511
Dimensions are shown for refer-
ence purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
P&B
Catalog 1308242
Issued 3-03 (PDF Rev. 8-07)
Contact Ratings @ 25°C with relay properly vented.
Remove tape over vent hole after soldering and cleaning.
Arrangements: 2 Form A (DPST-NO) and 2 Form C (DPDT).
Materials: Silver cadmium oxide and silver tin indium oxide.
Max. Load Rating, Silver Cadmium Oxide Contacts:
Normally Open Contacts:
40A @ 277VAC, resistive; 6K Ops. (Flange Mount);
30A @ 120/277VAC, resistive;
10A @ 600VAC, resistive;
1 HP @ 120VAC, 3 HP @ 240VAC;1.5 HP @ 480VAC, 1.5 HP @ 600VAC
110 LRA, 25.3 FLA, @ 240VAC with DC coil(1);
60 LRA, 14 FLA @ 240VAC with AC coil;
3A @ 240VAC pilot duty;
20A @ 28VDC;
TV10 @ 120VAC.
VDE Rating (Flange Mount): 20A @ 400VAC, 100K Ops. (30K Ops. for
Form C Models).
VDE Rating (PC Mount): 30A @ 400VAC, 100K Ops. (30K Ops. for
Form C Models).
Normally Closed Contacts:
3A @ 28VDC or 277VAC, 2A @ 480VAC, 1A @ 600VAC.
VDE Rating (Flange or PC Mount): 3A @ 400VAC, 30K Ops.
Max. Load Rating, Silver Tin Indium Oxide Contacts
Normally Open Contacts Only:
30A @ 120/277VAC, resistive; 200K Ops., DC Coil; 100K Ops, AC Coil
20A @ 480VAC, resistive;
1.5 HP @ 120VAC, 2 poles making/breaking (see Fig. 1)
3 HP @ 240VAC, 3 phase, DC coil only;
3 HP @ 480VAC, 3 phase, DC coil only;
2 HP @ 600VAC, 3 phase, DC coil only.
Min. Load Rating:
Normally Open Contacts: 500mA @ 12VAC/VDC.
Normally Closed Contacts: 100mA @ 6VAC/VDC.
Expected Mechanical Life: 5 million operations.
Expected Electrical Life: 100,000 operations at rated load, except as
specifically noted otherwise.
File E22575 File E22575 (type 2,3,4,5)
File LR15734 File No. 5386 (type 1,2,3,4)
T92 series
Two-Pole, 30 Amp
PC Board or Panel Mount Relay
Initial Insulation Resistance
Between Mutually Insulated Elements: 109 ohms, min. @ 500VDC.
Initial Dielectric Strength
Between Contacts and Coil: 4,000V rms, 50/60 Hz.
Between Open Contacts: 1,500V rms, 50/60 Hz.
Between Poles: 2,000V rms, 50/60 Hz.
Coil Data
Voltage: 12 through 110VDC and 12 through 277VAC.
Resistance: See Coil Data table.
Nom. Power: AC Coil: 4.0VA; DC Coil: 1.7W.
Coil Temp. Rise: 35°C/W.
Max. Coil Temp.: 155°C.
Duty Cycle: Continuous.
Notes
(1) FLA, LRA ratings are compatible with 3.5 ton compressor applications.
(2) Nominal voltage, no coil suppression, excluding bounce.
Features
• 30A DPST-NO and DPDT switching capabilities.
• Designed to control compressor loads to 3.5 tons, 25.3 FLA, 110 LRA.
• Extended life – >300,000 operations at 30A, 240VAC (DC coil).
>100,000 operations at 30A, 240VAC (AC coil).
• Meets requirements of UL873 and UL508 spacings.
– .315” (8mm) through air, .375” (9.5mm) over surface.
• Meets requirements of VDE 8mm spacing, 4kV dielectric coil-to-contacts.
• Meets requirements of UL Class F construction.
• UL approved for 600VAC switching (1.5HP).
• Conforms to VDE 0435, 0631, and 0700.
• New screw terminal version.
Users should thoroughly review the technical data before selecting a product part
number. It is recommended that user also seek out the pertinent approvals files
of the agencies/laboratories and review them to ensure the product meets the
requirements for a given application.
Contact Ratings (continued)
ARI 780-86 Endurance Test (section 6.6):
HVAC Definite Purpose Contactor Standard
Normally Open Contacts
Single Phase/Two Pole (Both poles together switching a single load)
110 LRA, 25.3 FLA, 200K operations (DC Coil)
Figure 1
Single Phase Per Pole (Single load per pole)
110 LRA, 18 FLA, 200K operations (DC Coil).
60 LRA, 14 FLA, 200K operations (AC Coil).
Figure 2
Notes: Vent hole tape must be removed to achieve all listed ratings.
T2
T1
L1 L2
T2
T1
L1 L2
Coil Data (@ 25°C Coil Temperature)
DC Coils (1.7W)
Nom. Voltage DC Resist. Nom. Voltage DC Resist.
(VDC) ±10% (Ohms) (VDC) ±10% (Ohms)
12 86 48 1,390
24 350 110 7,255
AC Coils (4.0VA)
Nom. Voltage Freq. DC Resist. Nom. Voltage Freq. DC Resist.
(VAC) ±10% (Ohms) (VAC) ±10% (Ohms)
12 60 9.1 110/120 50/60 950
24 60 36.6 200/208 50/60 2,841
220/240 50/60 3,800
250/277 50/60 5,485
512
Dimensions are shown for refer-
ence purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Specifications and availability
subject to change.
P&B
Catalog 1308242
Issued 3-03 (PDF Rev. 8-07)
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
Stock Items – We recommend that our authorized distributors stock the following items for immediate delivery.
T92P7D12-24
T92P7D22-12
T92P7D22-24
T92P11A22-24
T92P7A22-240
T92P7D12-12
T92P7A22-24
T92P7A22-120
T92P11D22-12
T92P11D22-24
T92P11A22-120
T92P11A22-240
Ordering Information
Typical Part Number B T92 S 11 D 2 2 -24
1. Basic Series:
T92 = Printed circuit board / panel mount power relay.
2. Enclosure:
P = Dust protected plastic case.
S = Wash-tight, tape sealed, plastic case (Mounting & Termination Type 1).
Top sealed, not wash-tight, not tape sealed on bottom (Mounting & Termination Types 2, 3 & 4).
3. Contact Arrangement:
7 = 2 form A (DPST-NO). 11 = 2 form C (DPDT).
4. Coil Input:
A = AC voltage, 60 Hz. or 50/60 Hz. (See Coil Data Table) D = DC voltage.
5. Mounting & Termination:
1 = Printed circuit board mount; printed circuit board terminals.
2 = Panel mount via flanged cover; .250” (6.35mm)
x .032” (.81mm)
quick connect terminals.
3 =
Panel mount via flanged cover; .187” (4.75mm) x .032” (.81mm) quick connect terminals for coil and .250” (6.35mm) for contacts.
4 =
Panel mount via flanged cover, .187” (4.75mm) x .020” (.51mm) quick connect terminals for coil and .250” (6.35mm) for contacts.
5 = Panel mount via flanged cover, M4 screw terminals w/ captive pressure plates. Requires Enclosure P and Contact Arrangement 7.
6. Contact Material:
2 = Silver cadmium oxide. 4 = Silver tin indium oxide.
7. Coil Voltage: (See Coil Data Table)
(DC) 12 = 12VDC 24 = 24VDC 48 = 48VDC 110 = 110VDC
(60Hz.) 12 = 12VAC 24 = 24VAC
(50/60Hz.) 110 = 100/110VAC 120 = 110/120VAC 208 = 200/208VAC 240 = 220/240VAC 277 = 250/277VAC
NOTE: All part numbers are RoHS compliant.
T92S7D12-12
T92S7D12-24
T92S11D22-12
T92S11D22-24
Ambient Temperature vs. Coil Voltage
Assumptions:
1. Thermal resistance = 35°C per Watt (DC only.)
2. Still air.
3. Nominal coil resistance.
4. Max. mean coil temperature = 155°C (change of resistance method).
5. Coil temperature rise due to load = 6.3°C @ 30 amps.
6. Curves are based on 1.7W at 25°C (DC only.)
Operate Data
Must Operate Voltage: AC Coil: 80% of nominal voltage or less.
DC Coil: 75% of nominal voltage or less.
Must Release Voltage: 10% of nominal voltage or more.
Initial Operate Time(2): 15 ms typical, (25 ms max. w/bounce).
Initial Release Time(2): 10 ms typical, (25 ms max. w/bounce).
Max Operating Frequency: 14 operations per minute.
Mechanical Data
Termination: Printed circuit terminals; .250” (6.35mm) quick connects for
coil and contacts; .187” (4.75mm) quick connects for coil
and .250” (6.35mm) quick connects for contacts; or M4
screws with captive pressure plates for coil and contacts.
Enclosure: Dust protected plastic case or wash-tight, tape sealed,
(washable) plastic case.
Weight: 3 oz. (86g) approximately.
Conditions
All parametric, environmental and life tests are performed according to EIA
Standard RS-407-A at standard test conditions (25°C ambient, 20-50% RH,
29.5 ± 1” Hg.) unless otherwise noted.
Environmental Data
Temperature Range:
Storage: -55°C to +155°C.
Operating: AC Coil: -40°C to +65°C.
DC Coil: Silver cadmum oxide contacts: -40°C to +85°C.
Silver tin indium oxide contacts: -40°C to +70°C.
Vibration: 0.065” (1.65mm) double amplitude for 10-55 Hz., functional.
Shock, Operational: 10g for 11 ms, 1/2 sine wave pulse with no contact
opening > 100µs.
120
100
80
60
40
20
0
90 95 100 105 110 115 120 125 130 135 140 145 150
Applied Coil Voltage (% of Rated Nominal)
Max. Allowable
Ambient Temp. (°C)
DC Coil 0 Amp Contact Load
70 75 80 85
DC Coil 30 Amp Contact Load
AC Coil 30 A
AC Coil 0 A
Notes
(1) FLA, LRA ratings are compatible with 3.5 ton compressor applications.
(2) Nominal voltage, no coil suppression, excluding bounce.
513
Dimensions are shown for refer-
ence purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
P&B
Catalog 1308242
Issued 3-03 (PDF Rev. 8-07)
Wiring Diagram
2
6
34
78
0
1
Only necessary terminals are
present on single throw models.
Note: An alternate PC board layout utilizes .076 ± .003 (1.93 ± .076) diameter holes on
the same center-to-center spacing shown above. Use of the rectangular holes is
recommended for improved solderability.
Suggested PC Board Layout
(Bottom View)
1.618
(41.10)
.585
(14.86)
.309
(7.85)
.630
(16.00)
.203 TYP.
(5.16)
.052 TYP.
(1.32) .072 TYP.
(1.83)
1.000
(25.40)
.162
(4.12)
.365
(9.27)
.185
(4.70)
Mounting & Termination Type 1
Outline Dimensions
Mounting & Termination Types 2, 3 & 4
2.700 MAX.
(68.58)
2.05 MAX.
(52.07)
1.618 TYP.
(41.10 ± .51)
.585 ± .005
(14.86 ± .13)
.309 ± .005
(7.85 ± .13)
1.36 MAX.
(34.54)
1.04 MAX.
(26.42)
.630 TYP.
(16.00)
2.35 ± .005
(59.71 ± .13)
.090 RAD.
(2.29)
FOR #8 SCREW
1.495 MAX.
(37.97)
2.06 MAX.
(52.32)
1.618 ± .020
(41.10 ± .51)
.585 ± .005
(14.86 ± .13) .309 ± .005
(7.85 ± .13)
1.36 MAX.
(34.54)
1.21 MAX.
(30.73)
.630 ± .005
(16.00 ± .13)
.156
(3.96)
.250 TYP.
(6.35)
1.000 ± .010
(25.40 ± .25)
.032 TYP.
(0.81)
.047 TYP.
(1.19)
2.700 MAX.
(68.58)
2.135 MAX.
(54.23)
2.35 ± .005
(59.71 ± .13)
.913 MAX.
(23.19)
2.010 MAX.
(51.05)
1.431 MAX.
(36.34)
1.36 MAX.
(34.54)
.090 (2.29)
RAD. FOR
#8 SCREW
Mounting & Termination Type 5