Amphenol Ergonomic Industrial Connectors
Applications :
• Electric Cars Batteries
• Electric Trucks & Buses
• Power plants :
* Traditionnal
* Windmills
* Solar farms
• Heavy Equipment
Description
Because you can assemble and connect our connectors daily, Amphenol has designed this
new range taking into account Ergonomics. As a result, this new range is very easy to
assemble and to connect with a patented push-lock mechanism.
High Power applications require specific features in connectors design. For example, the
development of fleet of rental Electric Vehicles which run exclusively on
rechargeable/replaceable batteries generates significant new demands on connectors.
Common requirements on these battery connectors have been identified :
• High current capabilities
• Safe for the user and the electronics
• Easy to assemble and connect
• Robust & sealed
• High mating cycles
Our new ErgoN’ series has been designed following these requirements.
Up to 350 A current (Radsok Technology)
Interlock contacts, already shunted & assembled in factory
IP2X unmated & IP68 mated
Easy and secure Push & Lock Mating mechanism
Mechanical coding molded on shells (keys)
Possibility to have male or female insert on each shell
3 colours available (Red, Black, Blue)
High mating cycles (3000) and low insertion forces (Railway proven technology)
Possibility to have a double locking (optional)
ErgoN Rev5
Shells and Inserts P/N
Ergon LP RDPlug Red, A coding
Ergon LP BUPlug Blue, A coding
Ergon LP BKPlug Black, B coding
Plug Shell
Ergon LI PW2 P
PW2 Insert
5xD3,5mm male contacts cavities
3xD1,5mm female contacts cavities
2x interlock male contacts shunted
Operating voltage : up to 750VAC
Ergon LI PW2 S
PW2 Insert
5xD3,5mm female contacts cavities
3xD1,5mm male contacts cavities
2x D1,5mm female contacts cavities
Operating voltage : up to 750VAC
Inserts
Ergon LI BMS P
BMS Insert (
Battery Mgt System)
2x D3,5mm male contacts cavities
11x D1,5mm male cavities
2x interlock male contacts shunted
Operating voltage : up to 1200VAC
Ergon LI BMS S
BMS Insert
(Battery Mgt System)
2x D3,5mm female contacts cavities
13x D1,5mm female cavities
Operating voltage : up to 1200VAC
Ergon LI PW1 P
PW1 Insert
1xD10mm male contact cavity
2x interlock male contacts shunted
Operating voltage : up to 2500VAC
Ergon LI PW1 S
PW1 insert
1xD10mm female contact cavity
2x D1,5mm female contacts cavities
Operating voltage : up to 2500VAC
Ergon LLP RDPlug Large section Red, A coding
Ergon LLP BKPlug Large section Black, B coding
Plug Shell
Large
section
Ergon LR CAPRubber Cap for Receptacle
Cap for
Receptacle
Ergon LR BUReceptacle Blue, A coding
Ergon LR RDReceptacle Red, A coding
Ergon LR BKReceptacle Black, B coding
Receptacle
Shell
Part NumberDescription
* Shielding solution on request
Contacts P/N
30 521Cable section 0,34 to 1,5mm²Female signal contact (8A)
30 526Cable section 0,34 to 1,5mm²Male signal contact (8A)
D1,5mm
Contacts
30 112GOCable section 2,5mm²Reducer
30 071Cable section 4 to 10mm²Female (60A) contact
30 046Cable section 4 to 10mm²Male (60A) contact
30 018Cable section 4 to 10mm²Male IP2X (60A) contact
D3,5mm
Contacts
30 140
Female contact for lug
(to be used only with receptacle)
Female IP2X (350A) contact
30 118Cable section 120mm²Female IP2X (350A) contact
30 052Cable section 70mm²Female IP2X (350A) contact
30 006Cable section 50mm²Female IP2X (350A)
30 142
Male contact for lug
(to be used only with receptacle)
Male IP2X (350A) contact
30 138Cable section 120mm²Male IP2X (350A) contact
30 051Cable section 70mm²Male IP2X (350A) contact
30 003Cable section 50mm²Male IP2X (350A) contact
D10mm
Contacts
(Radsok
Technology)
P/NCable sectionDescription
Tooling
Description Part Number
Manual hydraulic Plier 177-809947-00 or Dubuis D31
Electric Plier Dubuis D31 ELEC
Dies 50mm² 177-030033-00 or Dubuis 77464
Plier 60 A 177-030246-00 or COJACK TGV 515 or OCETA M 317
Locator 60 A 177-030248-00 or COJACK TGV 503 or OCETA TP 805
Plier 8 A 177-030245-00 or COJACK TGV 101 or OCETA FT.8
Locator 8 A 177-030247-00 or COJACK TGV 202 or OCETA SH 463
Insertion 350 A No tool, by hand
Extraction 350 A 177-030029-91
Insertion 60 A 177-030038-00
Extraction 60 A 177-030037-00
Insertion 8 A 177-030035-00
Extraction 8 A 177-030036-00
Inserts insertion No tool, by hand
Inserts extraction 177-030034-91
Extraction tools - Inserts
Insertion & extraction tools for D3,5mm
Insertion & extraction tools for D1,5mm
Crimping tool for D10mm contact
Crimping tool for D3,5mm contact
Crimping tool for D1,5mm contact
Insertion & extraction tools for D10mm
Key Characteristics
Overall dimensions
Environnement :
Sealing : IP68 per EN 60529 (CEI 529)
User safety : IP2X per EN 60529 (CEI 529)
Flame resistance : UL 94 V0
Thermal shock : 5 cycles of 2 h -40°C / +85°C
Operating Temperature : - 30°C / +85°C
Mechanical :
3000 mating / unmating cycles
Vibrations : per ISO 16750 Road vehicles. Environmental
conditions and testing for electrical and electronic
equipment
Current & Temperature rise (*)
For insert PW1
Max temp. rise @ 350 A : 25°C
Max temp. rise @ 500 A : 50°C (5s peak)
(*) with cable section 50 mm
2
Custom current profile can be analysed,
consult us.
Material
Connector shells : Thermoplastic
Contacts : machined Brass Alloy
Orings : Silicone & Neoprene
Panel gasket : Silicone
