting Front mounting is possible with the mounting brackets provided. Refer to Dimensions on page 11. The Power Supply is designed to radiate heat by means of natural air-flow. Therefore, mount the Power Supply so that air flow takes place around the Power Supply. When mounting the Power Supply, mounting it to a metal plate is recommended. When mounting two or more Power Supplies side-by-side, allow at least 20 mm spacing between them, as shown in the following illustration. Forced air-cooling is recommended. Mounting brackets (provided) Metal plate Wiring Air Connect the ground completely. Electric shock or malfunction may occur if the ground is not connected completely. 20 mm min. Metal plate Tighten terminal screws to the following specified torque. Capacity Terminal screws Mounting Methods 10-, 25-, 50-, or 100-W (24 V) The following mounting methods are available. 100-W (5-, 12-, or 15-V), 150-, 300-, 600-W M4 10-/25-/50-/100 (24-V Output)-W Models (A) Side mounting (B) Bottom mounting (C) Front mounting (see Accessories) M3.5 Torque 0.74 N*m 1.08 N*m Do not apply more than 75-N force to the terminal block when tightening it. Note: Refer to the section on the Mounting Bracket. (B) (A) 18 S82J Switching the AC Input Voltage between 100 and 200 V (300- and 600-W Models) Parallel Operation The input voltage can be switched between 100 and 200 V by shorting or opening the input voltage selection terminals. Set the required voltage as shown below. (The voltage is factory-set to 200 V.) Set the parallel operation selector to PARALLEL if the Units are in parallel operation and make sure that the thickness and the length of all wires connected to the load are the same to ensure that the wires will have no voltage drop differences. If you adjust the voltage using the output voltage adjuster (V.ADJ), adjust the output voltage from both Power Supplies. 200-V input 100-V input L L N N VOLTAGE SELECT SHORT 100-120V OPEN 200-230V VOLTAGE SELECT SHORT 100-120V OPEN 200-230V SHORT BAR SHORT BAR OMRON Corporation MADE IN JAPAN OMRON Corporation MADE IN JAPAN Short with the short bar. Only 300- and 600-W models can be in parallel operation. Do not operate any other models in parallel. The output of the models in parallel operation is a maximum of 80% of the rated output. Fan Replacement The service life of the fan is approximately 50,000 hours (at 25C). The service life varies, however, depending on the ambient temperature or other surrounding environmental conditions such as dust. As a preventive maintenance measure, replace the fan within approx. two years if it is used at an ambient temperature of 40C. Fans are available as replacements. Remove the short bar and leave the terminals open. Note: A 300-W Model is shown above. Series Operation Only models with power ratings of 50, 100 (-5, -12, -15, 24-output), 150, 300, or 600-W allow series operation. +V INPUT D1 V1 VL Load -V +V INPUT D2 -V Model S82J Output capacity V2 VL= V1 + V2 Rated output voltage 100 W 5, 12, 15, 24 VDC 50, 150, 300, 600 W 24 VDC Model: S82Y-JFAN Fan Set: Fan (above), four M4 x 35 sems screws, instruction sheet, and packing case Replace the fan as shown in the following illustration. Up to two of the above Power Supplies can be used in series operation. Models other than the above Power Supplies cannot be used in series operation. If series operation is attempted for other models, the output from one of the Power Supplies may not come ON when the AC input is applied. If that occurs and the Power Supplies are left in that state, internal circuits may be damaged. Although Power Supplies having different output capacities and different output voltages can be connected in series, the current flowing through the load must not exceed the smaller rated output current. With the S82J-05024@@ or S82J-10024@@, if the load is shorted a reverse voltage may result in the Power Supply causing deterioration and damage. It is recommended that diodes are connected as shown in the previous diagram (D1, D2). Type Dielectric strength (VRRM) Forward current (IF) Schottky barrier diode Twice the rated output voltage or above Twice the rated output current or above ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. In the interest of product improvement, specifications are subject to change without notice. 19 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: * Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. * Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. * Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2011.1 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2011 All Right Reserved.