GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output1, 3A to 0.7A Scaled output current Features RoHS Compliant Applications Industrial equipment Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Vin+ VIN Cin R GND Compatible in a Pb-free or SnPb reflow environment (Z versions) Extra Wide Input voltage range (9Vdc-36Vdc) Output voltage programmable from 3Vdc to 18 Vdc via external resistor Tunable LoopTM to optimize dynamic output voltage response Patent Pending AutoLimit automatic scaling of current limit with output voltage Output overcurrent protection (non-latching) Overtemperature protection Remote On/Off Remote Sense Small size: 20.3 mm x 11.4 mm x 8.5 mm (0.8 in x 0.45 in x 0.335 in) Wide operating temperature range (-40C to 85C) UL* 60950-1, 2nd Ed. Recognized, CSA C22.2 No. 60950-107 Certified, and VDE (EN60950-1, 2nd Ed.) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities RTUNE CTUNE ON/OFF Q1 Compliant to RoHS EU Directive 2002/95/EC (Z versions) Vout+ VOUT SENSE MODULE Co TRIM RTrim Description The 9-36V ProLynxTM series of power modules are non-isolated dc-dc converters that can deliver up to 3A of output current. These modules operate over an extra wide range of input voltage (VIN = 9Vdc-36Vdc) and provide a precisely regulated output voltage from 3Vdc to 18Vdc, programmable via an external resistor. Two new features added with this family of products are the ability to externally tune the voltage control loop and a variable current limit inversely dependent on output voltage. Other features include remote On/Off, adjustable output voltage, over current and overtemperature protection. The Tunable LoopTM, allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area and AutoLimit enables the module to deliver the max possible output power across the entire voltage range. * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards 1 Output range linked to input voltage range see page 24 July 23, 2013 (c)2013 General Electric Company. All rights reserved. GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 37 Vdc All TA -40 85 C All Tstg -55 125 C Input Voltage Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit 9 36 Vdc 2 Adc Operating Input Voltage All VIN Maximum Input Current All IIN,max (VIN = 28V, IO = 0, module enabled) VO,set = 3Vdc IIN,No load 22 mA (VIN = 28V, IO = 0, module enabled) VO,set = 18Vdc IIN,No load 54 mA All IIN,stand-by 1.3 mA Inrush Transient All I2t Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1H source impedance; VIN =0 to 36V, IO= IOmax ; See Test Configurations) All Input Ripple Rejection (120Hz) All (VIN=9V to 36V, IO=IO, max ) Input No Load Current Input Stand-by Current (VIN = 28Vdc, module disabled) 0.5 A2s 25 -41 -54 mAp-p -69 dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 8 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data sheet for further information. July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 2 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Electrical Specifications (continued) Parameter Device Symbol Min Output Voltage Set-point All VO, set -2 Output Voltage All VO, set -2.5 All VO 3 Typ Max Unit +2 % VO, set +2.5 % VO, set 18 Vdc (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range (elected by an external resistor) (Some output voltages may not be possible depending on the input voltage - see Feature Descriptions Section) Output Regulation Line (VIN=VIN, min to VIN, max) All 0.4 Load (IO=IO, min to IO, max) All 0.4 % VO, set Temperature (Tref=TA, min to TA, max) All 0.4 % VO, set 0.5 Vdc Remote Sense Range All % VO, set Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Co = 0.1F // 10 F ceramic capacitors) Vout=3.3V, Vin=28V Peak-to-Peak (5Hz to 20MHz bandwidth) All 38 mVpk-pk RMS (5Hz to 20MHz bandwidth) All 12 mVrms Peak-to-Peak (5Hz to 20MHz bandwidth) All 116 mVpk-pk RMS (5Hz to 20MHz bandwidth) All 38 mVrms Vout=18V, Vin=28V External Capacitance1 Without the Tunable LoopTM ESR 1 m All CO, max 0 47 F ESR 10 m All CO, max 0 100 F ESR 0.15 m All CO, max 0 100 F ESR 10 m All CO, max 0 2000* F All Io All IO, lim 200 % Io,max All IO, s/c 1 Arms With the Tunable LoopTM Output Current Vo=3V Vo=5V Vo=12V Vo=18V Output Current Limit Inception (Hiccup Mode ) Output Short-Circuit Current 0 0 0 0 3 2.5 2 1.5 Adc (VO250mV) ( Hiccup Mode ) Efficiency (IO=IO, max , VO= VO,set) VIN= 12Vdc, TA=25C VO, set = 3.3Vdc 93.2 % VIN= 12Vdc, TA=25C VO, set = 5Vdc 95.5 % VIN= 28Vdc, TA=25C VO,set = 12Vdc 96.0 % VIN= 28Vdc, TA=25C VO,set = 18Vdc 97.0 % Switching Frequency All fsw 300 kHz Depending on Input and Output Voltage, external capacitors require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the best transient response. See the Tunable LoopTM section for details. 1 * Larger values may be possible at specific output voltages. Please consult your Lineage Technical representative for additional details. July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 3 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current General Specifications Parameter Min Calculated MTBF (IO=0.8IO, max, TA=40C) Telcordia Issue 2 Method 1 Case 3 Weight July 23, 2013 Typ Max 18,014,158 3.5 (0.123) (c)2013 General Electric Company. All rights reserved. Unit Hours g (oz.) Page 4 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit 160 A 12 V 0.5 mA 3.3 V On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Device is with suffix "4" - Positive Logic (See Ordering Information) Logic High (Module ON) Input High Current All IIH -- Input High Voltage All VIH 4.2 Logic Low (Module OFF) Input Low Current All IIL Input Low Voltage All VIL -0.3 Device Code with no suffix - Negative Logic (See Ordering Information) Logic High (Module OFF) Input High Current All IIH -- -- 3 mA Input High Voltage All VIH 1.5 -- 36 Vdc Logic Low (Module ON) Input low Current All IIL -- -- 220 A Input Low Voltage All VIL -0.2 -- 1 Vdc All Tdelay -- 12 -- msec All Tdelay -- 11 -- msec All Trise -- 19 -- msec 3 % VO, set Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within 1% of steady state) Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) Output voltage overshoot (TA = 25oC VIN= VIN, min to VIN, max,IO = IO, min to IO, max) With or without maximum external capacitance Over Temperature Protection All Tref 130 C (See Thermal Considerations section) Input Undervoltage Lockout Turn-on Threshold All Turn-off Threshold All Hysteresis All July 23, 2013 (c)2013 General Electric Company. All rights reserved. 0.2 8.45 Vdc 8.25 Vdc Vdc Page 5 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Characteristic Curves The following figures provide typical characteristics for the 9-36V ProTLynxTM 3A at 3.3Vo and at 25oC. 100 OUTPUT CURRENT, Io (A) Vin=9V 95 EFFICIENCY, (%) 90 Vin=18V 85 80 Vin=28V Vin=24V Vin=12V Vin=36V 75 70 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, IO (A) VO (V) (10mV/div) IO (A) (1Adiv) OUTPUT CURRENT OUTPUT VOLTAGE VO (V) (50mV/div) OUTPUT VOLTAGE Figure 1. Converter Efficiency versus Output Current. AMBIENT TEMPERATURE, TA OC Figure 2. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (1s/div) TIME, t (20s /div) Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). July 23, 2013 INPUT VOLTAGE VIN (V) (20V/div) VO (V) (1V/div) TIME, t (10ms/div) OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (1V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 3. Typical output ripple and noise (VIN = 18V, Io = Io,max). Figure 4. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 10uF ceramic + 330uF polymer, CTune=5600pF & RTune=261 TIME, t (10ms/div) Figure 6. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). (c)2013 General Electric Company. All rights reserved. Page 6 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Characteristic Curves The following figures provide typical characteristics for the 9-36V ProLynxTM 3A at 5Vo and at 25oC. 100 3.2 Vin=9V 95 OUTPUT CURRENT, Io (A) 3.0 EFFICIENCY, (%) 90 Vin=18V 85 Vin=28V Vin=12V 80 Vin=24V Vin=36V 75 70 0 0.5 1 1.5 2 OUTPUT CURRENT, IO (A) Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). July 23, 2013 28Vin 2.4 75 NC 0.5m/s (100LFM) 85 95 105 OUTPUT VOLTAGE VO (V) (10mV/div) OUTPUT CURRENT, IO (A) (1Adiv) TIME, t (20s /div) VIN (V) (20V/div) Figure 10. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 10uF ceramic + 330uF polymer, CTune=5600pF & RTune=261 VO (V) (2V/div) TIME, t (10ms/div) 12Vin Figure 8. Derating Output Current versus Ambient Temperature and Airflow. INPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (2V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 9. Typical output ripple and noise (VIN = 18V, Io = Io,max). Ruggedized (D) Part (105C) AMBIENT TEMPERATURE, TA OC OUTPUT VOLTAGE VO (V) (50mV/div) OUTPUT VOLTAGE TIME, t (1s/div) 2.6 65 2.5 Figure 7. Converter Efficiency versus Output Current. Standard Part (85C) 2.8 TIME, t (10ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). (c)2013 General Electric Company. All rights reserved. Page 7 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Characteristic Curves The following figures provide typical characteristics for the 9-36V ProLynxTM 3A at 12Vo and at 25oC. 100 Vin=15V 90 Vin=36V Vin=24V 85 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 95 Vin=28V Vin=18V 80 75 0 0.5 1 1.5 2 OUTPUT CURRENT, IO (A) Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). July 23, 2013 OUTPUT VOLTAGE VO (V) (50mV/div) OUTPUT CURRENT, IO (A) (1Adiv) VIN (V) (20V/div) TIME, t (10ms/div) TIME, t (50s /div) Figure 16. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 3x10uF ceramic, CTune=47pF & RTune=332 VO (V) (5V/div) VON/OFF (V) (5V/div) VO (V) (5V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 15. Typical output ripple and noise (VIN = 28V, Io = Io,max). INPUT VOLTAGE TIME, t (1s/div) Figure 14. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE VO (V) (50mV/div) OUTPUT VOLTAGE Figure 13. Converter Efficiency versus Output Current. AMBIENT TEMPERATURE, TA OC TIME, t (10ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). (c)2013 General Electric Company. All rights reserved. Page 8 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Characteristic Curves The following figures provide typical characteristics for the 9-36V ProLynxTM 3A at 18Vo and at 25oC. 100 EFFICIENCY, (%) 90 Vin=36V Vin=28V 85 OUTPUT CURRENT, Io (A) 95 Vin=24V 80 75 70 0 0.5 1 1.5 OUTPUT CURRENT, IO (A) Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). July 23, 2013 OUTPUT VOLTAGE VO (V) (100mV/div) OUTPUT CURRENT, IO (A) (1Adiv) VIN (V) (20V/div) TIME, t (10ms/div) VO (V) (5V/div) VON/OFF (V) (5V/div) VO (V) (5V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 21. Typical output ripple and noise (VIN = 28V, Io = Io,max). TIME, t (50s /div) Figure 22. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 1x10uF ceramic, CTune=open & RTune=open INPUT VOLTAGE TIME, t (1s/div) Figure20. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE VO (V) (50mV/div) OUTPUT VOLTAGE Figure19. Converter Efficiency versus Output Current. AMBIENT TEMPERATURE, TA OC TIME, t (10ms/div) Figure 24. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). (c)2013 General Electric Company. All rights reserved. Page 9 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Test Configurations Design Considerations CURRENT PROBE The 9-36V ProLynxTM module should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. LTEST VIN(+) BATTERY 1H CIN CS 1000F Electrolytic 2x100F Tantalum E.S.R.<0.1 @ 20C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1H. Capacitor CS offsets possible battery impedance. Measure current as shown above. Figure 25. Input Reflected Ripple Current Test Setup. COPPER STRIP RESISTIVE LOAD Vo+ 10uF 0.1uF Input Filtering COM SCOPE USING BNC SOCKET To minimize input voltage ripple, ceramic capacitors are recommended at the input of the module. Figure 28 shows the input ripple voltage for various output voltages at maximum load current with 2x10 F or 3x10 F ceramic capacitors and an input of 12V while Fig. 29 shows the input ripple for an input voltage of 28V. Input Ripple Voltage (mVp-p) TO OSCILLOSCOPE 180 160 140 Figure 26. Output Ripple and Noise Test Setup. 80 60 40 3 Rcontact Rcontact VIN(+) Rdistribution RLOAD VO Rcontact Rcontact COM Rdistribution COM NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 27 Output Voltage and Efficiency Test Setup. VO. IO Efficiency July 23, 2013 = VIN. IIN x 100 % 5 6 7 8 Figure 28. Input ripple voltage for various output voltages with 2x10 F or 3x10 F ceramic capacitors at the input (maximum load). Input voltage is 12V Rdistribution VO VIN 4 Output Voltage (Vdc) Input Ripple Voltage (mVp-p) Rdistribution 3x10uF 100 GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. 2x10uF 120 220 200 180 160 2x10uF 140 3x10uF 120 100 80 60 3 5 7 9 11 13 15 17 Output Voltage (Vdc) Figure 29. Input ripple voltage for various output voltages with 2x10 F or 3x10 F ceramic capacitors at the input (maximum load). Input voltage is 28V (c)2013 General Electric Company. All rights reserved. Page 10 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Output Filtering To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. Figures 6 and 7 provides output ripple information for different external capacitance values at various Vo and for full load currents. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be achieved by using the Tunable LoopTM feature described later in this data sheet. 50 Ripple(mVp-p) 30 20 10 3 4 5 6 Output Voltage(Volts) 1x10uF 2x10uF 4x10uF 150 130 110 90 70 50 30 10 2 4 6 8 10 12 14 16 18 Output Voltage(Volts) Figure 31 Output ripple voltage for various output voltages with external 1x10 F, 2x10 F or 4x10 F ceramic capacitors at the output (max load). Input voltage is 28V Safety Considerations For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1 2nd, CSA C22.2 No. 60950-1-07, DIN EN 60950-1:2006 + A11 (VDE0805 Teil 1 + A11):2009-11; EN 60950-1:2006 + A11:2009-03. 1x10uF 2x10uF 4x10uF 40 170 Ripple(mVp-p) The 9-36V ProLynxTM modules are designed for low output ripple voltage and will meet the maximum output ripple specification with 0.1 F ceramic and 10 F ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. 7 8 For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fast-acting fuse with a maximum rating of 8A in the positive input lead. Figure 30 Output ripple voltage for various output voltages with external 1x10 F, 2x10 F or 4x10 F ceramic capacitors at the output (max load). Input voltage is 12V July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 11 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Feature Descriptions MODULE Remote Enable D2 ProLynxTM The 9-36V modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available. In the Positive Logic On/Off option, (device code suffix "4" - see Ordering Information), the module turns ON during a logic High on the On/Off pin and turns OFF during a logic Low. With the Negative Logic On/Off option, (no device code suffix, see Ordering Information), the module turns OFF during logic High and ON during logic Low. The On/Off signal is always referenced to ground. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 32. When the external transistor Q1 is in the OFF state, the ON/OFF pin is pulled high and transistor Q2 is OFF leading to Q3 also being OFF which turns the module ON. The external resistor Rpullup (100k recommended) must be sized so that VON/OFF is never more than 12V when Q1 is OFF. In particular, if Vpullup is made the same as the input voltage Vin, the resistor Rpullup must be large enough so that VON/OFF is never more than 12V. If the On/Off pin is left floating the module will be in the ON state. For negative logic On/Off modules, the circuit configuration is shown in Fig. 33. When the external transistor Q1 is in the ON state, the ON/OFF pin is pulled low causing transistor Q2 to be OFF and the module to be turned ON. To turn the module OFF, Q1 is turned OFF, causing the ON/OFF pin to be pulled high turing Q2 ON and the module to be turned OFF. Leaving the On/Off pin floating will leave the module in an OFF state. MODULE Vpullup ISS 22K I Q1 GND + VON/OFF Q1 GND 22K PWM Enable 42K 22K 22K 22K Q2 CSS _ Figure 33. Circuit configuration for using negative On/Off logic. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The 9-36V ProLynx modules employ an innovative, patent pending, `AutoLimit' capability. This results in automatic scaling of current limit with output voltage through an inverse relationship of the current limit threshold with the output voltage. This feature shown graphically in Fig. 34, allows higher output currents to be drawn from the module at lower output voltages thereby optimizing the power delivery capability of the module. Q3 CSS _ Figure 32. Circuit configuration for using positive On/Off logic. 3 Output Current (A) ON/OFF + VON/OFF ISS Q2 D1 ON/OFF ON/OFF PWM Enable 3.5 22K I ON/OFF 22K Rpullup +5V Rpullup +5V VIN+ 2.5 2 1.5 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Output Voltage (V) Figure 34. Graph showing maximum output current capability at different output voltages. Over Temperature Protection To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the overtemperature threshold of 130oC is exceeded at the thermal reference point Tref. The thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart. July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 12 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the under voltage lockout turn-on threshold. Output Voltage Programming The output voltage of the 9-36V ProLynxTM module can be programmed to any voltage from 3Vdc to 18Vdc by connecting a resistor between the Trim and GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input Voltage Set Point Area plot in Fig. 9. Without an external resistor between Trim and GND pins, the output of the module will be 0.7Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation: By using a 0.5% tolerance trim resistor with a TC of 100ppm, a set point tolerance of 1.5% can be achieved as specified in the electrical specification. Remote Sense The 9-36V ProLynxTM power modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage between the VS+ and Vo pin. The voltage between the VS+ pin and Vo pin will not exceed 0.5V. V IN(+) VO(+) VS+ ON/OFF LOAD TRIM R tri m 70 Rtrim = k (Vo - 0.7) GND Rtrim is the external resistor in k, and Vo is the desired output voltage. Figure 36. Circuit configuration for programming output voltage using an external resistor. 40 Voltage Margining Input Voltage (v) 35 30 Upper Limit 25 20 15 10 Lower Limit 5 2 4 6 8 10 12 Output Voltage (V) 14 16 18 Output voltage margining can be implemented in the 9-36V ProLynxTM modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Figure 37 shows the circuit configuration for output voltage margining. The Lynx Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin Please consult your local Lineage Power technical representative for additional details. Vo Figure 35. Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. Rmargin-down MODULE Q2 Table 1 provides Rtrim values required for some common output voltages. Trim Rmargin-up Table 1 VO, set (V) 3.3 5 6 9 12 15 18 July 23, 2013 Rtrim (K) 26.92 16.27 13.2 8.43 6.19 4.89 4.04 Rtrim Q1 GND Figure 37. Circuit Configuration for margining Output voltage (c)2013 General Electric Company. All rights reserved. Page 13 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Tunable LoopTM ProLynxTM The 9-36V modules have a new feature that optimizes transient response of the module called Tunable LoopTM. External capacitors are usually added to the output of the module for two reasons: to reduce output ripple and noise (see Figures 30 and 31) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable. The Tunable LoopTM allows the user to externally adjust the voltage control loop to match the filter network connected to the output of the module. The Tunable LoopTM is implemented by connecting a series R-C between the SENSE and TRIM pins of the module, as shown in Fig. 38. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module. Recommended values of RTUNE and CTUNE for different output capacitor combinations are given in Tables 2, 3 and 4. Tables 2 and 3 show recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 100F that might be needed for an application to meet output ripple and noise requirements. Selecting RTUNE and CTUNE according to Tables 2 and 3 will ensure stable operation of the module In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Table 4 lists recommended values of RTUNE and CTUNE in order to meet 2% output voltage deviation limits for some common output voltages in the presence of a 50% of full load step change with an input voltage of 12 or 28V. VOUT SENSE RTUNE MODULE output capacitance values or input voltages other than 12V/28V. Table 2. General recommended values of of RTUNE and CTUNE for Vin=12V and various external ceramic capacitor combinations. Vo=5V Co 1x10F 1x22F 2x22F 4x22F RTUNE 330 270 220 180 180 CTUNE 330pF 680pF 1500pF 2700pF 3300pF 6x22F Table 3. General recommended values of of RTUNE and CTUNE for Vin=28V and various external ceramic capacitor combinations. Vo=5V Co 1x10F 1x22F 2x22F 4x22F RTUNE Open 330 270 220 180 CTUNE Open 150pF 470pF 1000pF 1500p Co 1x10F 1x22F 2x22F 4x22F 6x22F RTUNE Open 330 270 270 220 CTUNE Open 220p 330p 680p 1200p 6x22F Vo=12V Table 4. Recommended values of RTUNE and CTUNE to obtain transient deviation of 2% of Vout for a 50% of full load step Vin Vo I Co 12V 28V 3.3V 5V 3.3V 5V 12V 18V 1.5A 1.25A 1.5A 1.25A 1A 0.75A 1x330F 1x330F 1x330F 1x330F 2x22F 1x22F OsCon OsCon OsCon OsCon RTUNE 220 220 270 270 330 Open CTUNE 15nF 15nF 5600pF 5600pF 47pF Open V 26mV 22mV 24mV 20mV 223mV 193mV CO CTUNE TRIM GND RTrim Figure. 38. Circuit diagram showing connection of RTUME and CTUNE to tune the control loop of the module. Please contact your Lineage Power technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 14 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 39. The preferred airflow direction for the module is in Figure 40. The derating data applies to airflow in either direction of the module's short axis. The thermal reference points, Tref used in the specifications are also shown in Figure 40. For reliable operation the temperatures at these points should not exceed 130C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note "Thermal Characterization Process For Open-Frame Board-Mounted Power Modules" for a detailed discussion of thermal aspects including maximum device temperatures. 25.4_ (1.0) Wind Tunnel PWBs Power Module 76.2_ (3.0) x 12.7_ (0.50) Probe Location for measuring airflow and ambient temperature Figure 40. Preferred airflow direction and location of hotspot of the module (Tref). Air flow Figure 39. Thermal Test Setup. July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 15 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Shock and Vibration The APXW003 modules are designed to withstand elevated levels of shock and vibration to be able to operate in harsh environments. The ruggedized modules have been successfully tested to the following conditions: Non operating random vibration: Random vibration tests conducted at 25C, 10 to 2000Hz, for 30 minutes each level, starting from 30Grms (Z axis) and up to 50Grms (Z axis). The units were then subjected to two more tests of 50Grms at 30 minutes each for a total of 90 minutes. Operating shock to 40G per Mil Std. 810F, Method 516.4 Procedure I: The modules were tested in opposing directions along each of three orthogonal axes, with waveform and amplitude of the shock impulse characteristics as follows: All shocks were half sine pulses, 11 milliseconds (ms) in duration in all 3 axes. Units were tested to the Functional Shock Test of MIL-STD-810, Method 516.4, Procedure I - Figure 516.4-4. A shock magnitude of 40G was utilized. The operational units were subjected to three shocks in each direction along three axes for a total of eighteen shocks. Operating vibration per Mil Std 810F, Method 514.5 Procedure I: The APXW003 modules are designed and tested to vibration levels as outlined in MIL-STD-810F, Method 514.5, and Procedure 1, using the Power Spectral Density (PSD) profiles as shown in Table 1 and Table 2 for all axes. Full compliance with performance specifications was required during the performance test. No damage was allowed to the module and full compliance to performance specifications was required when the endurance environment was removed. The module was tested per MIL-STD810, Method 514.5, Procedure I, for functional (performance) and endurance random vibration using the performance and endurance levels shown in Table 5 and Table 6 for all axes. The performance test has been split, with one half accomplished before the endurance test and one half after the endurance test (in each axis). The duration of the performance test was at least 16 minutes total per axis and at least 120 minutes total per axis for the endurance test. The endurance test period was 2 hours minimum per axis. Frequency (Hz) 10 30 40 50 90 110 130 140 Frequency (Hz) 10 30 40 50 90 110 130 140 July 23, 2013 Table 5: Performance Vibration Qualification - All Axes PSD Level PSD Level Frequency (Hz) Frequency (Hz) (G2/Hz) (G2/Hz) 1.14E-03 170 2.54E-03 690 5.96E-03 230 3.70E-03 800 9.53E-04 290 7.99E-04 890 2.08E-03 340 1.12E-02 1070 2.08E-03 370 1.12E-02 1240 7.05E-04 430 8.84E-04 1550 5.00E-03 490 1.54E-03 1780 8.20E-04 560 5.62E-04 2000 Table 6: Endurance Vibration Qualification - All Axes PSD Level PSD Level Frequency (Hz) Frequency (Hz) (G2/Hz) (G2/Hz) 0.00803 170 0.01795 690 0.04216 230 0.02616 800 0.00674 290 0.00565 890 0.01468 340 0.07901 1070 0.01468 370 0.07901 1240 0.00498 430 0.00625 1550 0.03536 490 0.01086 1780 0.0058 560 0.00398 2000 (c)2013 General Electric Company. All rights reserved. PSD Level (G2/Hz) 1.03E-03 7.29E-03 1.00E-03 2.67E-03 1.08E-03 2.54E-03 2.88E-03 5.62E-04 PSD Level (G2/Hz) 0.00727 0.05155 0.00709 0.01887 0.00764 0.01795 0.02035 0.00398 Page 16 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Example Application Circuit Requirements: Vin: 28V Vout: 12V Iout: 1.5A max., worst case load transient is from 1A to 1.5A Vout: 1.5% of Vout (180mV) for worst case load transient Vin, ripple 1.5% of Vin (420mV, p-p) Vin+ VIN Vout+ VOUT SENSE RTUNE CI3 100K + CI2 MODULE CI1 Q1 CO1 CO3 + CTUNE ON/OFF TRIM GND RTrim CI1 1 x 0.01F/50V, 0603 ceramic capacitor CI2 2 x 10F/50V ceramic capacitor (e.g. Murata GRM32ER71H106K) CI3 47F/63V bulk electrolytic CO1 1 x 0.01F/25V, 0306 ceramic capacitor (e.g. Murata LLL185R71E103MA01L)) CO2 2 x 10F/25V ceramic capacitor (e.g. Murata GCM32ER71E106KA42) CO3 NA CTune 47pF ceramic capacitor (can be 1206, 0805 or 0603 size) RTune 332 ohms SMT resistor (can be 1206, 0805 or 0603 size) RTrim 6.19k resistor July 23, 2013 CO2 (c)2013 General Electric Company. All rights reserved. Page 17 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.) Angles 2 Deg. July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 18 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.) July 23, 2013 PIN Pin 1 ON/OFF 2 Vin Description Remote On/Off control Positive power input 3 GND Common ground 4 TRIM Output voltage programming 5 VOUT Positive power output 6 VS+ Positive remote sense (c)2013 General Electric Company. All rights reserved. Page 19 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Packaging Details The 9-36V ProLynxTM modules are supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions: Outside Dimensions: 330.2 mm (13.00) Inside Dimensions: 177.8 mm (7.00") Tape Width: July 23, 2013 44.00 mm (1.732") (c)2013 General Electric Company. All rights reserved. Page 20 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Pick and Place The 9-36V ProLynxTM modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to 300oC. The label also carries product information such as product code, serial number and the location of manufacture. Nozzle Recommendations The module weight has been kept to a minimum by using open frame construction. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended inside nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 7 mm. Bottom Side / First Side Assembly This module is not recommended for assembly on the bottom side of a customer board. If such an assembly is attempted, components may fall off the module during the second reflow process. Lead Free Soldering The 9-36V ProLynxTM modules are lead-free (Pb-free) and RoHS compliant and fully compatible in a Pb-free soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of 30C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40 C, < 90% relative humidity. 300 Per J-STD-020 Rev. C Peak Temp 260C 250 Reflow Temp (C) Surface Mount Information 200 150 * Min. Time Above 235C 15 Seconds Heating Zone 1C/Second Cooling Zone *Time Above 217C 60 Seconds 100 50 0 Reflow Time (Seconds) Figure 41. Recommended linear reflow profile using Sn/Ag/Cu solder. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 41. Soldering outside of the recommended profile requires testing to verify results and performance. For questions regarding Land grid array(LGA) soldering, solder volume; please contact Lineage Power for special manufacturing process instructions. MSL Rating The 9-36V ProLynxTM modules have a MSL rating of 2a. Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 21 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current EMC Considerations The circuit and plots in Figure 42 shows a suggested configuration to meet the radiated emission limits of FCC Class A. Actual performance depends on layout and external components used. CI1 1 x 0.01F/50V, 0603 ceramic capacitor CI2 2 x 10F/50V ceramic capacitor (e.g. Murata GRM32ER71H106K) CO1 1 x 0.01F/25V, 0306 ceramic capacitor (e.g. Murata LLL185R71E103MA01L)) CO2 2 x 10F/25V ceramic capacitor (e.g. Murata GCM32ER71E106KA42) RTrim 6.19K resistor EUT: APXW003A0X3-SRZ / TEM Cell Level [dBV/m] 80 70 60 50 40 30 20 10 0 30M 50M 70M 100M 200M 300M 500M 700M 1G Frequency [Hz] MES RE0524121918_pre PK LIM EN 55022B F QP Electric Field QP Limit Fig 42 - EMI Plot of APXW003 on evaluation board with 12 V in @ 1.2 A in / 5 Vdc @ 2.5 A out LINEAGE POWER 22 Document No: DS10-017 ver. 1.3 PDF name: APXW003A0X_DS.pdf GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Level [dBV/m] 80 70 60 50 40 30 20 10 0 30M 50M 70M 100M 200M 300M 500M 700M 1G Frequency [Hz] MES RE0524121906_pre PK LIM EN 55022B F QP Electric Field QP Limit Fig 43 - EMI Plot of APXW003 on evaluation board with 24 V in @ 0.6 A in / 5 Vdc @ 2.5 A ou July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 23 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Negative Output Operation Basic Scheme The 9-36V ProLynxTM modules can also be used to create negative output voltages from a positive input voltage. Changing the input connection to as shown in Figure 42 converts the module from a synchronous buck converter to a synchronous flyback converter external transistors. To turn the module OFF, Q2 is turned OFF, which turns Q1 OFF causing the ON/OFF pin to be pulled high turning Q5 ON and the module to be turned OFF. If the On/Off pin is left floating, the module will be in the OFF state. Input Voltage Range The 9-36V ProLynxTM modules when connected in a negative output application will support a maximum input voltage which is also a function of the output voltage. The sum of the applied input voltage and magnitude of the output voltage cannot exceed 36V. Vin(applied) +|Vout| 36 and Vout-3V. For e.g. with a -12V output system the max input voltage that can applied is only 24V. However, Figure 35 showing variation of output voltage with Input Voltage should still be considered for determining the required minimum input voltage. Input voltage turn-on threshold remains the same as the positive output connection. However the input turn-off threshold tracks the output voltage and is reduced by the same level. The listed input Turn-Off threshold of 7.35V when applied to a -3.3Vout application will be measured as a 4.05V (7.35V - 3.3V) threshold. Operating at input voltages below 9V may cause the module to shut down earlier due to OCP inception Figure 44. Schematic Connection of 5A ProLynx module for negative output applications. Output Voltage Range Remote Enable The 9-36V ProLynxTM modules will support the values of trim resistors indicated in Table 1 to generate the same output voltage, except with sign inversion Figures 33 and 34 still apply for remote On/Off operation. However the On/Off threshold is now with respect to -Vout instead of Ground. Before the module turns on, output is zero so GND and -Vout are at the same potential. After the modules turns on, -Vout moves down and so will the ON/OFF threshold. The following level shifting circuit can be used in applications to limit exposure of the negative output voltage to the On/Off circuitry. MODULE D4 Overcurrent Protection The 9-36V ProLynx modules will automatic scale current limit with output voltage through an inverse relationship of the current limit threshold even in negative output voltage mode. This feature is shown graphically in Fig. 34, allows higher output currents to be drawn from the module at lower output voltages thereby optimizing the power delivery capability of the module. +5V 22K ISS1 22K Q2 I ENABLE R1 D3 ON/OFF ON/OFF + 22K Q1 10K PWM Enable 22K Q5 CSS1 VON/OFF R2 - GND Figure 45. On/Off Level Shifting Circuit for the 3A ProLynx module for negative output applications. Instead of directly turning Q1 On, the level shifting circuit is used to turn Q1 On by first turning Q2 ON. When Q1 is in the ON state, the ON/OFF pin is pulled low causing transistor Q5 to be OFF and the module to be turned ON. Both Q1 and Q2 are Figure 46. Graph showing maximum output current capability at different output voltages. GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Efficiency 9-36V ProLynx modules in a negative output application -3.3Vout and at 25C -12Vout and at 25C 95 95 Vin=9V 90 85 Vin=12V EFFICIENCY, (%) EFFICIENCY, (%) 90 Vin=24V Vin=9V 80 75 70 0 0.5 1 1.5 2 2.5 3 Vin=12V Vin=24V 85 80 75 70 0 0.2 0.4 OUTPUT CURRENT, IO (A) 0.6 0.8 1 1.2 1.4 1.6 OUTPUT CURRENT, IO (A) Figure 47. Converter Efficiency versus Output Current. Figure 49. Converter Efficiency versus Output Current. -5Vout and at 25C 95 EFFICIENCY, (%) 90 Vin=12V 85 Vin=24V Vin=9V 80 75 70 0 0.5 1 1.5 2 2.5 OUTPUT CURRENT, IO (A) Figure 48. Converter Efficiency versus Output Current. July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 25 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Thermal Thermal Derating curves for some of the output voltage settings when the 9-36V ProLynx modules are connected in a negative output application. De-rating curves for -3.3Vout, 5Vout, -12Vout and -18Vout have been provided for input voltages of 9Vin, 12Vin and 24Vin. Intermediate voltages can be estimated through extrapolation of provided data OUTPUT CURRENT, Io (A) 9Vin, -3.3Vout OUTPUT CURRENT, Io (A) 24Vin, -3.3Vout AMBIENT TEMPERATURE, TA OC Figure 52. Derating Output Current versus Ambient Temperature and Airflow. AMBIENT TEMPERATURE, TA OC Figure 50. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, Io (A) 12Vin, -3.3Vout OUTPUT CURRENT, Io (A) 9Vin, -5Vout AMBIENT TEMPERATURE, TA OC Figure 53. Derating Output Current versus Ambient Temperature and Airflow. 12Vin, -5Vout Figure 51. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, Io (A) AMBIENT TEMPERATURE, TA OC AMBIENT TEMPERATURE, TA OC Figure 54. Derating Output Current versus Ambient Temperature and Airflow. GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current 12Vin, -12Vout OUTPUT CURRENT, Io (A) OUTPUT CURRENT, Io (A) 24Vin, -5Vout AMBIENT TEMPERATURE, TA OC AMBIENT TEMPERATURE, TA OC Figure 57. Derating Output Current versus Ambient Temperature and Airflow. 9Vin, -12Vout 24Vin, -12Vout OUTPUT CURRENT, Io (A) OUTPUT CURRENT, Io (A) Figure 55. Derating Output Current versus Ambient Temperature and Airflow. AMBIENT TEMPERATURE, TA OC Figure 56. Derating Output Current versus Ambient Temperature and Airflow. July 23, 2013 AMBIENT TEMPERATURE, TA OC Figure 58. Derating Output Current versus Ambient Temperature and Airflow. (c)2013 General Electric Company. All rights reserved. Page 27 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Input Ripple Input ripple curves have been provided for input voltages of 9Vin, 12Vin and 24Vin. Ripple at intermediate input voltages can be estimated through extrapolation of provided curves 9Vin 24Vin Input Ripple Voltage (mVp-p) Input Ripple Voltage (mVp-p) 300 Output Voltage (Vdc) Figure 59. Input ripple voltage with 1x10 F or 2x10 F ceramic capacitors at the input (max load). Input Ripple Voltage (mVp-p) 12Vin Output Voltage (Vdc) Figure 60. Input ripple voltage with 1x10 F or 2x10 F ceramic capacitors at the input (max load). 250 1x10uF 200 2x10uF 150 100 -12 -10 -8 -6 -4 Output Voltage (Vdc) Figure 61. Input ripple voltage with 1x10 F or 2x10 F input ceramic capacitors (max load). GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Output Ripple Ripple at intermediate input voltages can be estimated through extrapolation. Output Voltage is also roughly proportional to load current level. Table 7. Peak to Peak Ripple in mV with a 10uF external capacitor at different load levels -3.3Vout 0.1A 50%Load 100%Load 9Vin 25 63 (1.1A) 122 12Vin 27 65 (1.35A) 124 24Vin 32 52 (1.5A) 87 0.1A 50%Load 100%Load 9Vin 29 74 (0.95A) 140 12Vin 34 70 (1.1A) 135 24Vin 42 74 (1.5A) 124 100%Load Output Ripple Voltage (mVp-p) 12Vin Output ripple curves for input voltages of 9Vin, 12Vin and 24Vin Output Voltage (Vdc) -5Vout Figure 63. Output ripple with 1x10F, 2x10F & 4x10F output ceramic capacitors (max load). 24Vin 0.1A 50%Load 9Vin 40 58 (0.35A) 94 12Vin 48 77 (0.5A) 125 24Vin 83 111 (0.8A) 151 Output Ripple Voltage (mVp-p) 9Vin Output Ripple Voltage (mVp-p) -12Vout Output Voltage (Vdc) Figure 64. Output ripple with 1x10F, 2x10F & 4x10F output ceramic capacitors (max load). Output Voltage (Vdc) Figure 62. Output ripple with 1x10F, 2x10F & 4x10F output ceramic capacitors (max load). July 23, 2013 (c)2013 General Electric Company. All rights reserved. Page 29 GE Data Sheet 9-36V ProLynxTM 3A: Non-Isolated DC-DC Power Modules 9Vdc -36Vdc input; 3Vdc to 18Vdc output; 3A to 1.5A Scaled output current 9Vdc -24Vdc input; -3.3Vdc to -12Vdc output; 3A to 0.7A Scaled output current Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table 7. Device Codes Device Code APXW003A0X3-SRZ APXW003A0X43-SRZ Input Voltage Range Output Voltage Output Current 9 - 36Vdc or 9 - 24Vdc in negative output application 3 - 18Vdc or -3.3 to -12Vdc in negative output application 3A - 1.5A or 3A - 0.7A in negative output application On/Off Logic Connecto r Type Negative SMT Positive SMT Comcodes CC109161238 CC109161246 -Z refers to RoHS compliant parts Table 8. Coding Scheme TLynx family Sequencing feature. Input voltage range Output current Output voltage On/Off logic Options ROHS Compliance AP X W 003 X 4 -SR Z X = w/o Seq. W = 9 - 36V 3A S = Surface Mount R = Tape&Reel Z = ROHS6 X = programmable 4 = positive output No entry = negative Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 India: +91.80.28411633 www.ge.com/powerelectronics July 23, 2013 (c)2013 General Electric Company. All rights reserved. Version 1.8