99
AV6
CS (AV6)
SWITCHES
S Model Switch
Connector Type
FEATURES
• Using a connector for connections
significantly improves operation effec-
tiveness.
Applicable connector:
XA connector produced by JST Mfg. Co.,
Ltd.
- Contact: SXA-001T-P0.6
- Housing: XAP-02V-1
• Contact reliability is achived by sim-
ple dust prevension guard and gold-
clad double layer contacts
• The contact arrangement is available
in two types, the SPST-NC and the
SPST-NO.
• The lever position is available in two
types.
Standard lever position
"Standard lever position" refers to a posi-
tion in which the lever is installed with the
plunger close to the reference.
Backward lever position
"Backward lever position" refers to a posi-
tion in which the lever is installed with the
plunger far away from the reference.
Connector
A
A
A-A cross-section
(internal parts omitted)
(with cap removed)
Gold-clad
Copper alloy
(SPST-NC)
Gold clad double
layer contacts
TYPICAL
APPLICATIONS
• Detection of vending machine condi-
tion whether cans are out of stock
• Ball detection of pinball game ma-
chine
• PPC (Plain Paper Copier)
• LBP (Laser Beam Printer)
ORDERING INFORMATION
Type of switch
AV6: CS switch
Actuators
0:
2:
4:
5:
Pin plunger
Hinge lever
Simulated roller lever
Roller lever
O.F.
(by pin plunger)
2:
5: 0.50 N
1.50 N
Contact arrangement
2:
3: SPST-NC
SPST-NO
Lever position
Nil:
12: Standard
Backward
Contacts
64: Gold clad double layer
Ex. AV6 22212 64
Remarks: 1. Standard packing Inner carton: 100 pcs. Outer carton: 1,000 pcs.
2. When ordering UL, CSA and TÜV approved types, please attach suffix “3” to the part no.
100
AV6
PRODUCT TYPES
1. Lever position: Standard
Remarks: 1. When ordering UL, CSA and TÜV approved (under application) types, please attach suffix "3" to the part no.
Actuator Operating force, Max. Contact arrangement
SPST-NC SPST-NO
Pin plunger 0.50N AV620264 AV630264
1.50N AV620564 AV630564
Hinge lever 0.20N AV622264 AV632264
0.50N AV622564 AV632564
Simulated roller lever 0.20N AV624264 AV634264
0.50N AV624564 AV634564
Roller lever 0.20N AV625264 AV635264
0.50N AV625564 AV635564
2. Lever position: Backward
Remarks: 1. When ordering UL, CSA and TÜV approved (under application) types, please attach suffix "3" to the part no.
Actuator Operating force, Max. Contact arrangement
SPST-NC SPST-NO
Hinge lever 0.35N AV62221264 AV63221264
1.00N AV62251264 AV63251264
Simulated roller lever 0.35N AV62421264 AV63421264
1.00N AV62451264 AV63451264
Roller lever 0.35N AV62521264 AV63521264
1.00N AV62551264 AV63551264
SPECIFICATIONS
1. Contact rating
2. Characteristics
Contact Voltage Resistive load (cos
φ
]
1)
Gold clad double layer 30[V] DC 0.1[A]
5[V] DC 1[mA] Low-level circuit rating
Expected
life
Mechanical Min. 5
×
10
5
(at 60 cpm) (O.T. max.)
Electrical
(Rated load) Min. 2
×
10
5
(at 20 cpm) (O.T. max.)
Insulation resistance Min. 100M
Ω
Dielectric
strength
Between terminals 1,000 Vrms for 1 min.
Between terminals
and other exposed
metal parts 1,500 Vrms for 1 min.
Between terminals
and ground 1,500 Vrms for 1 min.
Contact resistance
(initial) 100M
Ω
max. (by voltage drop 0.1A 6 to 8 VDC)
Value includes the resistance between the connector and the lead (#AWG28, length: 50 mm 1.969inch)
Viblation
resistance 10 to 55 Hz at single amplitude of 0.75mm
(Contact opening: max. 1msec.)
Shock
resistance
Applied shock 1.50N type: Min.300m/s
2
{Contact opening: Max. 1msec.}
0.50N type: Min.150m/s
2
{Contact opening: Max. 1msec.}
Connector
insertion force Max. 20N (inserted in removal direction)
Connector
holding force Min. 20N (extracted by static load, in removal direction)
Connector removal
operating times Max. 5 times (in removal direction)
Allowable operating speed (No load) 0.1 to 1,000 mm/s (at pin plunger)
Max. operating cycle rate (No load) 300 cpm
Ambient temperature –25 to +85
°
C –13 to +185
°
F
(No freezing and condensing)
Unit weight Approx. 2.5g .09oz (pin plunger type)
101
AV6
3. Operating characteristics
1) Lever position: Standard
2) Lever position: Backward
Type of
actuator Operating force,
Max. Release force,
Min. Pretravel, Max.
mm inch Movement differential,
Max, mm inch Overtravel,
Min. mm inch Operating
position, mm inch
Pin plunger 0.50N 0.04N 0.6
.024 0.1
.004 0.4
.016 8.4
±
0.3
.331
±
.012
1.50N 0.25N
Hinge lever 0.20N 0.02N 2.6
.102 0.8
.031 1.2
.047 10.0
±
0.8
.394
±
.031
0.50N 0.06N
Simulated
roller lever
0.20N 0.02N 2.6
.102 0.8
.031 1.2
.047 12.2
±
0.8
.480
±
.031
0.50N 0.06N
Roller lever 0.20N 0.02N 2.6
.102 0.8
.031 1.2
.047 15.7
±
0.8
.618
±
.031
0.50N 0.06N
Type of
actuator Operating force,
Max. Release force,
Min. Pretravel, Max.
mm inch Movement differential,
Max, mm inch Overtravel,
Min. mm inch Operating
position, mm inch
Hinge lever 0.35N 0.03N 1.4
.055 0.6
.024 0.7
.028 9.2
±
0.6
.362
±
.024
1.00N 0.10N{
Simulated
roller lever
0.35N 0.03N 1.4
.055 0.6
.024 0.7
.028 11.3
±
0.6
.445
±
.024
1.00N 0.10N
Roller lever 0.35N 0.03N 1.4
.055 0.6
.024 0.7
.028 14.9
±
0.6
.587
±
.024
1.00N 0.10N
DIMENSIONS
mm inch General tolerance:
±
0.25
±
.010
1. Pin plunger
Base line
2.5±0.1
.098±.004
5.7
.224
7.6
.299
3.85
.152
7
.276
2.5
.098
9.5±0.08
.374±.003
29.2
1.150
2.4
.094
+0.05
−0.1
+.002
−.004
2.4
.094
+0.05
−0.1
+.002
−.004
7.7
.303
Pin plunger
type P.T
0.6 .024 max.
Pin plunger
type O.P
8.4±0.3
.331±.012
10.0
.394
Pretravel, Max. mm inch 0.6 .024
Movement differential, Max.
mm inch 0.1 .004
Overtravel, Min. mm inch 0.4 .016
Operating
position
Distance from
mounting
hole, mm inch
8.4
±
0.3
.331
±
.012
2. Hinge lever
Lever position: Standard
12.9
.508
4.0
.157
7
.276
2.5
.098
O.P
10.0±0.08
.394±.003
P.T
2.6 .103 max.
2.5±0.1
.098±.004
5.7
.224 9.5±0.08
.374±.003
29.2
1.150
2.4
.094
+0.05
−0.1
+.002
−.004
2.4
.094
+0.05
−0.1
+.002
−.004
7.7
.303
10.0
.394
Pretravel, Max. mm inch 2.6 .102
Movement differential, Max.
mm inch 0.8.031
Overtravel, Min. mm inch 1.2.047
Operating
position
Distance from
mounting
hole, mm inch
10.0
±
0.8
.394
±
.031
Lever position: Backward
4.0
.157
2.4
.094
7
.276
2.5
.098
O.P
9.2±0.6
.362±.024
P.T
1.4 .055 max.
2.5±0.1
.098±.004
5.7
.224 9.5±0.08
.374±.003
29.2
1.150
2.4
.094
+0.05
−0.1
+.002
−.004
2.4
.094
+0.05
−0.1
+.002
−.004
7.7
.303
10.0
.394
Pretravel, Max. mm inch 1.4 .055
Movement differential, Max.
mm inch 0.6.024
Overtravel, Min. mm inch 0.7.028
Operating
position
Distance from
mounting
hole, mm inch
9.2
±
0.6
.362
±
.024
102
AV6
3. Simulated roller lever
Lever position: Standard
12.9
.508
4.0
.157
7
.276
2.5
.098
O.P
12.2±0.8
.480±.031
P.T
2.6 .103 max.
2.5±0.1
.098±.004
5.7
.224 9.5±0.08
.374±.003
29.2
1.150
2.4
.094
+0.05
−0.1
+.002
−.004
2.4
.094
+0.05
−0.1
+.002
−.004
7.7
.303
10.0
.394
Pretravel, Max. mm inch 2.6 .102
Movement differential, Max.
mm inch 0.8.031
Overtravel, Min. mm inch 1.2.047
Operating
position
Distance from
mounting
hole, mm inch
12.2
±
0.8
.480
±
.031
Lever position: Backward
4.0
.157
2.4
.094
7
.276
2.5
.098
O.P
11.3±0.6
.445±.024
P.T
1.4 .055 max.
2.5±0.1
.098±.004
5.7
.224 9.5±0.08
.374±.003
29.2
1.150
2.4
.094
+0.05
−0.1
+.002
−.004
2.4
.094
+0.05
−0.1
+.002
−.004
7.7
.303
10.0
.394
Pretravel, Max. mm inch 1.4 .055
Movement differential, Max.
mm inch 0.6.024
Overtravel, Min. mm inch 0.7.028
Operating
position
Distance from
mounting
hole, mm inch
11.3
±
0.6
.445
±
.024
4. Roller lever
Lever position: Standard
12.9
.508
7
.276
2.5
.098
O.P
15.7±0.8
.618±.031
P.T
2.6 .103 max.
2.5±0.1
.098±.004
5.7
.224 9.5±0.08
.374±.003
29.2
1.150
2.4
.094
+0.05
−0.1
+.002
−.004
2.4
.094
+0.05
−0.1
+.002
−.004
7.7
.303
10.0
.394
Pretravel, Max. mm inch 2.6 .102
Movement differential, Max.
mm inch 0.8.031
Overtravel, Min. mm inch 1.2.047
Operating
position
Distance from
mounting
hole, mm inch
15.7
±
0.8
.618
±
.031
Lever position: Backward
2.4
.094
7
.276
2.5
.098
O.P
14.9±0.6
.587±.024
P.T
1.4 .055 max.
2.5±0.1
.098±.004
5.7
.224 9.5±0.08
.374±.003
29.2
1.150
2.4
.094
+0.05
−0.1
+.002
−.004
2.4
.094
+0.05
−0.1
+.002
−.004
7.7
.303
10.0
.394
Pretravel, Max. mm inch 1.4 .055
Movement differential, Max.
mm inch 0.6.024
Overtravel, Min. mm inch 0.7.028
Operating
position
Distance from
mounting
hole, mm inch
14.9
±
0.6
.587
±
.024
mm inch General tolerance:
±
0.25
±
.010
103
AV6
NOTES
1. Fastening of the switch body
1) Use flat filister head M2.3 screws to
mount switches with less than a 0.29N•m
torque. Use of screws washers or adhe-
sive lock is recommended to prevent loos-
ening of the screws.
2) Check insulation distance between
ground and each terminal.
3) When the operation object is in the free
position, force should not be applied di-
rectly to the actuator or pin plunger. Also
force should be applied to the pin plunger
from vertical direction to the switch.
4) In setting the movement after opera-
tion, the over-travel should be set more
than 70% as a standard.
With the lever type, do not apply exces-
sive force in the direction opposite to the
movement, or from the horizontal direc-
tion.
5) For a lever type, the force from the re-
verse to the operation direction should not
be applied.
2. About the connector
1) The connector on the CS switch is de-
signed to fit with the XA connector pro-
duced by JST Mfg. Co., Ltd. Do not use
any connector other than the specified
connector, or solder the terminals directly.
2) Make sure leads are arranged so that
no constant force is applied to them when
the connectors are mated.
3) Keep the connector straight when in-
serting it. If it is inserted at an angle, it
may snag near the entrance, or it may be
inserted too forcefully.
4) Problems thought to be caused by the
XA connector, which is specified as con-
forming to the CS switch connector, are
not covered by the warranty. Please con-
tact JST Mfg., Co., Ltd. and request coop-
eration in resolving the problem.
3. Selection of the switch
When specifying the switch, allow
±
20%
to the listed operating characteristics.
4. Environment
Avoid using the switches in the following
conditions;
• In corrosive gases, such as silicon gas
• In a dusty environment
When cleaning the switch, use a diluted
form of a neutral cleaning agent. Using
acidic or alkali solvents can adversely af-
fect the performance of the switch.
5. Precautions concerning circuits
The CS switch is designed specifically for
low-voltage, low-current loads. Avoid us-
ing it at loads that exceed the resistive
load.
6. Quality check under actual loading
conditions
To assure reliability, check the switch un-
der actual loading conditions. Avoid any
situation that may adversely affect switch-
ing performance.
