CUSTOMER PRODUCT SPECIFICATION MODEL NBR CUSTOMER PART NBR CUSTOMER DWG NBR / REV / DATE CUSTOMER CODE REV A B CHANGE DETAILS Preliminary release. Update operating temperature range. : : : : HM78D-128C800ALFTR N/A N/A N/A C00065 ECN # C10033 C12088 DATE 12/02/10 16/05/12 UNLESS OTHERWISE SPECIFIED, ALL DIMENSIONS ARE IN mm TOLERANCES: WHOLE NO 1.0 DECIMAL .X 0.5 .XX 0.3 DOCUMENT NBR TITLE REV PREPARED PJ Chong PJ Chong PROJECTION ANGLE N/A APPD CS Teor TS Huang SCALE 1: N.T.S : : : 78D-128C800ALFTR IND, SMD B PAGE: 1 OF 5 NOTICE OF PROPRIETARY PROPERTY THE INFORMATION CONTAINED HEREIN IS THE PROPRIETARY PROPERTY OF BI TECHNOLOGIES MALAYSIA SUBSIDIARY OF TT ELECTRONICS. THE POSSESSOR AGREES TO THE FOLLOWING: (i) NOT TO REPRODUCE OR COPY IT, (ii) NOT TO REVEAL OR PUBLISH IT IN WHOLE OR IN PART, (iii) ALL RIGHTS RESERVED CUSTOMER PRODUCT SPECIFICATION 1. MECHANICAL OUTLINE FIGURE 1. MECHANICAL OUTLINE 1.1 RECOMMENDED PCB PATTERN FIGURE 2. RECOMMENDED PCB PATTERN 2. ELECTRICAL SCHEMATIC FIGURE 3. ELECTRICAL SCHEMATIC 3. 4. FINISH X UNVARNISH DIP VARNISH VACUUM VARNISH POTTING X EPOXY MARKING X BI LOGO X DATE CODE COUNTRY OF ORIGIN X BI PART NBR CUSTOMER PART NBR HI-POT DOCUMENT NBR TITLE REV X : : : LEAD FREE 78D-128C800ALFTR IND, SMD B PAGE: 2 OF 5 NOTICE OF PROPRIETARY PROPERTY THE INFORMATION CONTAINED HEREIN IS THE PROPRIETARY PROPERTY OF BI TECHNOLOGIES MALAYSIA SUBSIDIARY OF TT ELECTRONICS. THE POSSESSOR AGREES TO THE FOLLOWING: (i) NOT TO REPRODUCE OR COPY IT, (ii) NOT TO REVEAL OR PUBLISH IT IN WHOLE OR IN PART, (iii) ALL RIGHTS RESERVED CUSTOMER PRODUCT SPECIFICATION 5. 6. 7. ELECTRICAL SPECIFICATION NO PARAMETER TEST CONDITION TERMINAL MIN TYP MAX 5.1 Inductance, L 1kHz, 1Vac, 0Adc 1-2 37.6 47.0 56.4 5.2 LBias 1kHz, 1Vac, 2.5Adc 1-2 Refer note 5.4 1-2 5.3 DCR 71 85 @ 25C 5.4 At 2.5Adc, inductance shall not drop more than 10% from its initial (0Adc) value. MATERIAL LIST NO ITEM 6.1 Core 6.2 Coil 6.3 6.4 Epoxy Base Base terminal MATERIAL DESCRIPTION Ferrite, NiZn Polyurethane overcoated with polyamide, 180C, MW 83-C or equivalent. TB2285 LCP E4008 Phosphor bronze, matte tin 6.5 Tape Polyester film tape, UL510 UNIT H H m SOURCE Various Various UL FILE N/A - Three Bond LianCheng Metal Plastic - 3M - PACKING REQUIREMENT FIGURE 4. TAPE & REEL PACKAGING 1 reel 1 shipping carton 8. 500 pcs 6 reels or 3000 pcs ENVIRONMENTAL 8.1 RESISTANCE TO SOLDERING HEAT 8.1.1 IR reflow solder, preheat at 1 - 4 C/second to 235C and using lead free Sn96.5/Ag3.0/Cu0.5 solder, IR at 235C for 20 - 60 second, and 255 5C for 10 5 second maximum. (refer figure 5 below). 8.1.2 Component must withstand minimum 3 IR reflow solder cycle with a cool down between. DOCUMENT NBR TITLE REV : : : 78D-128C800ALFTR IND, SMD B PAGE: 3 OF 5 NOTICE OF PROPRIETARY PROPERTY THE INFORMATION CONTAINED HEREIN IS THE PROPRIETARY PROPERTY OF BI TECHNOLOGIES MALAYSIA SUBSIDIARY OF TT ELECTRONICS. THE POSSESSOR AGREES TO THE FOLLOWING: (i) NOT TO REPRODUCE OR COPY IT, (ii) NOT TO REVEAL OR PUBLISH IT IN WHOLE OR IN PART, (iii) ALL RIGHTS RESERVED CUSTOMER PRODUCT SPECIFICATION After resistance to soldering heat test, there shall be no evidence of cracking or deformation. The parts shall meet all electrical and mechanical requirements. 10 5 sec Max 255C 5C Cool down 6C/sec Max 235C 1 - 4C/sec 30C 20 - 60 sec 50 - 210 sec FIGURE 5. IR SOLDERING 8.2 MARKING PERMANENCY 8.2.1 Mix 1 part of isopropyl alcohol with 3 parts of mineral spirit. Brush 10 strokes on marking. Repeat 3 cycles per MIL-STD-202F, method 215J. Accept criteria: Markings are still legible after test 8.3 OPERATING TEMPERATURE 8.3.1 Product operating temperature : -40C to +150C 8.3.2 The part temperature (ambient + temperature rise) should not exceed 150C. 8.4 TERMINAL STRENGTH 8.4.1 After soldering the part to a PCB, perform a pull test with 1kg of force in any direction for 5 to 10 seconds. 8.5 THERMAL SHOCK 8.5.1 -40C for 15 minutes, +150C for 15 minutes, 5 cycles. 8.6 HUMIDITY 8.6.1 96 hours at 40C2C at 90-95% RH per MIL-STD-202F, method 103B, test B. DOCUMENT NBR TITLE REV : : : 78D-128C800ALFTR IND, SMD B PAGE: 4 OF 5 NOTICE OF PROPRIETARY PROPERTY THE INFORMATION CONTAINED HEREIN IS THE PROPRIETARY PROPERTY OF BI TECHNOLOGIES MALAYSIA SUBSIDIARY OF TT ELECTRONICS. THE POSSESSOR AGREES TO THE FOLLOWING: (i) NOT TO REPRODUCE OR COPY IT, (ii) NOT TO REVEAL OR PUBLISH IT IN WHOLE OR IN PART, (iii) ALL RIGHTS RESERVED CUSTOMER PRODUCT SPECIFICATION 9. NOTES 9.1 Co-planarity to be 0.12 mm maximum. 9.2 This component and all homogeneous sub-components are RoHS compliant. 9.3 Unit weight is approximately 4.3 grams. 9.4 See below table for lead free solder content. Solder Content Information S/No Item / Chemicals Content (%) 1 Sn Balance 2 Ag 3.0 ~ 4.0 3 Cu 0.5 ~ 1.0 4 Pb Less than 0.100 5 Sb Less than 0.250 6 Zn Less than 0.002 DOCUMENT NBR TITLE REV S/No Item / Chemicals 7 Fe 8 As 9 Ni 10 Bi 11 Cd 12 Al : : : 78D-128C800ALFTR IND, SMD B Content (%) Less than 0.020 Less than 0.030 Less than 0.010 Less than 0.100 Less than 0.002 Less than 0.002 PAGE: 5 OF 5 NOTICE OF PROPRIETARY PROPERTY THE INFORMATION CONTAINED HEREIN IS THE PROPRIETARY PROPERTY OF BI TECHNOLOGIES MALAYSIA SUBSIDIARY OF TT ELECTRONICS. THE POSSESSOR AGREES TO THE FOLLOWING: (i) NOT TO REPRODUCE OR COPY IT, (ii) NOT TO REVEAL OR PUBLISH IT IN WHOLE OR IN PART, (iii) ALL RIGHTS RESERVED